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Energy Conversion and Management 88 (2014) 854–862 Contents lists available at ScienceDirect Energy Conversion and Management journal homepage: www.elsevier.com/locate/enconman An improved transformerless grid connected photovoltaic inverter with reduced leakage current Monirul Islam ⇑, Saad Mekhilef ⇑ Power Electronics and Renewable Energy Research Laboratory (PEARL), Department of Electrical Engineering, University of Malaya, Kuala Lumpur 50603, Malaysia a r t i c l e i n f o a b s t r a c t Article history: Received 7 May 2014 Accepted 4 September 2014 Available online 29 September 2014 Transformerless inverters are most preferred for grid connected photovoltaic (PV) generation system due to higher efficiency and lower cost. However, to meet the safety regulations, the leakage current which deteriorates the power quality and generates electro-magnetic interference in transformerless PV inverter, has to be addressed carefully. In order to eliminate the leakage current, an improved H5 topology is proposed in this paper. The operating principle, common mode (CM) characteristics, and the impact of junction capacitance of the switches on the CM voltage are investigated in details. The desired relationship among the junction capacitances is proposed to eliminate the CM leakage current. Three-level output voltage is achieved in the improved inverter employing unipolar sinusoidal pulse width modulation (SPWM). Furthermore, the European efficiency is improved by replacing the high frequency IGBT switches with MOSFETs. The proposed topology is compared with other transformerless topologies in terms of leakage current, different mode (DM) characteristics, and efficiency. The improved inverter topology is simulated in MATLAB/Simulink software to validate the accuracy of the theoretical explanations. Finally, a 1 kW laboratory prototype has been built and tested. The experimental results show that the proposed inverter has a maximum efficiency of 98.0% and 97.45% European efficiency with 16 kHz switching frequency. Ó 2014 Elsevier Ltd. All rights reserved. Keywords: Common mode voltage Converter Grid connected Leakage current Photovoltaic Transformerless inverter 1. Introduction The energy crisis is one of the most crucial problems in recent time and renewable-energy sources play an important role to address these problems. Among a variety of renewable-energy sources, the photovoltaic generation system has rapidly increased during recent years. Based on the newest report on installed PV power, the milestone of 100GW PV system was achieved at the end of 2012, and the majority of these were grid-connected [1–3]. A single-phase converter is used in low power (less than 5 kW) single phase grid-connected applications, but its design embeds generally a line-frequency transformer or a high-frequency transformer that adjusts the converter DC voltage and separates the PV arrays from the grid [4,5]. Because of size, weight and price in favor of high-frequency transformers, the tendency is to remove the line frequency transformers when designing the new converter. Furthermore, the existence of high-frequency transformer desires several power stages, as a result, reducing cost and increasing efficiency will be a challenging task [6,7]. In contrast, the transformerless grid connected PV inverters are manifested to offer the benefits of lower ⇑ Corresponding authors. E-mail addresses: (S. Mekhilef). [email protected] (M. http://dx.doi.org/10.1016/j.enconman.2014.09.014 0196-8904/Ó 2014 Elsevier Ltd. All rights reserved. Islam), [email protected] cost, higher efficiency, smaller size, and weight. However, a galvanic connection is formed between the power grid and the PV module when the transformer is omitted. Therefore, a varying CM voltage is generated; as a result, leakage current flows through the loop consisting of the parasitic capacitors, the filter inductors, the bridge, and the utility grid [8–10]. This CM leakage current increases the grid current harmonics and system losses and creates a strong conducted