Download HINCP Series Basic Control Contactor Panel Interiors Installation

Model Numbers
HINCPxx16y-115
HINCPxx32y-115
HINCPxx64y-115
HINCPxx16y-277
HINCPxx32y-277
HINCPxx64y-277
xx = # of pre-installed poles (4 per contactor – 16, 32 or 64 maximum
y = C – SC100-CP Clock installed – for single or main panel, or
N – No Clock – for expansion panels
115 or 277 = panel voltage
Introduction
The HINCP is the Interior for a Basic Control Contactor
Panel. The interior includes a customer-specified
number of 4-pole contactors, pre-wired to channels
on a control board. The board includes the panel’s
transformer with power connections, as well as
connections for input devices and expansion terminals for connection with other Basic Contactor panels.
A metal barrier separates the line-voltage and lowvoltage sides of the panel.
A complete panel assembly includes one each of the
following:
1. HINCP series interior
2. HTUBxx tub enclosure
3. HCVRxxSL (surface mount, lockable) cover or
HCVRxxFL (flush mount, lockable) cover
Features
• 4-pole, normally closed contactors, pre-installed
and tested in user-selected quantity
• 8 control channels, pre-wired to contactors
• On/Off/Auto manual switches for each channel
• Status LED for each channel
• 115 VAC or 277 VAC power supply
• Optional 8-channel timeclock, pre-installed in
master panel
• 8 programmable inputs for channel override devices
such as switches, sensors or photocells
• Auxiliary power connections for override devices
• Expansion terminals to additional panels
Separating these components simplifies installation.
The tub may be mounted for early rough-in wiring,
and then the interior simply slides into the tub at the
appropriate time.
CONTENTS:
Mounting ......................................................................2
Line-voltage Wiring ...................................................2-4
Panel Power .............................................................2
Contactors to Loads .................................................3
Contactors to Control Channels ...............................3
Contactors to AS-110 Switches ...............................4
Low-voltage Wiring....................................................4-6
SC-100-CP Clock .....................................................4
On/Off/Auto Switches ...............................................4
Expansion Terminals ................................................5
Override Inputs ........................................................5
Auxiliary Power ........................................................6
Test ..............................................................................6
Program the System ........see SC100-CP System Clock
Operator’s Manual
Santa Clara, CA 95050
© 2001 The Watt Stopper,® Inc.
Installation Instructions
HINCP Series
Basic Control Contactor Panel Interiors
Installation and Setup
HINCP Series Basic Control Contactor Panel Interiors — Installation and Setup
Mounting
Before installing the interior, mount the
appropriate-sized tub (refer to the table
below) to the wall as detailed in document
INHTUB Lighting Control Panel Tub
Installation and Setup. The tub should be
level, plumb and rigidly installed with
hardware sufficient to hold 100 lbs. (48 kg)
The cover may also be attached to the tub
at this time, or set it aside until all wiring is
complete. See document INHCVR Lighting
Control Panel Cover Installation.
Figure 1 – Low-voltage and Line-voltage Sections
Class 2 low-voltage wiring
High-voltage line and load wiring
Class 2
High-Voltage
Low-Voltage
Wiring
Section
Wiring Section
Tub Enclosure
Interior
Stud-mounted
1
1
2
3
4
INTERIOR
CATALOG #
TUB
CATALOG #
COVER
CATALOG #
HINCPxx16y-115
HTUB12
HCVR12SL/FL
HINCPxx32y-115
HTUB24
HCVR24SL/FL
HINCPxx64y-115
HTUB48
HCVR48SL/FL
HINCPxx16y-277
HTUB12
HCVR12SL/FL
HINCPxx32y-277
HTUB24
HCVR24SL/FL
HINCPxx64y-277
HTUB48
HCVR48SL/FL
2
1
2
3
4
Conduit Entrance
Top, Bottom, Sides
Typical
Class 2 low-voltage wiring
Observe the proper side for line-voltage
and low-voltage wiring as shown in
Figure 1. Route line-voltage wiring
through the right half (top, bottom or right
side) of the tub. Route Class 2 lowvoltage wiring from remote switches or
other controls through the left half (top,
bottom or left side) of the tub.
Do not make conduit connections that
extend into the tub until the interior
has been set in place.
Slide the interior into the tub and secure
to the studs with the hardware provided.
Make sure that all wiring is confined to
the appropriate line- or low-voltage sides.
