Download ServiceManual GE Mastografo Senographe 2000D

GE Healthcare
Senographe 2000 D Acquisition System
Service Manual
SM
0459
2302228-3-100
Revision 1
No Rights Licensed - Do not duplicate. Disclosure to Third Parties Prohibited.
Copyright© 2006 by General Electric Company inc. All rights reserved.
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
This page is blank.
Page no. 2
cover-S2KD+Alnitak.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
X-RAY WARNING
X-RAY WARNING
ATTENTION
Les appareils à rayons X sont dangereux à la fois pour le patient et pour le manipulateur si les
mesures de protection ne sont pas strictement appliquees
Bien que cet appareil soit construit selon les normes de sécurité les plus sévères, la source de rayonnement X représente un danger lorsque le
manipulateur est non qualifié ou non averti. Une exposition excessive au rayonnement X entraîne des dommages à l’organisme.
Par conséquent, toutes les précautions doivent être prises pour éviter que les personnes non autorisées ou non qualifiées utilisent cet appareil
créant ainsi un danger pour les autres et pour elles-mêmes.
Avant chaque manipulation, les personnes qualifiées et autorisées à se servir de cet appareil doivent se renseigner sur les mesures de protection établies par la Commission Internationale de la Protection Radiologique, Annales 60 : Recommandations de la Commission Internationale
sur la Protection Radiologique et les normes nationales en vigueur.
WARNING
X-ray equipment is dangerous to both patient and operator unless measures of protection are
strictly observed
Though this equipment is built to the highest standards of electrical and mechanical safety, the useful x-ray beam becomes a source of danger
in the hands of the unauthorized or unqualified operator. Excessive exposure to x-radiation causes damage to human tissue.
Therefore, adequate precautions must be taken to prevent unauthorized or unqualified persons from operating this equipment or exposing
themselves or others to its radiation.
Before operation, persons qualified and authorized to operate this equipment should be familiar with the Recommendations of the International
Commission on Radiological Protection, contained in Annals Number 60 of the ICRP, and with applicable national standards.
ATENCION
Los aparatos de rayos X son peligrosos para el paciente y el manipulador cuando las normas de
proteccion no estan observadas
Aunque este aparato está construido según las normas de seguridad más estrictas, la radiación X constituye un peligro al ser manipulado por
personas no autorizadas o incompetentes. Una exposición excesiva a la radiación X puede causar daños al organismo.
Por consiguiente, se deberán tomar todas las precauciones necesarias para evitar que las personas incompetentes o no autorizadas utilicen
este aparato, lo que sería un peligro para los demás y para sí mismas.
Antes de efectuar las manipulaciones, las personas habilitadas y competentes en el uso de este aparato, deberán informarse sobre las normas
de protección fijadas por la Comisión Internacional de la Protección Radiológica, Anales No 60: Recomendaciónes de la Comisión Internacional sobre la Protección Radiológica y normas nacionales.
ACHTUNG
Röntgenapparate sind eine gefahr fÜr patienten sowie bedienungspersonal, wenn die geltenden
sicherheitsvorkehrungen nicht genau beachtet werden
Dieser Apparat entspricht in seiner Bauweise strengsten elektrischen und mechanischen Sichereitsnormen, doch in den Händen unbefugter
oder unqualifizierter Personen wird er zu einer Gefahrenquelle. Übermäßige Röntgenbestrahlung ist für den menschlichen Organismus
schädlich.
Deswegen sind hinreichende Vorsichtsmaßnahmen erforderlich, um zu verhindern, daßunbefugte oder unqualifizierte Personen solche Geräte
bedienen oder sich selbst und andere Personen deren Bestrahlung aussetzen können.
Vor Inbetriebnahme dieses Apparats sollte sich das qualifizierte und befugte Bedienungspersonal mit den geltenden Kriterien für den gefahrlosen Strahleneinsatz durch sorgfältiges Studium des Hefts Nr. 60 der Internationalen Kommission für Strahlenschutz (ICRP) vertraut machen:
Empfehlungen der Internationalen Kommission für Strahlenschutz und anderer nationaler Normenbehörden.
Page no. 3
warning.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
X-RAY WARNING
This page is blank.
Page no. 4
warning.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
WARNING
DO NOT ATTEMPT TO SERVICE THE EQUIPMENT UNLESS THIS SERVICE MANUAL HAS BEEN
CONSULTED AND IS UNDERSTOOD
This Service Manual is available in English only.
If a customer's service provider requires a language other than English, it is the customer's responsibility
to provide translation services.
Failure to heed this warning may result in injury to the service provider, operator or patient from electric
shock, mechanical or other hazards.
ATTENTION
NE PAS TENTER D'INTERVENIR SUR LES ÉQUIPEMENTS TANT QUE LE MANUEL SERVICE N'A PAS ÉTÉ
CONSULTÉ ET COMPRIS
Ce Manuel de service n'est disponible qu'en anglais.
Si le technicien du client a besoin de ce manuel dans une autre langue que l'anglais, c'est au client qu'il
incombe de le faire traduire.
Le non-respect de cet avertissement peut entraîner chez le technicien, l'opérateur ou le patient des
blessures dues à des dangers électriques, mécaniques ou autres.
ATENCION
NO SE DEBERÁ DAR SERVICIO TÉCNICO AL EQUIPO, SIN HABER CONSULTADO Y COMPRENDIDO ESTE
MANUAL DE SERVICIO.
Este Manual de Servicio sólo existe en inglés.
Si algún proveedor de servicios ajeno a GEMS solicita un idioma que no sea el inglés, es responsabilidad del cliente ofrecer un servicio de traducción.
La no observancia del presente aviso puede dar lugar a que el proveedor de servicios, el operador o el
paciente sufran lesiones provocadas por causas eléctricas, mecánicas o de otra naturaleza.
WARNUNG
ERSUCHEN SIE NICHT DIESE ANLAGE ZU WARTEN, OHNE DIESE SERVICEANLEITUNG GELESEN UND
VERSTANDEN ZU HABEN.
Diese Serviceanleitung existiert nur in englischer Sprache.
Falls ein fremder Kundendienst eine andere Sprache benötigt, ist es Aufgabe des Kunden für eine
entsprechende Übersetzung zu sorgen.
Wird diese Warnung nicht beachtet, so kann es zu Verletzungen des Kundendiensttechnikers, des Bedieners oder des Patienten durch Stromschläge, mechanische oder sonstige Gefahren kommen.
Page no. 5
language warning.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
ATENÇAO
NÃO TENTE REPARAR O EQUIPAMENTO SEM TER CONSULTADO E COMPREENDIDO ESTE MANUAL DE
ASSISTÊNCIA TÉCNICA
Este Manual de Assistência Técnica só se encontra disponível em Inglês.
Se qualquer outro serviço de assistência técnica, quE não a GEMS, solicitar estes manuais noutro idioma, é da responsabilidade do cliente fornecer os serviços de tradução.
O não cumprimento deste aviso pode por em perigo a segurança do técnico, operador ou paciente devido a` choques elétricos, mecânicos ou outros.
AVVERTENZA
SI PROCEDA ALLA MANUTENZIONE DELL'APPARECCHIATURA SOLO DOPO AVER CONSULTATO IL
PRESENTE MANUALE ED AVERNE COMPRESO IL CONTENUTO
Il presente manuale di manutenzione è disponibile soltanto in inglese.
Se un addetto alla manutenzione esterno alla GEMS richiede il manuale in una lingua diversa, il cliente
è tenuto a provvedere direttamente alla traduzione.
Non tenere conto della presente avvertenza potrebbe far compiere operazioni da cui derivino lesioni
all'addetto alla manutenzione, all'utilizzatore ed al paziente per folgorazione elettrica, per urti meccanici
od altri rischi.
Page no. 6
language warning.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Transport Damage
Transport Damage
DAMAGE IN TRANSPORTATION
All packages should be closely examined at time of delivery. If damage is apparent, have notation “damage in shipment” written on all copies of the freight or express bill before delivery is accepted or “signed
for” by a General Electric representative or a hospital receiving agent. Whether noted or concealed,
damage MUST be reported to the carrier immediately upon discovery, or in any event within 14 days
after receipt, and the contents and containers held for inspection by the carrier. A transportation company will not pay a claim for damage if an inspection is not requested within this 14 day period.
Call Traffic and Transportation, Milwaukee, WI (414) 785-5052/8*323-5052 immediately after damage is
found. At this time be ready to supply name of carrier, delivery date, consignee name, freight or express
bill number, item damaged and extent of damage.
Complete instructions regarding claim procedure are found in Section “S” of the Policy & Procedure Bulletins.
Page no. 7
damage.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Transport Damage
This page is blank.
Page no. 8
damage.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Electrical Contractors
Electrical Contractors
CERTIFIED ELECTRICAL CONTRACTOR STATEMENT
All electrical installations that are preliminary to positioning of the equipment at the site prepared for the
equipment shall be performed by licensed electrical contractors. In addition, electrical feeds into the
Power Distribution Unit shall be performed by licensed electrical contractors. Other connections between
pieces of electrical equipment, calibrations, and testing shall be performed by qualified GE Medical personnel. The products involved (and the accompanying electrical installations) are highly sophisticated,
and special engineering competence is required. In performing all electrical work on these products, GE
will use its own specially trained field engineers. All of GE’s electrical work on these products will comply
with the requirements of the applicable electrical codes.
The purchaser of GE equipment shall only utilize qualified personnel (i.e., GE’s field engineers, personnel of third–party service companies with equivalent training, or licensed electricians) to perform electrical servicing on the equipment.
Page no. 9
contract.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Electrical Contractors
This page is blank.
Page no. 10
contract.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Table of Contents
Table of Contents
X-RAY WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transport Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Contractors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
7
9
11
Chapter 1: Publication Presentation
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
Chapter 2: System Description
System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
Chapter 3: Installation
Job Card IST 000 - AWS System Configuration Form. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
Job Card IST 001 - Installation Steering Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
Job Card IST 002 - Unpacking the Gantry and Generator Cabinet . . . . . . . . . . . . . . . . . . .
45
Job Card IST 003 - Unpacking the Cart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
Job Card IST 004 - Senographe Physical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
49
Job Card IST 005 - Cart Physical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
51
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch). . . . . . .
55
Job Card IST 007 - Cart Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
69
Job Card IST 008 - AC Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
73
Job Card IST 009 - First System Power On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
79
Job Card IST 010 - Line Resistance Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
81
Job Card IST 011 - Set Elevator Upper Travel Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
83
Job Card IST 012 - Regulatory and Safety Labelling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
85
Job Card IST 013 - Room Lamps and Door Configuration . . . . . . . . . . . . . . . . . . . . . . . . . .
89
Job Card IST 014 - Automatic X-ray Tube Warm-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
93
Job Card IST 015 - Installation of the CD-R writer (option). . . . . . . . . . . . . . . . . . . . . . . . . .
95
Job Card IST 016 - Modem installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
99
Job Card IST 017 - Image Receptor Assembly/Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Job Card IST 018 - Bar Code Scanner (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Job Card IST 019 - Conditioner Coolant Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Chapter 4: Configuration
Job Card CFG 001 - The X-ray Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card CFG 002 - Gantry and Generator Configuration . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card CFG 003 - Senographe Jumpers and Switches. . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card CFG 004 - Check Supply Voltages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card CFG 005 - AWS Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card CFG 006 - Declare Network Hosts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card CFG 008 - Networking Connection and Configuration . . . . . . . . . . . . . . . . . . . . .
Page no. 11
S2KD+OnyxTOC.fm
121
127
131
137
139
143
151
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Table of Contents
Job Card CFG 009 - Declare Printers (Filming Devices). . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card CFG 010 - Changing Senographe 2000 D Internal IP Addresses . . . . . . . . . . . .
167
179
Chapter 5: Calibration
Job Card CAL 000 - Calibration Interactions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card CAL 001 - Heater Current Scale Factor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card CAL 002 - X-Ray Tube Focal Bias Voltage Scale Factor. . . . . . . . . . . . . . . . . . . .
Job Card CAL 003 - X-Ray Tube Heater Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card CAL 004 - X-Ray Tube mA Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card CAL 005 - Calibration of kV Scale Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card CAL 006 - Calibration of Compression Force Detector . . . . . . . . . . . . . . . . . . . .
Job Card CAL 007 - Calibration of Breast Thickness Measurement . . . . . . . . . . . . . . . . . .
Job Card CAL 008 - Compression/Decompression Minimum Force. . . . . . . . . . . . . . . . . .
Job Card CAL 009 - Compression Arm Angle Calibration . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card CAL 010 - Tube Tilt Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card CAL 011 - X-ray Beam Alignment Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card CAL 012 - Collimator Format Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card CAL 013 - Bad Pixel Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card CAL 014 - Detector Gain Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card CAL 015 - Conversion Factor Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card CAL 016 - Half-Value Layer Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card CAL 017 - AOP Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card CAL 018 - ISC Monitor Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card CAL 019 - Light Beam Centering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card CAL 020 - mAs Non-linearity Calibration (Automatic) . . . . . . . . . . . . . . . . . . . . .
187
191
195
199
203
205
209
211
213
215
217
219
223
225
229
231
233
237
239
249
253
Chapter 6: Functional Checks
Job Card VF 001 - Boot/Init and Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card VF 002 - Cart Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card VF 003 - UPS Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card VF 005 - Senographe Functional Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card VF 008 - IQ Tools Flat Field Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card VF 009 - Image Acquisition and ACR Score . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card VF 010 - Acquisition in AOP Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card VF 011 - Light Beam Centering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card VF 012 - Dicom Printer Adjustments and Checks. . . . . . . . . . . . . . . . . . . . . . . . .
Job Card VF 014 - Check kVp settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card VF 016 - Check mA and mAs settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
257
265
267
269
273
279
281
283
285
289
295
Chapter 7: Equipment Protection
Job Card EP 001 - Detector protection during system shutdown . . . . . . . . . . . . . . . . . . . .
299
Chapter 8: Planned Maintenance
Scenario PM 001 - Planned Maintenance Steering Guide . . . . . . . . . . . . . . . . . . . . . . . . . .
303
Page no. 12
S2KD+OnyxTOC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Table of Contents
Job Card PM 002 - Conditioner Air Filter Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card PM 004 - Conditioner Coolant Level Check and Top-up. . . . . . . . . . . . . . . . . . . .
Job Card PM 005 - Site Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card PM 006 - Check Gantry and Generator Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card PM 007 - Removal/Replacement of Covers for Planned Maintenance . . . . . . . .
Job Card PM 008 - Check HV Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card PM 009 - Tube Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card PM 010 - Column Movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card PM 011 - Compression. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card PM 012 - Conditioner Coolant Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
313
315
317
319
321
327
329
331
333
335
Chapter 9: Error Message Information
Job Card ERR 001 - IDC Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
Job Card ERR 002 - AWS Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343
Job Card ERR 003 - Gantry and Generator Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
Chapter 10: Diagnostic Information
Job Card DIAG 001 - AWS Sun-VTS Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 381
Job Card DIAG 002 - AWS Ethernet Port Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 387
Job Card DIAG 003 - AWS File System and SCSI Board Diagnostics . . . . . . . . . . . . . . . . . 391
Chapter 11: Renewal Parts
Renewal Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 395
Chapter 12: Disassembly/Reassembly
Job Card D/R 000 - Calibration after FRU Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 001 - FRU replacement (no specific D/R instructions) . . . . . . . . . . . . . . . . .
Job Card D/R 002 - Paddle board 800PL8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 003 - Magnification sensor board 800PL14 . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 004 - Inter-arm tilt sensor board 800PL15 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 007 - Collimator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 008 - Compression Motor and Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 009 - Gantry CPU Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 010 - Optical Fiber (Gantry to Generator) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 011 - X-ray Tube Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 012 - Centering Device Lamp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 013 - Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 015 - Filter wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job card D/R 016 - Gas Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 019 - Back-up/Restore procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 019 - Back-up/Restore procedure - Manual record sheets . . . . . . . . . . . . . .
Job Card D/R 021 - Generator CPU Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 022 - Capacitor box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 025 - HV and kV/mA tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page no. 13
S2KD+OnyxTOC.fm
435
437
439
443
445
449
451
457
459
461
465
467
469
471
475
482
495
497
499
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Table of Contents
Job Card D/R 026 - Magnification device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 027 - Arm Angle Sensor (potentiometer) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 028 - Gantry CPU Board 800PL3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 029 - Generator CPU Board 400PL3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 030 - Generator Command Board 400-PL1. . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 031 - Generator Interface Board 400-PL2 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 032 - Generator Supply Command Board 200-PL2 . . . . . . . . . . . . . . . . . . . .
Job Card D/R 033 - Generator Relay Board 200-PL4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 100 - IDC Replacement Steering Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 101 - Removal of Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 102 - Image Receptor Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 103 - Image Receptor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 104A - Replacing IDC Dione 1 or 2 With Dione 2 . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 104B - Replacing IDC Dione 1 or 2 With Dione 3 or 4 . . . . . . . . . . . . . . . . . .
Job Card D/R 104C - Replacing IDC Dione 3 or 4 With Dione 3 or 4 . . . . . . . . . . . . . . . . . .
Job Card D/R 105 - Conditioner Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 107 - AWS unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 108 - Software reload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Job Card D/R 109 - Digital Detector Firmware Flash. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
501
503
505
507
511
519
525
531
535
539
545
547
553
565
577
589
595
601
603
Chapter 13: System Evolution
ADS/IDC/Conditioner Compatibility Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End of the Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
605
607
Page no. 14
S2KD+OnyxTOC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
CHAPTER 1 PUBLICATION PRESENTATION
1.
APPLICABILITY
This publication provides all information required to understand, to install and to maintain the
Senographe 2000 D System. For information on associated equipment mentioned in this publication,
such as the Review Workstation refer to their specific publications.
This publication contains only class A information.
It is intended for use by Field Engineers installing and maintaining the system who are employed by:
• GEMS.
• A third party supplier with an agreed contract with GE.
• A third party supplier without an agreed contract with GE.
2.
CONTENT OF THIS PUBLICATION
The contents fall into two main categories Descriptive and Procedural.
• Descriptive content.
- Chapter 2 System Description describes the main operational characteristics of the equipment.
- Chapter 11 Renewal Parts provides information for the identification of Renewal Parts.
- Chapter 13 System Evolution describes the ADS/IDC/conditioner compatibility matrix.
• Procedural content:
- Chapter 3 Installation contains information for the installation of the Senographe 2000 D system.
- Chapter 4 Configuration contains information for configuration of the Senographe 2000 D, including a description of basic functions available from the X-ray Console.
- Chapter 5 Calibration contains information for calibration of Senographe 2000 D functions.
- Chapter 6 Functional Checks contains information for verification of Senographe 2000 D functions.
- Chapter 7 Equipment Protection contains recommendations for protection of Senographe 2000 D
system equipment.
- Chapter 8 Planned Maintenance contains recommendations for planned maintenance of the
Senographe 2000 D Acquisition System.
- Chapter 9 Error Message Information includes job cards listing error messages generated by
Senographe 2000 D sub-systems.
- Chapter 10 Diagnostic Information includes job cards describing Senographe 2000 D diagnostic
operations.
- Chapter 12 Disassembly/Reassembly contains information for the removal and replacement of
Senographe 2000 D components.
A summary of changes to the publication is given in the Revision History section in this chapter.
Publication_Presentation.fm
Page no. 15
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Revision History
Revision History
Rev.
Date
Chapter 1
Reason for change
Pages
438
0
August 2,
2001
Onyx M3 release, based on FFDM 2269413-100 rev. 02.
Changes include: IST005, modified to include installation of Siemens Hi-Bright
monitor; IST017, modified to reflect new installation procedure to avoid coolant
spillage; CFG 009, now specifies printer parameters for use with ScrapBook;
CAL000, new document listing CAL interactions, all CAL Job Cards modified to
refer to CAL 000 for pre- and post-requisites; CAL017, correction (replace
instruction to open worklist by instruction to close exam list if open); CAL020,
new job card added for automatic mAs non-linearity calibration; VF012 sec. 5-2,
corrected value for item 5 (was 3%); Renewal Parts extensively revised in
accordance with latest FRU specifications; D/R000, new document specifying
required calibrations and checks after FRU changes, all D/R Job Cards modified
to refer to D/R000 for post-requisites; D/R001 deleted (replaced by D/R000); D/
R019, minor corrections and added forms for manual backup;
D/R 103, added cautions about coolant spillage; D/R104, added illustration of
IDC Dione II; D/R106, modified to more fully describe the coolant kit and coolant
disposal, added cautions about coolant spillage; D/R108, minor corrections;
Appendix 1 deleted ( Physicist Checks now treated in separate documents).
1
September
28, 2001
444
Onyx M4 release.
Changes include: New chapter Equipment Protection with EP001 describing
precautions during hospital shutdown. CAL018, added Notice to refer to Commander for correct instructions. CFG009, corected diagrams, added Notice on
use of print model 3 for MQSA, added Notice on patch for Agfa printers.
Renewal Parts; new coolant p/n, corrected name of Locking Plate, corrected p/
ns for paddle plastic plates, added HNS kit and manual. D/R000, removed postrequisite requirements for tube (not FRU), corrected requirements for D/R011. D/
R104, corrected procedures, added summary. Removed references to CAD.
Chapter 1
Page no. 16
Publication_Presentation.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Revision History
Rev.
Date
Reason for change
Pages
2
March 2002
480
Onyx post M4 release.
Changes include: D/R001, new generic job card for FRUs without specific D/R
instructions. In IST 012 and CFG001, added illustrations of Console 2001.
Added D/R028 and D/R029 to provide instructions for replacement of CPU
boards (required for IFL steering guides). Modified temperature stabilization
info. in CAL013. Added info. on washer in D/R007 and locknut and washer in D/
R013 (required for Mobile systems).
Changes relating to new Planned Maintenance policy:
Remove JC D/R106 Conditioner Fill and Maintenance. Dispatch its content
among the following "new" JCs: - PM002 Conditioner Air Filter Cleaning:
PM003 Conditioner Coolant Flush; PM004 Conditioner Checks; IST019 Conditioner Coolant Installation
Modify existing JC PM001 to reflect new PM policy.
Modify existing JC D/R105 Conditioner Unit by adding a procedure to drain
coolant from old Conditioner unit before disassembly and adding coolant to
new Conditioner after reassembly (these procedures exist in old D/R106 now
removed).
Modify existing D/R103 Image Receptor section 5-2. Added top-up instructions
to replace ref. to D/R106 (now removed from this document, see above).
Added a step at end of disassembly to drain defective image receptor.
Modify existing JC IST009 section 4 changed reference to new installation JC
IST019 instead of D/R JC D/R106 (now removed from this document, see
above).
Modify Ch. 10 Renewal Parts List, Ill. 23 for coolant kit, added reference for
van-mounted.
Modify JC IST001 Installation Steering to reflect deletion of D/R106 and creation of IST019.
Create new job cards for P.M.: PM005 Preliminary Operations; PM006 Genarator and Gantry Safety Checks; PM007 Remove Covers for PM; PM008 Check
HV Unit; PM009 Tube Check; PM010 Column Movement; PM011 Compression;
Modify D/R021 and D/R009 with photos to show location of CPU lithium batteries.
Modify ERR001, ERR002, ERR03 minor adaptation for PM.
Modify CAL000 table head title to show prerequisites only if not already done,
but post-completion tasks are always mandatory.
3
October 1,
2002
Onyx post M4 (3) release (Comanche).
Changes include: add references to CAD option (changes to Introduction,
IST001, CFG008, D/R103);; IST012 corrected to include regulatory labelling;
CAL000, remove CAL013 and CAL 014 from prerequisites for CAL020; CAL019,
correct procedure according to SPR 76390; VF010, correct exposure parameter
table according to SPR 74456; Renewal Parts, new p/ns for detector, IDC (Dione
III), AWS monitor; D/R104, add illustration of Dione III, change illustration of
Dione II (was picture of protoytype).
Publication_Presentation.fm
Page no. 17
480
Chapter 1
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Revision History
Rev.
4
Date
Reason for change
Pages
December 17, Onyx post M4 (5) release. BUCge87719.
2004
BUCge85449:
Replaced FRU 2298456 800PL3 Gantry CPU by 2298456-2
Replaced FRU 2225445 Bucky by 2225445-2
Replaced FRU 2295490 UPS with support by 5104584 (EURge04127)
Added FRU 2407693 Bar Code Reader (for Sun SB150 AWS hardware)
22
Updated Job Card DR107 AWS Unit to include Sun SB150 AWS hardware.