and radiated electromagnetic interference and more specifically, leads to a safety threat [11–13]. Many topologies have been investigated to minimize the CM leakage current and improve the efficiency of the transformerless grid-connected PV inverters, which can be classified into two groups: (1) half-bridge inverter topology, (2) full-bridge (FB) inverter topology. The half-bridge inverter topology eliminates the fluctuating CM voltage and produces almost zero leakage current. The main drawback of the half-bridge topology is the necessity of high input voltage (700VDC) corresponds to 230VAC application [14]. On the other hand, in the full-bridge inverter, this required input voltage is only 350 VDC for the same application. Nevertheless, the main disadvantage of the full-bridge inverter is that it can employ only bipolar-SPWM with two-level output voltage. Consequently, high ripples in the output current are produced and thus, the efficiency of the entire system is reduced. To overcome these problems, many advanced topologies have been proposed in the 855 M. Islam, S. Mekhilef / Energy Conversion and Management 88 (2014) 854–862 literature [15–23] as shown in Fig. 1, which are based on the fullbridge topology. These topologies can achieve three-level output voltage by employing unipolar SPWM and also can keep the CM voltage constant during all operational modes. The main two issues for the transformerless PV inverters are; (1) the inverter should not have any leakage current and (2) achieve high efficiency over a wide load range. In order to obtain these advantages, an improved single-phase transformerless gridtied PV inverter topology is proposed in this paper. The main features of the proposed improved inverter are: (1) the efficiency of the inverter is improved by replacing the high frequency IGBT switches with MOSFETs because the supper MOSFETs has low conduction and switching losses, (2) proposed relationship among the switches’ junction capacitance and disconnection of PV module from the grid at the freewheeling mode ensure not to produce ground leakage current, (3) dead time is not required at both high-frequency switching commutation and grid zero-crossing instant which improves the output power quality and increases the efficiency. Detail operation principle, unipolar SPWM scheme and CM leakage current characteristics of the proposed inverter are illustrated in this paper. The efficiency of the improved inverter, H5 inverter and FB bipolar inverter are measured and a comparison among these topologies has been summarized to ensure the effectiveness of the proposed topology. This paper is prepared as follows: The analysis of leakage current of the transformerless topology is described in Section 2. The proposed improved topology structure, operation principle with the unipolar SPWM control scheme, and the impact of junction capacitance on the CM voltage are investigated in Section 3. Design consideration for the improved topology is discussed in Section 4. The experimental and simulation results from a 1 kW/ 50 Hz rated prototype are presented in Section 5 and the conclusion is given in Section 6. 2. Leakage current analysis When the transformer is removed from the PV inverter, a galvanic connection is formed between the PV module and the grid, which can create a CM resonant circuit. A fluctuating CM voltage (a) (b) (LB*LA/LA+LB) Vtcm=Vcm+Vd/2(LB-LA/LA+LB) N CPVg Zg icm Fig. 2. Leakage current analysis: (a) equivalent model for full-bridge PV inverter (b) simplest form. P P (a) S4 S3 D2 PV LA Vpv Cdc PV Vg S2 LB D3 D4 (d) S5 S1 S3 LA S1 LA S3 S5 A Cdc Co S2 Vpv Vg PV Cdc1 Co LB S4 S2 P (f) S5 Cdc1 D7 S3 S4 LB P S5 Cdc1 S6 LA A Co PV Cdc2 D8 Vpv B S2 S4 Vg S1 S3 LB LA A Co PV Vg B Cdc2 S6 N S6 N S1 Vg B N Vpv LB S4 B (e) Vg P A PV Co B N P Vpv LA A S2 N (c) Cdc1 S6 B S1 S3 S5 A Vpv S1 (b) S2 S4 LB N Fig. 1. Some existing transformerless topologies for grid-tied PV inverter (a) topology proposed in [17], (b) topology proposed in [22], (c) H5 topology proposed in [19], (d) HERIC topology proposed in [21], (e) H6 topology proposed in [20], and (f) oH5 topology proposed in [15]. 