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AEM10940 Highly Efficient, Dual Regulated Output, Ambient Energy Manager Preliminary Data Sheet FEATURES DESCRIPTION Ultra-low-power start-up - Cold start from 380 mV input voltage and 11 µW input power (typical) Ultra-low-power Boost regulator - Configurable MPPT with single-pin programming - Open circuit voltage sensing for MPPT - Input voltage operation range from 100 mV to 2.5 V Integrated LDO regulator at low voltage The AEM10940 harvests the available input power up to 50 mW. It integrates an ultra-low-power Boost converter to charge a storage element, such as a Li-Ion battery, a thin film battery or a super- or conventional capacitor. The Boost converter operates with input voltages in a range of 100 mV to 2.5 V. With its unique cold-start circuit, it can start operating with empty storage elements at an input voltage as low as 380 mV and an input power of just 11 µW. - 1.8 V, high efficiency - Up to 10 mA load current Integrated LDO regulator at high voltage - Configurable from 2.2 V to 4.2 V - Up to 80 mA load current with 300 mV drop-out - Power gated by external control Flexible energy storage management The low voltage supply typically drives a microcontroller at 1.8 V. The high voltage supply typically drives a radio transceiver at a configurable voltage. Both are driven by highly efficient LDO (Low Drop-Out) regulators for low noise and high stability. - Programmable overcharge and overdischarge protection - For any type of rechargeable battery or (super)capacitor - Fast supercapacitor charging Configuration pins determine various operating modes by setting predefined conditions for the energy storage element (overcharge or overdischarge), and by selecting the voltage of the high voltage supply. However, special modes can be obtained at the expense of a few configuration resistors. Smallest footprint, smallest BOM - Only seven passive external components APPLICATIONS Harvesting from photovoltaic cell (PV) Industrial monitoring Indoor geolocation The AEM10940 is an integrated energy management subsystem that extracts DC power from PV cells to simultaneously store energy in a rechargeable element and supply the system with two independent regulated voltages. This allows product designers and engineers to extend battery lifetime and ultimately get rid of the primary energy storage element in a large range of wireless applications like industrial monitoring, geolocation, home automation, wearables... The chip integrates all the active elements for powering a typical wireless sensor. With only seven external components, integration is maximum, footprint and BOM are minimum, optimizing the time-to-market and costs of WSN designs in all markets. Home automation Wearables E-health monitoring Energy-autonomous Wireless Sensor Nodes (WSN) Five identical capacitors and two inductors are required, available respectively in the small 0402 and 0603 SMD formats. The AEM10940 comes in a 24-pin packaging option using space-saving quad-flat-no-leads packages (QFN). LOWEST PART-COUNT APPLICATION CIRCUIT SET_OVCH SET_CHRDY SET_OVDIS FB_HV SRC PV Cell LBOOST BUFSRC Li-Ion Battery LOBATT SWBOOST LVRDY CSRC BOOST NC BATT AEM10940-QFN24 CBOOST HVRDY LVOUT LBUCK Micro- Vss controller VDD CLV SWBUCK BUCK CBUCK ENHV SELMPP HVOUT CFG2 CFG1 CFG0 STONBATT GND Radio Vss Transceiver VDD CHV Figure 1 - Application Circuit Document DS_AEM10940_REV1.1 Page 1 of 14 Copyright © 2016 e-peas SA AEM10940 Preliminary Data Sheet FIGURES TABLE OF CONTENTS Features ......................................................................................... 1 Applications ................................................................................. 1 Description ................................................................................... 1 Figure 1 - Application Circuit .....................................................1 Figure 2 - Pinout Diagram ............................................................5 Figure 3 - Functional Block Diagram ......................................6 Figure 4 - Power Path.....................................................................7 Lowest part-count Application Circuit ............................ 1 Figure 5 - Operating Regions ......................................................7 Table of Contents....................................................................... 2 Figure 6 - Charge Management State Diagram ...................8 Figures .......................................................................................... 2 Tables ............................................................................................ 2 Absolute Maximum Ratings .................................................. 3 Thermal Resistance .................................................................. 3 Recommended Operating Conditions .............................. 3 Figure 7 - Custom Configuration Resistors ....................... 10 Figure 8 - Power Gating Scheme ............................................ 11 Figure 9 - Example Application 1 .......................................... 12 Figure 10 - Example Application 2 ........................................ 12 Figure 11 - Startup Timing ....................................................... 