PANEL INPUT RATINGS
CURRENT RATINGS
CATALOG
NUMBER
MAXIMUM NOMINAL
INPUT
±10% 50/60 HZ
(HOLDING)
HINCPxx16y-115 115 VAC
2.3 A
1.0 A
HINCPxx32y-115 115 VAC
4.2 A
1.5 A
HINCPxx64y-115 115 VAC
8.0 A
2.0 A
HINCPxx16y-277 277 VAC
1.0 A
1.0 A
HINCPxx32y-277 277 VAC
1.8 A
1.0 A
HINCPxx64y-277 277 VAC
3.5 A
1.0 A
2
High-voltage line and load wiring
Line-voltage Wiring
Figure 2 – Power Terminals
CAUTION: Make sure all power is OFF
before wiring. Do not energize wiring
until unit is fully assembled. Conform
to all applicable codes.
High-voltage Section
Panel Power
The panel is shipped with an integral
transformer, either 115 VAC or 277 VAC.
The transformer provided can be
determined by the catalog number of the
HINCP interior, which ends in either -115
or -277. A red warning label identifying
the correct voltage is also applied over
the power terminals. Refer to the table to
the left for current ratings for each panel.
WARNING: Observe correct voltage.
Applying incorrect voltage to the
panel will void the panel warranty.
Remove the red warning label, and wire
power for the panel from a dedicated
circuit (recommended) to the “Control
Power” terminals (marked AC and Neu)
as shown in Figure 2. (Note: Torque the
terminals to 9 in/lbs) Connect the ground
wire to the ground lug provided on the
interior’s backplane.
Control
Power
A
TB3
AC
Neu
B
C
D
E
F
H
Ground
Hot (115V or 277V)
Neutral
HINCP Series Basic Control Contactor Panel Interiors — Installation and Setup
Figure 3 – Contactor-to-load Wiring
Neutral
CONTACT
Hot
1
Hot
Load 1
2
Load 2
3
Single-Phase
Loads
120/277V
4
CONTACT
Hot-Phase X
1
Hot-Phase Y
Contactors to Loads
Hot-Phase Y
3
Hot-Phase Z
Contact Load rating:
• General Purpose 30A @ 600V
• Lighting Ballast 30A @ 600V
• Tungsten Load 20A @ 277V
CONTACT
4
Load 2
Contactors to
Control Channels
Each of the panel’s 8 control channels
(A-H) is pre-wired to the numbered
contactors as shown in the table below.
HINCPxx32
A
01
01
01
09
B
02
02
02
10
C
03
03
03
11
D
04
HINCPxx64
HINCPxx16
LOCATION
PART #
PANEL TYPE
CONTROL CIRCUIT#
MOUNTING
CONTACT
or POLES
1-1
1-2
1-3
1-4
2-1
2-2
2-3
2-4
3-1
CIRCUIT #
CHANNEL
MAIN
EXPANSION
SURFACE
FLUSH
DESCRIPTION / NOTES
For access to channel-contactor wiring,
remove the wire duct cover located
between the contactors and the control
board. Each wire is labeled with its
associated contactor number.
Reroute the wires to the desired channel
as needed by one of two methods:
LIGHTING CONTROL PANEL SCHEDULE - BASIC CONTROL
NAME
Load 3
Operation:
Basic Control Contactor Panels use normally closed contactors. When contactor poles are
closed, loads are energized or turned ON. When contactor poles are opened,
loads are de-energized or turned OFF.
CHANNEL
Record wiring on the Lighting Control
Panel Schedule and store this form in
the plastic sleeve inside the panel cover.
Three-Phase Loads
208/480V
3
Terminals accept #14 to #10 gauge wire.
NOTE: When the contactor is
de-energized, contacts are closed.
Load 1
2
Hot-Phase Z
Route circuits through the contactors to
the appropriate loads as shown to the
right in Figure 3.
Two-Phase Loads
208/240/480V
1
Hot-Phase Y
Contactors are normally closed to ensure
that lighting will continue to work in the
event of contol power or system failure.
The SC100-CP system clock is used to
program each channel to operate as
required.
Load 2
4
Hot-Phase X
Wire size:
Load 1
2
04
04
12
E
05
05
13
F
06
06
14
G
07
07
15
H
08
08
16
1 On the control power terminal strip,
move wires under the appropriate
channel’s terminal screw, or
2 On the contactor side, remove
unneeded control wires (cap off) and
jumper contactor control power from
one contactor to the next.
Replace the wire duct cover. Record
wiring information on the Lighting
Channel Schedule and store in the
plastic sleeve in the panel cover.
3-2
3-3
3-4
4-1
4-2
4-3
4-4
If necessary, control wires from channels
to contactors may be rewired in the field
to suit the application.
5-1
5-2
5-3
5-4
6-1
6-2
6-3
6-4
LIGHTING CHANNEL SCHEDULE - BASIC CONTROL
CHANNEL
CHANNEL DESCRIPTION
CONTROL STRATEGY
A
B
C
CAUTION: Disconnect all power to the
panel before re-wiring contactors.