856 M. Islam, S. Mekhilef / Energy Conversion and Management 88 (2014) 854–862 can electrify the resonant circuit and may induce leakage current. Huafeng et al. and Bin et al. derive the simplified form of the resonant circuit as shown in Fig. 2. The total CM voltage can be defined as follows [16,24,25]: V tcm ¼ V cm þ V dm LB LA 2 LA þ LB ð1Þ where LA and LB are the filter inductors, Vcm and Vdm are CM and DM voltages, respectively, which are given in Eqs. (2) and (3): V cm ¼ 1 ðV AN þ V BN Þ 2 ð2Þ V dm ¼ V AN V BN ð3Þ where VAN and VBN are the voltages of the full-bridge inverter from mid-point A and B of the bridge-leg to the reference terminal N. In the half-bridge inverter family, one of the filter inductors LA or LB is commonly zero. On the other hand, LA and LB are usually designed with equal values for the full-bridge inverter family. As a result, the condition of eradicating CM leakage current is concluded that: V tcm ¼ V cm 1 ¼ ðV AN þ V BN Þ ¼ constant 2 ð4Þ 3. Improved topology and modulation strategy 3.1. Circuit structure of the improved topology 3.2. Operation principle Grid-tied photovoltaic system generally operates at unity power factor. Fig. 3(b) shows the gate signals of the improved inverter. The additional switch S5 commutates at the switching frequency to ensure the DC de-coupling states. In the positive half-cycle of grid current, S1 is always on and S4 and S5 commutate at the switching frequency with the identical commutation order to create +VPV and 0 state. Likewise, in the negative halfcycle, S3 is always on and S2 and S5 commutate at the switching frequency. Consequently, four operational modes are proposed that produce the output voltage states of VPV, 0, and VPV. Fig. 4 shows the operational principles of the proposed improved inverter. Mode I: When S4 and S5 are turned on, the inductor current iL, flowing through S1, S4 and S5, is increased. In this mode, VAB = +VPV and the CM voltage can be calculated as follows: V cm ¼ (a) P S5 S1 S3 A Vpv PV Cdc Co Vg B S2 S4 LB 1 1 V PV V PV V PV ¼ ðV AN þ V BN Þ ¼ þ 2 2 2 2 2 ð6Þ Mode III: This mode starts when S2 and S5 are turned-on and the inductor current increases reversely through S2, S3 and S5. Therefore, the output voltage VAB = VPV and the CM voltage become: V cm ¼ 1 1 V PV ðV AN þ V BN Þ ¼ ð0 þ V PV Þ ¼ 2 2 2 ð7Þ Mode IV: In the negative half-cycle of grid current, freewheeling mode starts when S2 and S5 are turned-off which is shown in Fig. 4(d). In this mode, VBN falls and VAN rises until their values are equal. Therefore, VAB = 0 and the inductor current decreases through S3 and the body diode of S1, like as mode II. The CM voltage is calculated as: V cm ¼ LA ð5Þ Mode II: Fig. 4(b) shows the freewheeling path when S4 and S5 are turned-off. In this mode, VAN falls and VBN rises until their values are equal. Therefore, VAB = 0 and the inductor current decreases through S1 and the body diode of S3. Thus, the CM voltages can be calculated in (6): V cm ¼ Fig. 3(a) shows the improved circuit structure which is based on the H5 topology. The high-frequency IGBT switches from each phase leg are replaced by MOSFET switches. In order to eliminate the CM leakage current, two extra capacitors are connected across the switches S2 and S4. LA, LB, and Co construct the LC type filter, coupled to the grid. The proposed improved topology can achieve three-level output voltage with unipolar SPWM and meet the condition of constant CM voltage. 1 1 V PV ðV AN þ V BN Þ ¼ ðV PV þ 0Þ ¼ 2 2 2 1 1 V PV V PV V PV ¼ ðV AN þ V BN Þ ¼ þ 2 2 2 2 2 ð8Þ It is clear that, during the aforementioned four commutation modes, Vcm almost remains at constant value, Vcm = 1/2VPV [from (5)–(8)]. Therefore, the improved inverter can keep the CM voltage constant during all operational modes with unipolar SPWM. N (b) Fig. 3. Improved transformerless grid-tied PV inverter: (a) circuit configuration and (b) gate signals with unity power factor. 