13 Figure 12 - Shutdown Timing.................................................. 13 Electrical Characteristics ....................................................... 4 Figure 13 - Boost Efficiency at 2.8 V..................................... 14 Pin Configuration and Description .................................... 5 Figure 14 - Boost Efficiency at 3.6 V..................................... 14 Functional Block Diagram ..................................................... 6 Figure 15 - Boost Efficiency at 4.1 V..................................... 14 Theory of Operation ................................................................. 6 Power Path ................................................................................. 7 Operating regions ................................................................... 7 Configuration ............................................................................ 8 Charge Management State Machine ............................... 8 Startup Mechanism ................................................................ 8 Overvoltage Protection ........................................................ 9 Shutdown Mechanism........................................................... 9 MPP and Boost Converter Regulation ........................... 9 Buck Converter Regulation ................................................ 9 Low Voltage Output ............................................................... 9 High Voltage Output............................................................... 9 Application Information ...................................................... 10 Built-in Configurations .......................................................10 Custom Configuration .........................................................10 Power Gating ...........................................................................11 Energy Source Information ..............................................11 Storage Element Information ..........................................11 External Inductors Information .....................................11 External Capacitors Information ...................................11 Figure 16 - LV efficiency versus battery voltage ............ 14 Figure 17 - LV Efficiency versus output current ............. 14 Figure 18 - LV LDO Load Regulation .................................... 14 Figure 19 - HV LDO Load Regulation ................................... 14 TABLES Table 1 - Absolute Maximum ratings ......................................3 Table 2 - Thermal Data ..................................................................3 Table 3 - Recommended Operating Conditions .................3 Table 4 - Electrical Characteristics ..........................................4 Table 5 - Pins description.............................................................5 Table 6 - Usage of CFG2 .................................................................8 Table 7 - Usage of SELMPP ..........................................................9 Table 8 - Usage of CFG2, CFG1, CFG0 ................................... 10 Table 9 - Customization: Resistors to Voltages ............... 10 Table 10 - Customization: Voltages to Resistors ............ 10 Table 11 – Static Power Schemes .......................................... 11 Table 12 - Threshold Voltages, Example 1 ........................ 12 Table 13 - Threshold Voltages, Example 2 ........................ 12 Typical Application Circuits .............................................. 12 Example Circuit 1 ..................................................................12 Example Circuit 2 ..................................................................12 Performance Data .................................................................. 13 Startup Timing Diagram ....................................................13 Shutdown Timing Diagram ..............................................13 Boost Conversion Efficiency ............................................14 Low Voltage Conversion Efficiency (Includes LDO and Buck Converter)............................................................14 Low Voltage LDO Load Regulation ...............................14 High Voltage LDO Load Regulation ..............................14 Document DS_AEM10940_REV1.1 Page 2 of 14 Copyright © 2016 e-peas SA AEM10940 Preliminary Data Sheet ABSOLUTE MAXIMUM RATINGS Parameter Vsrc Operating junction temperature Storage temperature THERMAL RESISTANCE Rating Package 𝚯𝐉𝐀 𝚯𝐉𝐂 Unit 2.75 V -40°C to +125°C -65°C to +150°C QFN24 tbd tbd °C/W Table 2 - Thermal Data Table 1 - Absolute Maximum ratings ESD CAUTION ESD (ELECTROSTATIC DISCHARGE) SENSITIVE DEVICE These devices have limited built-in ESD protection and damage may thus occur on devices subjected to high energy ESD. Therefore, proper ESD precautions should be taken to avoid performance degradation or loss of functionality. RECOMMENDED OPERATING CONDITIONS Symbol Parameter External Components Min Typ Capacitance of the source buffering external capacitor 8 10 µF Capacitance of the Boost converter external capacitor 8 10 µF Inductance of the Boost converter external inductor 4 10 Capacitance of the Buck converter external capacitor 8 10 Inductance of the Buck converter external inductor 4 10 25 µH CLV Capacitance of the external capacitor decoupling