Updated job cards:
VF001 Boot/Init and Shutdown
DR019 Back-up/Restore procedure
CAL010 Tube Tilt Calibration (XRYge54467)
CAL011 X-ray Beam Alignment Calibration (XRYge54467)
CAL012 Collimator Format Calibration (XRYge54467)
CAL013 Bad Pixel Calibration
CAL014 Detector Gain Calibration
CAL015 Conversion Factor Measurement
CAL017 AOP Calibration
D/R 103 Image Receptor (added reference to new D/R 109 Digital Detector
Firmware Flash)
Introduction of FRU 2102082-9 800PL1 Gantry power board:
Modified FRU list: replaced 2102082-8 by 2102082-9
Updated Job Card CFG003 Senographe Jumpers and Switches: Section 5-3
step 2 including addition of Illustrations 3 and 4.
Chapter 1
Page no. 18
Publication_Presentation.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Revision History
Rev.
Date
Reason for change
Pages
Chapter 10 Renewal Parts:
In revision 3 of the publication, all headers of all pages in this chapter showed
revision 2.
Replaced FRU 2303925 CD Writer with protective label by the following (for Sun
U10 AWS hardware) (BUCge85477):
- 2369031 (to replace failed existing unit)
- 2372446 (option kit for add-on)
Halogen Lamp FRU 2188568 corrected 1000W by 100W (BUCge90695)
Added FRUs :
- 2222414 S2000D Bucky without grid
- 2235106 Bucky cover with handles
- 2111764 Radshield Glass
- 2149381 Radshield mounting kit
- 45554829 Bracket for console
- 2148017 Accessory trolley foam
- 2393779 Cable (Compression Board / Bucky) W38 (BUCge94564)
- 45563301 Protection cover (plastic) (located between 200PL1 and 200PL2
boards) (BUCge80929)
- 2369908 X-ray detector coolant (bottle of coolant alone)
- 2296388 Detector Supply Harness (BUCge80733)
- 5109928, 5113759, and 5113759-2 AWS Sun SB150 Workstations
- 2331316 Generator cooling fan
Replaced FRU numbers:
- 224787-2 Loopback kit by 2247879-2·
- 2231528 Wall connector (2 x Optical Fiber) by 2279696
- 2249359 Purge tool by 2270096
- 2305765-4 Monitor AWS by 2316918
Updated Illustration 4 BULKHEAD/IDC-AWS-UPS HARNESS (BLACK, FROM
CART TO GANTRY): Minor corrections of FRU names.
Updated Job Card IST018 Bar Code Scanner (Option) to include case of 2000D
equipped with Sun SB150 AWS hardware.
Updated Job Card VF010 Acquisition in AOP Mode:
Changed values in mAs column of table in section 6 (BUCge74456).
Updated Job Card IST015 Installation of the CD-R Writer (option):
Added case of Plextor brand CD-R unit.
Updated Job Card CAL005 Calibration of kV Scale Factor:
Minor changes.
Updated Job Card ERR002 AWS Error Messages:
Added Note concerning AWS Error Code 3.
Publication_Presentation.fm
Page no. 19
Chapter 1
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Revision History
Rev.
Date
Reason for change
Pages
Coolant for detector:
Updated coolant type. One coolant type for all systems. Removed all mention of
coolant color depending on system type.
Reworked IDC D/R procedures:
Created Job Card D/R100 IDC Steering Guide
Removed Job Card D/R104 IDC Unit
Created Job Card D/R104A Replacing IDC Dione 1 or 2 With Dione 2
Created Job Card D/R104B Replacing IDC Dione 1 or 2 With Dione 3 or 4
Created Job Card D/R104C Replacing IDC Dione 3 or 4 With Dione 3 or 4
Created Job Card D/R109 Digital Detector Firmware Flash
Updated Job Card D/R 000 Calibration after FRU Replacement:
Modified required calibrations and checks for D/R 104A, B and C.
Created Chapter 12 System Evolution and Section 1 ADS/IDC/Conditioner
Compatibility Matrix.
1
July 03, 2006
Chapter 1
566
New number 2302228-2-100 rev.1, based on 2302228-100 rev.4.
• Job Card PM 001 - added line, Check Half-Value Layer Measurement
(EURge39997).
• Job Card DR 104 - removed hidden cross-references not used for
Senographe 2000D.
• New JCs added: VF014 (Check kVp) and VF 016 (Check mA and mAs)
(EURge39997).
• PM 001; lines added to call VF014 and VF016.
• PM 001: Steering Guide modified to have separate columns, Task and Task
Definition.
• New Job Card added: CFG 010 - Changing Senographe 2000 D Internal IP
Addresses (EURge46356)
• Part Numbers of Conditioner corrected in Job Cards IST006 and IST 017,
and in Renewal Part List (BUCge84608).
• Breast Holder Cover P/N 2270410 replaced by P/N 2227909 in Renewal
Part List (BUCge84136).
• Mammo Console P/N 2282675-4 replaced by P/N 2282675-6 in Renewal
Part List (BUCge49902).
• Job Card CAL 017 - removed §5.3 Calibration with No Grid/Large Focal
Spot configuration not applicable to Senographe 2000D (EURge38117).
• Updated Job Card CFG 003 and Renewal Part List for Gantry board 800PL1
5190800 introducing (EURge52555).
• Updated Job Card CFG 008 for IP configuration (EURge38125).
• X-ray Tube P/N 2218380 replaced by P/N 2299551-2 in Renewal Part List
(EURge50385).
• Updated Job Card CFG 008 for SUNBLADE 150 station adaptation
(XRYge66171).
• Updated Job Card IST 015 and Renewal Part List for Plextor CD-R unit
5140781 introducing (EURge28099).
• Updated Job Card CFG 006 and Job Card D/R 019 for Network Security feature (IP filters).
• Job Card CAL 011 - added Step 4. in procedure.
• Job Card CFG 009 updated for Konica 793, AGFA 4500M,AGFA 5500/5503,
and Kodak 8900 printers. Provisional information for Fuji 7000 printer.
Page no. 20
Publication_Presentation.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Revision History
Rev.
1
Date
Reason for change
November 23, Technical release Onyx post M4 (8).
2006
New number 2302228-3-100 rev.1, based on 2302228-2-100 rev.1.
• Added Chapter 1 - Publication Presentation including the Revision History.
• Improved Job Card CFG 009 - Declare Printers (Filming Devices) - new Agfa
printers configuration information: PERCEPTION_LUT=OEM921.
• New presentation of the Scenario PM 001 - Planned Maintenance Steering
Guide: added Supplies and Special Tools Lists, added PM Task Schedule
per visit.
• Added Job Card PM 012 - Conditioner Coolant Replacement.
• SPR XRYge68852:
36005885 Belt inverted with the 91726680 Belt 49-tooth in the Chapter 10 Renewal Parts.
• CCC Requirements SPR EURge39282:
Added ordering conditions of the line supply cable in the Chapter 10 Renewal Parts.
• Improved Job Card D/R 029 - Generator CPU Board 400PL3.
• Added Job Card D/R 030 - Generator Command Board 400-PL1.
• Added Job Card D/R 031 - Generator Interface Board 400-PL2.
• Added Job Card D/R 032 - Generator Supply Command Board 200-PL2.
• Added Job Card D/R 033 - Generator Relay Board 200-PL4.
• ADS Sofware Kit 5179391 replaced by Kit 5179391-2 in the Chapter 12 System Evolution.
Publication_Presentation.fm
Page no. 21
Pages
608
Chapter 1
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Revision History
This page is blank.
Chapter 1
Page no. 22
Publication_Presentation.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
CHAPTER 2 SYSTEM DESCRIPTION
This chapter contains introductory information on the Senographe 2000 D system.
Page no. 23
Descript_Chap.fm
CHAPTER 2
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
This page is blank.
CHAPTER 2
Page no. 24
Descript_Chap.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
System Description
System Description
1.
Chapter 2
MAJOR COMPONENTS
The Senographe 2000 D system includes the major components shown in the illustration below:
Also included, but not shown in the illustration, are the Network Connectivity kit and a number of accessories (additional screen, compression paddles, etc.)
ILLUSTRATION 1 - SENOGRAPHE 2000D BASIC CONFIGURATION
Protective screen
AWS Cart
2.
Generator Cabinet
X-ray Console
Gantry
Digital Detector
OPTIONAL EQUIPMENT
Note:
This document mentions options which may not be available in your country, or may not be installed on your site. Please check the current configuration of the equipment you are servicing.
Optional equipment available for use with the system includes:
1. Mass Archiving system
2. Laser Printer.
3. CD-R (CD Recordable) writing system.
4. CAD (Computer Aided Detection).
5. Additional accessories.
Page no. 25
System_description.fm
Chapter 2
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
System Description
3.
PRESENTATION
Senographe 2000 D is the new Digital Mammography System from GE Medical Systems. It has been
designed to perform Screening examinations as well as Diagnostic Views (including Spot compression
Magnified and/or Coned views). It is a modular system that eliminates the need for film cassettes, and
takes advantage of digital technology, including on-screen image display, Networking, Filming, and
Archiving.
The Senographe 2000D is equipped with a dual track X-ray tube (molybdenum/rhodium) and a digital
detector. The digital detector is a flat panel of amorphous silicon on which cesium iodide is deposited to
maximize detection of X-rays. Positioning operations and X-ray exposure are controlled by the Control
Panel which also controls power to all parts of the Senographe 2000D system.
1. Senographe 2000 D's digital technology offers the capability to acquire Images in near-real time and
to process them, with the ability to vary brightness and contrast levels and manipulate images.
2. It also offers high examination productivity as compared with screen/film, and introduces new applications such as Networking and Archiving.
3. Senographe 2000 D is built on the Senogrpahe DMR Platform, recognized for Image Quality superiority. The Rhodium spectrum of the Senographe 2000 D's tube is well adapted to Digital Imaging.
The Senographe 2000D includes an acquisition work station ("AWS") monitor, keyboard and mouse,
computer, electronics, accessory storage, and uninterruptible power supply. The AWS is used for
image acquisition, processing, and display. The AWS can also be used for database management,
and can send images to archive, review, or filming.
4. The Acquisition Workstation displays acquired images in the room, allowing immediate evaluation of
breast positioning and possible motion blur, or adjustment of brightness and contrast.
Archiving, Networking, and Filming are all possible from the Acquisition Workstation, which can produce any number of equally high quality film copies as needed.
A hard-copy laser-film printer is used for image interpretation. Printer window width and window level
are set automatically, based on the image content. Images are displayed per film 1 on 1.
Several options are available for use with the Senographe 2000D system. These options include a
Senographe 2000D review workstation, a mass archiving system, a laser camera, networking capabilities, and CD-ROM interchange media.
5. The optional Review Workstation is a stand-alone workstation, with its own dedicated computer and
image database, connected to the Acquisition workstation by a high speed link. It supports image display and manipulation.
This powerful computer is equipped with two dedicated, very high resolution B & W monitors and a
dedicated keypad. Networking is possible from this workstation, as well as printing and receiving
images from an archive device.
Chapter 2
Page no. 26
System_description.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
System Description
4.
SYSTEM COMPONENTS
4-1.
Overview
1. The Senographe 2000 D Gantry is equipped with a digital detector. Positioning operations and X-ray
exposure are controlled by the Control Panel, usually mounted on a protective screen, which also
controls power to the gantry and generator of the Senographe 2000 D system.
2. The Senographe 2000 D includes an Acquisition Workstation (AWS) monitor, keyboard and mouse,
computer, electronics, accessory storage, and UPS (Uninterruptible Power Supply).
3. Accessories (standard and optional).
The following sections describe each of these components.
4-2.
Senographe 2000 D X-ray System
The Senographe 2000 D is equipped with a dual track X-ray tube (molybdenum/rhodium) and a digital
detector. Mammographic examinations can be made with patients standing or sitting; both contact and
magnification views are available.
Images are acquired by direct digitization; they are displayed immediately on the AWS monitor and are
stored for later diagnostic review. They can be processed and/or filmed.
AOP (Automatic Optimization of Parameters) and manual setting modes are provided for control of X-ray
parameters; the system provides auto-collimation and other leading features.
4-3.
Digital Detector and Image Receptor
The Digital Detector is built into the Image Receptor, shown below. It is a flat panel of amorphous silicon
on which cesium iodide is deposited to maximize detection of X-rays and transmission of light photons.
The high definition digital images produced are sent to the acquisition workstation for visualization and
processing.
The upper surface of the Image Receptor is a removable grid (Bucky). When the grid is not required, it is
easily removed and it can be replaced by an optional Breast Holder without grid.
Compression
Paddle
Bucky
Image Receptor
Page no. 27
System_description.fm
Chapter 2
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
System Description
4-4.
Acquisition Workstation (AWS) Cart
4-4-1. Overview
The Senographe 2000 D AWS (Acquisition WorkStation) is used for image acquisition and display, database management, and to send images to archive, review or filming.
The workstation is installed in the AWS Cart shown above.
Inside the cart are housed the workstation electronics (computer, image detection system), an accessory
storage unit, the Uninterruptible Power Supply (UPS), the optional CD-R unit for interchange purposes,
and the Image Detector Controller (IDC).
Monitor screen
Keyboard
Mouse pad
Light box
Three-section table
Access to workstation
computer and optional
CD-R Interchange Me
dia unit
Accessory storage unit
Uninterruptible
Power Supply
Chapter 2
Page no. 28
System_description.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
System Description
4-4-2.
Three-Section Table
AWS
Monitor
Light box
Light switch
Release button
Keyboard
Release button
Mouse and
writing table/mouse pad
The three-section table carries the workstation keyboard, light box and writing surface/mouse pad. It can
be raised for easy access to the Accessories which can be stored below the table.
The left and right sides of the table (light box and writing table/mousepad) can be lowered out of the way
if necessary.
• To lower a side table, pull it slightly upwards, push the release button beneath it to release the lock,
and lower it carefully (do NOT drop).
• To return a side table to its working position, lift it to the horizontal position, then pull it slightly
upwards until the lock springs back into place.
CAUTION
The three-section table is not designed to hold items in excess of 20 kg weight.
4-4-3. Light Box
You can use the light box for viewing comparison mammograms.
WARNING
The light box must not be used for final interpretation of examinations.
The ambient light conditions in the examination room, and the resulting light level of the
light box, are incompatible with its use for final interpretation.
WARNING
The workstation monitor must not be used for final interpretation of examinations.
It is set up for optimum visualization with an ambient light level of 50 lux. Leaving the light
box illuminated without a film in place may degrade the review quality of images displayed
on the monitor.
Page no. 29
System_description.fm
Chapter 2
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
System Description
4-4-4. Writing Table / Mouse Pad
The space to the right of the keyboard, with the integrated mouse pad, can be used for manipulating the
mouse, and as a writing surface. There is a recess for holding pens and pencils.
Note:
For the comfort of left handed users, the mouse can also be operated on any other horizontal surface of the three-section table. The mouse cable can be connected at either side of the keyboard
according to user requirements.
4-4-5. Accessory Storage Unit
The Accessory Storage Unit is located inside the drawer at the bottom of the Senographe 2000 D cart.
Open the drawer by depressing the small catch in the upper part of the opening. The unit is designed to
store items removed from the Senographe 2000 D, or other accessories. Access to the compartments of
the storage unit can be from the front of the cart, or the unit can be turned 90 degrees either way for
access from the side.
4-4-6.
Uninterruptible Power Supply (UPS)
Catch for opening the drawer
UPS front panel
To assure system safety in the case of disturbances in the mains supply, the Senographe 2000 D system
incorporates an Uninterruptible Power Supply (UPS), housed in the lower part of the Senographe 2000 D
cart.
During power fluctuations or brief interruptions, the UPS assures an unchanging supply to the workstation and the acquisition system, thereby preventing mains disturbances being transmitted to the system.
When a power failure occurs, or when the user switches off the system from the AWS Browser, the UPS
continues to supply power to the workstation during the time needed for the workstation to shut down in
an orderly manner.
Chapter 2
Page no. 30
System_description.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
System Description
5.
ACCESSORIES AND OPTIONS
5-1.
Senographe 2000 D Accessories
The Senographe 2000 D is delivered with a set of breast compression paddles, including an axillary paddle, and a magnification stand. Accessories available as options include:
• Graduated biopsy compression paddle (for 2D localization) with optical localizer.
• Extra X-ray shield
• X-ray remote control hand switch
• Hydraulic chair
5-2.
System Options
System options available include:
• Review workstation.
• Mass archiving system. When this option is installed and connected to the Senographe 2000 D,
acquired images can be sent to the mass archiving device for permanent storage, either automatically or on request. A list of all patients ever imaged on the Senographe 2000 D system can be kept
on the mass archiving device, making future retrievals fast and easy.
• Laser Camera. To provide hard copies of images, the Senographe 2000 D system can be connected
to a laser camera for film output.
WARNING
Only images produced by GE-recommended laser cameras can be used for final interpretation of examinations. For compatible printers, see the latest product data sheets for this
system, which you can obtain from your local sales representative.
•
•
Networking. The Senographe 2000 D is DICOM compliant, allowing it to be connected in a network
with other compliant devices for the exchange of images. Networking allows you to transmit images
acquired with the Senographe 2000 D system to other DICOM-compatible review stations, using the
"Network Push" function of the AWS Browser. In some cases, additional studies will be needed for
the implementation of customized connections.
CD-R Interchange Media. A CD-R (CD-Recordable) unit can be installed in the Senographe 2000 D
cart, allowing selected sets of images to be saved on CD-ROMs for communication purposes (e.g.,
recording images for referring physicians, training, personal image library, etc.). It is NOT recommended for permanent archiving.
Page no. 31
System_description.fm
Chapter 2
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
System Description
This page is blank.
Chapter 2
Page no. 32
System_description.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
CHAPTER 3 INSTALLATION
This chapter contains information for the installation of the Senographe 2000 D system.
Page no. 33
Install.fm
CHAPTER 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
This page is blank.
CHAPTER 3
Page no. 34
Install.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 000 - AWS System Configuration Form
Job Card IST 000 - AWS System Configuration Form
1.
Chapter 3
INTRODUCTION
Complete a copy of this form at the end of installation.
Leave it attached to the site Service Manual; upgrade it for each configuration change (new option, new
software release, etc.).
MACHINE TYPE:
U60
SERIAL NUMBER:
HOSTID:
INTERNET ADDRESS:
NETMASK:
SDC PASSWORD:
HOSPITAL NAME:
USER’S INTERFACE LANGUAGE:
APPLICATION SUPPORT TELEPHONE:
MISCELLANEOUS:
SOFTWARE INITIAL REVISION:
SOFTWARE UPGRADE REVISION:
SOFTWARE PROTECTION KEY:
CD-R PROTECTION KEY:
Page no. 35
ist000.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 000 - AWS System Configuration Form
NETWORK HOST #1:
Hostname:
IP address:
Protocol:
Port Number:
A.E. Title:
Comments:
NETWORK HOST#2
Hostname:
IP address:
Protocol:
Port Number:
A.E. Title:
Comments:
NETWORK HOST #3
Hostname:
IP address:
Protocol:
Port Number:
A.E. Title:
Comments:
NETWORK HOST #4
Hostname:
IP address:
Protocol:
Port Number:
A.E. Title:
Comments:
NETWORK HOST #5
Hostname:
IP address:
Protocol:
Port Number:
A.E. Title:
Comments:
NETWORK HOST #6
Hostname:
IP address:
Protocol:
Port Number:
A.E. Title:
Comments:
NETWORK HOST #7
Hostname:
IP address:
Protocol:
Port Number:
A.E. Title:
Comments:
NETWORK HOST #8
Hostname:
IP address:
Protocol:
Port Number:
A.E. Title:
Comments:
NETWORK or DICOM PRINTER #1:
Hostname:
IP address:
Protocol:
Port Number:
A.E. Title:
Comments:
NETWORK or DICOM PRINTER #2
Chapter 3
Page no. 36
ist000.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 000 - AWS System Configuration Form
Hostname:
IP address:
Protocol:
Port Number:
A.E. Title:
Comments:
NETWORK or DICOM PRINTER #3
Hostname:
IP address:
Protocol:
Port Number:
A.E. Title:
Comments:
NETWORK or DICOM PRINTER #4
Hostname:
IP address:
Protocol:
Port Number:
A.E. Title:
Comments:
ROUTING TABLE:
route add net:
route add net:
route add net:
route add net:
route add net:
Page no. 37
ist000.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 000 - AWS System Configuration Form
This page is blank.
Chapter 3
Page no. 38
ist000.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 001 - Installation Steering Guide
Job Card IST 001 - Installation Steering Guide
1.
Chapter 3
INTRODUCTION
This chapter provides information for installation of the Senographe 2000 D equipment.
2.
STEERING GUIDE
Refer to Illustrations 1 through 4 for a Steering Guide outlining the recommended sequence of installation, followed by checks and calibration.
3.
ROOM LAYOUT AND WIRING
Illustration 5, System Block Diagram, gives an overview of system connections
Page no. 39
ist001-OC.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 001 - Installation Steering Guide
ILLUSTRATION 1 - INSTALLATION STEERING GUIDE - PREPARATION AND INSTALLATION
Notes
Preparation
Schedule appointments
(e.g., with printer supplier
representative)
If the Senographe network
is to be connected to the
hospital network, request IP
addresses from the hospital.
Check Room Preparation
(see p.i.m. inspection
report)
Physical Installation
Unpack the Senographe
Job Card IST 002
Gantry Physical Install.
Job Card IST 004
Install Protective
Screen
(see instructions supplied)
Unpack the Cart
Job Card IST 003
Cart Physical Install.
Job Card IST 005
Apply regulatory and safety labels
as required
Job Card IST 012
Chapter 3
Page no. 40
ist001-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 001 - Installation Steering Guide
ILLUSTRATION 2 - INSTALLATION STEERING GUIDE - CONNECTIONS AND POWER-UP
Notes
Connections and power-up
Remove covers for access
(Gen. Cab., Gantry, Cart rear)
Job Card D/R 101
Connect Gantry to Generator,
X-ray Console, and Footswitches
Job Card IST 006
Connect Cart to Gantry
Job Card IST 007
Connect and Configure Room
Lamps and Door Switch
Job Card IST 013
Make a.c. power connections
Job Card IST 008
Unpack/install image
receptor
Job Card IST 017
Check supply voltages
Job Card CFG 004
Coolant Installation
Job Card IST 019
First System Power-on
Job Card IST 009
Carry out line resistance check
Job Card IST 010
Page no. 41
ist001-OC.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 001 - Installation Steering Guide
ILLUSTRATION 3 - INSTALLATION STEERING GUIDE - CONFIGURATION, ETC.
Notes
Configuration
Configure Gantry and Generator
Job Card CFG 002
Set Gantry upper travel limit
Job Card IST 011
Senographe Functional Checks
Job Card VF 005
Install Modem
Install Modem
Job Card IST 016
CD-R Writer option
Install CD-R Writer if present
Job Card IST 015
Configuration
AWS Configuration
Job Card CFG 005
Network Connection and Config.
Job Card CFG 008
Declare Network Hosts
Job Card CFG 006
Declare Printers
Job Card CFG 009
Optionally change
Internal IP Addresses
Job Card CFG 010
Chapter 3
Page no. 42
ist001-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 001 - Installation Steering Guide
ILLUSTRATION 4 - INSTALLATION STEERING GUIDE - CALIBRATION AND CONFIGURATION
Notes
Networked Options
Install required options
(refer to supplied manuals):
Advantage Workstation
Mass Archiver
LaserCam
Calibrate Monitor
Calibrate AWS Monitor
For ISC monitor, perform:
Job Card CAL 018
For Hi-Bright 21" monitor,
refer to monitor s.m., perform:
Brightness and Contrast Adjustment
Refit covers
Refit covers
Job Card D/R 101
Final checks
Verify X-ray beam Geometry
Job Card CAL 011
Flat Field check
Job Card VF 008
Image Acquisition & ACR Score
Job Card VF 009
Acquisition in AOP mode
Job Card VF 010
Completion
Complete AWS System
Configuration Form
Job Card IST 000
Clean up room
and complete paper-work
Page no. 43
ist001-OC.fm
Chapter 3
Chapter 3
Console
Mains in:
Ground bar
300PL2
XJ2
XJ10
XJ6
XJ7
XJ6
thru
XJ9
XJ4
XJ10
XJ11
XJ8
S1
distribution link
Mains
Ground
Line 2/Neutral
Line 1
XP4
XP5
AWS-DMR link
IDC-DMR link
Gantry ground
Anode Starter
Anode return (+HT)
HV
Emergency stop
Gantry DC power (-ve)
Gantry DC power (+ve)
Fiber optic
J9
Main Distribution
Rack
Mains
Circuit
Breaker
XP2
IEC
320C1
4/10A
Plug
AC
Detector PS
DB9F
Air
Detector
PS
Conditioner control
IDC-DMR link
Foot switches
XJ10A XJ10B
300PL2
Gantry
AWS-DMR link
Bulkhead
IEC 320C1
4/10A Plug
Detector
Bulkhead
Air/Water pipes *
IEC 320C1
4/10A plug
* Note: For dryerless type conditioner,
the air pipes are not connected.