3.3. Impact of junction capacitance The analysis made in the previous section is applicable only for ideal condition. However, when the inverter commutates from each non-decoupling state to decoupling state, the slopes of voltage VAN and VBN depends on the junction capacitance of the switches. As a result, the CM voltage gets affected. The aforesaid four operational modes can be divided into two groups based on the decoupling and non-decoupling states. In the active mode (mode I and mode III), the PV module and the grid are directly coupled through the output filter inductor. Therefore, the effect of switches junction capacitance on the CM voltage is insignificant in this mode. However, in the freewheeling mode (mode II and mode IV), the PV module is disconnected from the grid by the additional switch S5 and the CM voltage is influenced by the switches’ junction capacitance. The complexity of 857 M. Islam, S. Mekhilef / Energy Conversion and Management 88 (2014) 854–862 (a) P (b) S5 S1 P S5 S3 S1 LA A Vpv Cdc PV Co Vg S3 Vpv Cdc PV Co B S2 S2 N LB S4 N (c) P (d) S5 S1 P S5 S3 S1 LA A Vpv Vg B LB S4 LA A Cdc PV Co Vg S3 Vpv Cdc PV B LB S4 S2 N Vg Co B S2 LA A LB S4 N Fig. 4. Equivalent circuit of four operational modes. (a) Active and (b) freewheeling modes in the positive half cycle of grid current. (c) Active and (d) freewheeling modes in the negative half cycle of grid current. eliminating leakage current is increased, when the switches’ junction capacitance is taken into consider. There are always two phases when the inverter commutates from each non-decoupling state to decoupling state (from mode I to mode II as an example) because of the symmetry of the operation modes. Phase I: An equivalent transient circuit can be drawn by considering the commutation from mode I to mode II as shown in Fig. 5, where C1–C5 symbolizes the junction capacitors of the switches S1–S5. The transient charging or discharging circuits are drawn up by the junction capacitors C2, C3, C4, and C5, when the switches (a) S5 P ic5 ic3 i1 C5 C1 C3 S1 LA Vdc ic2 ic4 S2 C2 i3 C4 LB S4 ic5 N i2 (b) ic5 (Vdc) ic3 (Vdc) ð11Þ where i1, i2, and i3 are the charging or discharging current of the circuit and ic2, ic3, ic4, and ic5 are respectively the current flowing through C2, C3, C4 and C5. The equivalent circuit model for the transient state is presented in Fig. 5(b). It is seen that C4 is charged by C2 and C5 in parallel through the output filter inductors LA and LB. Therefore, the voltage across C4 will increase and the voltage across C2 will decrease until their values are equal. According to the charge conversion theory, it is found that: V AN ¼ V BN ¼ V PV C2 þ C5 C2 þ C4 þ C5 LB (0) ic4 C4 i2 Fig. 5. Transient circuit by considering the switching from mode I to mode II. (a) Transient circuit and (b) simplified circuit. ð12Þ Phase II: In the meantime, the body diode of S3 conducts to freewheel and the transient state is ended. According to (12), the equivalent resonant circuit can be drawn as Fig. 6. It can be seen that the voltage VAN and VBN will be equal to VPV/2 only if C4 = C2 + C5 at the end of transient state. Therefore, the CM voltage will remain constant at mode II. i c5 C2+C5 V dc C2+C4+C5 ic3 i3 ic2 i3 ¼ ic2 þ ic3 þ ic5 C5 LA C2 ð9Þ ð10Þ (V dc ) C3 i1 C5 i1 ¼ ic3 þ ic5 i2 ¼ ic4 ¼ ic2 þ ic5 S3 i3 S4 and S5 are turned-off but the body diode of S3 has not conducted to flow the freewheeling current. The following equations are given by applying Kirchhoff’s current law: i c2 (0) C2 C4 i6 LB LA i c4 C PV i6 Fig. 6. Simplified equivalent resonant circuit in mode II. 858 M. Islam, S. Mekhilef / Energy Conversion and Management 88 (2014) 854–862 At the end of transient state, if C4 – C2 + C5 the voltage VAN, VBN and Vcm will not be equal to VPV/2. Therefore, the condition of eliminating CM leakage current will be broken. As a result, a high-frequency leakage current will flow through the junction capacitors, parasitic capacitors and filter inductors as shown in Fig. 6. In the proposed improved inverter, there are always two commutations from non-decoupling modes to decoupling modes. When the inverter commutates to mode IV from mode III, it can be analyzed same as before and summarized