the low voltage LDO regulator 8 10 14 µF CLH Capacitance of the external capacitor decoupling the high voltage LDO regulator 8 10 14 µF RT Equal to R1 + R2 + R3 + R4 (see fig. 3) Resistance of the optional resistor ladder setting the charge management thresholds voltage in custom configuration 1 10 100 MΩ RV Equal to R5 + R6 (see fig. 3) Resistance of the optional resistor divider setting the HV output voltage in custom configuration 1 10 40 MΩ Logic High Vlv-0.25 Vlv 2.5 Logic Low -0.25 0 0.25 CSRC CBOOST LBOOST CBUCK LBUCK Max 25 Unit µH µF Logic input pins VenhvIH VenhvIL Vcfg H Vcfg L Logic input levels on the ENHV control input1 Logic input levels on configuration inputs SELMPP, CFG0, CFG1, CFG2 Logic High Connect to BUCK Logic Low Connect to GND V Table 3 - Recommended Operating Conditions Note 1: ENHV can be dynamically driven by a logic signal issued from the LV domain. Full rail-to-rail logic swing is recommended to avoid increasing the quiescent current. For a static usage, connect to BUCK (High) or GND (Low). Document DS_AEM10940_REV1.1 Page 3 of 14 Copyright © 2016 e-peas SA AEM10940 Preliminary Data Sheet ELECTRICAL CHARACTERISTICS Symbol Parameter Power conversion Conditions Min Vsrc Vsrc Voltage across the energy source During coldstart 380 2500 After coldstart 100 2500 PsrcCS Source power required for cold start Vboost Vbuck Voltage on the BOOST node Voltage on the BUCK node During coldstart Typ Max 11 Unit mV µW During normal operation 2.5 Rechargeable battery 2.5 4.5 V 0 4.5 V 800 ms 2 4.75 2.2 2.5 V Storage element Vbatt BAT Vbatt CAP Voltage on the storage element Tcrit Time before shutdown after LOBATT asserted Capacitor 400 600 Low-voltage LDO regulator Vlv Voltage on the LVOUT output Ilv Load current from the LVOUT output 1.8V 300mV dropout V 0 10 mA 2.2V Vbatt-0.3 V 0 80 mA High-voltage LDO regulator Vhv Voltage on the HVOUT output Ilv = 30mA Ihv Load current from the HVOUT output 300mV dropout Logic output pins VOH VOL Logic output levels on the status outputs LOBATT, LVRDY, HVRDY Logic High Logic Low 1.7 0.1 V Table 4 - Electrical Characteristics Document DS_AEM10940_REV1.1 Page 4 of 14 Copyright © 2016 e-peas SA AEM10940 Preliminary Data Sheet PIN CONFIGURATION AND DESCRIPTION BATT LOBATT 23 NC 24 HVOUT GND FB_HV AEM10940-QFN24 Package QFN24 5 x 5 mm 22 21 20 19 SET_OVCH 1 18 HVRDY SET_CHRDY 2 17 LVRDY SET_OVDIS 3 16 ENHV BUFSRC 4 15 LVOUT SRC 5 14 STONBATT SWBOOST 6 13 CFG0 AEM10940 7 8 9 10 11 12 SELMPP BOOST SWBUCK BUCK CFG2 CFG1 Top View Figure 2 - Pinout Diagram Exposed pad should be connected to Ground NAME PIN NUMBER FUNCTION Power pins SRC 5 Connection to the harvested energy source (PV cell) BUFSRC 4 Connection to a capacitor buffering the energy source, input of the Boost converter SWBOOST 6 Switching node of the Boost converter BOOST 8 Output of the Boost converter, input of the Buck converter, input of the high voltage LDO regulator, internally connectable to BATT BATT 20 SWBUCK 9 Connection to the energy storage element, battery or capacitor Cannot be left floating, see application information page 11 Switching node of the Buck converter BUCK 10 Output of the Buck converter, input of the low voltage LDO regulator HVOUT 21 Output of the high voltage LDO regulator, typically powering the radio subsystem LVOUT 15 Output of the low voltage LDO regulator, typically powering the microcontroller 14 Pin reserved for future use. Connect to ground. Configuration pins STONBATT SELMPP 7 CFG2 11 CFG1 12 CFG0 13 Selection of the MPP ratio, see specification page 9 Selection of the built-in threshold voltages, see specification page 10 SET_OVCH 1 Node to customize the OverCharge voltage threshold SET_CHRDY 2 Node to customize the ChargeReady voltage threshold SET_OVDIS 3 Node to customize the OverDischarge voltage threshold FB_HV Cannot be left floating See application information page 10 23 Feedback node to customize the high voltage LDO regulator 16 Active high logic input to enable operation of the high voltage LDO regulator LOBATT 19 Logic output signaling imminence of shutdown because of insufficient energy HVRDY 18 Logic output signaling the validity of the high voltage LDO regulator LVRDY 17 Logic output signaling the validity of the low voltage LDO regulator Control pins ENHV See application information page 11 Status pins Other pins GND NC 24 Exposed Pad 22 Ground connection, should be solidly tied to the PCB ground plane Not connected, leave open or tie to ground Table 5 - Pins description Document DS_AEM10940_REV1.1 Page 5 of 14 Copyright © 2016 e-peas SA AEM10940 Preliminary Data Sheet FUNCTIONAL BLOCK DIAGRAM LBOOST CSRC BUFSRC SRC CBOOST BOOST SWBOOST BATT Cold Start Energy Source MPP Control Energy Storage Storage Control Boost Control SWBUCK SELMPP Power Management Controller Buck Control STONBATT Vboost Optional LBUCK 1 V Ref R4 1 V Ref SET_OVDIS Vbuck BUCK Vbuck CBUCK R3 SET_CHRDY LVOUT CLV R2 SET_OVCH Low Voltage LDO Control LV Load HVOUT R1 State Control CHV Vboost GND HV Load Voltage Reference 1 V Ref CFG2 Optional CFG1 CFG0 R6 FB_HV High Voltage LDO Control ENHV HVRDY LVRDY LOBATT R5 Microcontroller Figure 3 - Functional Block Diagram THEORY OF OPERATION The AEM10940 is a full-featured energy efficient power management subsystem able to charge a storage element (battery or