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ECE 385 Lab 3 DC Synchronous Machines and Alternators Due: Oct 18, 2007 Group 27Bravo Authors: David Gitz Scot Shelton Salman B. Operation of the Alternator Objective: To become familiar with the operation of the alternator including secure shaft alignment, front panel connections, and speed regulation; to measure the dc resistance of the stator. Procedure: 1. Identify the DC synchronous machines of the alternator. Set the machines on the metal plate and couple, the axes together through the double-head rubber coupler. Use the guard around the coupling head. Spin the machine shaft manually to ensure the alignment. Turn the plate screw tight to preserve the alignment. 2. Record the data off the name plates of the synchronous generator and the dc motor. 3. Configure the terminal panel of each machine as shown in fig. 7. Make sure the console power is turned off. Do not connect to source or instruments yet. (a) Connect the dc motor shut (self-excited); adjust the field resistance to the minimum value; set the Start wwitch to off (down position). (b) Connect the synchronous generator stator terminals as Y—stator terminals 1,2 and 3 are the line terminals; terminals 4,5 and 6 connect to the neutral—set the machine rotor circuit to synchronous run mode (top flip-switch). 4. Stator Resistance Measurement: Use the handheld multi-meter, measure and record the resistance between any two line terminals of the stator (say 1 and 2). 5. Connect the dc motor line terminals (L1-L2) to the 0-125 Vdc variable source. Make sure the source knob is turned to zero. Connect the synchronous motor filed circuit to the 0-150 Vdc variable source through a dc ammeter. Make sure the source knob is turned to zero. Do not turn the console power on yet. 6. First turn on the console main power. Then turn on the 0-125 Vdc source. Set the start switch on the dc motor panel in the up position (start). Gradually increase the supply voltage, the motor will begin to run. 7. Speed Regulation: a) Set the digital stroboscope rpm dial to the synchronous rpm of the generator (what you read on the name plate). B) Hold the stroboscope against the rotor and press the trigger(held like a gun) it will help if the stroboscope is aimed in the front of the rotor against the head. c) Adjust the dc motor supply until the rotor appears to be still (or as close as you can possible get it to be still). When the rotor appears still to the eyes, the rotation speed equals the stroboscope dial setting. Practice adjusting the spped for a different value of the rpm. Do not power down, continue to the next experiment. Results: 4. L1-L2: 8.9 Ohms C. Open-Circuit Characteristic Objective: To obtain the excitation curve of the generator. Procedure: 1. With the dc motor running at synchronous speed, turn the 0-150 Vdc supply of the generator filed on. Adjust the field supply to adjust the generator field current as described in the steps below. 2. Beginning from zero, increase the generator field current in steps of .25A until 1.25 . At each step readjust the rotor speed to synchronous using the stroboscope, then with the handheld voltage meter measure the line-to-line rms voltage across the stator terminals. Record the values of the field current and the stator voltage. 3. Verify the line-to-neutral and line-to-line voltage relations: Adjust the generator field current until the stator voltage between terminals 1 and 2 is 208V. Verify that the rpm rotor speed is the synchronous. Record the field current. Without changing the generator field or rotor speed, repeat the measurement across the terminals 2 and 3, 3 and 1, and also across 1 and the neutral, 2 and the neutral, and 3 and the neutral. Record all values. Return the Questions/Problems: 1. Synchronous Motor Nameplate Alternating Current Type: SM-100 Volts: PH: No.: N 208 Amps: 1.7 H.P.: 33 3 Cyc: 60 RPM: 1800 Code: Duty: Cont. DC Machine Nameplate Direct Current type: DM-100 Volts: No: 125 Amps: Winding: RPM: Compound Duty: 1800 °C Rise: 2. 5243 2.4 H.P.: .3kW Continuous 40 The rated stator power of the Synchronous Motor is .33 Horse Power. Since it is a 3 Phase Generator, there are 6 poles. The Stator Resistance per Phase is 8.9 Ohms, since it is Yconnected. 3. The Stroboscope works by setting the frequency of the light emitted to match the shaft speed, and due to the nature of the human eye when the two frequencies match it will appear that the shaft is standing still. 4. The synchronous machine needs a DC field to generate the excitation current that is required in the stator. I: VacLL: VacLN: 0.25 57.00 32.91 0.50 105.20 60.74 0.75 130.60 75.40 1.00 144.00 83.14 1.25 148.90 85.97 1.45 154.30 89.09 5. The under-excited region on the graph is where the air-gap line is, when the current is from .25 A to .5A. the over-excited region on the graph is when the current is from 1 A to 1.5 A. 6. V1-V2 V2-V3: V3-V1 V1-N V2-N V3-N Voltage Expected Line-Neutral 208.15 -208.30 -208.10 -124.00 120.18 123.00 120.26 124.80 120.15 Yes, the stator is symmetric and balanced because the Line-to-Line voltages are similar and the Line-to-Neutral voltages are similar. However, the Expected Line-Neutral and the actual values are off by ~4 V, but this would not indicate a un-balanced load. Graphs: D. Short-Circuit Characteristic Object: To obtain the SCC of the generator. Theory: SCR I f1 If2 Procedure: 1. With all the supplies off (knobs turned to zero) and the console off, short the stator terminals 1,2, and 3. Short terminals 1 and 2 through an ac ammeter. 2. Power up the console and the dc motor supply. Gradually increase the motor speed to the synchronous rpm. 3. Turn the generator field on and adjust the field current to zero. 4. A) Measure the stator current when the field is current is zero b) slowly increase the field supply until the stator current is ¼ of its rated value. Record the field current. C) Slowly increase the field supply until the stator current equals ½ of its rated value. Record the field current. D) Slowly increase the field supply until the stator current equals its rated value. Record the field current. 5. Reduce the field current to zero. Power the field supply off. Reduce the motor speed to zero. Power the motor supply off. Power the console off. Break off the settings. Results: Questions/Problems: 1. Field Current Stator Current 0.000 0.024 0.425 0.758 0.850 1.500 1.350 2.000 2. I f 1 was 1A which we found from part C, #6. I f 2 would be the current when the stator current is at its rated value: 2.4 A. However, we were never able to measure that much stator current; the highest we saw was 2.0 A. We extrapolated a value for I f 2 to be about 1.6A when the stator current is 2.4 A. SCR I f1 If2 1 0.6 . 1.6 3. 4. The unsaturated field current is 0.25 A. 5. At the rated voltage (143.76 V), we have 1A of field current, and the synchronous reactance is about 140 jΩ. 6. The excitation current will be 0.59 A as defined below. Zeq = sqrt(140^2 + 8.9^2) + 100 Zeq = 240.2826 >> Iex = 143.76/Zeq Iex = 0.5983 7. jXs 1 Rs 2 140 jOhm 8.9 Ohm Es 100 Ohm RL VL=143.76 Ix=.59A Conclusion: It is necessary for an AC motor to have an excitation current in place before it will start turning, this will set up the rotating magnetic field. It is also necessary to vary the excitation current based on the operating load to keep the operating voltage a constant.