in the following equations to get VAN = VBN = VPV/2 when the transient state is ended. (1) Commutation from mode I to mode II: C4 = C2 + C5 (2) Commutation from mode III to mode IV: C2 = C4 + C5 Therefore, the condition of junction capacitor for eliminating the CM leakage current is concluded that C5 = 0 and C2 = C4. Nevertheless, for practical application, the junction capacitance of the switches cannot be zero. Therefore, the theoretical value is amended for practical application as follows: C2 ¼ C4 C5 ð13Þ capacitor with lower values of equivalent series resistance (ESR), reduce high-frequency voltage ripple. 4.3. Output filter As analysis in the Section 3.2, the DM voltage of the improved inverter varies between VPV, 0 and VPV. Thus, a low-pass output filter would be optimized. In order to reduce the high-frequency voltage fluctuation between the PV module and the ground, two split inductors with identical values are adopted to the proposed improved inverter. The entire solution can be considered equivalent to the LC type filter. The value of the DM inductor can be calculated by considering the instant when the output current ripples reach maximum value. The factor representing such instant is calculated by the maximum value of (17) as [17]: 2 DIfactor ¼ M sinðxtÞ M 2 sin ðxtÞ ð17Þ where M is the modulation index, x is the angular frequency. Fig. 7 shows the waveform of DIfactor for different modulation indexes. It can be seen that the maximum value of DIfactor is 0.25. The value of the output filter inductor could be as follows: V PV DIfactor f s DiL 4. Design consideration L¼ 4.1. Semiconductors where VPV is the input voltage, fs is the switching frequency and DiL is the maximum ripple on the output current. A higher ripple value reduces the output filter size and also the inductor losses. However, the higher ripple at the output increases RMS current cause’s higher conduction losses. Therefore, by considering these two issues, a value not higher than 20% is suggested. The output filter capacitor is calculated using Eq. (19) by selecting the cutoff frequency [28]. Voltage stress across the switches S1 and S3 are maximum and equal to the input voltage. The root mean square (RMS) current flowing through them can be calculated in (14) as: irms S1 sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi Z T g =2 1 ¼ ½I2out ðtÞ dt Tg 0 ð14Þ Co ¼ where Tg is the grid period and Iout(t) is the output current. On the other hand, switching voltage across the switches S2, S4, and S5 operating at the switching frequency are equal to the half of the input voltage. The RMS current flowing through these switches can be calculated in (15), where D(t) is the duty cycle of the selected switches, that varies from zero to one depending on the amplitude of the sinusoidal reference. irms S2 ¼ sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi Z T g =2 1 ½I2out ðtÞ:DðtÞ:dt Tg 0 ð15Þ 4.2. DC side capacitor DC link capacitor works as an energy storage device to make sure the stable operation of the inverter at maximum power point (MPP). The precise design of the DC link capacitor is most important, because having an excessive amount of capacitance causes some safety concern. If the inverter is powered down, the large amount of energy stored in the DC link capacitor can be dangerous for the repairing persons. The minimum capacitor value could be calculated in Eq. (16), considering the approach presented in [26,27]. C PV ¼ Pout 2 x D% V in min V in 1 2 4p2 f c L1 ð18Þ ð19Þ 4.4. Losses due to the additional capacitors In order to verify the proposed relationship among the junction capacitances which was analyzed in Section 3.3, two additional capacitors whose values are much greater than the junction capacitance of S5, are connected in parallel to S2 and S4 as shown in Fig. 3(a). Depending on two constraints, first, increasing switching losses and second, minimization of CM leakage current, additional capacitor’s value is selected as 650pF. The additional current induced in the capacitor connected across the switches could be as follows: IC d ¼ C d DV CE 0:5V PV ¼ Cd Dt T on ð20Þ ð16Þ min where Pout is the output power, D%Vin_min is the percentage of ripple on the input voltage, Vin_min is the minimum input voltage (used for worth case calculation), and x is the grid angular frequency. Since the DC link capacitor buffers the energy at the freewheeling stage with high frequency and also the film capacitor is not limited by the ripple current; hence it is advantageous to use some low inductance film capacitors. Therefore, the use of a film Fig. 7. Waveform of DIfactor at different modulation indexes highlighting the maximum value. 