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A40B AC Current Shunts Improvements for traceable current measurement • DC to 100 k Hz • 1 mA to 100 A A40B Product Sales Training Presentation Our objectives today • • • • • • • • • Review the uses of precision current shunts Overview of A40B Shunts Applications of precision shunts in metrology Customers & sales opportunities Competition A40B shunt calibration Ordering information Sales tools Demo kit A40B Product Sales Training - Jan '09 2 Traceably measuring dc current is SIMPLE! • • • • • Connect a resistor of known value Allow source and resistor to settle Measure the voltage developed Calculate & record the current Estimate uncertainties • Voltmeter specification (characterization) • Resistor value, stability & power coefficient • Contribution for noise • Move on to the next measurement A40B Product Sales Training - Jan '09 I=V/R 3 Traceably measuring ac current is.... • Connect a resistor (calibrated for ac/dc difference) • Measure +dc current with shunt • Repeat for –dc current • Average the two dc measurements • Measure ac current • Apply corrections • Determine total error • Consider uncertainties • Calculate & record the current • Move on to the next measurement & repeat A40B Product Sales Training - Jan '09 SIMPLE I=calculated by comparing the average of (+Idc & -Idc) to Iac 4 Fluke’s solution – the original A40 shunts the long time industry standard solution.... Since 1963 we have compared AC to DC using thermal devices – a time consuming & complex task A40B Product Sales Training - Jan '09 5 Can we make it easier? • Products like Fluke 792A and 5790A remove some AC-DC measurement difficulties • BUT.... we still need to perform AC-DC comparison • What is needed to make AC current measurements as simply as DC? A better transducer… A40B Product Sales Training - Jan '09 6 Introducing the better transducer … A40B Precision Current Shunts 14 shunts ranging from 1 mA to 100 A DC to 100 kHz Output @ nominal current of 0.8V A40B Product Sales Training - Jan '09 7 Why the A40B Shunts are better • Specified to measure both DC and AC current A40s and A40As were AC only • Accurate enough to measure current directly rather than use AC/DC transfer techniques Simplifies calibration to 1/3 of the complexity of the existing methodology • Low inductance and low power coefficients permit Improved measurement speed (less self heating) Little phase shift for calibration of power quality instruments (like the Fluke 6100A) • Extends precision currents shunts beyond 20A, to both a 50A and a 100A level A40B Product Sales Training - Jan '09 8 Radial shunt design – (100 mA & higher shunts) A design used and accepted by many NMIs A40B Product Sales Training - Jan '09 9 A40B Shunt output voltage – 0.8 Volts Easy to measure, and are compatible with • Precision DMMs (Fluke 8508A) • Sampling DMMs (Agilent 3458) • AC Measurement Standards (Fluke 5790A) • AC/DC Transfer Standards (Fluke 792A) • Traditional Thermal Voltage Converters (TVCs and MJTVCs) A40B Product Sales Training - Jan '09 10 The A40B 1 mA Shunt – Designed to minimize loading effects • 1 mA shunt is 800 for a 0.8V output • Technical Issues for 800 ohm shunts • Shunt resistance interacts with DMM input impedance • 10 M reduces resistance by 80 ppm • Connecting cables add capacitance & inductance – effecting bandwidth & phase shift • 90 pF reduces resistance by 430 ppm @ 100 kHz • So the A40B 1 mA shunt has a built in battery operated buffer amplifier to minimize these effects • Reduce output resistance from 800 ohms to 8 milliohms • Rechargeable battery operation eliminates power mains related errors A40B Product Sales Training - Jan '09 11 Key A40B technical data (1) Shunt resistance values 0.008 ohms (100A) to 800 ohms (1mA) Direct Measurement Specifications Shunt Current DC 1kHz 100kHz 1 mA ±20 ppm ±55 ppm ±150 ppm 10 mA to 200mA ±20 ppm ±23 ppm to ±26 ppm ±23 ppm to ±26 ppm 500mA to 20 A ±21 ppm to ±25 ppm ±27 ppm to ±43 ppm ±28 ppm to ±113 ppm 50 A & 100A ±32 ppm to ±35 ppm ±55 ppm to ±65 ppm ±144 ppm to ±174 ppm A40B Product Sales Training - Jan '09 12 Key A40B technical data (2) Resistance value < ± 