supercapacitor, connected to BATT) from an energy source (connected to SRC), typically a miniaturized energy harvester (PV cell). The device manages the transfer of energy from the source and the storage element towards two power supply outputs (LVOUT and HVOUT) at different operating voltages. Through four configuration pins (CFG2, CFG1, CFG0 and SELMPP), the user assigns a particular operating mode among a selection that covers most application Document DS_AEM10940_REV1.1 requirements, without any dedicated external component. Special modes are achieved with the optional high-valued resistors R1 to R6 (connected to SET_OVCH, SET_CHRDY, SET_OVDIS and FB_HV). A logic control pin is provided (ENHV) to activate or deactivate the LDO regulator that feeds the high voltage system load. The status of these regulators is reported through dedicated status pins (HVRDY and LVRDY). An additional status (LOBATT) reports when the subsystem is about to shut down due to energy shortage. Page 6 of 14 Copyright © 2016 e-peas SA AEM10940 Preliminary Data Sheet POWER PATH Vbatt BATT Q2 Q7 Energy Storage Boost Converter Q4 Vsrc SRC Energy Source Q1 BUFSRC LBOOST Buck Converter High Voltage LDO Regulator Vhv CHV SWBUCK LBUCK Q8 BUCK LVOUT Vlv CBOOST CSRC HV Load Q5 BOOST SWBOOST HVOUT CBUCK Low Voltage LDO Regulator Q6 Q3 CLV LV Load Figure 4 - Power Path The above diagram depicts a simplified view of the internal power path of the AEM10940. The energy source is connected to SRC and delivers power to the subsystem at optimal levels of voltage (Vsrc) and current (Isrc), the so-called MPP (Maximum Power Point). Periodically, the MPP control circuit disconnects the source from the pin BUFSRC with the transistor Q1, in order to measure the open-circuit voltage of the harvester. BUFSRC is decoupled by the capacitor CSRC, which smooths the voltage against the current pulses induced by the Boost converter. The heart of the power path is a cascade of two regulated switching converters, namely the Boost converter and the Buck converter. Vbuck feeds the low voltage LDO regulator that powers its load through the pin LVOUT. This regulator delivers a clean fixed voltage (Vlv) of 1.8 V at a maximum current of 10 mA. The series pass transistor of the regulator is Q8, and the output is decoupled by the external capacitor CLV. The Boost and Buck converters as well as the LDO regulators demonstrate excellent power conversion ratios, as shown in the performance data section (page 14). The operation of the AEM10940 is best understood by examining the behavior over the voltage span of the BOOST node, which is depicted below. OPERATING REGIONS The Boost (or step-up) converter elevates the voltage available at BUFSRC to a level suitable to charge the storage element, in the range 2.2 V to 4.75 V, according to the selected operating mode. This voltage (Vboost) is available at the pin BOOST. The switching transistors of the Boost converter are Q3 and Q4, with the switching node available externally at SWBOOST. The reactive power components are the external inductor and capacitor LBOOST and CBOOST. Vboost OverCharge threshold ChargeReady threshold The storage element is connected to the pin BATT, at a voltage Vbatt. This node is linked to BOOST through the transistor Q2. In normal operation, this transistor effectively shorts the battery to the BOOST node (Vbatt = Vboost). When energy harvesting is occurring, the Boost converter delivers a current that is shared between the battery and the loads. Q2 is switched off to disconnect the battery when there is a risk of overdischarge. OverDischarge threshold Document DS_AEM10940_REV1.1 3V Vtop+ Vovch VtopVchrdy Vovdis Top Voltage Region Boost-Buck Region No Buck Region 2V The Buck (or step-down) converter lowers the voltage from Vboost to a constant value Vbuck of 2.2 V. This voltage is available at the pin BUCK. The switching transistors of the Buck converter are Q5 and Q6, with the switching node available externally at SWBUCK. The reactive power components are the external inductor and capacitor LBUCK and CBUCK. Vboost feeds the high voltage LDO regulator that powers its load through the pin HVOUT. This regulator delivers a clean voltage (Vhv) adjustable between 2.2 V and Vbatt-0.3 V with a maximum current of 80 mA. The series pass transistor of the regulator is Q7, and the output is decoupled by the external capacitor CHV. 4V 1V Cold Start Region 0V Figure 5 - Operating Regions The Cold Start region corresponds to a state where all nodes are deeply discharged. As soon as a sparse amount of energy becomes available at the source pin, the cold start mechanism, which involves a charge pump, raises Vboost up to a voltage of 2 V. Page 7 of 14 Copyright © 2016 e-peas SA AEM10940 Preliminary Data Sheet At that stage, the Boost regulator is switched on and continues the process of charging the BOOST node with the energy delivered by the source. However, the Buck regulator is not yet activated, but its transistor Q5 is on, which allows the BUCK node to get charged as well, through the inductor LBUCK. This occurs in the No Buck region. When both Vboost and Vbuck reach a voltage level of 2.4 V, the Buck regulator is switched on, and the device enters the Boost-Buck region. Under control of the charge manager, the transistor Q2 connects the battery to the