859 M. Islam, S. Mekhilef / Energy Conversion and Management 88 (2014) 854–862 where Cd = additional capacitor value, VCE = blocking voltage of the switches, and Ton = turn-on time. By fixing the value of the parameters in (20), the additional current flowing through the switches during the turn on transient time is calculated as Icd = 2.8A. Therefore, the additional switching losses during turn-on can be calculated by the Eq. (21) as: W Cd ¼ C d V 2PV F s 2 ! ð21Þ where Fs is the switching frequency. From (21), the switching loss due to the additional capacitor is calculated 0.832 W. Therefore, the total switching loss for the two additional capacitors is 1.6 W. Since the high frequency switches are replaced with MOSFETs which reduces the switching losses considerably; hence the additional losses due to the added capacitors have very low impact on the overall efficiency. 5.2. Test layout and control circuit The experimental test layout is shown in Fig. 8, where modules ‘‘Leg1U’’, ‘‘Leg1L’’, ‘‘Leg2U’’, and ‘‘Leg2L’’ are the leg switches of the conventional full-bridge inverter. Modules ‘‘DC Bypass’’ and ‘‘Clamping Branch’’ are selected based on the topology structure of H5 and bipolar FB inverter. The measurement point of leakage current is indicated in Fig. 8. The control block of the proposed inverter is shown in Fig. 9, where a maximum power point algorithm is not included. The grid voltage is sensed and fed to a phase locked loop (PLL) to generate a unity sinusoidal signal which is in phase with the grid voltage. A PI current controller is used to control the output voltage. The output of the PI controller is multiplied with the unity sinusoidal signal resulting in the AC current reference. In the inner loop, the load current is controlled by a PI controller. 5.3. Results 5. Simulation and experimental results In order to verify the performance of the proposed improved topology, a 1 kWp PV array is simulated in the MATLAB/Simulink software environment, having the frame of panels connected to the ground with the parasitic capacitance of 75 nF. Also, a 1 kW prototype has been built and tested. The specifications of the prototype are listed in Table 1. 5.1. Specification and Project (1) Semiconductors: By considering the maximum input voltage given in Table 1 and a derating factor of 60% to maintain high-level of safety, the switches S1 and S3 need to have a minimum collector-emitter voltage VCE 900V. The minimum current rating of the switches is 12 A. Very fast PowerMESH™ IGBT STGW30NC120HD (1200 V, 30 A) from STMicroelectronics were chosen as S1 and S3. On the other hand, assuming the same derating factor, the switches S2, S4, and S5 shall have collector–emitter voltage VCE of not less than 500 V. The minimum current rating of these switches is 12 A. CoolMOS™ power MOSFET SPW47N60C3 (650 V, 47 A) were chosen as the switches S2, S4 and S5. (2) DC link capacitor: By applying the specifications in Eq. (16), the value of the DC link capacitor is calculated as 400 lF. The voltage rating is specified to be 600 V. (3) Output filter: In Fig. 7, the maximum value of DIfactor is 0.25. By considering the maximum ripple factor of 20% and applying the parameters in Eq. (18), the value of output filter inductance is calculated approximately 6 mH. The cutoff frequency of the output filter is considered in the range between 30 times of grid frequency and one-tenth the switching frequency. The output filter capacitance is then calculated in Eq. (19) and a value of 2.2 lF is used. Fig. 