There may be power from more than
one source. Make sure all circuits to
the contactors are de-energized.
D
E
F
G
H
3
HINCP Series Basic Control Contactor Panel Interiors — Installation and Setup
Contactors to AS-110 Switches
The AS-110 Automatic Control Switch is
a line-voltage switch that adds control
capability to the HINCP Contactor panel.
The AS-110 can be manually operated
to turn loads on and off. In addition, the
Basic Control Contactor Panel signals
the switches to turn on, turn off or delay
off (programmed through the SC100-CP
clock). Wire AS-110 switches as shown
in Figure 4.
Figure 4 – AS-110 Switch Wiring
Neutral
Hot
CONTACTOR
1
2
3
4
Hot
Neutral
Cap-off Multi-way
Load
Load 1
CAUTION: Make sure all circuits are
properly connected before applying
power. Avoid contact with the line
voltage side after power up.
Hot
Neutral
Multi-way
Low-voltage Wiring
Load
Load 2
Hot
SC-100-CP Clock
On/Off/Auto Switches
The ON/OFF/AUTO manual switches
(Figure 5) are used during installation,
testing or emergency situations to turn
on the connected lighting. Panels are
normally shipped with the ON/OFF/AUTO
switches in the AUTO position.
Multi-way
Cap-off
Unused
Hot
Multi-way
Cap-off
Unused
OFF = contacts are open (contactor is
energized), the load is OFF
AUTO = contacts are controlled by the
system clock (SC100-CP) and override
inputs
4
Ylw
AS-110
Automatic
Control
Switch
Single Switch
AS-110
Automatic
Control
Switch
Multiway
Switching
Application
Red
Blk
Wht
Ylw
Red
Blk
Wht
Ylw
AS-110
Automatic
Control
Switch
Red
Blk
Wht
Ylw
AS-110
Automatic
Control
Switch
Red
Figure 5 – On/Off/Auto Switches
Low-voltage Section
Power
Out
TB1
Return
+24VDC
TB2
Expansion
Terminals
Controller Board
+24VDC
Inputs
1
3
4
CH. H
B
D
CH. D
5
6
E
F
7
8
TB3
AC
Neu
C
CH. B
CH. G
Control
Power
A
2
CH. C
CH. F
High-voltage Section
Override
24VAC
CH. E
ON = contacts are closed (contactor is
de-energized), the load is ON
Load
Wht
Operation: Automatic Control Switches are manually operated to turn loads on and off.
The Basic Control Contactor Panel signals switches to automatically turn on, turn off or delay off.
CH. A
The ON/OFF/AUTO indication refers to
the status of the load being controlled.
Load
Neutral
ON
OFF
AUTO
The SC-100-CP clock is normally preinstalled in HINCPxxxxC-115 interiors. If
adding the clock to an exisiting panel,
simply mount the clock on the mounting
studs in the upper left side of the interior
using the screws provided.
All power to the panel should be off
while installing the clock.
Next, plug the provided ribbon cable
from the clock into the 10-pin connector
labeled J9 on the circuit board.
Do not plug the clock into the circuit
board with power applied, or you may
cause damage to the circuit board.
Make sure mounting and connections
are secure, then re-apply power to the
panel.
Neutral
Blk
H
On/Off/Auto
Switches
HINCP Series Basic Control Contactor Panel Interiors — Installation and Setup
If the clock has not been programmed to
control the channels, the On/Off/Auto
switch may be used to test the circuit.
Figure 6 – Expansion Terminal Wiring
Run low-voltage interconnecting wiring
isolated from other wiring.
Expansion
TB Terminals
CAUTION: If panel wiring is energized,
limit exposure to the low-voltage
section (left side) of the panel.
Common
COM
Channel A
CH.A
Channel B
CH.B
Expansion Terminals
Channel C
CH.C
Channel D
CH.D
The Expansion Terminals are used to
connect the main contactor panel (which
includes the clock) to one or more
expansion panels (Figure 6). Channels
in each panel are electrically linked via
Class 2 wiring, so that ON/OFF channel
signals from the main panel’s clock are
broadcast to the corresponding channel
in each expansion panel. Channels in
interconnected panels may still be locally
controlled using the manual On/Off/Auto
switches. (For more details on interconnecting multiple Basic Control Contactor
Panels, refer to The Watt Stopper
Technical Bulletin # TB148).
Channel E
CH.E
Channel F
CH.F
Channel G
CH.G
Channel H
CH.H
Main Panel
(Panel w/clock)
Expansion
TB Terminals
COM
CH.A
CH.B
CH.C
To Other
Panels as
Needed
CH.D
CH.E
CH.F
CH.G
CH.H
Expansion
Panel
Expansion
TB Terminals
Operation:
On/Off channel
signals from Main
Panel broadcast to
Expansion Panels
COM
CH.A
CH.B
CH.C
To Other
Panels as
Needed
CH.D
CH.E
CH.F
CH.G
CH.H
Use the appropriate wire for the number
of panels to be interconnected, and the
maximum distance from the main panel
as shown in the table below right.