Water
Conditioner
AC
Conditioner
AC UPS
Can2
Fiber
RJ45M
Mouse
Monitor
Keyboard
Bar code
reader (opt.)
Connector for
phone (Insite)
DB9M
Monitor
(for debug)
Keyboard
(for debug)
Printer, AWS, CAD, etc.
Network
Phone
line
modem
RJ45M
Serial
DB25
line
AWS
RJ45M
Ethernet
Monitor
IDC
Keybd
UPS
IEC 320C1
4/10A Plug
Ethernet
crossover
Aurora
Connector for
network
RJ45M
Ethernet
straight
through
Port 1
DB25F
Port 0
HE10-50F
Com1
DB9F Com2
Optical
fiber
AWS
Cart
Revision 1
HV Tank
200PL2
400PL2
Generator
ECM
Filter
Generator Cabinet
GE Healthcare
Senographe 2000 D Acquisition System
Service Manual 2302228-3-100
Job Card IST 001 - Installation Steering Guide
ILLUSTRATION 5 - SYSTEM BLOCK DIAGRAM
Page no. 44
ist001-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 002 - Unpacking the Gantry and Generator Cabinet
Job Card IST 002 - Unpacking the Gantry and Generator Cabinet
1.
Chapter 3
SUPPLIES
None
2.
TOOLS
1. Ratchet wrench with 22 mm socket.
2. 6 mm Allen wrench.
3. Claw hammer or other suitable tool for removing packing nails.
3.
SAFETY PRECAUTIONS
CAUTION
- Two persons are needed for unpacking and moving the Gantry and Generator.
- Follow standard safety practices for handling and moving large machines.
- When using a fork-lift to move the loaded pallet, always insert it on the Generator
Cabinet side; the other is blocked.
- Never lift or move the gantry by its handles.
- Do not remove the securing straps from the Generator Cabinet until it to be
removed from the pallet
4.
PREREQUISITES
None
5.
UNPACKING THE EQUIPMENT
The objective is to unpack the gantry, generator and accessories and move them to the mammography
room. Do not remove the packing on the Image Receptor.
WARNING
1.
2.
3.
4.
5.
The Image Receptor is delicate, and can be easily damaged if subjected to any shock. DO
NOT remove the packing on the Image Receptor at this stage. It will be removed after all
movement and installation work has been completed.
Inspect for damage and perform initial unpacking.
THE SENOGRAPHE WAS COMPLETELY INSPECTED FOR PROPER OPERATION AND
APPEARANCE BEFORE SHIPMENT. HOWEVER, IT IS NECESSARY TO INSPECT THE PRODUCT AFTER THE SHIPMENT IS RECEIVED. VISUALLY INSPECT THE PACKAGES FOR ANY
APPARENT DAMAGE. IF THERE ARE SIGNS OF DAMAGE, REFER TO THE Damage in Transportation STATEMENT IN THE FRONT OF THIS MANUAL.
Open the packages and refer to the Product Delivery Instructions (PDI). Verify that items on the list
are present in the package. Carefully examine the contents for small parts.
Perform initial unpacking.
Remove the outer cardboard covering from the crate.
Remove ramp from crate and put it in place.
Remove the protective screen and the other accessories from the crate and move them into the
mammography room.
Page no. 45
ist002.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 002 - Unpacking the Gantry and Generator Cabinet
5-1.
Unpack gantry
1. Use the 6 mm Allen wrench to remove the four gantry baseplate shipping hold-down screws.
2. Thread the four special jacking bolts (provided in the accessory pouch) into their respective holes in
the gantry baseplate. Place the four flat round jack feet (provided in the accessory pouch) on the floor
of the crate with their nipples facing upwards. Continue turning the jacking bolts downwards until their
hollowed ends engage with the nipples of the jack feet.
3. Use the ratchet wrench with a 22 mm socket to progressively jack the gantry up via the four jacking
bolts.
4. When the gantry baseplate is high enough to be clear of the two wooden support blocks, remove
these blocks.
5. Lower the gantry progressively via the four jacking bolts until it is fully supported by the castors.
6. Leave the four jacking bolts threaded into the gantry baseplate and set the jack feet aside (they will
be used again when installing the gantry).
7. Carefully roll the gantry down the ramp and into the mammography room.
CAUTION
Never lift or move the gantry by its handles.
5-2.
Unpack generator cabinet
1. Remove the securing straps from the generator cabinet.
2. For each of the two red clamping brackets securing the cabinet to
the pallet:
a. Remove the two bolts which hold the bracket to the pallet.
b. Remove the protective film from the strips of adhesive tape on
the bracket and on the bottom edge of the cover panel immediately above the panel.
c. Push the bracket firmly upwards as shown (C) so that it is held
up by the adhesive tape.
3. Remove the screws (B) which hold the two wooden blocks underneath the cabinet; remove the blocks.
4. Carefully roll the cabinet down the ramp and into the mammography
room.
A
B
C
CAUTION
Take care that the generator cabinet does not catch and jump while moving down the
ramp; note that its center of gravity is higher than that of a Senographe DMR generator
cabinet.
5. Leave the two brackets in place (held to the covers by the adhesive tape) until you are ready to
remove the covers and connect the system. Then remove them and place them with the other packing materials for return.
5-3.
Accessories
The box of accessories is packed on the pallet with the AWS Cart.
Chapter 3
Page no. 46
ist002.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 003 - Unpacking the Cart
Job Card IST 003 - Unpacking the Cart
1.
Chapter 3
SUPPLIES
None
2.
TOOLS
Standard toolkit with metric wrenches.
3.
SAFETY PRECAUTIONS
Follow standard safety practices for handling and moving large machines.
4.
PREREQUISITES
None.
5.
PROCEDURE
5-1.
Reception
The AWS Cart is delivered with all items secured to a single pallet. Systems for overseas shipment are
protected by a wood and cardboard cover with shock indicators. Systems for road shipment do not have
this cover.
1. Examine the system on reception. Check any shock indicators present. If possible (this requires
removal of the cover, if present), make a visual check of all items on the pallet (monitor in carton, box
of accessories, AWS Cart).
2. If any problems are found (items missing, signs of shipping damage, excessive shock, etc.), note
them on the delivery note before signing for reception.
3. Move the pallet into or close to the examination room, ready for unpacking.
Notice:
The Cart must be unpacked inside or close to the examination room; it is not a mobile, and cannot
be moved over bumps such as cables and elevator entrances.
If necessary, it may be moved over small steps with the aid of the ramps provided.
Page no. 47
ist003-OC.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 003 - Unpacking the Cart
5-2.
Removal from pallet
Unpack the equipment:
1. Remove the cover, if present.
D
C
A
E
B
2.
3.
4.
5.
A box containing accessories (A) is secured above the monitor box in front of the Cart. Remove it.
Remove the box containing the monitor (B) from the pallet in front of the Cart.
Release the webbing strap (C), which secures the Cart and a wooden unloading ramp.
Remove the unloading ramp (D) and the packing material which protects the top of the Cart.
Position the ramp at the front of the pallet.
6. Remove the Cart securing box (E) after unscrewing the two bolts
which hold it. Remove the box containing the cassette support from
the securing box.
7. The front of the Cart is supported on two foam blocks. Lift the front of
the Cart slightly; remove the blocks by pulling the two tapes (F).
8. Remove all foam packing pieces from around the Cart.The Cart can
now be rolled down the ramp.
F
Notice:
Avoid shocks to the Cart! In addition to the unloading ramp, a small triangular wooden ramp (30
mm x 50 mm) is provided for use if the Cart must be moved over steps. This ramp is taped at the
rear of the pallet.
5-3.
Unpacking
1. Unpack the boxes containing the monitor and accessories.
2. Remove items packed in the accessory storage area at the front of the Cart;
3. Examine all items for damage. If there are any signs of damage, refer to the Damage in Transportation statement at the front of this manual. If there are no signs of damage, set them aside until
required for connection.
4. Collect all packing material for disposal.
Chapter 3
Page no. 48
ist003-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 004 - Senographe Physical Installation
Job Card IST 004 - Senographe Physical Installation
1.
Chapter 3
SUPPLIES
None
2.
TOOLS
1.
2.
3.
4.
3.
Ratchet wrench with 22 mm socket
8 mm Allen wrench
Drill
Screwdrivers
SAFETY PRECAUTIONS
CAUTION
Follow standard safety practices for handling and moving large machines.
Never lift or move the gantry by its handles.
4.
PREREQUISITES
•
5.
The procedures described in Job Card IST 002 - Unpacking the Gantry and Generator Cabinet on
page 45 must have been completed.
PHYSICAL INSTALLATION
The objective is to place and anchor the gantry in its permanent position, and to assemble the protective
screen.
Note:
The generator is not permanently installed in this Job Card because it must remain mobile until the
wiring between it and the gantry is complete. The generator must therefore remain on its castors
for the moment.
The "CE" marking label, located on one of the large side panels of the generator, must remain visible
after installation of the generator.
6.
INSTALL AND ANCHOR THE GANTRY IN ITS PERMANENT POSITION.
CAUTION
Do not remove the packing from the Image Receptor until the conditions specified in Section 5-2 have been met.
• Before proceeding, it is recommended that you perform a final verification of the information given
in the Pre-Installation Manual, particularly concerning clearances around the gantry when
installed in its permanent position.
• Anchoring is recommended for Senographe 2000 D systems, but is not mandatory except in seismic areas.
1. If anchoring is required, drill and prepare the securing holes:
a. Place the drilling template (provided in the installation kit) flat on the floor, align it with the desired
Page no. 49
ist004.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 004 - Senographe Physical Installation
2.
3.
4.
5.
6.
7.
permanent position and mark the three gantry mounting hole centers on the floor.
b. Drill the three gantry mounting holes (depth and diameter depend on the type of insert to be used
- see below).
c. Place the appropriate type of insert (not provided) into each of the three mounting holes (depending on the type and thickness of floor). The inserts should be able to receive the 10 x 80 mm
screws (provided), or, for U.S. installations, the closest U.S. equivalent (not provided).
Wheel the gantry to its correct position (if it is to be anchored, position it with the three baseplate
mounting holes aligned with the three holes drilled in the floor).
Place the four flat round jack feet on the floor with their nipples facing upwards.
Turn the four jacking bolts downwards until their hollowed ends engage with the nipples of the four
jack feet.
Use the ratchet wrench with a 22 mm socket to progressively jack the gantry up via the four jacking
bolts until the castors are clear of the floor.
Use the 8 mm Allen wrench to remove the castors.
Lower the gantry progressively via the four jacking bolts until it is fully supported by its baseplate.
Remove the four jacking bolts completely.
Note:
The four jack feet remain below the gantry baseplate. If the floor is not perfectly even, level the
gantry base using the four screws p/n 45562657 (provided in installation kit). Insert them in place
of the jacking bolts to push on the jack feet.
8. To provide access to all three gantry baseplate mounting holes (one of the holes is located inside the
gantry column), remove the two column side panels (see Job Card D/R 101 - Removal of Covers on
page 539 if necessary).
9. If required, bolt the gantry to the prepared inserts in the floor.
10. Cover all unused gantry baseplate holes with the plastic plugs provided.
7.
ASSEMBLE THE PROTECTIVE SCREEN.
See the mounting instructions delivered with the X-ray shield (one to three panels). Anchoring to the floor
is mandatory in seismic areas.
Chapter 3
Page no. 50
ist004.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 005 - Cart Physical Installation
Job Card IST 005 - Cart Physical Installation
1.
Chapter 3
SUPPLIES
None
2.
TOOLS
Standard toolkit with metric wrenches
3.
SAFETY PRECAUTIONS
WARNING
The monitor is heavy; two people must be available to lift it.
4.
PREREQUISITES
The checks specified in Job Card IST 002 - Unpacking the Gantry and Generator Cabinet on page 45
and Job Card IST 003 - Unpacking the Cart on page 47, describing unpacking of the Gantry, Generator,
and Cart must be complete.
The room must be clean, and as far as possible free of unwanted material.
5.
•
PROCEDURE
Two procedures are given here, one for the ISC (Image Systems Corporation) monitor, and one for
the Hi-Bright 21" AWS Monitor.
Page no. 51
ist005-OC.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 005 - Cart Physical Installation
6.
INSTALLATION - ISC MONITOR
Notice:
When installing the monitor, take care not to damage the support paint.
6-1.
Monitor
1. Place the monitor in its position on the top of the Cart. Note that
the support is not square; it must be positioned with the small hole
(for cables) at the rear.
2. Remove the magnetic covers from the four monitor clamps (A).
3. Position the clamps and secure them to hold the monitor in position (5 mm Allen key).
4. Replace the four magnetic covers on the clamps.
6-2.
A
Monitor Connections
1. Remove the monitor rear cover.
2. Pass the monitor cables (power cable and five-way BNC signal cable, leaving the cart through the
cable cover behind the monitor) through the slot at the rear of the monitor.
3. Route the power cable so that the ferrite ring is to the right of the cable space (to allow the maximum
space for routing the signal cables), and connect it to the power input socket.
4. Identify and connect three of the BNC connectors to the monitor signal inputs (B) as follows:
a. Video input: Green cable (marked G).
b. Synch input; Grey cable (marked H).
c. Vertical input: Black cable (marked V)
d. Use 75-ohm BNC terminators to terminate the remaining two BNC connectors (Blue and Red).
Leave them unconnected.
CAUTION
When routing the signal cables, position
them with the ferrite ring to the left of the
cable space, so that the cables are bent as
gently as possible (as shown here). Focus
problems can occur if the cables are bent too
tightly.
5. Use tie-wraps to secure the cables (including those
unconnected).
6. Set the monitor switch to ON and install the monitor
rear cover.
7. In the Cart, connect the monitor power cable to W18
(the upper connector of UPS outputs).
Chapter 3
Page no. 52
ist005-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 005 - Cart Physical Installation
7.
INSTALLATION - HI-BRIGHT MONITOR
Notice:
When installing the monitor, take care not to damage the support paint.
7-1.
•
Monitor
The Hi-Bright 21" AWS Monitor is delivered with its adaptor plate
already fitted, and the power and signal cables already connected.
A
1. Place the monitor on top of the AWS cart as shown (A and B).
2. Pass the a.c. mains connector through the hole in the top of the
cart (it must be turned to pass through sideways) and pass the
cable behind the AWS unit.
B
3. Push the mains cable to the side of the hole and pass the video
connector through the hole.
4. Move the monitor and adapter plate assembly back to position it
as shown (C). The four fixing holes in the adapter plate should correspond to the four holes in the top of the AWS Cart.
C
5. Secure the monitor to the cart using the four screws provided.
6. Connect the monitor video cable to the VGA connector at the bottom right of the AWS unit.
D
7. Plug the monitor power cable into a free socket on the UPS power
output strip at the bottom left of the cart.
8. Position and secure the cables as required.
VGA video connector
Page no. 53
ist005-OC.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 005 - Cart Physical Installation
This page is blank.
Chapter 3
Page no. 54
ist005-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
Chapter 3
1.
SUPPLIES
•
2.
HV grease 46-125224P3
TOOLS
•
•
3.
Standard set of socket wrenches and nut drivers
Standard set of open end wrenches
SAFETY PRECAUTIONS
None
4.
PREREQUISITES
The system components must have been installed in their final positions in the room.
5.
CONNECTIONS
Notice:
The connection from the hospital a.c. mains supply must be switched by a mains isolator switch
external to the Senographe 2000 D system, accessible in case of emergency.
This module describes the connection of cables between the Generator, Gantry, and X-ray Console, and
the connection of footswitches. Connection of the X-ray lamp, room lamp and room door is described in
Job Card IST 013 - Room Lamps and Door Configuration on page 89.
An overview of cable connections is given in the diagram below; cables and tubes to be connected are
listed in Tables 1 through 4.
A block diagram giving an overview of system connections is given in Illustration 5.
Connection of the incoming a.c. supply cable to the Generator is described in Job Card IST 008 - AC
Connection on page 73.
AC connection
Refer to
Cart Connections
Harness 2 (black)
Harness 1 (white)
Gantry
Generator
Cabinet
X-ray Console
cable
X-ray
Console
Footswitches
Page no. 55
ist006.fm
Footswitch
cables
AWS Cart
Phone
line
(Insite)
Network
connection
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
TABLE 1 - GANTRY TO GENERATOR CABINET CABLES - HARNESS 2 (BLACK)
Cable
Reference
Connects:
See Section:
Detector ac supply
2225467
Gantry to Distribution Rack XP5
6-3
UPS ac supply
2225470
Gantry to Distribution Rack XP4
6-3
Water tubes
2266811, 2266812
To connectors on side of Conditioner
7
Air tubes
n/a
To connectors on side of Conditioner
9
Conditioner Control
2226611
To upper connector on side of Conditioner
6-4
AWS - Generator Link
2226623
Gantry to Generator Cabinet 400PL2 XJ4
6-1
IDC - Generator Link
2226613
Gantry to Generator Cabinet 400PL2
XJ10
6-1
TABLE 2 - GANTRY TO GENERATOR CABINET CABLES - HARNESS 1 (WHITE)
Cable
Color
Connects to Generator Cabinet:
See Section:
HV
Grey
HV Tank
8-1
Anode Return (+HT)
Black
HV Tank
8-2
Gantry DC Power
Brown
200PL2: XJ6 (+ve); XJ7 (-ve)
See Warning in
section 8-3
Gantry Ground
Green/Yellow
Ground Bar
8-3
Fiber-Optic cables
Black
400PL2: XJ6 thru XJ9
See Caution in
section8-4
Anode Starter
White
300PL2 XJ2 *
8-5
The Starter Motor cable screen terminates in a metal grounding clip, which must be securely fixed using
the screw pre-installed on the panel.
Emergency Stop
Grey
To connectors TB1 on Autotransformer
8-6
TABLE 3 - X-RAY CONSOLE TO GENERATOR CABINET CABLE
Cable
Reference
Connects:
See Section:
X-ray Console Cable
2150063
X-ray Console to Generator Cabinet 400PL1 XJ8
6-2
TABLE 4 - FOOTSWITCH TO GANTRY CABLES
Cable
Reference
Connects:
See Section:
Footswitch Cable
(2-pedal)
2234874
(pedal assy.)
Footswitches to Gantry Power Board 800PL1
X10A/B
11-1
Footswitch Cable
(4-pedal option)
2234879
(pedal assy.)
Footswitches to Gantry Power Board 800PL1
X10 A/B, and XJ13 A/B
11-2
Note:
Most of the illustrations in this Job Card show the Generator assembly only; they do not show the
MDR (Main Distribution Rack) which is mounted at the top of the Generator Cabinet.
Chapter 3
Page no. 56
ist006.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
5-1.
Route Cables from the Gantry to the Generator Cabinet
These cables are grouped in two harnesses. One is contained in a white flexible cover, the other is run
through a semi-flexible black tubular cable conduit. They are already connected in the Gantry Cabinet - it
is only necessary to route and connect them to the Generator Cabinet. Do not secure cables with cable
ties until all have been routed and connected.
1. Do not route and connect cables until the Gantry and Generator Cabinet are in their normal working
positions.
2. Remove the Generator Cabinet covers (refer to Job Card D/R 101 - Removal of Covers on page 539
if necessary).
3. Remove the two red brackets which clamped the cabinet to the pallet for transport (now held to the
bottom of the front and rear cover panels by adhesive tape).
4. Run the cable harnesses from the Gantry to the Generator Cabinet through floor or wall ducts as
appropriate. Facing the front panel (with switches), cable entry is at the bottom of the left-hand side of
the cabinet.
5. When you are satisfied that all equipment is in its
correct position and unlikely to be moved, and that
the cables have been correctly routed, open up
any excess length of the black flexible conduit at
the Generator Cabinet end. Cut it to the correct
length for clamping at the cabinet entry point.
6. Clamp the white cable harness as shown. Secure
the black conduit in the U-shaped clip mounted
under the clamp.
7. Separate the cables and tubes contained in the black
harness. The electrical cables (A) will be routed first.
The air tubes (clear plastic; B) and water tubes (red
reinforced tubing, insulated at the conditioner end; C)
will be run separately.
C
B
A
Page no. 57
ist006.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
5-2.
Cabinet internal routing
WARNING
It is important that the instructions given for routing the two water tubes are carefully followed. Only the insulated parts of the tubes should pass through the cabinet; any excess
must be coiled below the cabinet as specified. If these instructions are not followed, the
heat of the cabinet can affect the temperature of the detector cooling water and make correct detector temperature control impossible.
This section gives requirements for routing cables and tubes in the Generator Cabinet. Before permanently securing any item, be sure that you have studied and understood all the requirements of the connections described in this job card. It may be necessary to try different arrangements for excess cable
before finally deciding on the best cable routes.
• Any excess length of water tubes is coiled on the floor in the space beneath the bottom of the cabinet.
• Any excess length of electrical cables is coiled in the space above the cabinet cable entry, over the
guide provided at the top of the space and down to the clamping bracket at the bottom of the cabinet.
• Any excess length of air tubes is coiled with the electrical cables.
Take great care not to allow the air tubes to be pinched by the weight of cables.
• Make connections and route cables in the order given:
- Black harness and X-ray Console cables; see section Black Harness and X-ray Console Cable
Connection.
- Water tubes; see section Water Tube Connection.
- White Harness cables; see section White Harness Connections.
- Air Tubes; see section Air Tube Connection.
- Room door wiring; see section X-ray On and Room Door Wiring.
- Footswitch connections; see section Footswitch Connection.
Chapter 3
Page no. 58
ist006.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
6.
BLACK HARNESS AND X-RAY CONSOLE ELECTRICAL CONNECTIONS
ILLUSTRATION 1 - AWS, IDC, AND X-RAY CONSOLE CABLES
400 PL3
400 PL1
400 PL2
XJ4
XJ8
XJ10
200 PL2
XJ 10
701 PL1
Power
Line
Filter
6-1.
Connecting the AWS and IDC Link Cables
1. AWS - Generator Link. Route the cable up the side of the generator and connect it to Generator Interface Board 400PL2 connector XJ4.
2. IDC - Generator Link. Route the cable up the side of the generator and connect it to Generator Interface Board connector 400PL2 XJ10
6-2.
Connecting the X-ray console cable
1. Route the X-ray console cable (provided in the accessory pouch) from X-ray console to generator.
2. Route the cable up the side of the generator, along the inside of the middle generator cross-member,
and connect it to generator command board 400PL1 connector XJ8.
3. Route and connect the other end of the X-ray console cable to the X-ray console.
CAUTION
Tighten the connector retaining screws finger tight only at each end of the X-ray console
cable.
Page no. 59
ist006.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
6-3.
Connecting the Detector and UPS supply cables
From the cable entry point, run the cables up the rear of the
cabinet, along the side cross-member and the front cross member to the right hand side of the cabinet. Plug them into the supply outlets XJ4 and XJ5 as shown (A).
A
ILLUSTRATION 2 - DETECTOR AND UPS AC SUPPLY CABLES
6-4.
Connecting the Conditioner Control cable
From the cable entry point, run the cable up the rear of the cabinet, along
the side cross-member and up to the side of the Conditioner in the MDR.
Plug and secure it in the upper connector as shown (B).
6-5.
Excess cable
Coil any excess cable in the space above the cabinet cable entry, over the
guide provided at the top of the space and down to the clamping bracket at
the bottom of the cabinet.
B
C
7.
AIR AND WATER PIPE CONNECTIONS
Run the insulated sections (only) of the pipes up the rear of the cabinet
and plug them into the Conditioner connectors (C). Take care not to
obstruct the pipes by bending them too sharply, or by securing them too tightly. Note that the pipes are
not identified as inlet or outlet; they are interchangeable.
Coil any excess length of pipe on the floor in the space beneath the cabinet and secure it using cable ties
when installation is complete.
Note:
For dryerless conditioner, do not connect the air pipes.
Chapter 3
Page no. 60
ist006.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
8.