BOOST node, and the normal operating mode takes place. Both switching converters are active. See page 9 for Boost and Buck regulation. As long as this normal operating mode is active, Vboost reflects Vbatt. Three voltage levels act as thresholds for the charge management state machine, described in thorough details below. If Vboost decreases below the OverDischarge level, a shutdown occurs. When Vboost reaches the ChargeReady level, the LDO regulators are activated. If Vboost increases above the OverCharge level, a mechanism is triggered to prevent further voltage increase, as materialized by the Top Voltage region. The type of storage element in use dictates the value of the three thresholds, to obtain optimal performance and maximal protection. In addition, the lower threshold should be chosen high enough to ensure proper operation of the high voltage LDO regulator, as it is fed by the BOOST node. CONFIGURATION Four voltage levels can be selected to fit the application needs, namely: - The OverDischarge threshold - The ChargeReady threshold - The OverCharge threshold - The voltage provided at HVOUT In the built-in configuration mode, four combinations of these voltage levels are hardwired and selected through the CFG0 and CFG1 configuration pins, covering most application cases. A custom configuration mode is possible, as instructed by CFG2. CFG2 High Built-in Configuration Mode CFG2 Low Custom Configuration Mode Table 6 - Usage of CFG2 Customizing the threshold levels involves a resistor ladder (R1 to R4) connected to BOOST and feeding SET_OVCH, SET_CHRDY and SET_OVDIS, as shown in the functional block diagram. Customizing the voltage at HVOUT involves two resistors (R5 and R6) feeding FB_HV, the feedback node of the low voltage LDO regulator, as shown in the functional block diagram. In addition, a dedicated configuration pin SELMPP is provided to select the MPP tracking mode suitable for the type of energy harvester in use. CHARGE MANAGEMENT STATE MACHINE Unloaded Voltage Rising Battery DISCONNECTED Boost Converter ON LV LDO Regulator OFF HV LDO Regulator OFF LOBATT pin status LOW Vboost > 2 V Vboost > Vtop+ After Tcrit (600 ms) Cold Start Connecting Storage Element Battery CONNECTED Boost Converter ON LV LDO Regulator OFF HV LDO Regulator OFF LOBATT pin status LOW Vboost < Vovdis Entering Shutdown Vboost > Vchrdy Normal Operation Battery CONNECTED Boost Converter ON LV LDO Regulator ON HV LDO Regulator AVAILABLE LOBATT pin status LOW Vboost > Vtop+ Vboost < Vtop- Battery CONNECTED Boost Converter ON LV LDO Regulator ON HV LDO Regulator AVAILABLE LOBATT pin status HIGH Top Voltage Operation Battery CONNECTED Boost Converter OFF LV LDO Regulator ON HV LDO Regulator AVAILABLE LOBATT pin status LOW Figure 6 - Charge Management State Diagram The diagram above shows in details the sequencing of the charge manager as a function of the changes in Vboost. STARTUP MECHANISM When the energy contained in the storage element is exhausted and there is no available energy to be harvested, the AEM10940 is down. It will recover operation through a very efficient cold start engine. A tiny power of 11 µW under just 380 mV is enough to trigger this engine, which charges CBOOST and CBUCK Document DS_AEM10940_REV1.1 up to a voltage level of 2 V, leveraging a proprietary voltage step-up charge pump. When Vboost reaches 2 V, as indicated in the state diagram, the charge manager enters “Unloaded Voltage Rising”, completing the cold start sequence. The Boost converter gets enabled, which rises further the voltage on BOOST. All loads are maintained inactive, including the storage element. The battery will not be shorted to the BOOST node until Vboost reaches the OverCharge level. In the diagram, this corresponds to the transition to “Connecting Storage Element”. Page 8 of 14 Copyright © 2016 e-peas SA AEM10940 Preliminary Data Sheet At that moment, the BOOST node reflects the battery voltage, and the charge manager checks that Vboost is above the ChargeReady level. This is normally not the case, as the starting point was a cold start or a shutdown. Once Vboost exceeds Vchrdy, the battery is considered as sufficiently charged to support system operation, and “Normal Operation” takes place. Both LDO regulators are able to supply power to the loads. OVERVOLTAGE PROTECTION To prevent damage to the battery and to the internal circuitry when the charge is complete, the charge manager maintains Vboost between Vtop+ and Vtop-. This small voltage range comes from a hysteresis assigned to the OverCharge threshold. This is indicated in the state diagram as a toggling between the two rightmost states. In “Normal Operation”, the Boost converter is enabled and feeds the BOOST node, charging the battery. In “Top Voltage Operation”, the converter is disabled, and the voltage drops due to the load consumption. SHUTDOWN MECHANISM To prevent deep discharge leading to damage to the battery and malfunction of the high voltage LDO regulator, the charge manager takes an emergency action when Vboost drops below Vovdis. This is indicated in the state diagram as a transition from “Normal Operation” to “Entering Shutdown”. Both LDO regulators remain enabled. This allows a microcontroller powered by LVOUT to get interrupted by the low-to-high transition of the status output LOBATT, and