10 shows the waveforms of VAN, VBN, and Vcm when the switches’ junction capacitances are identical. The condition of junction capacitance narrated in (13) for constant CM voltage is not fulfilled. As a result, the CM voltage fluctuation is relatively large. The simulated waveform shows the result VAN = VBN = 130 V at the end of transient state for each commutation of non-decoupling modes to decoupling modes, and the CM voltage is fluctuating from 130 V to 200 V. The experimental results are similar to the simulation results as shown in Fig. 10(b). The experimental waveforms of VAN, VBN, and Vcm are presented in Fig. 11 when the two additional capacitors of value 650 pF are connected in parallel to the switches S2 and S4. As a result, the simulation results presented in Fig. 11(a) show that the voltages VAN = VBN = 200 V at the end of the transient period. Consequently, the CM voltage remains constant at 200 V and the ground leakage current is reduced significantly, since VAN and VBN are fully complementary in the switching periods. The experimental results are DC Bypass P Ground current measuring point i pv Leg1U Cdc1 Leg2U LA A V pv N Vg Co B V AN Cdc2 C pvg2 ig Clamping Branch PV V BN Leg1L LB Leg2L DC Bypass C pvg1 ZG i Leakage Fig. 8. Test layout. Table 1 Specifications of the prototype. LA Inverter parameter Value Nominal input voltage Grid voltage/frequency Rated power Nominal AC current Switching frequency DC bus capacitor Filter capacitor Filter inductor LA, LB PV parasitic capacitor Cpv1, Cpv2 Controller 380–550 VDC 240 V/50 Hz 1000 W 4.2 A 16 kHz 470 lF 2.2 lF 3 mH 75 nF dSPACE 1104 VPV PV Co Power Stage Vg Co LB SPWM PI sin ig + iref _ PI Vref θ PLL _ + Fig. 9. Control block of the proposed topology. 860 M. Islam, S. Mekhilef / Energy Conversion and Management 88 (2014) 854–862 (a) ig(5A/div) Vg 200V/div t=5ms/div iLeakage 10mA/div (b) Fig. 12. Experimental waveforms of grid current ig, grid voltage Vg and leakage current iLeakage. 160V Fig. 10. Waveforms of VAN, VBN, and Vcm by applying unipolar SPWM when the switches junction capacitances are identical: (a) simulated waveform and (b) experimental waveform. Fig. 13. Gate signal of the switches S1, S4, and S5 at (a) grid cycle and (b) PWM cycle. Fig. 11. Waveforms of VAN, VBN, and Vcm after adding two additional capacitors: (a) simulated waveform and (b) experimental waveform. completely in agreement with the simulation results which are shown in Fig. 11(b). The RMS value of CM leakage current are measured 13.3 mA as shown in Fig. 12, even though the practical switches junction capacitances are non-linear and challenging to be matched accurately. This peak and RMS values are lower in magnitude corresponding to the German standard VDE0126-1-1. The gate signals across the switches S1, S4 and S5 during experiment are shown in Fig. 13 for the grid cycle and PWM cycle. It is clear that the gate signals are in agreement with the theoretical analysis made in Section 3.2 and the gate drive voltages are kept constant at the desired level. The drain-source voltage of the MOSFET switches is shown in Fig 14 under symmetric transient condition. The switching voltages are clamped to the half of the input voltage without any overstress. As a result, the switching losses are reduced considerably. As per Fig. 15, the inverter output voltage VAB has three levels as VPV, 0, VPV. It indicates that the proposed topology employs unipolar SPWM and the DM characteristic is excellent. The grid-connected current and voltage are also shown in Fig. 15. It is clear that the proposed inverter can inject PV power into the utility grid with unity power factor and lower harmonic distortion (THD = 2.54%) under full load condition which is shown in Fig. 16. According to the IEEE 861 M. Islam, S. Mekhilef / Energy Conversion and Management 88 (2014) 854–862 (a) t=5ms/div (b) Fig. 14. Drain-source voltage waveform of the switches S2, S4, and S5 at (a) grid cycle and (b) PWM cycle. Std 1547.1™-2005 [29], the total harmonic distortion must be less than 5%; thus, the power quality is well accepted. It can be seen