WHITE HARNESS CONNECTIONS
ILLUSTRATION 3 - HV TANK CONNECTIONS
1
TB1
2
8-1.
200 PL4
Connecting the HV cable
1. Remove the protective covering from the HV cable connector and apply HV grease to the connector.
2. Plug the HV cable (2) into the HV unit and carefully tighten the connecting ring.
3. To ensure proper grounding of the HV cable, tighten the 1.5 mm screw on the top of the cable locking
ring.
Note:
If the HV cable is not properly grounded, intermittent X-ray console lock-up and random error messages may occur - if this occurs, check the grounding at both ends of the cable.
8-2.
Connecting the anode return cable
4. Connect the X-ray tube anode return wire marked BLOC +HT (1) to the threaded stud marked with a
ground symbol on the top of the HV unit.
CAUTION
Do not tighten the nut excessively - doing so may damage the thread or break off the stud.
If this happens the sealed HV unit must be returned to the factory for repair.
Page no. 61
ist006.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
ILLUSTRATION 4 - GANTRY D.C. SUPPLY AND GROUND CONNECTIONS
400 PL3
400 PL1
Capacitor
box
400 PL2
200 PL2
XJ6
XJ7
701 PL1
1
Power
Line
Filter
8-3.
Power
Line
Filter
Connecting the gantry power and grounding cables
1. Route and connect the gantry 27 V power cables to 200PL2 as shown: the +ve connector to XJ6, the
0 V connector to XJ7 (cables are routed under the capacitor box, through the middle of the generator).
2. Route the green/yellow ground cable in the same way; connect it to the grounding bar (1).
WARNING
These cables must be routed through the opening close to the capacitor box.
WARNING
Be very careful to connect the 27 V power cables to XJ6 & 7 on 200 pl2; (NOT to XJ6 & 7 on
200 pl1) - the 200pl1 connectors carry line level ac voltages which will cause considerable
damage to components if connected to the gantry.
Chapter 3
Page no. 62
ist006.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
ILLUSTRATION 5 - FIBER-OPTIC LINKS CONNECTION
400 PL3
XJ6
through
XJ9
400 PL1
400 PL2
Fibreoptic
cables
200 PL2
701 PL1
Power
Line
Filter
8-4.
Power
Line
Filter
Connecting the fiber-optic cables
CAUTION
Fiber-optic cables are more fragile than ordinary copper-stranded cable and you must
therefore treat them with greater care - bend or twist them only as much as is strictly necessary to install and connect them.
Note:A small protective cap protects the cable end; remove it before connecting.
1. Route the black plastic tube protecting the fiber-optic cables as shown in the illustration, taking care
to keep a smooth radius on all bends (fibers are routed under the capacitor box, through the middle
of the generator).
2. Identify the four connectors XJ6 through XJ9 on the generator interface board 400PL2 and connect
the four fiber-optic cables to their respective connectors.
Page no. 63
ist006.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
ILLUSTRATION 6 - ANODE STARTER MOTOR CABLE CONNECTION
Anode
starter
cable
400 PL3
400 PL1
400 PL2
Metal
grounding
clip here
200 PL2
701 PL1
Power
Line
Filter
8-5.
Connecting the anode starter cable
1. Route the anode starter cable (marked 300 PL2 XJ2) as shown; connect it to XJ2 on the anode
starter board 300PL2(on rear of the unit; not illustrated here).
2. Remove the metal grounding clip; pass the anode starter cable inside it and bolt the clip back to the
panel.
Chapter 3
Page no. 64
ist006.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
ILLUSTRATION 7 - EMERGENCY STOP CABLE CONNECTION
TB1
HV tank
701
200 PL4
8-6.
Connecting the Emergency Stop cable
Route the emergency stop two-wire cable (marked AUTOTRANSFORMER TP1 OR 200PL2 XJ10) over
the HV tank; connect the two wires to the clip connectors TB1 on the top of the Autotransformer. The
leads may be connected either way round. TB1 is connected through the autotransformer thermal cutout
to the emergency stop connector on board 200PL1.
8-7.
Excess cable
Coil any excess cable in the space above the cabinet cable entry, over the guide provided at the top of
the space and down to the clamping bracket at the bottom of the cabinet.
Page no. 65
ist006.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
9.
AIR TUBE CONNECTION (ONLY FOR CONDITIONER WITH DRYER)
Run the air tubes up the rear of the cabinet and plug them into the Conditioner connectors (D). Take care not to obstruct the tubes by bending them
too sharply, or by securing them too tightly. Note that the tubes are not
identified as inlet or outlet; they are interchangeable.
Coil any excess length of water tube with the electrical cables, in the
space above the cabinet cable entry. It should be coiled last, to avoid any
danger of being pinched by the weight of the cables.
Note:
This section applies only for the following conditioner types (with
dryer):
- P/N 2210405-11 (FRU P/N 2386318)
- P/N 2210405-14 (FRU P/N 2390024)
D
Note:
For Dryerless Conditioner P/N 2210405-15 (FRU P/N 2387548) these air tubes are not connected.
See Renewal Parts page 418.
10.
X-RAY ON AND ROOM DOOR WIRING
Refer to the Job Card IST 013 - Room Lamps and Door Configuration on page 89 for information on connecting the X-ray ON lamp and room-door wiring
Chapter 3
Page no. 66
ist006.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
11.
FOOTSWITCH CONNECTION
11-1. 2-Pedal Footswitch basic hardware (Compression only):
1.
2.
3.
4.
Remove gantry column left side cover to access 800 PL1 Gantry Power Board.
Route the two footswitch cables along gantry main harness (use cable ties).
Attach each footswitch cable to the Gantry chassis using a clamping plate (4),
Connect the two footswitch cables to the fixed connectors XJ10A and XJ10B on the Gantry 800PL1
Power Board (2). The “flying” connectors XJ13A and XJ13B (3), if present, are not used.
11-2. 4-Pedal Footswitch optional hardware (Compression + Elevator):
1.
2.
3.
4.
Remove gantry column left side cover to access 800 PL1 Gantry Power Board
Route the two footswitch cables along gantry main harness (use cable ties).
Attach each footswitch cable to the Gantry chassis using a clamping plate (4).
Connect the two compression footswitch cables to fixed connectors XJ10A and XJ10B on the Gantry
800PL1 Power Board (2).
5. Connect the two elevator control footswitch cables to the “flying” connectors XJ13A and XJ13B (3).
ILLUSTRATION 8 - FOOTSWITCH CABLE CONNECTION
BASIC (COMPRESSION ONLY):
800PL1 Gantry Power Board
(2) CONNECTORS FOR COMPRESSION CONTROL
XJ10A
XJ10B
LEFT
Route Footswitch
cables along the
main harness
(4) CLAMPING PLATES
RIGHT
OPTION (COMPRESSION + ELEVATOR):
800PL1 Gantry Power Board
(2) CONNECTORS FOR COMPRESSION CONTROL
XJ10A
XJ10B
LEFT
XJ13A
(3) CONNECTORS FOR ELEVATOR CONTROL
XJ13B
RIGHT
Page no. 67
ist006.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 006 - Connections (Gantry, Generator, X-ray Console, Footswitch)
12.
COMPLETION
12-1. Final cable dressing and tying
When all cables have been correctly routed and connected, use cable ties to secure them as required.
Specific recommendations are as follows:
1. Secure the HV cable to the lower and middle cross-members with two cable-ties (one on each crossmember).
2. Arrange the remaining cables, then attach them to the lower and middle cabinet cross-members with
two cable-ties (one on each cross-member).
Note:
Secure the anode current return wire BLOC +HT to the lower cross-member only.
3. Secure the X-ray lamp and room lamp wires (if used) to the lower and middle cross-members with
two cable-ties (one on each cross-member).
4. Leaving sufficient slack to avoid stress on the optical fiber connectors, attach the black plastic tubing
to the middle cross-member with a cable-tie.
5. Attach the two gantry power leads and the protective grounding cable to the lower cabinet crossmember with a cable-tie
6. Secure the excess cable loops as required
12-2. HV tank
•
In order to release pressure during long exposures, loosen the vent screw of the HV tank by 3 mm.
VENT SCREW
Chapter 3
Page no. 68
ist006.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 007 - Cart Connection
Job Card IST 007 - Cart Connection
1.
Chapter 3
SUPPLIES
•
2.
None
TOOLS
•
•
3.
Standard set of socket wrenches and nut drivers
Standard set of open end wrenches
SAFETY PRECAUTIONS
None
4.
PREREQUISITES
The Cart and Gantry must be in their final positions in the room.
5.
PROCEDURE
5-1.
Cable routing
Cart to Gantry cables are already connected in the cart; they leave the cart through a black tubular conduit.
1. Run the cable conduit from the cart to the gantry (through floor or
B
wall ducting as appropriate).
2. If the conduit is too long, remove the securing ring (A), cut off the
excess at the gantry end, and replace the securing ring.
3. Starting with the biggest connectors (to ease the task of routing
the last cables), pass the cables through the opening (B) at the
bottom of the gantry.
4. Identify and connect the cables as described in the following sections.
5. After all connections have been made, secure the conduit by fitting the securing ring (A) into the fork at the bottom of the gantry
as shown. Coil any excess cable inside the gantry and secure
A
with cable ties.
5-2.
Gantry Connections
Identify and connect the cables in the gantry, using the following table and illustrations.
WARNING
Fiber-optic cables are more easily damaged than electrical cables; handle them with care.
Note:A small protective cap protects the cable end; remove it before connecting.
The connectors are keyed; if they are difficult to connect, check that the key is
correctly oriented.
When disconnecting, be sure to pull on the connector and not the cable.
Page no. 69
ist007-OC.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 007 - Cart Connection
Cable
Reference
Connects to:
Illus. Ref.
AC UPS Power
2231555
UPS IECC14/10A to IEC 320/10A
Gantry Bulkhead
C
Detector PS-IDC
2226621
IDC to Power Supply J2
D
ADS-Gantry Link
2226625 - XJ7
ADS Port 0 to Gantry Bulkhead
XJ7
UPS-Gantry Link
2226615 - XJ6
UPS to Gantry Bulkhead
XJ6
IDC--Gantry Link
2240227 - XJ5
IDC COM2 & RT line to Gantry
Bulkhead
XJ5
Conditioner Control
2226612 - XJ2
IDC COM1 to Gantry Bulkhead
XJ2
Fiber-Optic Cable
(see Warning)
n/a
IDC to Gantry Bulkhead
E
Power connections:
Signal connections:
D
E
C
XJ2
XJ6
XJ7
XJ5
Chapter 3
Page no. 70
ist007-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 007 - Cart Connection
5-3.
Modem and Network Connections
Connect the modem and network cables to the connectors at the rear of the AWS cart (see illustration):
• Connect the modem cable from the telephone wall socket to the modem connector.
• Route and connect the cable from the network hub (provided in the Senographe 2000 D networking
kit) to the Ethernet network connector.
• Note that the third socket is intended for connection of a local printer, but is not currently used.
Printer connection
(not used)
Modem connection
Page no. 71
ist007-OC.fm
Ethernet connection
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 007 - Cart Connection
This page is blank.
Chapter 3
Page no. 72
ist007-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 008 - AC Connection
Job Card IST 008 - AC Connection
1.
Chapter 3
SUPPLIES
None
2.
•
•
TOOLS
AC voltmeter
Torque wrench (optional)
Note:
The recommended torque for all lug nuts is 4 Nm
3.
SAFETY PRECAUTIONS
Follow standard safety techniques and procedures for handling equipment and circuits carrying AC supply voltages.
4.
PREREQUISITES
A suitable mains isolator switch must have been installed for connection of the Senographe 2000D system to the hospital supply.
Remove covers from the Generator Cabinet.
Note:
Jumpers and switches not dependent on site voltages etc. are set in the factory, and normally need
not be checked. If you suspect that they have been disturbed, refer to Job Card CFG 003 - Senographe Jumpers and Switches on page 131.
5.
PROCEDURES
The procedures described in this document and listed below must be followed carefully before applying
power to the system:
1. AC Supply Check.
2. Voltage Selection - Mains Distribution Rack.
3. Voltage Selection - Generator.
4. Configure Fuses F1, F2.
5. Connect the AC Supply Cable.
• When all of these procedures have been successfully completed, and before switching on the
Generator Cabinet and Mains Distribution Rack circuit breakers, follow the instructions for
First Power On in Job Card IST 009 - First System Power On on page 79.
Page no. 73
ist008.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 008 - AC Connection
5-1.
AC supply Check
Determine the nominal voltage and frequency of the available power supply.
5-1-1. Check nominal line voltage
Consult the user to determine the nominal line voltage and frequency, then measure the open-circuit line
voltage to verify that it corresponds to the nominal line voltage, ±10%. Allowable nominal line voltages
are 200, 208, 220, 240, 380, 415 V single-phase.
5-1-2. Line frequency
The Senographe operates with line frequencies of 50 or 60 Hz without adjustment.
5-2.
Voltage Selection - Mains Distribution Rack
Check the position of the input connection wire
on the Mains Distribution Rack transformer terminal block (reference A in the illustration).
If the tap connection does not correspond to the
nominal (not the measured) line voltage you
determined in section 5-1, then remove and
reconnect the wire to the correct terminal.
A
Chapter 3
Page no. 74
ist008.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 008 - AC Connection
5-3.
Voltage Selection - Generator
5-3-1. Position the voltage selection board
Referring to the illustration and Table 1
(below), install the voltage selection board
IN2 on the AC Distribution board 200–PL1
according to the nominal AC supply voltage.
5-3-2. Voltage selection
Check the position of the SEL wire on the AC
Distribution board 200–PL1 (see illustration).
By default, the SEL wire is connected to the
240v transformer tap. If the tap connection
SEL wire
does not correspond to the nominal (not the
measured) line voltage you determined in
section 5-1, then remove and reconnect the
SEL wire to the correct terminal.
HV tank 701
200 PL1
Notice:
The SEL wire must NOT be connected
to the 0V terminal. This terminal is reserved exclusively for use while performing the measurement described in
Job Card IST 010 - Line Resistance
Measurement on page 81. The Senographe cannot function normally with
the SEL wire in this position.
IN2 board
position
BT for <240v
AC input
HT for >380v
AC input
TABLE 1 - POSITION OF VOLTAGE SELECTION BOARD IN2 AND SEL WIRE
Nominal singlephase line voltage
Position of IN2
Position of SEL wire
415 V
HT
415 V
380 V
HT
380 V
240 V
BT
240 V
220 V
BT
220 V
208 V
BT
208 V
200 V
BT
200 V
440 V
480 V
Use transformer reference 45563370
and 380 V configuration.
Page no. 75
ist008.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 008 - AC Connection
5-4.
Configure fuses F1, F2.
To configure these fuses (see Illustration 1 for location), follow the indications on the label located on the
bottom of the generator cabinet, just below the AC supply switch S1.
WARNING
FOR SAFE OPERATION OF THE SENOGRAPHE, PAY PARTICULAR ATTENTION TO THE
INFORMATION ON THIS LABEL.
DETERMINE WHETHER THE AC SUPPLY CONSISTS OF TWO PHASES OF A THREE–
PHASE SYSTEM, OR A SINGLE PHASE AND NEUTRAL.
WHEN THE SUPPLY IS SINGLE–PHASE WITH NEUTRAL, A METAL CYLINDER (delivered
with the system) MUST BE INSTALLED INSTEAD OF F1.
ILLUSTRATION 1 - LOCATION OF FUSES
Chapter 3
Page no. 76
ist008.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 008 - AC Connection
5-5.
Connecting the AC supply cable.
1. Verify that generator AC supply Switch 200-S1 is in the 0 position and that AC supply is OFF.
2. Connect the AC line and neutral wires to the L & N terminals and the ground wire to the yellow/green
terminal as shown in illustration 2.
3. Cable-tie the cable to the lower cross-member of the cabinet, using the holes provided in the cross–
member.
4. Route and connect the other end of the supply cable to the AC supply source.
ILLUSTRATION 2 - CONNECTING THE AC SUPPLY CABLE
AC supply cable
200 PL1
HV tank
701
200 PL4
200 PL2
Page no. 77
ist008.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 008 - AC Connection
This page is blank.
Chapter 3
Page no. 78
ist008.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 009 - First System Power On
Job Card IST 009 - First System Power On
1.
Chapter 3
SUPPLIES
None
2.
TOOLS
None
3.
SAFETY PRECAUTIONS
None
4.
•
•
•
PREREQUISITES
The installed components (ADS, IDC, Conditioner, etc.) must be in a safe state, ready to receive
power, and all of their power switches must be set to ON.
The instructions given in Job Card CFG 004 - Check Supply Voltages on page 137 must have been
carried out to ensure that the Generator and Mains Distribution Rack power supplies have been correctly configured.
The detector cooling circuit must have been filled with coolant and checked for leaks (refer to Job
Card IST 019 - Conditioner Coolant Installation on page 117, and carry out the instructions given for
Coolant Fill).
5.
FIRST POWER ON
After installation of the system, it must be powered up before installing options or configuring the system.
CAUTION
When you are ready to apply power to the Senographe 2000 D system for the first time,
carry out the following steps:
Note:
If any problem is encountered during the first power up, refer to the checklists for power up/down
given in the Job Card VF 001 - Boot/Init and Shutdown on page 257.
1. Set the Main Distribution Rack (MDR) and Generator breakers to ON.
2. Set the circuit breaker connecting the hospital supply to the Senographe 2000 D system to ON.
3. Set the two circuit breakers in the Generator Cabinet (one in the Generator Rack, the other in the
Main Distribution Rack) to ON
4. To power up the system, press the power switch [I] on the X-ray Console. Power is applied to the
whole system (Generator, Gantry, Cart, Digital Detector, etc.); green power indicators are lit on the Xray console, the Generator Cabinet, the Cart, and the monitor.
If the screen is still blank after about 30 seconds, check that the monitor is switched on (the green
LED should be lit).
5. A series of system initialization messages appears on the screen, then the Login: prompt is displayed. Type sdc (all lower case) followed by <Enter>. When the Password prompt appears, type
adw3.1<Enter>. The AWS Browser should be displayed after a short delay.
When the system has been successfully powered up, it must be powered down ready for the next steps
in the installation process.
Page no. 79
ist009.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 009 - First System Power On
Follow the normal shutdown procedure described below.
6.
•
•
•
POWERING DOWN THE SYSTEM
Normal Shutdown Procedure:
In order to power off the system, push the
button on the ADS Browser; a pop-up is displayed.
Click OK in order to shut down the system. Wait for complete system and UPS shut down (about two
minutes); check that no LEDs remain lit on the UPS before continuing.
To power down the Gantry and Generator system only, press the power switch [0] on the X-ray Console.
NEVER switch off at the UPS directly except in emergency (risk of data loss).
Chapter 3
Page no. 80
ist009.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 010 - Line Resistance Measurement
Job Card IST 010 - Line Resistance Measurement
1.
Chapter 3
SUPPLIES
None
2.
•
TOOLS
Voltmeter (a.c.)
3.
SAFETY PROCEDURES
During the procedures in this Job Card, you will be in close proximity to circuits operating at line voltage
- take appropriate precautions.
4.
PREREQUISITES
You must follow the chronological order given in Job Card IST 001 - Installation Steering Guide on page
39.
Note:
Make sure the X-ray console is connected to the generator.
5.
PROCEDURE
If the resistance at the line input to the Senographe generator is too high, there will be a significant voltage drop when the generator draws maximum power. This procedure checks that the resistance is within
acceptable limits.
5-1.
Preparation
1. Switch off the system; set the generator power switch 200-S1 to the 0 position.
2. Disconnect voltage selection wire SEL from its lug on the generator board 200-PL1; reconnect it to
the 0 V lug.
Notice:
The 0 V position of the SEL wire is reserved exclusively for this line resistance measurement. The
Senographe cannot function normally when the SEL wire is in this position. Do not attempt to
switch on the Senographe at this point - follow the instructions below.
3. Connect the ac voltmeter to the input end of the power switch 200-S1; Note and write down the
observed value of the open-circuit line voltage V1:
V1 =......................................
5-2.
Procedure
1. Turn the AC supply on: set the generator switch 200-S1 to the 1 position.
Note:
Read the next step completely before performing it. You will have only 3 seconds to read the voltmeter; if you miss the reading you will have to wait about 15 minutes to repeat it.
2. While looking at the voltmeter, press the power-on switch on the generator board 200-PL2. During a
period of three seconds, a resistive load (power resistors R1 and R4 on the generator board) is connected across the line input, causing a drop in the voltage reading on the voltmeter. Note and write
Page no. 81
ist010.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 010 - Line Resistance Measurement
down this closed circuit voltage:
V2 = ....................................
Note:
After this three-second period the red LED DE3 on the generator board light, indicating that heating
of the resistive load prevents an immediate repeat reading. After about 15 minutes, the LED goes
out, the reading can then be repeated if necessary.
3. Calculate line resistance RL according to the formula:
RL = [(V1 - V2) / V2] RINT
where RINT, the internal resistive load, depends on the nominal a.c. supply voltage V:
Voltage (V)
RINT (Ω)
200
11
208
11
220
11
240
11
380
44
415
44
4. Turn off the Senographe: set the generator power switch to the 0 position and switch off AC power.
5. Disconnect the line voltage selection wire SEL from the 0 V lug on the generator board; reconnect it
to the lug corresponding to the nominal (not measured) AC line voltage. Tighten the lug nuts to a
torque setting of 4 Nm.
Check that the calculated line resistance RL does not exceed the maximum value given in Table 1 for
the nominal a.c. supply voltage.
If the calculated value exceeds the maximum value given in Table 1, consult with the hospital electrical department and your OLC. The problem must be resolved before the Senographe 2000 D system
is put into service.
TABLE 1 - MAXIMUM PERMISSIBLE LINE RESISTANCE
Chapter 3
Nominal AC voltage
Maximum Line Resistance
415 V
1.19
380 V
1.00
240 V
0.40
220 V
0.34
208V
0.30
200V
0.28
Page no. 82
ist010.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 011 - Set Elevator Upper Travel Limit
Job Card IST 011 - Set Elevator Upper Travel Limit
1.
Chapter 3
SUPPLIES
None.
2.
•
•
TOOLS
Screwdriver 4mm.
Allen wrench 2.5mm.
3.
•
SAFETY PRECAUTION
No specific safety precautions are applicable.
4.
PREREQUISITES
None.
5.
SET ELEVATOR UPPER TRAVEL LIMIT
5-1.
Preparation
1. Measure room overall height, floor to ceiling.
2. Remove left cover from column housing (see Job Card D/R 101 - Removal of Covers on page 539).
5-2.
Determine optical sensor position
Determine the position of the optical sensor as follows:
1. Ceiling height 2.5m (8.22ft.) or greater:
- Install the optical sensor in the upper mounting hole (1 in Illust.1).
Note:
The Senographe is delivered with the optical sensor installed in this position.
2. Ceiling height 2.4m (7.9ft.) or greater, but less than 2.5m (8.22ft.):
- Install the optical sensor in the middle mounting hole (2 in Illust.1).
3. Ceiling height 2.3m (7.5ft.) or greater, but less than 2.4m (7.9ft.):
- Install the optical sensor in the lower mounting hole (3 in Illust. 1).
4. Ceiling height less than 2.3m (7.5ft.):
- In this case, the Senographe cannot be installed without special modification.
Note:
The adjustment of the metal plate which blanks off the upper and lower sensors only affects the
elevator lower travel limit.
5-3.
1.
2.
3.
4.
5.
Reposition the optical sensor (if required)
Remove the tyraps on the cable connected to the optical sensor.
Remove the two 2.5mm Allen screws securing the sensor.
Remove the optical sensor and reinstall it in its new position, as determined in 5.2 above.
Reinstall and tighten the two 2.5mm Allen screws, in the new position.
Reinstall tyraps on the sensor cable, as required.
Page no. 83
ist011.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 011 - Set Elevator Upper Travel Limit
6. Switch on the Senographe. Carry out a column raising and lowering test and check that the tube
housing cover does not collide with the ceiling (check for a minimum safety clearance of at least
80 mm to 90 mm).
ILLUSTRATION 1 - OPTICAL SENSOR POSITIONS
1
1
2
POSITIONS FOR
UPPER OPTICAL
SENSOR
3
2
3
COLUMN FRONT VIEW
Chapter 3
Page no. 84
ist011.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 012 - Regulatory and Safety Labelling
Job Card IST 012 - Regulatory and Safety Labelling
1.