take all appropriate actions before power shutdown. An internal timer counts down a delay of at least 400 ms (Tcrit) before determining a state transition to “Unloaded Voltage Rising”, where the battery is disconnected and the LDO regulators are disabled. At this point, the BOOST node is completely unloaded, giving to the Boost converter the opportunity to collect energy from the source and restore the required voltage. MPP AND BOOST CONVERTER REGULATION Except during cold start and in the “Top Voltage Operation” condition, the Boost converter is activated. The regulation of the Boost converter involves a reference voltage Vmpp issued by the MPP internal module. It is known that the energy source (PV cell) should be operated at a precise point in its I/V curve in order to deliver the maximum power. This is the Maximum Power Point (MPP) of the source. Vmpp is the voltage level of the MPP, and depends on the current level of illumination of the PV cell. The MPP module evaluates Vmpp as a given fraction of Voc, the open circuit voltage of the source. By temporarily disconnecting the source with Q1, the MPP module gets and maintains a knowledge of Vmpp. This sampling occurs regularly. Except during this sampling process, the voltage across the source, Vsrc, is continuously compared to Vmpp. When Vsrc exceeds Vmpp by 25 mV, the Boost converter Document DS_AEM10940_REV1.1 is switched on, extracting electrical charge from the source and lowering its voltage. When Vsrc falls below Vmpp by 25 mV, the Boost converter is switched off, allowing the harvester to accumulate new electrical charges into CSRC, which restores its voltage. In this manner, the Boost converter regulates its input voltage so that the electrical current (or flow of electrical charge) that enters the Boost converter yields the best power transfer from the harvester in any ambient conditions. The AEM10940 supports any Vmpp level in the range 0.1 V to 1.3 V. It provides a choice among two values for the fraction Vmpp/Voc through the configuration pin SELMPP. SELMPP Vmpp/Voc High 90 % Low 80 % Table 7 - Usage of SELMPP Application PV Harvesting BUCK CONVERTER REGULATION The Buck converter charges CBUCK from the BOOST node. As long as Vboost is below 2.4 V, the transistor Q5 is turned on so that the BOOST and BUCK pins are effectively shorted. Once Vboost rises above 2.4 V, the Buck converter is enabled in switching mode. It starts transferring charges to CBUCK when Vbuck falls below 2.175 V until it reaches 2.225 mV. Then the converter stops, leaving CBUCK delivering power to the load until Vbuck drops back to 2.175 V. LOW VOLTAGE OUTPUT The load connected to the LVOUT output (typically a microcontroller) is supplied by the low voltage LDO regulator at 1.8 V. The maximum deliverable current is 10 mA. The regulator operates only when the LV LDO Regulator is ON, as reported in the charge management state machine (page 8). Upon enabling the regulator, the CLV decoupling capacitor is first preloaded to 1.8 V to avoid large inrush current. After preload, the LVRDY status pin is asserted, which can be used by the load as a power-good signal. HIGH VOLTAGE OUTPUT The load connected to the HVOUT output (typically a radio transceiver) is supplied by the high voltage LDO regulator at a selectable voltage. In the built-in configuration mode, an output voltage of 2.5 V or 3.3 V can be chosen. In the custom configuration mode, any value from 2.2 V to (Vbatt – 0.3 V) is possible. The maximum deliverable current is 80 mA. The high voltage output can be deliberately enabled or disabled with the logic control pin ENHV. However, the regulator can only operate when it is available, as reported in the charge management state machine (page 8). Upon enabling of the regulator, the CLH decoupling capacitor is first preloaded to its target voltage to avoid large inrush current. After preload, the HVRDY status is asserted, which can be used by the load as a power-good signal. Page 9 of 14 Copyright © 2016 e-peas SA AEM10940 Preliminary Data Sheet APPLICATION INFORMATION BUILT-IN CONFIGURATIONS The pins CFG2, CFG1 and CFG0 are configuration logic inputs that have to be tied to GND (logic Low) or BUCK (logic High). They cannot be left floating. The configuration is not intended to be switched during operation. The table below summarizes the configuration options. Configuration pins Charge Management Threshold Voltages High voltage Output Voltage CFG1 CFG0 OverCharge ChargeReady OverDischarge Low Low 4.50 V 3.92 V 3.00 V 2.50 V Low High 4.12 V 3.67 V 3.00 V 2.50 V High High Low 4.12 V 4.05 V 3.60 V 3.30 V High High 4.12 V 3.67 V 3.60 V 3.30 V Low Low Low As per R1, R2, R3, R4 As per R5,R6 Low High Reserved for future revisions of the component. Low High Low Do not set the configuration to these combinations. High High Table 8 - Usage of CFG2, CFG1, CFG0 CFG2 Typical use Capacitor, Supercapacitor Li-Ion cell, 2.5 V radio Solid State battery Li-Ion cell, 3.3 V radio Custom usage When predefined configuration is selected (CFG2 High), the resistor pins dedicated to custom configuration should be left floating (SET_OVDIS, SET_CHRDY, SET_OVCH, FB_HV). CUSTOM CONFIGURATION When custom configuration is selected (CFG2 Low), all six configuration resistors must be wired as follows: BOOST CBOOST Vovdis ≥ Vhv + 