250 ppm from nominal Resistance value calibration uncertainty < ± 8 to 10 ppm (1 mA to 5 A) < ± 15 to 28 ppm (10 A to 100 A) Resistance value stability < 18 ppm, typically < 5 ppm/year Temperature coefficient < 2.5 to 4.5 ppm / ºC Power coefficient ≤ 1 to 4 ppm for 1 mA to 200 mA shunts, increasing to 105 ppm for 100A shunt Phase Accuracy 1mA to 200 mA shunts <0.001º @1kHz, <0.06º @100 kHz Phase Accuracy 20 A to 100 A shunts <0.013º @1kHz, <1.25º @100 kHz A40B Product Sales Training - Jan '09 13 Metrology Shunt Applications Calibration of precision sources • • • • • • Calibrators Power quality sources Power sources Current sources Transconductance amplifiers Travelling artifacts between NMIs ……. and so on …… Plus used in Digital Sampling Wattmeter applications A40B Product Sales Training - Jan '09 14 Calibrate Fluke 5520A calibrator current with A40B & 8508A DMM • Enter the shunt calibrated resistance value into 8508A memory • Connect 5520A → shunt → DVM • 5520A to operate & the current is displayed on dmm, scaled to amps • Record; move on to next measurement • Excellent Test Uncertainty Ratio (TUR) for AC and DC current • (Fluke plans to update our documented procedures in 2009) A40B Product Sales Training - Jan '09 15 Calibrate Fluke 5720A calibrator current with A40B & Fluke 5790A DC current • A40B + 8508A will provide an excellent TUR for all currents • Alternatively, Fluke 742A can be used as DC resistors up to 2 A for a more accurate calibration AC current • Use A40B + 5790A (manual resistor value correction) • TUR better than AC-DC transfer using older A40 & A40A shunts (≥4:1) A40B Product Sales Training - Jan '09 Can use A40B shunts for both AC & DC tests Use a DMM as a DC detector, 5790A as an AC detector 16 Calibrate power quality sources A40B type shunts are best for this application • • • • Low inductance Low power coefficient High bandwidth 6100 specs and TUR requirements require a spec < 0.05 mº at 50Hz from current shunts for calibration • A40B phase displacement not discernable @ 50 Hz; << 1 º @ 1500 Hz A40B Product Sales Training - Jan '09 17 Fluke’s 6100A Calibration/Verification System Fluke’s Digital Sampling Wattmeter • Note the green AC current shunts, these are A40B prototypes • It would not have been possible to achieve the calibration uncertainties required for phase angle and non-sinusoidal signals without a superb AC shunt A40B Product Sales Training - Jan '09 18 Calibrate transconductance amplifiers • Guildline 7620: • 200 A to 20 A, DC to 100 kHz; TUR > 4:1 • Clarke-Hess 8100: • 200 mA to 100 A; DC to 100 kHz; TUR > 4:1 • Ballantine 1620A • 1 mA to 100 A, DC to 10 kHz; TUR > 4:1 A40B Product Sales Training - Jan '09 19 The Bottom Line: Fluke A40Bs will do the job! A40B Product Sales Training - Jan '09 20 Who are the users? • National Metrology Institutes (NIST has a new set of A40Bs) • Defense Labs (the US Air Force has purchased 118 sets of A40B shunts from Fluke) • Industry labs who support their own calibrators/sources • Any and all commercial labs who calibrate calibrators or power standards or current sources • Any A40 or A40A user wishing to upgrade capabilities (1000s of opportunities!) • Add 50A and 100A shunts to their existing shunts • Every early A40 replaced with A40Bs will cut complexity by 2/3 A40B Product Sales Training - Jan '09 21 We offer users an improved measurement opportunity Extended current measurement capabilities • DC to 100 kHz • 1mA to 100A Simplify traceable current metrology tasks • Directly measure current rather than AC/DC transfer • Measure using DMMs in most applications Improved Performance • Better AC/DC difference (improved flatness) • Low Inductance (negligible phase shift) • Low Power Coefficient (fast settling time, effective for non sine wave measurements) A40B Product Sales Training - Jan '09 22 A40B Competitors • Guildline’s Elusive New Precision AC Shunt series • Custom Shunts supplied by various NMIs • Sweden’s SP Shunts • Norway’s JV Shunts • Austrian shunts • NMIs who build their own shunts • Fluke’s A40 & A40A shunts A40B Product Sales Training - Jan '09 23 Guildline 7340 Series of Precision AC Shunts • Based on an older design • Requires external cooling fans • Lesser performing specs than A40Bs • New to market & unproven • Shown at CPEM 2008 & NCSLI, but had markedly less interest vs. A40Bs • Not promoted on the web site • Pricing unknown A40B Product Sales Training - Jan '09 24 SP Shunts (Sweden’s NMI) • Based on the original “squirrel cage” design from Japan & Russia, now used for the A40B • SP has sold these shunts for a number of years • Fluke owns a set as the metrology standards used for Fluke’s 6100As • Now SP has an improved design to 100A with low ac/dc difference • Costly to purchase, essentially “hand made” • Future support is ad hoc A40B Product Sales Training - Jan '09 25 Norway’s JV Shunts • Experimental Shunts • Better performance for AC/DC difference • Very limited current range: • 30 mA to 100 mA • Potentially better bandwidth to 1 MHz • Probably only available to other NMIs • Difficult to repeatedly manufacture A40B Product Sales Training - Jan '09 26 Fluke A40 & A40A Shunts • Current Shunt of choice: many thousands are used throughout the world • Written into all Fluke calibration procedures • Well known and understood • Difficult to use (3 times more complex of a measurement process vs. A40Bs) A40B Product Sales Training - Jan '09 27 A40B Product Overview • • • • Four fully enclosed shunts: 1 mA, 10 mA, 20 mA, 50 mA Five small size radial shunts: 100 mA, 200 mA, 500 mA, 1 A, 2 A Three medium size radial shunts: 5A, 10 A, 20 A Two large size radial shunts: 50 A, 100 A A40B Product Sales Training - Jan '09 28 Report of Calibration A traceable certificate is included (in 2009 we plan to offer an optional accredited certificate) A40B Product Sales Training - Jan '09 29 Speaking of CalibrationHow Fluke Calibrates A40Bs Automated with a MET/CAL based system Measured by nanovoltmeters The source is a 100A Transconductance amplifier driven by a 5720A Calibrated against a reference shunt A40B Product Sales Training - Jan '09 30 Verification of Lower Range Shunts A40B Product Sales Training - Jan '09 31 Verification of Lower Range Shunts Low & Hi Current A40B Product Sales Training - Jan '09 Calibration Adapters 32 Verification of Lower Range Shunts Measure shunt voltages using special Single Junction Thermal Voltage Converters A40B Product Sales Training - Jan '09 33 Verification of Lower Range Shunts Neutral, Non Conductive/Non Magnetic Work Surface A40B Product Sales Training - Jan '09 34 Verification of 20A Shunts A40B Product Sales Training - Jan '09 35 Verification of 100A Shunts A40B Product Sales Training - Jan '09 36 Verification of 100A Shunts Air Flow Vents for cooling A40B Product Sales Training - Jan '09 37 Commercial Information Summary • Refer to Product Announcement for details • Pricing ranges from ~$2K to ~$11K per shunt, and ~ 52K$ for the set • Similar to original A40 series shunt price plus cal price • Remember – A40B shunts include a non-accredited Calibration Cert at no extra charge! A40B Product Sales Training - Jan '09 download from the sales partner portal 38 Ordering Information Options and Accessories MODELS A40B/SET Complete set of 14 shunts with case and recommended connectors, adapters, and leads Individual Shunts A40B-001MA 1 Milliamp Current Shunt A40B-010MA 10 Milliamp Current Shunt A40B-020mA 20 Milliamp Current Shunt A40B-050mA 50 Milliamp Current Shunt A40B-100mA 100 Milliamp Current Shunt A40B-200mA 200 Milliamp Current Shunt A40B-500mA 500 Milliamp Current Shunt A40B-1A 1 Amp Current Shunt A40B-2A 2 Amp Current Shunt A40B-5A 5 Amp Current Shunt A40B-10A 10 Amp Current Shunt A40B-20A 20 Amp Current Shunt A40B-50A 50 Amp Current Shunt A40B-100A 100 Amp Current Shunt A40B Product Sales Training - Jan '09 A40B-ADAPT/LC LC Male to LC Male adapter [1] A40B-ADAPT/LCN LC Female to N Male inter-series adapter[1] A40B-LEAD/N N male to N Male lead[1] A40B-LEAD/4mm N to 4 mm double banana connector [2] A40B-CAL/LC High current adapter to connect two shunts in series for measurement (LC to LC) A40B-CAL/N Low current adapter to connect two shunts in series for measurement (N to N) A40B/CASE Fiberglass Transit Case [1] Available soon UKAS Accredited Calibration [1] A quantity of one of