•
Chapter 3
SUPPLIES
Regulatory product identification labels for the Generator, Gantry, and AWS Cart (supplied in the
installation kit).
Safety labels for the X-ray Console (supplied with the X-ray Console).
•
2.
TOOLS
None
3.
SAFETY PRECAUTIONS
Notice:
The attachment of appropriate regulatory and safety labelling to the equipment is a LEGAL REQUIREMENT for operation of an X-ray producing unit.
4.
PREREQUISITES
None.
5.
•
REGULATORY LABELLING ON GANTRY, GENERATOR, AND CART
The objective is to select and attach appropriate regulatory product identification labels in the local
national language to the Senographe Gantry and Generator and the AWS Cart. This is done by affixing the specific national language labels over the existing labels in English.
Note:
If the local national language is English, skip this section and proceed to section 6.
To affix product identification labels in the local national language proceed as follows:
1. In the emergency maintenance kit, locate the four small plastic bags containing labels in various languages.
2. In each of the four bags, select the label in the local national language.
3. At the bottom of the Gantry column, locate the product identification label.
Affix one of the smaller national language labels over the English label.
4. At the bottom of the Generator cabinet, locate the two product identification labels.
Affix one of the smaller national language labels over the corresponding English label.
Affix one of the larger national language labels over the corresponding English label.
5. At the bottom rear of the AWS Cart, locate the product identification label.
Affix the remaining larger national language label over the English label.
6.
•
•
SAFETY LABELLING ON X-RAY CONSOLE
The objective is to select and attach appropriate safety labels to the X-ray Console, according to local
safety regulations concerning the use of X-ray producing equipment.
Locate and open the safety label envelope taped underneath the X-ray console. It contains two radiation warning labels and a surface hygiene warning label.
Page no. 85
ist012.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 012 - Regulatory and Safety Labelling
6-1.
•
Radiation Warning Labels
Identify the radiation warning labels illustrated below; select the one that corresponds to local regulations.
ILLUSTRATION 1 - SAFETY LABELS
CEI (EUROPE) & ASIA
REDAC (CANADA)
CDRH (USA)
Note:
The CEI warning symbols are already screen-printed on the X-ray console.
• If one of the other warning labels is required, peel off the self-adhesive backing from the selected
label and affix it over the CEI warning symbols in the lower right or upper right corner of the X-ray
console (according to the type of X-ray console provided), as shown below:
Affix label here
Chapter 3
Page no. 86
ist012.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 012 - Regulatory and Safety Labelling
6-2.
Surface Hygiene label (for US only)
1. If your installation is in the USA, locate the surface hygiene label, similar to that shown below.
CAUTION: Patient contact surfaces should be cleaned and disinfected between patients
2. Peel off the self-adhesive backing from the label, and affix the label in the center of the upper part of
the X-ray console, as shown below.
Affix label here
Page no. 87
ist012.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 012 - Regulatory and Safety Labelling
This page is blank.
Chapter 3
Page no. 88
ist012.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 013 - Room Lamps and Door Configuration
Job Card IST 013 - Room Lamps and Door Configuration
1.
•
Chapter 3
SUPPLIES
The necessary hardware (wires, lamp, switches, etc.) is field and/or customer supplied.
2.
•
TOOLS
None.
3.
•
SAFETY PRECAUTIONS
None.
4.
•
PREREQUISITES
None.
5.
PROCEDURE
1. Refer to Illustration 1; connect the room and lamp wiring to XJ1, XJ2, XJ3 on the 200PL4 board (see
Illustration 2 for locations).
2. Route the wires in the generator cabinet, along with the mains supply cable.
ILLUSTRATION 1 - ROOM LAMPS AND DOOR WIRING
DMR+ GENERATOR
Board
200PL4
CUSTOMER-SUPPLIED HARDWARE
AC or DC
30 V max
K1
Seno ON lamp
XJ1
AC or DC
30 V max
K2
XJ2
X-ray ON lamp
K3
~
XJ3
Room door switch 24v
(external power
Note:
The load current ratings of the relays K1 and K2 on 200-PL4 are 5A/30 VDC
Relay K3 must be supplied with 24 V ac.
Page no. 89
ist013.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 013 - Room Lamps and Door Configuration
3. Locate board 400-PL1. Refer illustration 3; and set jumpers JP1 and JP2 as required according to the
table below. Place unused jumpers in the parking positions JP3 and JP4.
Note:
If there is no door switch, jumpers JP1 and JP2 should both be present (case 4 in the table).
TABLE 1 - JP1 AND JP2 JUMPER SETTINGS
JP1
(PREP)
JP2
(RADIOGRAPHY)
Door closed
Door opened
1
0
0
PREP and RADIOGRAPHY
enabled
PREP and RADIOGRAPHY
disabled
2
0
1
PREP and RADIOGRAPHY
enabled
PREP and RADIOGRAPHY
disabled.
NOTE: if the door opens during
an exposure, the exposure is
NOT aborted and completes normally)
3
1
0
PREP and RADIOGRAPHY
enabled
PREP enabled
RADIOGRAPHY disabled
4
1
1
PREP and RADIOGRAPHY
enabled
PREP and RADIOGRAPHY
enabled
0 = No jumper
1 = Jumper present
Note:
When the room door switch is present and configured for use, the signals valid-PR (1st trigger or
prep) and valid-GR (RADIOGRAPHY) are enabled through the switch.
Chapter 3
Page no. 90
ist013.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 013 - Room Lamps and Door Configuration
ILLUSTRATION 2 - LOCATION OF ROOM WIRING CONNECTORS
XJ1 Room
XJ2 lamps
and door
XJ3 wiring
200 PL4
ILLUSTRATION 3 - LOCATION OF JP1 TO JP4
Page no. 91
ist013.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 013 - Room Lamps and Door Configuration
This page is blank.
Chapter 3
Page no. 92
ist013.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 014 - Automatic X-ray Tube Warm-Up
Job Card IST 014 - Automatic X-ray Tube Warm-Up
1.
Chapter 3
SUPPLIES
None
2.
TOOLS
None
3.
SAFETY PRECAUTIONS
CAUTION
These procedures produce X-rays. Be sure to take appropriate precautions.
4.
PREREQUISITES
This procedure should only be used when the performance of Job Card CAL 003 - X-Ray Tube Heater
Current on page 199 has been impossible due to excessive arcing.
5.
PROCEDURE
This procedure is to be used for re-starting an X-ray tube which was known to be good upon leaving the
factory, but now exhibits arcing after a long period of inactivity.
The principle is to take a series of 12 pre-determined exposures, starting at low kV values and progressively increasing towards high kV values. If arcing occurs during an exposure, some or all exposures are
automatically repeated. If persistent arcing occurs, the warm-up procedure is automatically terminated.
Proceed as follows:
4. Start from application mode. Change the position of the installation menu enable switch (switch B1 on
generator CPU board 400-PL3).
Note:
This must only be done if the Senographe has been switched off since the last access to SETUP/
GENE/INSTAL or SETUP/ARM/VALID/INSTAL.
5. Select SETUP/GENE/INSTAL/GENE/GENE/TUBE/WarmUp on the X-ray console. The track/kV
combination for the first exposure should appear on the X-ray console display.
6. Press the 2nd trigger button and HOLD IT DOWN while the exposures are taken.
Note:
There is a time delay of 10 seconds between exposures. You can release the 2nd trigger button
during this 10 second period, then press it again to continue, but the minimum time between exposures will still be 10 seconds. If the tube overheats at some point, exposures will be inhibited
until it cools down again. During the cooling period, the 2nd trigger button can be released; as soon
as the display shows that the X-ray tube has sufficiently cooled, press the 2nd trigger button to continue.
7. When the warm-up procedure is finished, the message Tube OK normally appears on the X-ray console display. If persistent arcing occurred during the procedures, the message Too many spits
appears on the X-ray console display.
Page no. 93
ist014.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 014 - Automatic X-ray Tube Warm-Up
This page is blank.
Chapter 3
Page no. 94
ist014.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 015 - Installation of the CD-R writer (option)
Job Card IST 015 - Installation of the CD-R writer (option)
1.
Chapter 3
SUPPLIES
CD-R (CD-ROM Writer) unit.
2.
•
TOOLS
Allen keys (metric).
3.
SAFETY PRECAUTIONS
None
4.
PREREQUISITES
None
5.
PROCEDURE
5-1.
Configure the CD-R unit
5-1-1. Yamaha CD-R unit
For Yamaha brand CD-R unit only:
Two switches at the rear of the Yamaha CD-R unit must be configured before installation. The correct
configuration is:
• Terminator switch: "ON".
• CDR-ID: "2".
5-1-2. Current models
• Check that the SCSI ID switch (Item 1 of illustration) is set to 2. If necessary, change the setting up or
down by inserting a small flat screwdriver or similar tool into one of the two slots above and below the
switch.
1
Page no. 95
ist015-OC.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 015 - Installation of the CD-R writer (option)
5-1-3. Earlier models
On the rear panel of earlier models there is a set of ON-OFF DIP switches beside a rotary SCSI ID
switch. Set the rear panel switches as follows:
• Power switch to ON (I).
• SCSI switch to 2.
PRTY
• DIP switches:
TERM
1. Parity (PRTY):
ON
TEST
2. Terminator (TERM): ON
BLOCK
3. Test (TEST):
OFF
4. Block Size (BLOCK):
SCSI switch
DIP switches
- If AWS version is 17.2.3 or earlier, BLOCK:
"ON"
- If AWS version is 17.2.10 or later, BLOCK: "OFF"
5. Not used.
5-2.
Install and connect the CD-ROM Writer
1. Power OFF the system.
2. Remove cart rear cover (see Job Card D/R 101 - Removal of Covers on page 539).
3. Locate the equipment tray second from top (i.e., under the AWS tray); remove the screw which
secures it to the Cart left upright.
4. Disconnect the ground wire from the terminal at the right of the tray.
5. Pull out the tray and place the CD-R unit on it, facing to your left.
6. Connect the SCSI cable (supplied with the CD-R unit) between the AWS SCSI connector and the
CD-R SCSI connector identified as follows:
• For Yamaha CD-R: "SCSI 1"
• For Plextor CD-R:
1
- For current models: Item 1 of illustration
- For earlier models: "SCSI-IN"
7. Locate an unused AC power supply cable (connected to the UPS) and plug it into the CD-R AC
power input socket.
8. Push the tray into its normal position, with the CD-R unit placed so that it is accessible through the
lower sliding hatch on the right of the cart (viewed from the front).
9. Reinstall the tray securing screw and the ground wire.
10. Set the switch on the front face of the CD-R unit to ON.
11. Power up the system, and check that the CD-R unit LEDs are lit.
Chapter 3
Page no. 96
ist015-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 015 - Installation of the CD-R writer (option)
5-3.
Software installation
A software procedure must be run in order to declare the presence of the CD-R writer to the AWS. Proceed as follows:
1. Open a command window (right-click on screen background and select Service Tools/Command
Window).
2. Type: reboot -- -r <Return>
(type: reboot, space, dash space, dash, r)
3. The workstation automatically restarts and goes to the login: prompt. Log in as sdc with adw3.1 as
password; wait until the station is correctly initialized
4. Open a command window.
5. Type:
su - <Return> followed by root password operator
cd ~sdc/install <Return>
install.cdr [cdr_key] <Return>
(where [cdr_key] is the CD-R software key and is used for
U10 workstation only)
6. You will see a message CDR OPTION SUCCESSFULLY INSTALLED
7. Type again: reboot -- -r <Return>
(type: reboot, space, dash space, dash, r)
The CD-R unit is now installed.
5-4.
•
•
Verification of the installation
A new icon CD-R writer should be visible in the upper left corner of the browser window.
Insert a blank CD-ROM in the unit and write a test image on it.
5-5.
Error actions
If a problem is encountered after the installation (either the message CDR OPTION SUCCESSFULLY
INSTALLED does not appear, or the verification of the installation fails), proceed as follows:
For AWS version 17.2.3 or earlier:
1. Open a command window
2. Type:
cd ~sdc/install <Return>
uninstall.cdr <Return>
For all AWS versions:
3. Check connections and configuration and repeat the software installation procedure (section 5-3).
Page no. 97
ist015-OC.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 015 - Installation of the CD-R writer (option)
This page is blank.
Chapter 3
Page no. 98
ist015-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 016 - Modem installation
Job Card IST 016 - Modem installation
1.
Chapter 3
SUPPLIES
Modem
2.
TOOLS
None.
3.
SAFETY PRECAUTIONS
None
4.
PREREQUISITES
None
5.
PROCEDURE
UPS power out
1. Power OFF the system.
2. Remove the cart rear cover (see Job Card D/R 101 - Removal of Covers on page 539).
3. Refer to the illustrations. Route modem cables to the
View on rear of cart
modem in its position on the shelf below the AWS. The
modem should be installed with the LEDs on the front
face visible from the rear of the cart:
AWS
- Connect the lead marked Modem from the telephone
Serial A
socket at the rear of the cart to the modem RJ-11
LINE socket; use an adaptor (RJ45/RJ11) if required.
Modem
The PHONE socket is not used.
AC adaptor
- Connect the modem serial cable from the AWS serial
port A (25-pin female connector on the AWS) to the
IDC
25-pin RS232 connector on the modem.
- Plug the modem AC adaptor input lead into the UPS
output power strip. Connect its output to the POWER
input on the modem.
4. Secure the modem and AC adaptor in their positions
using the Velcro pads and straps supplied, and use tiewraps to secure the cables as necessary.
UPS
View on rear of Multitech modem
POWER
RS232
PHONE
LINE
Page no. 99
Ist016.fm
Telephone connectors
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 016 - Modem installation
This page is blank.
Chapter 3
Page no. 100
Ist016.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 017 - Image Receptor Assembly/Unpacking
Job Card IST 017 - Image Receptor Assembly/Unpacking
1.
Chapter 3
SUPPLIES
Required if the Image Receptor is not pre-installed:
• Image receptor 2224137.
• Compression arm central cover (plate with 2 rails).
• Screw kit for image receptor assembly:
Name
Reference
Quantity
Used for:
Screw CHC 6x25
2185581-7
4
Attaching the image receptor to the gantry column
Nut
2.
•
1
Washer AZ5
99132748
2
Screw CHC5x10/10
99137572
1
Screw TF 4x12
99107110
2
Screw CHC5x50
99030316
2
Stove bolt 4x10
99116465
2
White caps
45559940
2
Connecting the image receptor
Attaching cover assemblies – lateral covers
TOOLS
Standard service toolkit.
3.
SAFETY PRECAUTIONS
Power to the Gantry should be OFF before beginning the procedure.
4.
•
•
•
PRE-REQUISITES
The Gantry has been moved to its final position, and secured to the floor if required.
All procedures likely to require movement and disturbance in the area of the Tube and Image Receptor have been completed.
Physical installation, inter-connection and a.c. connection of the Gantry, Generator Cabinet, and
AWS Cart have been successfully completed.
Page no. 101
ist017.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 017 - Image Receptor Assembly/Unpacking
5.
PROCEDURE - UNPACKING A PRE-INSTALLED IMAGE RECEPTOR
Notice:
If the Image Receptor has been pre-installed, its packing must be removed before any movement
of Gantry components (tube arm rotation, etc.).
Do not do this before:
• The Gantry has been moved to its final position, and secured to the floor if required.
• All procedures likely to require movement and disturbance in the area of the Tube and Image
Receptor have been completed.
When these conditions have been met:
• Carefully remove the packing from the Image Receptor
.
6.
PROCEDURE - IMAGE RECEPTOR INSTALLATION
Note:
If the system is delivered with the image receptor not installed, it is shipped in a separate box with
additional thermal protection. The Senographe 2000D system is assembled and calibrated as usual on the manufacturing line; the image receptor is then disconnected from the system and packaged separately.
If the Image Receptor is not pre-installed, install it after:
• The Gantry has been moved to its final position, and secured to the floor if required.)
• All procedures likely to require movement and disturbance in the area of the Tube and Image
Receptor have been completed.
6-1.
•
Remove both compression arm lateral covers (see Job Card D/R 101 - Removal of Covers on page
539).
6-2.
•
•
Remove the front column lateral covers
Unpack the image receptor
Open the image receptor case and remove all packaging.
Take the image receptor out of its plastic covering and place it carefully on a stable stand.
Chapter 3
Page no. 102
ist017.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 017 - Image Receptor Assembly/Unpacking
6-3.
Attach the image receptor to the gantry column
Notice:
The procedure requires the tube arm to be rotated for access to locating screws behind the gantry
EITHER: Power the Gantry ON when the tube is to be
rotated, so that the arm can be turned in the normal way.
If this is done, it must be powered OFF again before A
making electrical connections.
OR: Use a screwdriver to release the arm locking pin
(A) while moving the arm.
CAUTION
The image receptor is heavy. Two people are
required to install it.
1. Rotate the tube to the right (see note above), to allow
access behind the left of the gantry.
2. Remove the four securing screws from the detector.
3. Identify the two alignment pins (B) in the gantry column.
4. Carefully insert the image receptor into its alignment pins.
B
WARNING
WARNING: Take care not to pinch the cables behind
the image receptor.
5. While one person continues to support the image receptor
(C) in position, the other inserts two of the detector securing
screws (D) at the rear of the image receptor. Do not tighten
them completely.
C
6. Rotate the tube to the left to allow access behind the right of
the gantry.
7. Insert the other two detector securing screws at the rear
right of the image receptor, but do not tighten them completely.
8. Rotate the tube to the right again; tighten the screws.
D
9. Rotate the tube to the left again; tighten the screws.
Page no. 103
ist017.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 017 - Image Receptor Assembly/Unpacking
6-4.
Make electrical connections
Notice:
It is important that electrical connections are made before connecting the cooling pipes. This is to
minimize any risk of coolant spill onto electrical connectors, which can result in corrosion damage.
1. Locate the bucky connector plate (C) on the end of a
cable descending through the gantry. Remove its
protection, and insert it in the corresponding holes of
the image receptor interconnection plate (D).
E
2. Secure it to the image receptor with two screws (E).
C
D
3. Remove the protection from the set of image receptor cables and pipes. This includes two water
pipes, two air pipes, two optical fiber cables, and the power supply connector.
4. Connect one end of the ground cable 2248904 to the
stud located at the rear of the image receptor connector
panel, using a washer and a nut (F).
G
5. Connect the other end of this ground cable, and the
ground cable 45559796 (included in the gantry cables),
to the receptor metal chassis (G), using a screw and a
washer.
6. Plug the power supply connector into its socket (H) at the
front of the image receptor connector panel and secure it
by tightening the two screws.
F
Chapter 3
H
Page no. 104
ist017.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 017 - Image Receptor Assembly/Unpacking
6-5.
Make air, water, and optical connections
1. Connect the fiber-optic cables to their connectors (H) on the image receptor connector panel.
Note: one of these cables is marked with the letter L. Connect the other, unmarked cable to the connector colored red (see sketch).
2. If Dryerless Conditioner P/N 2210405-15 (FRU P/N 2387548), do not connect the air pipes. If Conditioner with Dryer, P/N 2210405-11 (FRU P/N 2386318) or P/N 2210405-14 (FRU P/N 2390024), connect the air pipes to the smaller pair of connectors (J). The order is not important.
3. Connect the water pipes to the larger pair of connectors (K). The order is not important.
CAUTION
If any coolant is spilled, it must be cleaned up immediately.
K
Fiber-optic cable marked L
Red marker
J
Page no. 105
ist017.fm
H
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 017 - Image Receptor Assembly/Unpacking
6-6.
Assembling the covers
Note:
You may choose to perform the cover installation at this point, or leave the arm uncovered and put
all the covers on at the end of the installation.
6-6-1.
Central cover
Notice:
1.
2.
3.
4.
This cover is delicate, take care when installing it.
Remove the paddle and turn the arm to the right until it reaches the horizontal position.
Move the paddle support as close as possible to the tube.
Slide the central cover,under the paddle support until it clears the top of the image receptor.
Slide it back into position behind the image receptor.:
1
2
5. Connect the ground cable to the central cover using pliers:
6. Move the paddle support to the mid position to keep the central
cover in position while preparing to install the lateral covers
Chapter 3
Page no. 106
ist017.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 017 - Image Receptor Assembly/Unpacking
6-6-2. Lateral covers
Install both compression arm lateral covers (see Job Card D/R 101 - Removal of Covers on page 539).
6-6-3. Check the central cover assembly
Push with your finger on different points of the central cover.
It should remain in place and not move towards the back of the column. If this is not the case, the three covers are not well assembled;
they must be removed and re-installed, taking care to use the lateral
cover guides.
Page no. 107
ist017.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 017 - Image Receptor Assembly/Unpacking
This page is blank.
Chapter 3
Page no. 108
ist017.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 018 - Bar Code Scanner (Option)
Job Card IST 018 - Bar Code Scanner (Option)
1.
Chapter 3
SUPPLIES
Two Bar Code Scanners and connecting cables can be supplied:
• For Seno 2000D equipped with an AWS station U10 type, use p/n 2258242 or 2393998 (configuration A).
• For Seno 2000D equipped with an AWS station SB150 type, use p/n 2407693 (configuration B).
2.
TOOLS
None
3.
SAFETY PRECAUTIONS
None
4.
PRE-REQUISITES
The system must have been correctly installed and normal application software must be operational.
5.
PROCEDURE
5-1.
Introduction
The bar code scanner is a fast and accurate tool for scanning bar code symbols in AWS applications. It
allows patient information to be entered rapidly and accurately.
Available with an 80mm CCD scanning window and an integrated keyboard decoder, the scanner captures an entire bar code symbol instantly. The integrated decoder then transmits the data to the AWS
workstation just as if the data were entered from the AWS keyboard.
Supported bar code types are:
- Code 3 of 9 (standard & full-ASCII).
- EAN 13.
- Code 128.
Page no. 109
ist018.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 018 - Bar Code Scanner (Option)
5-2.
Configuration A: Installation for ADS Station Type U10
Follow the procedure in this section for ADS station type U10 (bar code scanner p/n 2258242 or
2393998).
Refer to the connection diagram below when connecting the bar code scanner:
bar code
scanner
RJ45
DIN8F
DIN8M
AWS Workstation
DIN8M
Keyboard
1.
2.
3.
4.
Power down the AWS workstation (if not, unplugging the keyboard may crash the ADS).
Unplug the keyboard cable from the AWS workstation rear panel.
Withdraw the keyboard cable from the cart and lift the keyboard from its normal position.
Pass the DIN 8-pin male branch of the scanner Y-cable to the AWS workstation, following the path of
the removed keyboard cable.
5. Connect the DIN 8-pin male connector to the keyboard connector on the workstation rear panel.
6. Connect the RJ45 connector on the long branch of the Y-cable to the bar code scanner handle connector.
7. Connect the keyboard cable to the DIN 8-pin female connector on the Y- cable.
8. After checking the security of cable connections, route the keyboard cable and connectors inside the
cart, with the scanner cable exiting in a convenient position for use. Replace the keyboard in its normal position.
5-2-1. Check Installation
• Before trying to use the scanner, make sure that all cable connections are secure.
• Power up the AWS workstation and wait until the login banner is displayed.
5-2-2. Scan a bar code symbol
1. Hold the scanner handle horizontally directly over the bar code printed below.
Chapter 3
Page no. 110
ist018.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 018 - Bar Code Scanner (Option)
2. Press the scanner trigger located below the scanner handle; the scanner red LED beam lights. The
scanner has successfully scanned the symbol if:
- You hear a beep.
- The LED beam turns off.
- The handle light turns red.
5-2-3. Set default configuration
Use the scanner to scan the symbols below in the order given to activate the scanner and decoder
default configuration. Refer to the scanner documentation and/or the AWS operator manual to activate
other functions if necessary.
1. Reset the bar code scanner to factory settings. After scanning, wait until you hear 3 beeps:.
Start Settings (2 beeps):
Full ASCII: allow extended Code 39 128 characters transmission:
Extended Full ASCII: allow Function keys transmission on two characters:
Enables Keyboard/Display Model setting:
Enter 719 for QWERTY SUN Type 5/6 keyboard:
Page no. 111
ist018.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 018 - Bar Code Scanner (Option)
Back to CAP LOCK OFFF after transmision:
No character sent after transmission (default is CR):
End Settings (2 beeps):.
Go directly to Section 5-4 to complete a Medical Procedure Card.
5-3.
Configuration B: Installation for ADS Station Type SB150
Follow the procedure in this section for ADS station type SB150 (bar code scanner p/n 2407693).