0.3 V CFG2 CFG1 R4 To compute the resistance values, use the following procedure: CFG0 SET_OVDIS R3 The threshold voltages Vovch, Vchrdy and Vovdis are chosen to optimize and secure the operation of the energy storage element. The output voltage Vhv is chosen to fulfill the need of the HV load. Additionally, the following constraint holds: AEM10940-QFN24 SET_CHRDY HVOUT SET_OVCH FB_HV R2 Choose RT as the sum of R1, R2, R3, R4 R6 GND R1 CHV HV Load 1 R5 = RV ( ) Vhv Figure 7 - Custom Configuration Resistors ChargeReady Vchrdy R1 + R2 + R3 + R4 R1 + R2 OverDischarge Vovdis R1 + R2 + R3 + R4 R1 + R2 + R3 R6 = RV (1 − 1 ) Vhv Table 10 - Customization: Voltages to Resistors They establish the customized voltages as follows: R1 + R2 + R3 + R4 R1 1 1 R2 = RT ( − ) Vchrdy Vovch 1 R4 = RT (1 − ) Vovdis Choose RV as the sum of R5, R6 R5 OverCharge Vovch 1 R1 = RT ( ) Vovch 1 1 R3 = RT ( − ) 𝑉𝑜𝑣𝑑𝑖𝑠 Vchrdy R5 + R6 R5 Table 9 - Customization: Resistors to Voltages HV output Vhv The resistor ratios are directly interpreted in Volts because the internal voltage reference of the chip is exactly 1 Volt. In addition, the resistors should have high values to make the additional power consumption negligible. The recommended values should be such that: 1 MΩ < R1 + R2 + R3 + R4 < 100 MΩ 1 MΩ < R5 + R6 < 30 MΩ Document DS_AEM10940_REV1.1 Page 10 of 14 Copyright © 2016 e-peas SA AEM10940 Preliminary Data Sheet POWER GATING The HV power supply output can be enabled or disabled through the control pins ENHV. Never leave ENHV in an undetermined state. The table below shows two possible static power schemes: ENHV HV output LV output If enabled, the HV output delivers a voltage when its LDO regulator is marked as AVAILABLE in the state diagram of figure 6. The LV output delivers a voltage when its LDO regulator is marked as ON in the state diagram of figure 6. The following scheme implements a dynamic control of the HV power supply: Vlv CLV LV Load STORAGE ELEMENT INFORMATION It should be chosen so that its voltage does not fall below the OverDischarge threshold even during occasional peaks in the load current. If the internal resistance of the storage element cannot sustain this voltage limit, it is advisable to increase the value of the CBOOST capacitor above 10 µF, or to buffer the battery with a capacitor. The pin BATT that connects the storage element must never be left open. If the application expects a disconnection of the battery (e.g. because of a user removable connector), the PCB should provide a capacitor of at least 47 µF bypassing BATT to GND. EXTERNAL INDUCTORS INFORMATION AEM10940 ENHV The AEM10940 is designed to accommodate any DC energy source with a maximum power point (MPP) close to 50% or 75% of the source open circuit voltage. The energy storage element of the AEM10940 can be a rechargeable battery, a supercapacitor or a large capacitor (more than 100 µF). Connected Enabled Enabled to BUCK Connected Disabled Enabled to GND Table 11 – Static Power Schemes LVOUT The voltage level supplied by the source during harvesting should not exceed 2.5 V, even during MPP sampling. By design, the AEM10940 is designed to operate with two standard miniature inductors of 10 µH. HVOUT Other inductance values are allowed, provided a minimum of 4 µH is satisfied. Vhv Inductors must sustain a peak current of at least 150 mA. Low equivalent series resistance (ESR) is in favor of the power conversion efficiency of the Boost and Buck converters. CHV HV Load EXTERNAL CAPACITORS INFORMATION Figure 8 - Power Gating Scheme The LV subsystem is enabled upon startup, and can switch the HV subsystem on or off. ENERGY SOURCE INFORMATION The energy source must be able to supply the average power required by the loads and the AEM10940 in order to replace a battery as a primary energy source. The storage element (a rechargeable battery or a supercapacitor) supplies power when the source works below the system power requirement, and gets recharged when the source works above. The design engineer should carefully analyze all power aspects of the application to determine the features of the energy harvester. To wake up from a deep shutdown condition, the AEM10940 requires the source to deliver a minimum of 11 µW at 380 mV to trigger and maintain the cold start mechanism. However, when internal regulators are working normally, and that the storage element is sufficiently charged to supply the loads, the source voltage may drop down to 100 mV. Document DS_AEM10940_REV1.1 By design, the AEM10940 is designed to operate with five identical standard miniature ceramic capacitor of 10 µF. The capacitor leakage should be small, as leakage currents directly impact the quiescent current of the subsystem. CSRC This capacitor acts as a small energy tank for the energy source. It prevents large voltage fluctuations while the Boost converter is switching. The recommended minimum value is 10 µF. CBOOST and CBUCK These capacitors act as energy buffers for the Boost and Buck converters respectively. They also reduce the voltage ripple induced by the current pulses inherent to the switched mode of the converters. The recommended minimum value is 10 µF. CHV and CLV These capacitors ensure a good load regulation of the high voltage and low voltage LDO regulators. Closedloop stability requires the value