from Fig. 16 that the value of DC current injection is less than 0.5% of the output current which meets the requirement of IEEE Std 1547.1™2005. The experimental result of the system dynamic response under different step load change is presented in Fig. 17. At point t1, the load current is changed from 4.20 Arms (load resistor, R = 50 O; output voltage = 215 Vrms) to 5.1 Arms (R = 42 O) until t2. At point t2, the load current is again changed from 5.1 Arms to 5.95 Arms (R = 36 O) until t3. In contrast, at point t3 and t4, the load current is decreased to 5.1 Arms and 4.15 Arms, respectively. It can be clearly seen that the fast and effective response of the load changes are achieved without affecting the output voltage. The efficiency comparison of the proposed, H5 and conventional bipolar FB topologies are illustrated in Fig. 18. The YOKOGAWA WT1800 precision power analyzer is used to measure the efficiency. Note that the presented efficiency diagram covers the total switching losses and the output filter losses but it does not include the losses for the control circuit. It can be seen that the efficiency of the H5 and proposed topologies is almost same. Therefore, the effect of additional capacitors on the efficiency is negligible. In contrast, the efficiency of the proposed improved topology is better than the bipolar FB topology. The maximum efficiency of the proposed inverter is measured 98%. In the PV inverter, it is important to achieve higher efficiency over a wide load range and this performance can be evaluated by the European efficiency which is defined as follows [20]: gEU ¼ 0:03g5% þ 0:06g10% þ 0:13g20% þ 0:10g30% þ 0:48g50% þ 0:2g100% ð22Þ Vrms irms t2 t3 t1 t4 Fig. 15. Experimental waveforms of grid current ig, grid voltage Vg, and differential voltage VAB. Fig. 17. Experimental result of the system dynamic response under different step load change. Efficiency (%) 100 98 96 94 Proposed 92 H5 90 Bipolar FB 88 0 200 400 600 800 Grid-tied Power (P) Fig. 16. Current harmonic distribution. Fig. 18. Efficiency comparison curve. 1000 1200 862 M. Islam, S. Mekhilef / Energy Conversion and Management 88 (2014) 854–862 Table 2 Performance comparison among proposed, H5, and conventional bipolar FB topologies. Parameters Bipolar FB H5 Proposed PWM pattern DM characteristics CM voltage Leakage current (mArms) European efficiency (%) Bipolar Poor Constant 16.8 95.06 Unipolar Excellent Floating 45.6 97.29 Unipolar Excellent Constant 13.3 97.45 The European efficiency of the proposed, H5 and bipolar FB topologies are calculated 97.45%, 97.29%, and 95.06%, respectively. It can be seen that the European efficiency of the H5 and proposed topologies are almost identical, and better than conventional bipolar FB inverter. Finally, the performance comparison among these three topologies is summarized in Table 2. It is clear that the proposed topology can combine the superior performance of DM and CM characteristics with high efficiency. 6. Conclusions In this paper, an improved transformerless inverter topology is presented to reduce the CM leakage current and increase the efficiency. The operation modes of the improved topology and the impact of junction capacitance of the switches on the CM voltage are analyzed. The desired relationship among the junction capacitance is proposed which ensure not to produce the CM leakage current because the condition of eliminating CM leakage is met completely. Moreover, the three-level output voltage employing unipolar SPWM is achieved in the proposed inverter with excellent DM characteristics. No dead time is required at both the PWM commutation and the zero crossing instant of grid cycle. Consequently, the higher quality and lower THD of the grid-connected current are obtained. The efficiency of the inverter is measured and compared with the conventional FB and H5 topologies. The European efficiency is improved by replacing IGBTs with MOSFETs. The maximum efficiency and European efficiency of the proposed inverter are measured 98.0% and 97.45%, respectively. 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