Refer to the connection diagram below when connecting the bar code scanner:
ADS SB150
station
Respect the connection’s configuration
as shown below
USB-pin male connectors
Keyboard
Mouse
Bar Code Scanner
1. Power down the AWS workstation (if not, unplugging the keyboard may crash the ADS).
2. Connect the USB-pin male connector of the Code Bar Scanner cable to the USB connector of AWS
workstation rear panel as shown in the picture above.
3. After checking the security of cable connections, route the Scanner cable and connectors inside the
cart in a convenient position for use.
Chapter 3
Page no. 112
ist018.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 018 - Bar Code Scanner (Option)
5-3-1. Check Installation
• Before trying to use the scanner, make sure that all cable connections are secure.
• Power up the AWS workstation and wait until the login banner is displayed.
• You will hear a beep from the Bar Code Scanner.
5-3-2. Scan a bar code symbol
1. Hold the scanner handle horizontally directly over the bar code printed below.
2. Press the scanner trigger located below the scanner handle; the scanner red LED beam lights. The
scanner has successfully scanned the symbol if:
- You hear a beep.
- The LED beam turns off.
5-3-3. Set default configuration
Use the scanner to scan the symbols below in the order given to activate the scanner and decoder
default configuration. Refer to the scanner documentation and/or the AWS operator manual to activate
other functions if necessary.
1. Reset the bar code scanner to factory settings. After scanning, wait until you hear a beep:
2. Set language to English:
Start Language setting:
Language is English:
3. Save settings:
4. End settings (2 beeps).
Go directly to Section 5-4 to complete a Medical Procedure Card.
Page no. 113
ist018.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 018 - Bar Code Scanner (Option)
5-4.
Complete a Medical Procedure Card (Configurations A and B)
Perform the following procedure to check for correct installation and configuration of the scanner.
1. Login as sdc on the AWS:
Login: sdc <Return>
Password: adw3.1 <Return> (factory loaded default sdc password)
2. Wait until AWS application has started.
3. Request a new exposure and open the Medical Procedure Card (MPC).
4. Click the first text input field Last Name with the left mouse button to set the keyboard focus.
5. Complete the MPC by scanning all the symbols given on the following page in order, scanning left-toright/top-down. As the MPC user interface may change from one AWS release to another, the layout
and entries given in these symbols are templates only: field values are not meaningful and can have
any value. To go to (change focus to) the next input field, scan the $I bar code symbol.
6. On completion, the Medical Procedure Card should appear as shown below:
Chapter 3
Page no. 114
ist018.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 018 - Bar Code Scanner (Option)
Enter manually a date.
Page no. 115
ist018.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 018 - Bar Code Scanner (Option)
5-5.
•
•
What If…
If nothing happens when you follow the operating instructions:
- Check the system power.
- Check for loose cable connections.
If the scanner does not scan a bar code symbol:
- Be sure that the scanning system is programmed to scan the type of bar code you are trying to
scan. Refer to Section 5-2-3 for default setting of Configuration A, and Section 5-3-3 for default
setting of Configuration B.
- Check that the bar code symbol is not defaced.
- The scan head must touch and cover every bar and space on the symbol as shown below. You
can tilt the scanner forward or backward to achieve a successful decode. Simple practice quickly
shows what tolerances to work within.
Right
•
Wrong
If the AWS workstation returns to displaying the monitor ok prompt:
- Connecting/disconnecting or resetting the bar code scanner may cause the workstation to go
back to the SUN monitor ok prompt. Type the go command to return to the normal working mode.
- If necessary, refresh the screen using the appropriate root window menu option.
Chapter 3
Page no. 116
ist018.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 019 - Conditioner Coolant Installation
Job Card IST 019 - Conditioner Coolant Installation
1.
Chapter 3
SUPPLIES
Cooling liquid kit (refer to the Generator and Conditioner Cabinet section of the Renewal Parts List for
part number) including:
- Coolant for conditioner.
- Funnel.
- Safety goggles.
- Purge tool 2249359 (short length of coolant pipe with connector).
- Empty container labelled Empty.
- Gloves.
- Documentation (INS type).
2.
•
TOOLS
Small flat screwdriver.
3.
•
•
SAFETY PRECAUTIONS
When filling the Conditioner, take great care to keep coolant away from the vents, the ON/OFF switch
and the power cord connection. Do not immerse the Conditioner in any liquid.
Dispose of surplus coolant with care as described in the section Surplus Coolant Disposal; refer to
the Caution below.
CAUTION
• Before adding coolant to the Conditioner, always switch OFF the Generator and MDR circuit breakers in the Generator Cabinet. Switch on the MDR breaker only as instructed.
• Always use a funnel when adding coolant to the Conditioner.
• Always wear goggles when working with the coolant.
• The coolant provided for filling the Conditioner circuit is water protected by a fungicide.
In its undiluted form this fungicide is toxic, but in the solution provided it is very dilute,
and is not dangerous to health if handled correctly. Waste solution in the concentration
used will not cause pollution if disposed of in a non-sensitive environment.
• However, when handling the solution you should treat it with care; avoid unnecessary
contact and wear goggles. See below for First Aid advice.
First Aid in case of contact with Conditioner coolant:
Immediately flush eyes or skin with plenty of water for at least 15 minutes.
If coolant contacts the eye, call a physician immediately.
If coolant is swallowed, drink one to two glasses of water or milk. Avoid alcohol. Call a physician
immediately.
Remove and wash contaminated clothing before reuse.
Page no. 117
ist019.fm
Chapter 3
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card IST 019 - Conditioner Coolant Installation
4.
PRE-REQUISITES
The system must have been correctly installed and normal application software must be operational. In
particular, the sequence given in section 5 of Job Card IST 009 - First System Power On on page 79
must be followed.
5.
PROCEDURE
5-1.
Coolant Installation
A document describing an alternate procedure is provided in the coolant kit. For maximum safety and
minimum risk of spillage during coolant installation, we recommend using the procedure given below:
1. Check that all hoses are correctly connected.
2. Remove the reservoir cap, then slowly add liquid
from the container for the conditioner to the reservoir
until the liquid reaches the bottom of the cap
threads. The total capacity of the cooling circuit is
approximately 500 ml (1 pint).
3. Set the MDR and generator breakers to OFF.
4. Set the circuit breaker connecting the hospital to the
Senographe 2000 D system to ON.
5. Switch on the unit (switch ON the MDR circuit
breaker and press the Conditioner ON button in the
generator cabinet).
6. As the coolant circulates and air bubbles are flushed
from the coolant circuit, the coolant level falls. Add
liquid as necessary until the level is steady at the
bottom of the cap threads.
7. Replace the reservoir cap when you are satisfied
that the level is correct.
5-2.
•
•
MDR Breaker
ON/OFF
push buttons:
Conditioner
and
MDR
Conditioner
Detector supply
Cart
UPS
Generator
Generator
Breaker
Surplus Coolant Disposal
In a normal non-sensitive environment, surplus coolant may be disposed of by pouring down a drain.
Triple-rinse containers before placing them in appropriate waste receptacles.
Chapter 3
Page no. 118
ist019.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
CHAPTER 4 CONFIGURATION
This chapter contains information for configuration of the Senographe 2000 D, including a description of
basic functions available from the X-ray Console.
Page no. 119
Config.fm
CHAPTER 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
This page is blank.
CHAPTER 4
Page no. 120
Config.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 001 - The X-ray Console
Job Card CFG 001 - The X-ray Console
1.
•
Chapter 4
INTRODUCTION
This Job Card provides an introduction to use of the X-ray Console, its menu structure, etc.
Two types of X-ray console exist, as illustrated below. Although their appearance is different, the layout and operation of the various displays and controls are identical.
kV
2.
HOW TO USE THE X-RAY CONSOLE
2-1.
Basic functions
mAs
X-ray Console functions for the normal application are described in the Operator Manual; other operating
modes are summarized below.
• Access to functions. Press one of the X-ray console function keys to select a displayed function or
menu choice, which in turn may display a new set of menu selections. Continue selection until the
required function is displayed.
•
•
•
Exit. To go up (back) one level in the menu structure, press the SETUP key
on the X-ray console
once.
Selection functions. These functions require simple selection of a menu choice from a display of
options or values; confirm the choice by selecting VALID.
Modification functions. These functions allow a displayed value or parameter to be changed by rotation of the X-ray console kV knob. When the required value or parameter is displayed, confirm the
Page no. 121
cfg001.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 001 - The X-ray Console
•
selection by selecting VALID.
Calibration functions. Some calibration functions require the 2nd trigger button to be pressed in order
to perform the calibration.
WARNING
NEVER modify a Senographe 2000 D parameter value that has already been calibrated
unless you have a specific reason. If you do, it will usually be necessary to enter the
default parameter value and completely re-calibrate the generator or gantry for the
affected parameter(s).
2-2.
Application and Installation modes
Throughout the service documentation, reference is made to application mode and installation mode.
• Application mode. The normal operating mode; the Gantry enters application mode when it is powered up, regardless of previous settings. In application mode, the six function keys below the display
window carry out the functions indicated by their symbols (focal spot, track, filter, etc.).
For information on using the X-ray console in application mode, refer to the Operator Manual.
• Installation mode. Provides special setup functions. To enter or leave installation mode, press the
SETUP key
on the X-ray console once.
In installation mode, the six function keys below the display window carry out functions or menu
selections which depend on the current procedure. The choice is indicated by a label displayed
above the key. The illustration below shows typical X-ray console displays before (left) and after
(right) entering installation mode. The normal key symbols (shown shaded) no longer apply, and in
the example shown two of the keys (shown shaded) have no function; the remaining four carry out
the functions displayed above them (e.g., the left hand key now gives access to the GENE menus).
•
Some special installation menus are displayed only after changing the position of the installation
enable switch (see below).
Chapter 4
Page no. 122
cfg001.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 001 - The X-ray Console
2-3.
Installation Menus
Installation Menus are special menus which allow specific Gantry or Generator installation procedures to
be performed. To access installation menus from application mode, proceed as follows:
1. Enter installation mode (press the SETUP key
on the X-ray console once).
2. Change the position of the installation menu enable GENE CPU BOARD 400-PL3
switch (switch B1-8 on Generator CPU Board 400PL3). Note that the original position of the switch is
not important. When the system is powered up it
B1
automatically enters application mode with installa?
tion menus disabled; the switch position at that time
P1
P2
is memorized as the "installation-menu-disabled"
position.
The installation menus can also be accessed by pasword. Selct the PASSWORD key and enter your
password (given at the training course).
3. Two function keys are now labelled (on the display) as GENE and ARM. Select Gantry or Generator
installation menus as follows:
a. For Gantry installation menus: press the key labelled ARM, then press the VALID key. The two
right-hand keys are now labelled INSTAL and MAINT. Press the INSTAL key to access installation
menus (the MAINTenance menu is not available during installation).
b. For Generator installation menus: press the key labelled GENE. The VALID key is not required.
The two right-hand keys are now labelled INSTAL and MAINT. Press the INSTAL key to access
installation menus (the MAINTenance menu is not available during installation).
Notice:
When you have finished using installation mode, you must switch off the Gantry before handing
over the machine to the user, to lock out access to installation mode.
2-4.
X-ray console Self-Test
To carry out a X-ray console self-test you must press five keys simultaneously. Refer to the illustration
below. Press and hold the two keys A, and press the three keys B.
A
B
Page no. 123
cfg001.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 001 - The X-ray Console
2-5.
Saved Parameters Checksum
Parameters resulting from installation or non-proprietary maintenance procedures are saved in memory
zones whose contents are not lost when the Gantry is switched off.
To perform the saved parameter checksum function CKSUM, select either SETUP/GENE/INSTAL/
CKSUM/CKSUM (for Generator parameters) or SETUP/ARM/VALID/INSTAL/CKSUM/CKSUM (for
Gantry parameters). You can now return to application mode without receiving a checksum error message.
It is not mandatory to do a checksum each time you leave a menu. There is no risk of losing data if you
switch off the Senographe displaying a checksum error.
2-6.
Re-loading Default (Initial) Parameters
WARNING
These functions are not normally used after the Senographe 2000 D has left the factory.
To re-load generator or gantry default parameters (prior to any installation or calibration procedures), use
the appropriate CLEAR menu. This executes a software power-up comparable to the first hardware
power-up of the generator or gantry.
When the Generator CLEAR menu is used, the Senographe returns to application mode (to return to
installation mode, you must change the position of the installation menu enable switch again).
When the Gantry CLEAR menu is used, the Senographe returns to the gantry installation entry level
(SETUP/ARM/VALID).
After use of the CLEAR menu, a CHECKSUM ERROR message is displayed. All generator or gantry
calibration procedures must be performed, followed by a CKSUM to enable use of the new
parameters.
WARNING
The generator CLEAR menu causes the recorded thermal condition of critical components
(tube, tube housing, generator, etc.) to be reset to the cold condition. This means that an
excessive temperature rise at the time that this menu is used may not be immediately
detected by the software thermal protection.
2-7.
Representation of Numeric Parameters
When displayed on the X-ray console, most numeric values appear in the form of real numbers in scientific notation floating point format with four significant figures, as shown in the examples below:
-1.250E+3 (= -1250.00);
+4.345E-1 (= 0.4345)
+1.000E+0 (= 1.000)
2-8.
Display of Parameter Values
To display parameter values on the X-ray Console, access the calibration menu for the procedure that
computes the parameter. Typically this is done at a menu choice between CALIB and PARAM. Select
PARAM to display the parameter value.
If the calibration procedure computes more than one parameter, turn the kV dial
to display the
parameters in sequence.
Chapter 4
Page no. 124
cfg001.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 001 - The X-ray Console
2-9.
Modification and entry of values
At menu points allowing entry of a measured value or modification of a parameter, there are two possible
selections: NEXT and VALID. Select NEXT to allow the first character to be entered (by changing the displayed character). Select NEXT again to enter the following character, and so on.
Use the kV dial
to change the character being entered. Numeric or alpha-numeric characters are
displayed, according to the function. Parameters are entered or modified in scientific notation form (see
above). Select VALID when all characters are correctly entered. If you make a mistake, select NEXT
repeatedly until you arrive at the faulty value, then correct it by rotating the kV dial.
To exit the modification routine, press SETUP once.
Note:
Pressing the VALID key is effective ONLY when the entire value, including exponent, is displayed.
This means that if you correct a digit after making a mistake, as described above, you must press
the NEXT key repeatedly until the entire parameter value is visible before you can enter the new
value using the VALID key.
2-10. The DISP Parameter
•
The DISP (display) parameter is provided to aid service procedures; it controls the display of certain
parameters after an exposure. When it is set to YES, the two groups of exposure parameters shown
in the table below are displayed alternately:
Group 1:
kV
mAs
mA
Time
Ih
Group 2:
Composition
Thickness
Prep dose
Prep kV
Prep track
Prep filter
Delta grid
Composition
Breast composition
Thickness:
Breast thickness in equivalent cm of plexiglass.
Prep dose:
Dose for pre-shot (returned by IDC)
Prep kV:
kV used for pre-shot
Prep track:
Track used for pre-shot
Prep filter:
Filter used for pre-shot
Delta grid:
Delta time (ms) from end of X-ray emission to grid U-turn
To change the DISP parameter, access SETUP/GENE/INSTAL/GENE/CONFIG/DISP, and select YES or
NO. A CKSUM is NOT necessary because this parameter is not a saved parameter. When power is
turned off, the value of DISP is lost and reverts to NO at the next power-up.
Page no. 125
cfg001.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 001 - The X-ray Console
This page is blank.
Chapter 4
Page no. 126
cfg001.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 002 - Gantry and Generator Configuration
Job Card CFG 002 - Gantry and Generator Configuration
1.
Chapter 4
INTRODUCTION
This module provides information for initial configuration of a Senographe 2000 D system. It contains two
sections:
• Configuration procedures. Procedures which are required to set up the system for local site conditions.
• Configuration check information. For use only if you suspect that certain important settings have
been changed; most settings are made in the factory and do not need to be changed on site.
2.
CONFIGURATION PROCEDURES
2-1.
Prerequisites
The system must have powered up and reached a stable state with no checksum error displayed on the
X-ray console.
• If, on the first power up, CHECKSUM ERROR (GEN) or ARM CHECKSUM ERROR is displayed,
proceed as follows:
Reload the Generator or Gantry (or both) saved parameters, using the diskette (p/n 2152250) delivered in the accessories kit. This diskette is labelled with the same product locator number as your
Senographe 2000 D. Files are identified as Gxxxx.DAT (Generator) and Axxxx.DAT (Gantry/Arm),
where xxxx is the factory serial number. There should be no checksum error after correct reloading of
these parameters.
• Enable access to installation menus by changing the position of the installation menu enable switch
(switch B1-8 on generator CPU board 400-PL3) as described in Job Card CFG 001 - The X-ray Console on page 121.
2-2.
•
Set Language
If necessary, change the X-ray console display language by selecting: SETUP/LANGUAGE/language , where language is the desired language (FRENC, ENGL, DEUTS, ESPAN, ITAL, or
PORTU).
Note:
For compatibility with English language documentation, you are recommended to select ENGL
during installation of the system; change to the local language when installation is complete.
2-3.
•
Select SETUP/GENE/INSTAL/GENE/CONFIG/CONFIG/PMAX/3.0, to set the maximum generator
power to 3.0 kW.
2-4.
•
Set Maximum Generator Output Power
Set Maximum X-ray Tube mAs
Select SETUP/GENE/INSTAL/GENE/CONFIG/CONFIG/MASMAX. Enter the maximum mAs value
according to local regulations, using the NEXT and VALID keys and rotating the kV dial.
Note:
The default (and maximum possible) value is +6.000E+2 (600) mAs.
Page no. 127
cfg002.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 002 - Gantry and Generator Configuration
2-5.
•
Set Maximum X-ray Exposure Time
Select SETUP//GENE/INSTAL/GENE/CONFIG/CONFIG/T_MAX. Enter the maximum X-ray exposure time according to local regulations.
Note:
The default value is +6.000E+0 (6) seconds; the maximum is +2.000E+1 (20) seconds.
2-6.
•
Set Collimator Front Blade Presence
Select SETUP/ARM/VALID/INSTAL/CONFIG/COLLIM/FRONT_B/YES.
The default setting is YES (collimator V4 with front blade control).
2-7.
Set X-ray Beam Margins
Set the lateral, rear, and front beam margins as required to meet any specific local regulations and recommendations; note the current setting values for future reference. The tables below give examples of
margin settings for some of the main standards currently applicable.
1. Lateral margin: select SETUP/ARM/VALID/INSTAL/CONFIG/COLLIM/MARG_L
Standard
Lateral margin (mm)
CDRH/CEI/MQSA/Factory default
+5
UK
+2
AUSTRALIA
-4
Current setting
...
2. Rear Margin: select SETUP/ARM/VALID/INSTAL/CONFIG/COLLIM/MARG_R.
Standard
Rear margin (mm)
CDRH/CEI/MQSA/Factory default
+2
UK
+2
AUSTRALIA
-4
Current setting
...
3. Front Margin: select SETUP/ARM/VALID/INSTAL/CONFIG/COLLIM/MARG_F.
Standard
Front margin (mm)
CDRH/CEI/MQSA/Factory default
+2
UK
+2
AUSTRALIA
+2
Current setting
...
4. Perform CKSUM; return to application mode
Chapter 4
Page no. 128
cfg002.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 002 - Gantry and Generator Configuration
.
2-8.
Set Gantry Medical Parameters
1. Ask the doctor for the desired paddle compression speed (fast or slow). From application mode,
select SETUP/MEDICAL/SPEED. Select FAST or SLOW as required.
2. Ask the doctor for the desired maximum compression force in daN. Select SETUP/FORCE. Press +
or - on the X-ray console repeatedly until the desired force value is reached (possible values range
from 4 to 20 daN in steps of 1 daN). Select VAL on the X-ray console to confirm the desired value.
Note:
The ACR recommendation is 18daN (40lbs).
3. Ask the doctor if automatic decompression (i.e. return of the compression paddle to its home position) following an exposure is desired. Select SETUP/DECOMP. Select YES or NO as required.
4. Ask the doctor if a beep tone is desired. Select SETUP/BEEP. Select YES or NO as required.
5. Ask the doctor for the desired maximum height during automatic decompression (between 10 and 38
cm). Select SETUP/HEIGHT. Press + or - on the X-ray console repeatedly until the desired maximum
height is displayed.
3.
CONFIGURATION CHECK INFORMATION
Note:
It is not normally necessary to set the configuration parameters listed here. They are set to their
correct values in the factory, or by the link from the AWS. They are given here for convenience in
the event that you suspect that they have been changed, perhaps during trouble-shooting.
3-1.
•
Set Date and Time
The Generator clock is updated automatically by the AWS each time the Senographe subsystem is
powered up (either alone or when the complete system is powered up). It is not normally necessary
to change it manually.
Note:
After a Generator CLEAR operation, the current date and the date of the last installation mode access are both set to the Generator software release date; the time is set to 0:00:00. The current
date and time are updated at the next power up.
• The clock is used for the following functions:
- Thermal protection cooling algorithms, whether or not the generator is turned on.
- Recording dates and times in the error log.
- Recording the date of last access to installation mode.
• If it is necessary to change the date or time on the Gantry manually, note the following points:
- Dates (menu path: SETUP/GENE/INSTAL/GENE/CONFIG/DATE) are entered in the form DD/
MM/YY; e.g., for February 14th, 2001, you must enter 14/02/01.
- Time (menu path: SETUP/GENE/INSTAL/GENE/CONFIG/HOUR) is entered in 24-hour format;
e.g., for 3:13:27 pm you must enter 15:13:27.
3-2.
•
Check X-ray Tube Housing Configuration.
Select SETUP/ARM/VALID/INSTAL/CONFIG/TUBE/YES. (the X-ray tube housing is inclinable on all
Gantries).
Perform a gantry CKSUM and return to application mode. Check that NONE of the following error
messages appears on the X-ray console display:
Page no. 129
cfg002.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 002 - Gantry and Generator Configuration
S53 105/080
S53 105/081
S54 155/082
S54 155/083
3-3.
(incompatible housing configuration)
(incompatible housing configuration)
(incompatible tube type)
(incompatible tube type)
Check X-ray Tube Type
1. Select SETUP/GENE/INSTAL/GENE/CONFIG/CONFIG/TUBE.
Verify that the X-ray console display shows the correct tube type: 2foc/2met/1ang (dual focus, bimetal, single anode angle or slope; This corresponds to tube type GS412-49).
If the configuration is not correct, proceed with steps 2 and 3 below.
2. If necessary, set the correct X-ray tube type:
Select FOCUS/DUAL on the X-ray console.
Select SETUP/ANODE/DM on the X-ray console.
3. Press SETUP; verify that the X-ray console display now shows the correct tube type (above).
3-4.
Check Presence parameters
The following equipment presence parameters should normally be set to YES:
• Gantry (Arm) presence; SETUP/GENE/INSTAL/GENE/GCONFIG/CONFIG/PRES/PRES_B
• Digital System presence; SETUP/GENE/INSTAL/GENE/CONFIG/CONFIG/PRES/PRES_DS
• IDC presence; SETUP/GENE/INSTAL/GENE/CONFIG/CONFIG/PRES/PRES_IDC
3-5.
•
Check Paddle Deformation Parameters
Check the values of paddle deformation parameters against the default factory settings given
below;. These parameters alter the X-Ray exposure behaviour in AOP mode...
19 x 23 paddle in contact mode: access
SETUP/GENE/INSTAL/GENE/AOP/PADD/18x24
Magnification paddles: access
SETUP/GENE/INSTAL/GENE/AOP/PADD/MAGNIF
•
Paddle
Offset Value
Gain Value
Standard metallic arm
paddle for Senographe
2000 D (*)
+1.000 E + 0
+6.000 E - 1
All magnification
paddles(*)
+2.000 E + 0
+2.000 E - 1
After any modification, perform a CKSUM and return to Application mode
Chapter 4
Page no. 130
cfg002.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 003 - Senographe Jumpers and Switches
Job Card CFG 003 - Senographe Jumpers and Switches
1.
Chapter 4
SUPPLIES
None
2.
TOOLS
None
3.
SAFETY PRECAUTIONS
None
4.
PREREQUISITES
None
5.
JUMPERS AND SWITCHES
The information in this Job Card is provided only to allow verification of the position of jumpers and
switches if necessary. They should normally be factory-set.
Jumpers and switches are divided into three groups: Generator, Mains Distribution Rack, and Gantry.