Expansion
Panel
Override Inputs
Eight override inputs on the circuit board
are provided for additional control
flexibility. Low-voltage switches, photocells or occupancy sensors may be
wired to these inputs.
The SC100-CP clock is required to
operate the override inputs. Using the
clock, the inputs can be assigned to
control any channel or group of channels
in the panel, which also correspond to
channels in any expansion panels.
(Refer to the SC100-CP Clock instructions for details on programming override
inputs). If there is no clock in the panel,
the override inputs are disabled.
Any 2-wire momentary or maintained
switch or other dry contact device may
be wired to the appropriate Override
Input and one of the 24VDC tabs as
shown in Figure 7. Occupancy sensors
(see Figure 9) and photocells (Figure 10)
may also be wired to the Override Inputs.
Maximum Distance (feet) In Wire Run From Main Panel
WIRE
GAUGE
#18
NUMBER OF PANELS IN WIRE RUN
5
6
7
8
2
3
4
9
10
10000
5000
3500
2500
2000
1700
1500
1300
1100
#16
16000
8000
5500
4000
3000
2500
2300
2000
1800
#14
26000
13000
8500
6500
5000
4000
3500
3000
2500
Figure 7 – Override Switch Wiring
Override Inputs
+24VDC
Input (x)
Momentary
Pushbutton
Switch
Auto/On Switch
+24VDC
Input (x)
+24VDC
Input (x)
Maintained
On/Off Switch
5
HINCP Series Basic Control Contactor Panel Interiors — Installation and Setup
Auxiliary Power
Figure 8 – Auxiliary Power Terminals
Low-voltage Section
Auxiliary power provided by the panel:
350 mA, 24 VDC and 350 mA, 24 VAC
The maximum number of devices that
can be powered by the panel depends
on the power consumption of each device
to be used. Add the current draw of
devices to be powered and make sure
not to exceed the capacity provided. If
the total will exceed the available power,
provide an additional power source such
as an auxiliary transformer or sensor
power pack.
Test
Return
+24VDC
24VAC
TB2
Expansion
Terminals
Control
Power
TB3
AC
A
Inputs
1
Neu
B
2
CH A
C
Figure 9 – Occupancy Sensor Wiring
Basic Control Contactor Panel has 350mA @ 24VDC
available to power sensors. Maximum number of sensors
depends on power consumption of sensor models used.
Override Inputs
Any
24VDC
Ceiling/Wall
Sensor
WARNING: Do not touch line voltage
wiring (right side of the panel) after
power is restored.
When testing is completed, return all
On/Off/Auto switches to the Auto position.
Controller Board
Override
+24VDC
When all wiring is completed, restore
power.
Verify that connected loads can be
operated by the appropriate channel by
manually switching the On/Off/Auto
switches between On and Off.
Power
Out
TB1
Auxiliary
Power Out
Terminals
High-voltage Section
ON
OFF
AUTO
For devices requiring auxiliary power, such
as occupancy sensors and photocells,
terminals on the circuit board are provided
(see Figure 8).
Control Output
Blu
Common
Blk
+24VDC
Red
Input (x)
TB-1 Power Out
Return
+24VDC
Isolated Relay
Any 8-Wire
24VDC
Occupancy
Sensor
1-Brn
Normally Closed
2-Red
Common
3-Orn
Normally Open
Control Output
Override Inputs
Common
TB-1 Power Out
4-Ylw
5-Grn
6-Blu
7-Vio
Program the System
8-Gry
Input (x)
Return
Light Level Output 24VDC
+24VDC
+24VDC
Common
Program the system using the SC100-CP
clock. Refer to the Clock instructions for
details on programming and testing.
Figure 10 – Photocell Wiring
Exterior Photocell
EM-24A2
Red
Red
Override Inputs
+24VDC
Input 1
TB-1 Power Out
Blk
Blk
Return
24VAC
Override Inputs
Interior Daylighting
Input 1
Lightsaver
LS-100X
Controller
Control Output Blu
TB-1 Power Out
Common
Blk
+24VDC
Red
Return
24VDC
Basic Control Contactor Panel has 350mA @ 24VDC available to power sensors. Maximum number of sensors
depends on power consumption of sensor models used.
Set-Up / Operation: Using clock screen and keypad, configure Input #1 as Photocell type and assign control to
appropriate channel(s).
This will hold OFF any channel scheduled to turn ON until the photocell detects it is dark.
Panel Division 888-852-2778
INHINCP
090601