be in the range 8 µF to 14 µF. Page 11 of 14 Copyright © 2016 e-peas SA AEM10940 Preliminary Data Sheet TYPICAL APPLICATION CIRCUITS EXAMPLE CIRCUIT 1 EXAMPLE CIRCUIT 2 LBOOST 0.1 V < Vsrc < 2.5 V SET_OVDIS SET_CHRDY SET_OVCH BATT SRC PV Cell CBATT 47 µF Li-Ion Battery 0.1 V < Vsrc < 2.5 V AEM10940-QFN24 10 µH CSRC 10 µF 3.00 V < Vboost < 4.12 V HVOUT SWBOOST 10 µH CBUCK 10 µF CBOOST 10 µF Vss SWBUCK SELMPP HVRDY CFG2 LVRDY 1.2 MΩ R5 R4 13 MΩ Radio Transceiver 2V7 Supply Vss R3 MicroController 4.7 MΩ R2 LVOUT 12 MΩ R1 SET_OVCH 1V8 Supply Vlv = 1.8 V CLV 10 µF HVRDY LVRDY LBUCK 10 µH CBUCK 10 µF NC Vbuck = 2.2 V VDD MicroController 1V8 Supply GPIO LOBATT Vss SWBUCK SELMPP BUCK Vss GND VDD SET_CHRDY LOBATT CFG0 STONBATT 36 MΩ 10 µF 22 MΩ FB_HV VDD GPIO CFG1 R6 BOOST SET_OVDIS Vlv = 1.8 V ENHV BUCK Vbuck = 2.2 V 3 V < Vboost < 4.5 V 3V0 Supply CLV 10 µF CHV Vhv = 2.7 V HVOUT VDD LVOUT Super Capacitor AEM10940-QFN24 Vhv = 2.5 V CHV Radio 10 µF Transceiver LBUCK SWBOOST PV Cell BOOST CBOOST 10 µF BUFSRC SRC BATT FB_HV BUFSRC LBOOST 10 µH CSRC 10 µF CFG2 CFG1 ENHV STONBATT GND CFG0 NC Figure 9 - Example Application 1 Figure 10 - Example Application 2 This circuit uses a built-in configuration scheme. It is typical of systems that use standard components for radio and energy storage. This circuit uses the custom configuration scheme. It is usually required for systems that use specific components for radio and/or energy storage. The energy source is a photovoltaic cell, and the storage element is a standard Li-Ion battery cell. The radio communication makes use of a transceiver that operates from a 2.5 V supply. The energy source is a photovoltaic cell, and the storage element is a supercapacitor. The radio communication makes use of a transceiver that operates from a 2.7 V supply. The built-in configuration corresponding to that use case is [CFG1=Low, CFG0=High]. The resulting built-in voltages are as follows: The configuration pin CFG2 is tied to GND, determining the custom configuration. Note that the pins CFG1 and CFG0 are also tied to GND, as recommended. OverCharge Vovch 4.12 V ChargeReady Vchrdy 3.67 V OverDischarge Vovdis 3.00 V HV output Vhv 2.50 V Table 12 - Threshold Voltages, Example 1 All six customization resistors are connected. With the values shown in the diagram, resulting voltages are as follows: The pin SELMPP is tied to BUCK (logic High), selecting an MPP ratio of 90 %, suitable for the particular PV cell in use. Upon startup, the microcontroller is enabled, as it is supplied by the low voltage regulator, which is always ON. The application software can enable or disable the radio transceiver with the GPIO connected to ENHV. It happens that the battery is connected with a cable that can be possibly unplugged. Therefore, a 47 µF capacitor (CBATT) is provided. Document DS_AEM10940_REV1.1 OverCharge Vovch 4.49 V ChargeReady Vchrdy 3.23 V OverDischarge Vovdis 3.01 V HV output Vhv 2.69 V Table 13 - Threshold Voltages, Example 2 The pin SELMPP is tied to GND (logic Low), selecting the MPP ratio of 80 %, suitable for the particular PV cell in use. Upon startup, both the microcontroller and the radio transceiver are enabled. The low voltage regulator (supplying the microcontroller) is always ON. The high voltage regulator (supplying the radio transceiver) is ON because ENHV is connected to BUCK. Page 12 of 14 Copyright © 2016 e-peas SA AEM10940 Preliminary Data Sheet PERFORMANCE DATA STARTUP TIMING DIAGRAM 6V 5V 4V 1. SOURCE connected 2. Cold Start 3. Boost Converter enabled 4. Buck Converter enabled 5. BOOST shorted to BATT 6. LVOUT precharge 7. LVRDY active BATT 3V BOOST 2V LVOUT 1V SOURCE 0V 7 2 0 ms LVRDY 100 ms 200 ms 300 ms Time 400 ms Figure 11 - Startup Timing SHUTDOWN TIMING DIAGRAM 6V 1. SOURCE disconnected 2. BATT falls below OverDischarge 5V 3. LVOUT disabled BATT disconnected from BOOST 4. Buck Converter disabled 4V BATT 3V 2V 1V LVOUT BOOST 1 0V SOURCE LOBATT LVRDY 0s 1s 2s 3s 4s Time Figure 12 - Shutdown Timing Document DS_AEM10940_REV1.1 Page 13 of 14 Copyright © 2016 e-peas SA AEM10940 Preliminary Data Sheet BOOST CONVERSION EFFICIENCY ηBOOST 100 % ηBOOST 100 % 80 % 80 % Vboost = 2.8 V Iscr = 100 µA 40 % Vboost = 3.6 V Iscr = 100 µA 40 % Isrc = 1 mA Isrc = 1 mA Iscr = 10 mA 20 % Iscr = 10 mA 20 % 0% 0% 0.00 V 0.25 V 0.50 V 0.75 V 1.00 V 0.00 V 1.25 V Figure 13 - Boost Efficiency at 2.8 V 0.25 V 0.50 V 0.75 V 1.00 V 1.25 V Figure 14 - Boost Efficiency at 3.6 V ηBOOST 100 % 80 % Vboost = 4.1 V Iscr = 100 µA 40 % Isrc = 1 mA 20 % Iscr = 10 mA 0% 0.00 V 0.25 V 0.50 V 0.75 V 1.00 V 1.25 V Figure 15 - Boost Efficiency at 4.1 V LOW VOLTAGE CONVERSION EFFICIENCY (INCLUDES LDO AND BUCK CONVERTER) ηLV ηLV 100 % 100 % 80 % 80 % Ilv = 100 µA 40 % Ilv = 1 mA Ilv = 10 mA 20 % 0% Vbatt = 3.0V 40 % Vbatt = 3.6 V Vbatt = 4.1 V 20 % 0% 2.75 V 3.00 V 3.25 V 3.50 V 3.75 V 4.00 V 4.25 V 4.50 V 1 µA LOW VOLTAGE LDO LOAD REGULATION 100 µA 1 mA 10 mA Figure 17 - LV Efficiency versus output current Figure 16 - LV efficiency versus battery voltage Vlv 10 µA HIGH VOLTAGE LDO LOAD REGULATION Vhv Vbatt = 3.6 V Vbatt = 3.6 V 2.90 V 1.77 V 1 µA 10 µA 100 µA 1 mA 1 µA 10 mA 100 µA 1 mA 10 mA 100 mA Figure 19 - HV LDO Load Regulation Figure 18 - LV LDO Load Regulation Document DS_AEM10940_REV1.1 10 µA Page 14 of 14 Copyright © 2016 e-peas SA