5-1.
GeneratorJumpers and Switches
1. Check (visually, do not remove it!) that the jumper on the Generator CPU board 400PL3 is installed in
position X2 as shown in Illustration 1.
ILLUSTRATION 1 - GENERATOR AND GANTRY CPU BOARD JUMPER X2
GENE CPU BOARD 400-PL3 or
GANTRY CPU BOARD 800-PL3
!
B46
B41
X2
P1
BT1
!
P2
CAUTION
This jumper must NEVER be removed from position X2 and must NEVER be placed in
position TP1. If this jumper is either removed or placed in position TP1, the generator CPU
RAMs are totally erased, necessitating a TOTAL RE-CALIBRATION of the generator and
AEC.
2. Check that jumpers JP1 and JP2 are installed on generator command board 400PL1 (they must NOT
be installed in the parking position JP3 and JP4 at this point). See illustration 2.
Note:
JP1 and JP2 are connected to the room relays on 200PL4. See Job Card IST 013 - Room Lamps
and Door Configuration on page 89 for more information.
Page no. 131
cfg003.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 003 - Senographe Jumpers and Switches
ILLUSTRATION 2 - GENERATOR COMMAND BOARD JUMPERS
5-2.
•
Mains Distribution Rack Jumpers and Switches
Check that the jumpers on the Mains Distribution Board are installed as follows:
5-3.
Jumper
Present?
Where?
TP1
NO
Between K2 and K6
TP2
NO
Beside K8
TP3
YES
Beside K10
Gantry CPU Board 800PL3 Jumpers and Switches
Check (visually, do not remove it!) that the jumper on the Gantry CPU board 800PL3 is installed in position X2 as shown in Illustration 1.
CAUTION
This jumper must NEVER be removed from position X2 and must NEVER be placed in
position TP1. If this jumper is either removed or placed in position TP1, the gantry CPU
RAMs are totally erased, necessitating a TOTAL RECALIBRATION of the gantry.
Chapter 4
Page no. 132
cfg003.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 003 - Senographe Jumpers and Switches
5-4.
Gantry Power Board 800PL1 Jumpers and Switches
There are two different sets of jumper and switch settings for Gantry Power Board 800PL1 depending on
the board’s reference number. You must inspect the board and refer to the following table to determine
which set of jumper and switch settings to use:
If your 800PL1 board
has this ref. no.:
Then apply the Jumpers and
Settings given in this Section:
5190800
5-4-1
2102082-9
5-4-1
2102082-8
5-4-2
2389981
5-4-2
5-4-1. Jumpers and Settings for 800PL1 Board Ref. No. 5190800 or 2102082-9
Check that the jumpers on the Gantry board 800PL1 are correctly set for the bucky motor type. If you are
installing a Senographe 2000 D equipped with Gantry Board ref. 5190800 or 2102082-9, they should be
set as follows (refer to Illustrations 3 and 4):
Jumper
Present?
Position
CC3
YES
BUCKY OLD
CC4, CC5 and CC6
all YES
BUCKY NEW
J1 and J2
NO
n/a
J3 and J4
NO
n/a
J5 and J6
NO
n/a
J7 and J8
DON’T CARE
n/a
J9 and J10
YES
n/a
Page no. 133
cfg003.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 003 - Senographe Jumpers and Switches
ILLUSTRATION 3 - LOCATION OF JUMPERS CC3 THROUGH CC6 ON 800PL1 VERSION 5190800 OR
2102082-9
OLD
BUCKY
Position
CC3
CAUTION:
Jumper CC3 must
always be in OLD
BUCKY position (as
shown).
NEW
BUCKY
Position
OLD
BUCKY
Position
CAUTION:
Jumpers CC4, CC5
and CC6 must always be in NEW
BUCKY position (as
shown).
NEW
BUCKY
Position
CC4
CC5
CC6
Chapter 4
Page no. 134
cfg003.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 003 - Senographe Jumpers and Switches
ILLUSTRATION 4 - LOCATION OF JUMPERS J1 TO J10 ON 800PL1 VERSION 5190800 OR 2102082-9
J9 J10
J6
J5
J8
J7
J4
J3
J1
J2
Page no. 135
cfg003.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 003 - Senographe Jumpers and Switches
5-4-2. Jumpers and Settings for 800PL1 Board Ref. No. 2102082-8 or 2389981
The jumpers on 800PL1 Gantry Power Boards with ref. no. 2102082-8 or 23899812 should be set as follows:
Chapter 4
Jumper
Present?
TP104
NO
TP103
NO
TP106
NO
TP107
YES
TP102
YES
TP1056
YES
Page no. 136
cfg003.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 004 - Check Supply Voltages
Job Card CFG 004 - Check Supply Voltages
1.
Chapter 4
SUPPLIES
None
2.
•
TOOLS
Accurate digital voltmeter (Fluke 8060 or equivalent)
3.
SAFETY PRECAUTIONS
None
4.
PREREQUISITES
The procedures described in Job Card IST 008 - AC Connection on page 73 must have been completed
correctly.
5.
FIRST POWER-ON CHECK
The objective in this section is to detect incorrect mains supply configuration - before it is too late!
5-1.
Check keep-alive supply voltage.
1. Check that generator Mains Supply Switch 200-S1 is open
(i.e. in the ”0” position) and that the Mains Distribution Rack
circuit breaker is open (i.e. in the ”0” position ).
2. Close the main hospital supply circuit breaker.
3. Connect the voltmeter (set to 20 VDC scale) to generator
mains power board 200-PL1 between test points PT15 (+VE)
and PT12 (0VE). See illustration.
4. Close generator Mains Supply Switch 200-S1 (i.e., turn it to
the ”1” position) and read the voltmeter immediately. It should
read +8 ±2 VDC.
POWER BOARD 200-PL1
R4
R1
TR2
X1
PT12
PT14
- VE
0VE
PT15 +VE
+ VE
CAUTION
If the voltmeter reading is outside this range, turn mains source OFF IMMEDIATELY and
check configuration of voltage selection board IN2 on generator mains distribution board
200-PL1 (see Job Card IST 008 - AC Connection on page 73).
5. Move the voltmeter from PT12 to PT14 (-VE). The voltmeter should read -8V ± 2VDC
6. Connect the voltmeter (set to 500 VAC scale) to generator mains power board 200-PL1 between terminals 1 (0V) and 4 (220V).
Page no. 137
cfg004.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 004 - Check Supply Voltages
7. Turn X-ray console on and read the voltmeter immediately. It should read 220 ± 20 VAC.
CAUTION
If the voltmeter reading is outside this range, open generator Mains Supply Switch 200-S1
IMMEDIATELY (turn it to the "0” position) and check mains voltage selection wire SEL on
generator mains distribution board 200-PL1 (see Job Card IST 008 - AC Connection on
page 73).
6.
CHECK GENERATOR AND GANTRY DC SUPPLY VOLTAGES
6-1.
Check generator DC supply voltages.
1. On generator CPU board 400-PL3, measure the DC voltage between TP110 and TP111 (GND). It
should be in the range +5.1±0.05 V. If necessary, adjust the voltage.
WARNING
The adjustment is made using the potentiometer located on the low voltage power supply
unit (on the rear of the board mounting plate).
To avoid any risk of electric shock, DO NOT TOUCH any of the other components on the
supply (later models are protected by a transparent cover).
2. On generator interface board 400-PL2, measure DC voltage (+12 V nominal) between PT3 and PT4.
The voltage should be in the range +11.5 to +12.5 VDC.
3. On generator interface board 400-PL2, measure DC voltage (-12 V nominal) between PT5 and PT4.
The voltage should be in the range -11.5 to -12.5 VDC.
Note:
Voltages measured in steps 2 and 3 above depend on the +5 V adjustment mentioned in step 1.
4. If the potentiometer located on the low voltage power supply unit (step 1) has been adjusted, apply a
suitable locking compound to prevent further movement.
6-2.
Check gantry DC supply voltages.
1. On gantry power board 800-PL1, measure DC voltage (+27 V nominal) between terminals 3 and 1
(GND) of connector TB1. The voltage should be in the range +26 to +34 VDC.
2. On gantry CPU board 800-PL3, measure DC voltage (+5 V nominal) between TP110 and TP111
(GND). The voltage should be in the range +4.75 to +5.25 VDC.
Note:
Unlike the +5 V supply on the generator CPU board, the +5 V supply on the gantry CPU board cannot be adjusted.
7.
CHECK MAINS DISTRIBUTION RACK INPUT
If the above check for generator voltages was correct, this confirms that the correct voltage has been
selected for the generator input voltage.
Before switching power to the Mains Distribution Rack, check that the same voltage has been
selected for the Mains Distribution Rack transformer input tap.
Chapter 4
Page no. 138
cfg004.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 005 - AWS Configuration
Job Card CFG 005 - AWS Configuration
1.
Chapter 4
SUPPLIES
None.
2.
TOOLS
None.
3.
SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4.
PREREQUISITES
None.
5.
PROCEDURE
5-1.
Display the Configuration/System Overview Window
1. From the application browser screen, select Toolkit/Service Desktop/Configuration.
2. The System Overview window shows current site and communications settings.
ILLUSTRATION 1 - SYSTEM OVERVIEW WINDOW
Page no. 139
cfg005.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 005 - AWS Configuration
5-2.
Set Site Information
1. Click the Site button under Configuration to display the Site Information Screen (Illustration 2).
2. To change any of the displayed items, enter the new information and confirm the entry by clicking the
Submit button.
ILLUSTRATION 2 - SITE INFORMATION SCREEN
Note:
1. The entry Station Name is the name that will be used for the system when interacting with the
RIS server. It is recommended that this name be the same as that used for TCP/IP networking configuration (see Job Card CFG 008 - Networking Connection and Configuration on page 151).
2. If there is more than one Senographe 2000 D system on the hospital site, the names chosen
must clearly differentiate between them (for example, by including the unit number or name).
Chapter 4
Page no. 140
cfg005.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 005 - AWS Configuration
5-3.
Set General Configuration Parameters
1. Click the General button under Configuration to display the General Configuration screen (Illustration
3).
2. To change any of the displayed items, enter the new information and confirm the entry by clicking the
Submit button.
ILLUSTRATION 3 - GENERAL CONFIGURATION SCREEN
3. Auto Delete. By default, the auto-delete feature is not active. To activate it on request from the user,
select Toolkit/Medical application preferences/Auto delete. When the disk usage exceeds the configured Upper Threshold value, images are automatically deleted in chronological order, oldest first,
until the disk space reaches the Lower Threshold. Images which have been on the disk for less than
the Minimum Image Storage time are not deleted.
Notice:
Do not activate Auto Delete or change Auto Delete settings without agreement from the user.
4. QAP Time-out. Sets the time at which a warning that QAP must be carried out will be displayed
5. System Clock. Sets the current date and time.
Notice:
After changing the clock the system must be shut down and restarted. If this is not done, system
behaviour may be unpredictable, because several interacting processes use the clock.
6. Language. Check the button beside the required application language
Notice:
If you change the application language, you must perform a shutdown and restart before the
change will take effect.
Page no. 141
cfg005.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 005 - AWS Configuration
This page is blank.
Chapter 4
Page no. 142
cfg005.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 006 - Declare Network Hosts
Job Card CFG 006 - Declare Network Hosts
1.
Chapter 4
SUPPLIES
None.
2.
TOOLS
None.
3.
APPLICABILITY
For network security purposes IP Filters have been implemented from ADS versions 17.4.5 and above.
The final steps in the following procedures that use the IPFreload.sh script are only applicable for ADS
versions 17.4.5.
WARNING
From ADS versions 17.4.5 and above a normal ping from a remote host to the ADS computer will result in host unreachable message. This is normal and is due to the IP Filters
that have been implemented from ADS versions 17.4.5 for network security purposes.
However, a DICOM ping from a remote host to the ADS computer will work, and it is recommended that you use a DICOM ping from the remote hosts for testing purposes.
4.
SAFETY PRECAUTIONS
No specific safety precautions are applicable.
5.
PREREQUISITES
Obtain full details of the addresses, names and characteristics of the host(s) to be declared, from the
network administrator concerned and/or Remote Host Conformance statement documents.
Page no. 143
cfg006.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 006 - Declare Network Hosts
6.
PROCEDURE
Note:
Hosts may be declared before they are physically connected.
6-1.
•
Remote Host Selection Window
Click on the Tools icon
in the upper right corner of the Browser to display the Tools menu; select
Network management in the menu to display the Remote host selection window. This window displays a list of all currently declared hosts. Click on a host name to select it. Click the appropriate button at the bottom of the window to Add or Remove a host. Click Update to apply the changes, or
Cancel to close the window without applying changes.
Chapter 4
Page no. 144
cfg006.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 006 - Declare Network Hosts
6-2.
Declaration of a new host
To add a host to the List of Registered Hosts, click the Add button in the Remote host selection window.
The Remote host parameters window is displayed:
Complete the fields in this window according to the information received from the network administrator
concerned and the remote host device DICOM 3.0 Conformance Statement:
1. The following fields must be completed for all types of remote host devices (Review Station, NonStorage Commitment capable Archival device, and Storage Commitment capable Archival device):
- HOST LABEL: Enter the name you want to give to the icon that will represent the remote host
- HOSTNAME: Enter the host name provided by the hospital network administrator.
- APPLICATION ENTITY TITLE: Enter the Application Entity Title (A.E.T.)
- NETWORK ADDRESS: The network address may be local (see Job Card CFG 008 - Networking
Connection and Configuration on page 151), or provided by the hospital network administrator.
Page no. 145
cfg006.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 006 - Declare Network Hosts
- NETWORK PROTOCOL: Always select DICOM 3.0.
- PORT NUMBER: Refer to the device DICOM 3.0 Conformance Statement; normal value is 4006.
2. The following field must be completed if the remote host device is a Review Station:
- QUERY RETRIEVE: Select Patient, Study, or No Provider; (refer to the Review Station DICOM
3.0 Conformance Statement).
3. The following field must be completed if the remote host device is an Archival device:
- STORAGE COMMITMENT: Set to Yes if the the Archival device DICOM 3.0 Conformance Statemen lists this feature; set to No if the Statement does not list the feature.
• If STORAGE COMMITMENT is set to No; set MESSAGE SEND to Yes if you want an S to
appear in the Report Status column of the Study or Exam list when a study has been sent to the
Archival device.
• If STORAGE COMMITMENT is set to Yes; the fields Application Entity Title, Network Address,
and Port Number in the lower part of the window are highlighted. You must complete these fields,
even if the information is the same as that already entered (this is necessary to allow the possibility of images being sent to one remote host and committed to another).
4. On completion, click the Save button to update and close the window.
Note:
Network Remote Hosts are not updated in the /etc/inet/hosts file, but are found in the file /export/
home/sdc/Prefs/SdCRHosts. For this reason, it is not possible to use ping, telnet, spray and similar commands using the hostname. The internet address must be used instead. For example, to
ping the MR operator's console from the workstation, do not use /usr/sbin/ping MR01_OC0. Instead, use the internet address, e.g., /usr/sbin/ping 192.9.200.1.
Therefore, though it is not mandatory to declare hosts in the /etc/hosts file when using the SdC
NET protocol, we recommend you to do it in any case.
5. For Senographe systems using ADS versions 17.4.5 and above you must reload the Senographe
system’s IP Filters so that the newly declared network host has access through the Senographe system’s firewall via the DICOM protocol. To do this, perform the following sub-steps:
a. From behind the Browser, launch a command window
A command window appears.
b. Execute the IPFreload.sh script, by entering:
IPFreload.sh
c. When the Password: prompt appears requesting you to enter the root password, enter:
operator
An End of script message appears. The newly declared network host can now access the
Senographe system.
Chapter 4
Page no. 146
cfg006.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 006 - Declare Network Hosts
6-3
Update an existing host
To update an existing within the List of Registered Hosts perform the following steps:
1. In the List of registered hosts section within the Remote Host Selection window, click on the host
name of the host that you intend to update.
2. Click the Update button.
The Remote Host Parameters window appears, which contains the existing details of the select host.
Page no. 147
cfg006.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 006 - Declare Network Hosts
3.
4.
5.
6.
7.
8.
Append the required fields in the Remote Host Parameters window according to the information
received from the network administrator concerned and the remote host device DICOM 3.0 Conformance Statement:
If necessary, append one or more of the following fields:
- Host Label: Enter the name you want to give to the icon that will represent the remote host
- Host Name: Enter the host name provided by the hospital network administrator.
- Application Entity Title: Enter the Application Entity Title (AET).
- Network Address: The network address may be local (see Job Card CFG 008 - Networking Connection and Configuration on page 151), or provided by the hospital network administrator.
- Network Protocol: Always select DICOM 3.0.
- Port Number: Refer to the device DICOM 3.0 Conformance Statement; normal value is 4006.
If the remote host device is a review workstation, you may need to append the following field:
- Query Retrieve: Select Patient, Study, or No Provider; (refer to the Review Workstation DICOM
3.0 Conformance Statement).
If the remote host device is an Archival device, you may need to append one or more of the following
fields:
- Storage Commitment: Set to Yes if the Archival device DICOM 3.0 Conformance Statement lists
this feature; set to No if the Statement does not list the feature.
• If Storage Commitment is set to No; set Message Send to Yes if you want an S to appear in the
Report Status column of the Study or Exam list when a study has been sent to the Archival
device.
• If Storage Commitment is set to Yes; the fields Application Entity Title, Network Address, and Port
Number in the lower part of the window are highlighted. You must complete these fields, even if
the information is the same as that already entered (this is necessary to allow the possibility of
images being sent to one remote host and committed to another).
On completion, click the Save button to update and close the window.
You are returned to the Remote Host Selection window.
Click the Done button to close the Remote Host Selection window.
For Senographe systems using ADS versions 31.27 and above you must reload the Senographe
system’s IP Filters so that the recently updated network host has access through the Senographe
system’s firewall via the DICOM protocol. To do this, perform the following sub-steps:
a. From behind the Browser, launch a command window
A command window appears.
b. Execute the IPFreload.sh script, by entering:
IPFreload.sh
c. When the Password: prompt appears requesting you to enter the root password, enter:
operator
An End of script message appears. The newly declared network host can now access the
Senographe system.
Chapter 4
Page no. 148
cfg006.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 006 - Declare Network Hosts
6-4
Remove an existing host
To remove a host from the List of Registered Hosts perform the following steps:
1. In the List of registered hosts section within the Remote Host Selection window, click on the host
name of the host that you intend to delete.
2. Click the Remove button in the Remote host selection window.
A Remove host dialog box that appears.
3. Click the OK button to confirm the removal of the selected host.
You are returned to the Remote Host Selection window.
4. Click the Done button to close the Remote Host Selection window.
5. For Senographe systems using ADS versions 31.27 and above you must reload the Senographe
system’s IP Filters so that the recently deleted network host no longer has access through the
Senographe system’s firewall via the DICOM protocol. To do this, perform the following sub-steps:
a. From behind the Browser, launch a command window
A command window appears.
b. Execute the IPFreload.sh script, by entering:
IPFreload.sh
c. When the Password: prompt appears requesting you to enter the root password, enter:
operator
An End of script message appears. The newly deleted network host can no longer access the
Senographe system.
Page no. 149
cfg006.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 006 - Declare Network Hosts
This page is blank.
Chapter 4
Page no. 150
cfg006.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 008 - Networking Connection and Configuration
Job Card CFG 008 - Networking Connection and Configuration
1.
Chapter 4
SUPPLIES
HNS Performance Network Switch (networking connectivity kit containing six ethernet cables and a network swich).
2.
TOOLS
None
3.
SAFETY PRECAUTIONS
None.
4.
•
PREREQUISITES
System is installed and power is on.
5.
PROCEDURE
5-1.
Introduction
•
The Senographe 2000 D must be configured in a local network with associated devices, e.g., Review
Workstation, Archive devices, Printers, and/or other Senographes. A typical installation is shown in
the diagram below.
• A networking kit containing six cables and a network switch is provided with the system for this purpose.
• For HIS/RIS connection, a special optional HIS/RIS networking kit is required. Contact your GE HNS
representative for details.
• For connection to a hospital network, a special study is required. Contact your GE HNS representative for details.
The following diagram illustrates a possible network configuration. The distances quoted are the lengths
of cables typically used, but are not intended to indicate restrictions.
AWS
Mass
Archiver
Hospital
administrative
network
HIS/RIS
Network kit
60/15/3 m
(197/49/10 ft)
3 m (10 ft)
7.5 m (25ft)
60/15/3 m
(197/49/10 ft)
Ethernet
Switch
a.c. power (16 A)
CAD
Page no. 151
cfg008.fm
RWS
60/15/3 m
(197/49/10 ft)
60/15/3 m
(197/49/10 ft)
DICOM
Printer
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 008 - Networking Connection and Configuration
5-2.
Ethernet Connection between AWS and Local Network
1. Route and connect the Ethernet cable from the network hub (provided in the Senographe 2000 D
networking kit) to the Ethernet network socket (C) on the AWS Cart patch panel. See illustration
below..
C
2. Connect the other local network devices to the hub. The hub connector positions used are not important (except for special-purpose connector 8X, which must be left empty). However, you are recommended to label the cables at the hub, to aid future trouble-shooting.
5-3.
IP Addresses
This section explains how to change the Senographe 2000 D Hostname, IP address, subnet mask, and
other parameters.
Each Senographe 2000 D system is given a default external IP address during the factory check process. To avoid conflicts (such as IP packet collision) inside the customer network, this Senographe 2000
D system’s external IP address should normally be changed at installation time to the recommended
address given below.
For the RWS, printer(s), archiving device, etc., refer to their respective documentation.
Notice:
If the system is connected to an external network (HIS/RIS, hospital network, etc.) the standard
recommended IP addresses may not be applicable. Suitable addresses will be defined by the GE
HNS consultant and the hospital network administrator.
Standard recommended external IP addresses:
Senographe 2000 D: 192.1.1.100
RWS
192.1.1.110
Printer
192.1.1.120
Archiver
192.1.1.130
DMPU (CAD)
192.1.1.140
If more than one S2000 D is connected to the network, use adresses 192.1.1.101, 192.1.1.102, etc. Similarly, if other devices are duplicated, add 1 to the recommended base address for each additional
device.
Subnet mask:
ALL devices:
255.255.255.0
Chapter 4
Page no. 152
cfg008.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 008 - Networking Connection and Configuration
5-3-1
Distinction between the Senographe system’s internal and external IP address
The Senographe 2000 D system operates on two different networks, namely an internal network and an
external network, which are illustrated below.
Senographe 2000 D System
External Network : 192.1.1.0
Internal Network : 192.168.1.0
IDC
192.168.1.20
AWS
eri0 : 192.1.1.100
eri1 : 192.168.1.10
Ethernet
Switch
Hospital
Network
The Senographe 2000 D system’s internal network allows the internal components of the Senographe
2000 D system (that is, the AWS and IDC) to communicate internally amongst each other. By default,
this internal network uses a private network of 192.168.1.0 with a Netmask 255.255.255.0 on the interface eri1, which is located in the AWS. Each Senographe 2000 D system component has a different
internal IP address of the format 192.168.1.x, where x varies depending on the component. The following table summarizes each of the Senographe 2000 D component’s default internal IP addresses.
Component
Host name
IP Address
AWS Workstation
ads
192.168.1.10
IDC
idc
192.168.1.20
IDC Table
idc_tbl
192.168.1.21
Laptop
laptop
192.168.1.29
Titan
titan
192.168.1.30
The IDC Table, Laptop and Titan entries in the table above are components that no longer exist,
but are still retained in the Senographe 2000 D system for legacy reasons.
The Senographe 2000 D system’s external network allows the AWS component of the Senographe
2000 D system to communicate with the rest of the hospital network. This external network is accesible
through the interface eri0, which is located in the AWS. As mentioned above on the previous page, it is
recommended that this interface has an extenal IP address of 192.1.1.100 with a Netmask
255.255.255.0.
Running the procedure in the following section will set all the Senographe 2000 D system’s internal IP
addresses back to their default values (which is beyond your control), and will allow you to configure the
Senographe 2000 D system’s external IP address to your preferred value.
The Senographe 2000 D system’s internal network must never be on the same network as the hospital’s
network. If the Senographe 2000 D system’s internal network is on the same network as the hospital’s
network, it will fail to communicate properly due to internal and external network routing problems Therefore, if the hospital network is 192.168.1.0 then in addition to the configuration steps within this Job Card,
you must also perform Job Card CFG 010 - Changing Senographe 2000 D Internal IP Addresses on
Page no. 153
cfg008.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 008 - Networking Connection and Configuration
page 179 so that the Senographe 2000 D system’s internal network is different to the hospital’s network.