this accessory item is included in the A40B/SET [2] A quantity of two of this accessory item is included in the A40B/SET 39 A40B-SET • Complete kit includes: • All 14 Shunts • Common Leads • 1 x A40B-LEAD/N • 2 x A40B-LEAD/4MM • Common Adapters • 1 x A40B-ADAPT/LC • 1 x A40B-ADAPT/N • Transit Case • Kit priced with ~2.5% discount A40B Product Sales Training - Jan '09 40 Accessory Leads A40B-LEAD/4MM • N Male to 4mm double banana plug • Connects shunt to multi way binding posts, i.e.: • Sources: 57XX, 55XX,… • Detectors: 8508A, 5790A, 3458A, … A40B Product Sales Training - Jan '09 41 Accessory Leads A40B-LEAD/N • N Male to N Male lead • Connects shunt to N Type input connector of measuring device • For example: 5790, 792 A40B Product Sales Training - Jan '09 42 Accessory Adapters A40B-ADAPT/LCN • LC Female to N Male • Typically connects to LC sources to N Type instruments or leads • Usually used to adapt a current input connector of an A40B shunt to an source using an LC connector A40B-ADAPT/LC • LC Male to LC Male • Used as connector adapter A40B Product Sales Training - Jan '09 43 Accessory A40B-CASE • Used to hold the full set of 14 shunts plus leads and adapters A40B Product Sales Training - Jan '09 44 Specialized Shunt Calibration Accessories A40B-CAL/LC & A40B-CAL/N • Used for calibration of A40B shunts • Connects two shunts in series with a current source • Only required by “self supporting” customers who will do their own calibration of A40B shunts A40B Product Sales Training - Jan '09 45 Sales Tools A40B Datasheet • Main Customer Facing Piece • Product Details • Specifications download from the sales partner portal or fluke web site A40B Product Sales Training - Jan '09 46 Sales Tools A40B User’s Manual • Key Information • Official Specifications • Technical Usage details • Calibration Details download from the fluke web site A40B Product Sales Training - Jan '09 47 Sales Tools – Example Calibration Certificate download from the sales partner portal A40B Product Sales Training - Jan '09 48 Sales ToolsCable & Adapter Datasheet download from the sales partner portal or fluke web site A40B Product Sales Training - Jan '09 49 Sales ToolsCustomer HTML download from the sales partner portal A40B Product Sales Training - Jan '09 50 Sales ToolsCustomer FAB Chart • Identifies key A40B features • Describes it’s advantage & the customer’s benefits download from the sales partner portal or fluke web site A40B Product Sales Training - Jan '09 51 FAB Details FEATURE ADVANTAGE BENEFIT radial design Design minimizes Inductive fields, heating distributed, no forced cooling required Proven by many NMI's as technically the best performing shunt design with the for best bandwidth, fewest parasitics, etc. Permits current measurements over a high bandwidth with small phase shift, and negligible phase error Reduced compliance/loading for high frequency currents Calibrate precision sources where low phase error is necessary, such as Fluke 6100A; Permits critical measurements of power applications where V and I phase integrity are essential low inductance small power coefficient wide bandwidth Minimal self heating effects Excellent linearity over wide range of inputs A better matches for typical bandwidth of current sources specified with usable, high performance specs from DC to 100kHz low phase displacement Excellent fit for power measurement applications usable in power/phase applications where phase accuracy and stability are key excellent for non sine wave measurement applications DC and AC spec Useable to directly measure AC current Many applications need only to take direct measurements, AC-DC transfer complexity not needed, reduces measurement complexity by two thirds Smaller errors to be compensated flat with minimal errors through a wide bandwidth. Few applications will require AC-DC comparison measurements Very small change of resistance with temperature Measurements less affected by ambient temperature changes Reliable DC performance over time Work through most ranges of current sourcing instrumentation Calibrate only once per year for many applications. low AC-DC difference small Temperature Coefficient Stability wide range 1ma to 100A A40B Product Sales Training - Jan '09 widest range of any commercial precision shunts 52 FAB Details FEATURE ADVANTAGE BENEFIT 4 terminal design Current does not flow in voltage circuit measure with high accuracy techniques, completely isolates measured voltage from extraneous current path resistance Current accuracy to 20 ppm Specs support accurate current measurement with single test approach direct measurement of precision sources is viable, no need for AC-DC transfer measurements output voltage nominal at.8 V Measurable by a wide range of detectors, so to fit many applications compatible with a wide range of measurement devices, precision dmms (8508As), sampling dmms (3458s), AC-DC Transfer Standards (792As), AC Measurement Standards (5790As), and Thermal Voltage Converters (TVCs) buffered 1mA shunt Voltage measurement circuit isolated from Current circuit permits low current measurements with high voltage levels, and eliminates interaction with measurement impedance of detector N Connectors Uses a commonly used and available connector Better compatibility with cabling and instrumentation than UHF style connectors, compatible with both input and output requirements from 1mA to 20 A LC Connectors Best for high current applications high current output for 50 and 100 amp shunts, compatible with high current sources no fans required Easier and more controllable measurement set up Design permits use without external cooling fans, low TC. A40B Product Sales Training - Jan '09 53 Sales ToolsValue Selling Check Sheet • A sales person’s reference for offering value to a customer • Order checksheet • Points of differentiation • Key features and benefits download from the sales partner portal A40B Product Sales Training - Jan '09 54 Value Selling Check Sheet download from the sales partner portal A40B Product Sales Training - Jan '09 55 Sales ToolsHandling Customer FAQs TOPICS • Cables and Adapters • Design • Usage • Shunt Design points • Calibration • 1 mA Shunt battery download from the sales partner portal or fluke web site A40B Product Sales Training - Jan '09 56 Other Sales Oriented FAQs • Will the A40 and A40A cease to available? • No firm plans at this time, but they will be phased out in the future • Will Fluke published cal procedures for existing calibrators be upgraded to use A40B’s rather than the older A40s and A40As? • Yes, we anticipate that will be done in 2009 • Can A40Bs be used for AC/DC transfer measurements? • Yes, their cal certs calibrate their AC/DC difference and customers can use this as they would their earlier versions of A40 shunts. It can improve uncertainties. A40B Product Sales Training - Jan '09 57 FAQs • Why is the output at 0.8 volts when the 792A range is 700mV? • This output level is optimum for digital sampling wattmeter applications using the 3458 on the 1V range – providing a peak measurement at just under 1.2 volts. • Most applications will be done by direct measurement of the shunt voltage using DMMs. • It is acceptable to calibrate 792A at the 0.4 volt calibration point for AC/DC transfer measurements. A40B Product Sales Training - Jan '09 58 Sales ToolsDemo Kits • Each Sales Entity has a kit with • One Medium Radial Shunt • 5, 10 or 20A • One Small Radial Shunt • Sized 100mA to 2A • • • • One 1 mA Shunt Two Leads Cal Cert User's Manual • A 100A Shunt is available to borrow from Everett A40B Product Sales Training - Jan '09 59 Summary & Conclusion • The A40B Precision Shunt series offer improved and simpler method for traceable measurement of current • Extended ranges to 100A, and frequencies to 100 kHz offer immediate improvements to labs using the earlier A40 series shunts. • Direct measurement will simplify current calibration metrology for calibrators and precision sources. • The A40B, while a new product, is a proven and accepted design. Go and introduce the new A40B Precision Shunts to every metrology lab that make precision current measurements. A40B Product Sales Training - Jan '09 60 For questions and technical help – email: [email protected] or phone: 1 (800) 993-5853 or 1 (425) 446-6476 A40B Product Sales Training - Jan '09 61