If you need to perform Job Card CFG 010 - Changing Senographe 2000 D Internal IP Addresses ensure
that you run the network parameter configuration in this Job Card first. If you run the network parameter
configuration in this Job Card after you will overwrite the internal network settings that you modified in
Job Card CFG 010 - Changing Senographe 2000 D Internal IP Addresses.
6.
NETWORK PARAMETER CONFIGURATION
6-1.
Enter configuration mode
1. Open a command window.
2. Log in as root on the AWS:
At the prompt type: su -root<Return>
At the password prompt type: operator <Return>
(factory loaded default root password)
3. Type the following command:
> sys-unconfig<Return>
A warning mesage is displayed; answer Yes to continue.
4. The AWS shuts down. Wait until AWS power has been switched off by the UPS (AWS shut down,
power light on monitor goes out), then press the UPS ON switch on the Generator Cabinet to power
up the AWS.
5. The AWS starts up in configuration mode.
6. The system now displays a succession of screens in which you must enter the network parameters,
starting with the Hostname.
Enter parameters as outlined in the following sections. Where necessary, use the arrow keys to move
the cursor, and use the space bar to select an item.
6-2.
Network Connectivity
- Network Connectivity - - - - - - - - - - - - - - - - - - - - - -
Specify if the system.............................
Networked :
X
Yes
No
•
•
Select YES for network connection (even if the system is not connected to a network).
Press the <F2> key to continue.
Chapter 4
Page no. 154
cfg008.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 008 - Networking Connection and Configuration
Notice:
MAKE SURE that Yes (networked) is selected even though you do not intend to connect the workstation immediately to a network.
6-3.
DHCP
- DHCP - - - - - - - - - - - - - - - - - - - - - - - - On this screen .............................
Use DHCP :
Yes
No
X
•
•
You must specify if DHCP is used: Select No.
Press the <F2> key to continue.
6-4.
Primary Network Interface
- Primar y Netw ork I nterfa ce - - - -- - - - - - - - - - - - - - - On thi s scre en .. ...... ...... ..... ...... ..... ...
Prim ary N etwork Inter face
hme0
X
hme1
eri0
If station is a Sun Ultra 10:
• Select hme1 as the primary network interface.
• Press the <F2> key to continue.
If station is a Sunblade 150:
• Select eri0 as the primary network interface.
• Press the <F2> key to continue.
Page no. 155
cfg008.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 008 - Networking Connection and Configuration
6-5.
Hostname
- Hostname - - - - - - - - - - - - - - - - - - - - - - - - - - - On this screen .................................
A host name must be .............................
.................................................
Hostname :
•
Enter the Hostname to be used for the workstation; press <Return> when done.
Note:
The Hostname will automatically be used as the Dicom A.E. Title for the workstation. If there is
more than one Senographe 2000 D system on the hospital site, the names chosen must clearly
differentiate between them (for example, by including the unit number or name).
Do not use the following characters in the Hostname:
! $ ” ‘ ’ { } [ ] * @ # ? ^ _ / etc.
ONLY USE ALPHANUMERIC CHARACTERS WITHOUT SPACES.
It is also possible to use the characters - (dash) and . (dot).
• Press the <F2> key to continue with the Network Connectivity screen.
6-6.
IP Address
- IP Address - - - - - - - - - - - - - - - - - - - - - - - - - - On this screen .................................
IP addresses must .............................
.................................................
IP address :
•
•
Enter the Network IP address to be used for the workstation. Press the <Return> key when done.
Press the <F2> key to continue.
Chapter 4
Page no. 156
cfg008.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 008 - Networking Connection and Configuration
6-7.
Subnets (NetMask) Information
- Subnets - - - - - - - - - - - - - - - - - - - - - - - - - - - On this screen .................................
> To make a selection .............................
.................................................
System part of a subnet :
Yes
X
•
No
Select the appropriate response Yes or No. Do not guess, ask your network administrator.
6-8.
Netmask
Notice:
Select Yes only when your Network Administrator explicitly requires a tree-like network with netmasks. In this case only, the screen below is displayed. The Netmask value will be given by the
Network Administator. Erase the displayed default Netmask by back-spacing over it and type in
the new address.
- Netmask - - - - - - - - - - - - - - - - - - - - - - - - - - On this screen .................................
Netmask :
•
255.255.255.0
Press the <F2> key to continue.
Page no. 157
cfg008.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 008 - Networking Connection and Configuration
6-9.
IPv6
- IPv6 - - - - - - - - - - - - - - - - - - - - - On this screen .............................
Enable IPv6 :
Yes
X
•
•
No
Do not enable IPv6.
Press the <F2> key to continue.
6-10. Confirmation Screen
- Confirm information - - - - - - - - - - - - - - - - - - - - - > Confirm the following ...........................
.................................................
Networked
Use DHCP
Primary network interface
Host name
IP address
System part of a subnet
Netmask
Enable Ipv6
•
•
•
:
:
:
:
:
:
:
:
Yes
No
xxx
xxxxx
3.249.15.107
Yes
xxxxx
No
Check that the correct information is displayed.
Press the <F2> key to continue.
A screen indicating a delay may be displayed:
Just a moment
Chapter 4
Page no. 158
cfg008.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 008 - Networking Connection and Configuration
6-11. Configure Security Policy
- Configure Security Policy
- - - - - - - - - - - - - - - - - - -
Specify Yes if the system ........................
Configure Kerberos Security :
Yes
No
X
•
•
Do not configure Kerberos Security.
Press the <F2> key to continue.
6-12. Name Service
- Name service - - - - - - - - - - - - - - - - - - - - - - - - - On this screen .................................
> To make a selection .............................
.................................................
Name Service :
NIS +
NIS
DNS
LDAP
X
•
None
Use the Down arrow key to move to None then press <Return> to select.
Notice:
•
DO NOT SELECT NIS+ or NIS or Client services. None is the primary selection.
Press the <F2> key to continue.
Page no. 159
cfg008.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 008 - Networking Connection and Configuration
6-13. Time Zone (Regions)
- Time Zone - - - - - - - - - - - - - - - - - - - - - - - - - - On this screen .................................
> To make a selection .............................
.................................................
Regions :
Africa
Asia, Eastern
--United States
X
•
•
Other
Use the Up or Down arrow keys to select the Other region, then press <Return> to select.
Press the <F2> key to continue.
6-14. Time Zone Selection
- Time Zone - - - - - - - - - - - - - - - - - - - - - - - - - > To match a selection .............................
.................................................
Time Zone :
Eastern
Central
------------Hawaï
•
•
Use the Up or Down arrow keys to select the GMT Time Zone, then press <Return> to select.
Press the <F2> key to continue.
Chapter 4
Page no. 160
cfg008.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 008 - Networking Connection and Configuration
6-15. Date and Time
- Date and Time - - - - - - - - - - - - - - - - - - - - - - - - > Accept the default .............................
.................................................
Date and time : mm/dd/yy
hh:mm
Year (4 digits) : 2004
Month (1-12) : XX
Day (1-31) : XX
Hour (0-23) : XX
Minute (0-59) : XX
•
•
Use the Up or Down arrow keys to move to the field to be modified (as applicable), type in the correct
value then press <Return> to move to the next field.
Press the <F2> key to continue.
6-16. Confirmation Screen
- Confirm information - - - - - - - - - - - - - - - - - - - - - > Confirm the following ...........................
.................................................
Time Zone : XXX
Date and time : mm/dd/yy
•
•
hh:mm
Check that the correct information is displayed.
Press the <F2> key to continue.
Page no. 161
cfg008.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 008 - Networking Connection and Configuration
6-17. Root Password Screen
On this screen, you can create a root password .....
A root password .................................
> If you do not want ...........................
.................................................
Root password :
Press Return to continue.
•
This screen allows you to change the Root password for the workstation. If you want to change it,
type in the new password and press the <Return> key when done. The password you type in will not
be displayed. The standard password for root is operator.
Notice:
•
•
Make sure that the caps-lock key is not engaged before entering the password.
If you change the password, the system asks you to re-enter the new password. If there is a difference between the two entries, it will request it again.
When the password has been correctly changed, or if you press <Return> without changing the
password, the system reboots.
6-18. Login
•
•
•
7
The configuration process is now complete.
On completion of the boot sequence, the prompt login: is displayed.
Login with the user name sdc, and the password adw3.1, to restart the system.
DECLARE A ROUTER
Note:
This procedure is applicable only if station is a Sunblade 150.
To decleare a router you must create file called S93route in the /etc/rc2.d directory and add some lines
which declare the router. Each time the system boots the information in the /etc/rc2.d/S93route file is
processed automatically and the router is automatically declared. Use the following steps to declare a
router:
1. Open a command window.
2. Log in as root as follows:
a. At the ADS prompt enter:
su -root
b. When requested to specify the root password, enter:
operator
3. Change to /etc/rc2.d directory by entering:
cd /etc/rc2.d
4. Open the S93route file in the vi text editor by entering:
vi S93route
Chapter 4
Page no. 162
cfg008.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 008 - Networking Connection and Configuration
The S93route file appears in a vi text editor window.
5. Press the i key to enter insert mode, then type the following four lines (seperated by carraige
returns):
#!/bin/sh
# Section for routing
echo Starting route service
route add net <network number> <gateway address>
where <network number> is the address to be accessed through the gateway, and <gateway
address> is the IP of the gateway (router) indicated by the administrator.
To calculate the network number (with relation to the network mask) you can use this link to a network/node calculator: http://library.mobrien.com/net.shtml or http://www.subnetonline.com/subcalc/
subnet9.html
Typing the "echo" lines will help you to locate any possible faults during boot in case of mistyping
the router information.
6. Press the Escape key to exit from insert mode, then save the file and quit vi by entering:
:wq!
7. Make the S93route file executable by entering:
chmod 777 S93route
8. Reboot the system for the changes to take effect by entering:
reboot
8
CHANGE AUTONEGOTIATION OF NETWORK INTERFACE
Note:
This procedure is applicable only if station is a Sunblade 150.
The workstation SunBlade 150 computer uses a network interface on the motherboard which is called
"eri". By default this interface is configured for: full duplex, 100 Mb/s, autonegotiation = yes.
You can read the current settings of the Network Interface at any time by using the following steps:
1. Log in as root as follows:
a. At the ADS prompt enter:
su -root
b. When requested to specify the root password, enter:
operator
2. Get the current full duplex and speed settings by entering:
ndd -get /dev/eri adv_100fdx_cap
If the system is running in full-duplex & 100 Mb mode the command line responds with the value 1,
other wise it responds with 0.
3. Get the negotiation settings by entering:
ndd -get /dev/eri adv_autoneg_cap
If the system is running in autonegotiation mode the command line responds with the value 1, and if
system is not running in autonegotiation mode the command line responds with the value 0.
Upon request of the local network administrator it may be desirable to force the speed of the Network
Interface to 100 Mbit/s without negotiation. In this case, you need to run a couple of ndd -set commands
as root user to change autonegotiation of the Network interface.
Page no. 163
cfg008.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 008 - Networking Connection and Configuration
To set the autonegotiation to off on the network interface:
1. Log in as root as follows:
a. At the ADS prompt enter:
su -root
b. When requested to specify the root password, enter:
operator
2. Select the eri0 interface you intend to change by entering:
ndd -set /dev/eri instance 0
3. Set the eri0 interface’s autonegotiation capabilities to no (i.e. 0) by entering:
ndd -set /dev/eri adv_autoneg_cap 0
Alternatively, to make this setting permanent (done at each boot), you can put these two set ndd -set
command lines in the /etc/rc2.d/S93route file (with or without a route). Each time the system boots the
information in the /etc/rc2.d/S93route file is processed automatically, which ensures that the router is
automatically declared (if the lines for the router declaration exist) and the Network Interface is automatically running in autonegotiation=no mode. To do this, use the following steps:
1. Open a command window.
2. Log in as root as follows:
a. At the ADS prompt enter:
su -root
b. When requested to specify the root password, enter:
operator
3. Change to /etc/rc2.d directory by entering:
cd /etc/rc2.d
4. Open the S93route file in the vi text editor by entering:
vi S93route
The S93route file appears in a vi text editor window.
5. Press the i key to enter insert mode, then type the following lines (seperated by carraige returns):
#!/bin/sh
# Section for routing
echo Starting route service
route add net <network number> <gateway address>
#
# Section for autoneg
echo Setting for no autoneg
ndd -set /dev/eri instance 0
ndd -set /dev/eri adv_autoneg_cap 0
where <network number> is the address to be accessed through the gateway, and <gateway
address> is the IP of the gateway (router) indicated by the administrator.
Typing the "echo" lines will help you to locate any possible faults during boot in case of mistyping
the router or autonegotiation information.
The example above includes sections for both declaring a router and disabling autonegotiation.
Type one or both sections according to your requirements.
Chapter 4
Page no. 164
cfg008.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 008 - Networking Connection and Configuration
6. Press the Escape key to exit from insert mode, then save the file and quit vi by entering:
:wq!
7. Make the S93route file executable by entering:
chmod 777 S93route
8. Reboot the system for the changes to take effect by entering:
reboot
Page no. 165
cfg008.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 008 - Networking Connection and Configuration
This page is blank.
Chapter 4
Page no. 166
cfg008.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 009 - Declare Printers (Filming Devices)
Job Card CFG 009 - Declare Printers (Filming Devices)
1.
Chapter 4
SUPPLIES
None
2.
TOOLS REQUIRED
None
3.
SAFETY PRECAUTIONS
None
4.
PREREQUISITES
The AWS must have been correctly installed and configured.
The local Network must have been correctly installed, and the Network Printers to be declared must
have been correctly installed and connected to the Network.
Make sure the following information is available before starting to install printers:
• Internet address and Hostname of Network printer(s). This information can be obtained either from
the Network Administrator of the Hospital, or from the Needs assessment Form completed by the
Net-work Champions.
• Application Entity Title (A.E.T.) of Network printer(s). This information can be obtained from the
Printer Supplier.
• Dicom Port number of Network printer(s). This information can be obtained from the Printer Supplier.
Make sure that the printer has been configured for Senographe 2000 D. Field Engineers from the printer
company should be familiar with the required process.
5.
PROCEDURE
5-1.
Test the network connection to the printer
Once a network printer is connected to the network and set with an IP address, it should respond to
TCP/IP messages from another Host on the network (e.g., the AWS). Before declaring a printer on the
AWS, check the network connection:
Type in the following ping command after the prompt:
ping <network_printer_IP_address><Return>
For example: [testmam041][1] ping 192.100.9.5 <Return>
The reply should be: <Network printer IP address > is alive
Note:
When entering the printer IP address, do not enter leading zeros in any of the four numeric fields
separated by dots, e.g., do not type in 192.100.009.005, but type 192.100.9.5 instead.
The "alive" answer from the system means that the Network printer can be reached from the Acquisition
Workstation system through the network.
If the system displays "unknown host", your printer may not be correctly declared on the network.
Page no. 167
cfg009.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 009 - Declare Printers (Filming Devices)
If the system displays "Network unreachable", you probably have given the printer an IP address incompatible with your Review Workstation's IP address. Check that they belong to the same network,
192.100.9.X, for example.
• Log out
5-2.
•
•
Declare the Dicom printer(s) to the AWS
Click on the Tools Menu icon in the Browser to open a Menu displaying available applications.
Click on Printer Management on the just displayed menu to display the Dicom Printer Selection window:
Dicom Printer Selection
List of Registered Dicom Printers
Your choice :
Update
Add
Remove
Cancel
•
•
Click the Add button to display the DICOM Printer parameters window (Illustration 1).
Complete the different fields according to the information given by the Dicom Printer manufacturer.
For text entries, click in the required field and type the text; click on check boxes to select/deselct
them.
• Click on Clear to clear all fields, Save to store the entered information, and Done to exit and return to
the Printer Selection window.
Refer to section 6 for information on entries for Konica 793, Agfa 5500/5503, Agfa 4500M, Fuji Drypix
4000 and Fuji Drypix 7000 printers.
5-3.
Set Print Annotation level
Notice:
If the installation is in the USA or otherwise subject to MQSA (Mammography Quality Standards
Act) regulations, the following step is mandatory:
Set the Printing Annotations selection to Model 3, using the Annotations window in Medical Preferences (refer to the Browser chapter in the Acquisition System Operator Manual for access to
this window).
Inform the client that "Model 3" is the only selection that provides content and positioning in
accordance with the requirements of the Quality Mammography Standards of the MQSA.
Chapter 4
Page no. 168
cfg009.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 009 - Declare Printers (Filming Devices)
ILLUSTRATION 1 - THE DICOM PRINTER PARAMETERS WINDOW
DICOM printer parameters
DICOM printer label:
Hostname:
Application Entity Title (AET):
Network address:
Port number:
Layouts:
Slide formats:
35mm
40mm
Pixel depth:
10
12
Film size:
8 in x 10 in
W
H
14 in x 14 in
W
H
10 in x 12 in
W
H
14 in x 17 in
W
H
10 in x 14 in
W
H
24 cm x 24 cm
W
H
11 in x 14 in
W
H
24 cm x 30 cm
W
H
Printer pixel size (micron):
Configuration information:
Density:
Min
Max
Magnification type:
Smoothing factor:
Trim:
Printer memory size:
Save
M Bytes
Clear
Page no. 169
cfg009.fm
Done
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 009 - Declare Printers (Filming Devices)
6.
PRINTER PARAMETERS
This section gives information on entries to be made in the Dicom Parameters window for printers qualified for use with the Senographe 2000 D system. Refer to Illustration 2 (Kodak), Illustration 3 and 4
(Agfa), or Illustration 5 and 6 (Fuji).
Notice:
* Values marked with an asterisk can be left blank for normal printing, but must be set as specified
for successful use with the ScrapBook function.
6-1.
Konica printers
6-1-1. Konica 793 Dicom printer
Validated using printer software version V1.00RO6.
Printer margin configuration: TOP/BOTTOM = 3.5 mm, LEFT/RIGHT = 1.5 mm.
• DICOM printer label: Any name you wish to see appearing on the Film Composer, e.g., Konica
DPRO793.
• Hostname: Use printer Hostname if any, or a name unique to your Network, e.g., dpro793.
• Network address: A unique IP address given by the hospital Network Administrator), e.g.,
3.249.15.130.
• Application Entity Title (AET): Must be DPRO793
• Port number:
Must be 104
•
Layouts:
•
Film size:
•
•
•
•
•
Must be 1 x 1
, 1 x 2*
, 2 x 1*
, or 2 x 2*
Must be 8 in x 10 in W = 4596* H = 5674*
10 in x 12 in W = 5766* H = 6826*
Pixel size
Must be 43.75*
Configuration information Must be KC_LUT=1
Magnification type:
Must be Cubic
Trim:
Must be No
Printer Memory Size
Must be 512
Chapter 4
Page no. 170
cfg009.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 009 - Declare Printers (Filming Devices)
6-2.
Agfa printers
6-2-1. Agfa 5500/5503 Dicom printer
Validated using printer software version R5.0.0 C2 plus AGfa software patch to adapt margin and
increase useable print area (refer to Agfa for detailed information).
• DICOM printer label: Any name you wish to see appearing on the Film Composer e.g., Drystar 5503.
• Hostname: Use printer Hostname if any, or a name unique to your Network e.g., drystar5503.
• Network address: A unique IP address given by the hospital Network Administrator, e.g.,
3.249.15.137.
• Application Entity Title (AET):To be specified by Agfa Field Engineer
• Port number:
Must be 104
•
Layouts:
•
Film size:
•
•
•
•
•
•
•
Must be 1 x 1
, 1 x 2*
, 2 x 1*
, or 2 x 2*
Must be 8 in x 10 in W = 3828*
H = 4958*
10 in x 12 in W = 4892* H = 5900*
Pixel size
50*
Density:
Must be 355 Max
Configuration information:Must be PERCEPTION_LUT=OEM921
Magnification type:
Must be Cubic
Smoothing factor:
Must be 143
Trim:
Must be No
Printer Memory Size
Must be 100
6-2-2. Agfa Drystar 4500M Dicom printer
Validated using printer software version V3.0.1 C1 plus AGfa software patch to adapt margin and
increase useable print area (refer to Agfa for detailed information).
• DICOM printer label: Any name you wish to see appearing on the Film Composer e.g., DS4500M
Mammo.
• Hostname: Use printer Hostname if any, or a name unique to your Network e.g., DS4500M.
• Network address: A unique IP address given by the hospital Network Administrator, e.g.,
3.249.15.135.
• Application Entity Title (AET):To be specified by Agfa Field Engineer
• Port number:
Must be 104
•
Layouts:
•
Film size:
•
•
•
•
•
•
•
Must be 1 x 1
, 1 x 2*
, 2 x 1*
, or 2 x 2*
Must be 8 in x 10 in W = 3828*
H = 4958*
10 in x 12 in W = 4892* H = 5900*
Pixel size
50*
Configuration information:Must be PERCEPTION_LUT=OEM921
Density:
Must be 355 Max
Magnification type:
Must be Cubic
Smoothing factor:
Must be 143
Trim:
Must be NO
Printer Memory Size
40
Page no. 171
cfg009.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 009 - Declare Printers (Filming Devices)
6-3.
Kodak printers
6-3-1. Kodak 8900 Dicom printer
Validated using printer software version V3.18.
• DICOM printer label: Any name you wish to see appearing on the Film Composer e.g., Kodak8900.
• Hostname: Use printer Hostname if any, or a name unique to your Network e.g., DV8900.
• Network address: A unique IP address given by the hospital Network Administrator, e.g.,
3.249.15.138.
• Application Entity Title (AET):To be specified by Kodak Field Engineer
• Port number:
Must be 104
•
Layouts:
Must be 1 x 1
•
Film size:
Must be
•
•
•
•
•
•
•
Pixel size
Must be
Configuration information:Must be
Density:
Must be
Magnification type:
Must be
Trim:
Must be
Smoothing factor:
Must be
Printer Memory Size
40
Chapter 4
, 1 x 2*
, 2 x 1*
8 in x 10 in W = 5056*
10 in x 12 in W = 6368*
39.08*
gsdlaa0p.w8u,3
360 Max
Cubic
NO
15
, or 2 x 2*
H = 6368*
H = 7656*
Page no. 172
cfg009.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 009 - Declare Printers (Filming Devices)
6-4.
Fuji printers
6-4-1.
Fuji Drypix 7000 Dicom printer - provisional information
Notice:
At the time of publication, use of this printer had not been validated.
WARNING
•
•
Related to USA approval: Use of Fuji Drypix 7000 in the USA requires FDA approval for
digital mammography applications. This approval was not obtained at the time the release
of this document was made. For more information, please contact OLC.
DICOM printer label: Any name you wish to see appearing on the Film Composer e.g., Fuji Drypix.
Hostname: Use printer Hostname if any, or a name unique to your Network e.g., Fuji1drypix.
Network address: A unique IP address given by the hospital Network Administrator, e.g.,
3.48.16.135.
Application Entity Title (AET):To be specified by Fuji Field Engineer
Port number:
Must be 104
•
Layouts:
•
•
•
•
•
•
•
Film size:
Must be
Pixel size
50*
Configuration information:Must be
Density:
Must be
Magnification type:
Must be
Trim:
Must be
Printer Memory Size
200
•
•
•
Must be 1 x 1
, 1 x 2*
8 in x 10 in W = 3907*
1
20 Min
Cubic
NO
, or 2 x 2*
H = 4931*
360 Max
Page no. 173
cfg009.fm
, 2 x 1*
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 009 - Declare Printers (Filming Devices)
ILLUSTRATION 2 - TYPICAL KONICA 793 ENTRIES
DICOM printer parameters
DICOM printer label:
Hostname:
DPRO793
Application Entity Title (AET):
Network address:
Port number:
104
Layouts:
CHECK BOXES
X
X
X
X
Slide formats:
35mm
40mm
Pixel depth:
10
12
Film size:
X 8 in x 10 in
4596
W
5674
H
14 in x 14 in
W
H
10 in x 12 in
W
H
14 in x 17 in
W
H
10 in x 14 in
W
H
24 cm x 24 cm
W
H
11 in x 14 in
W
H
24 cm x 30 cm
W
H
Printer pixel size (micron):
Configuration information:
Density:
Magnification type:
43.75
KC_LUT=1
20
400
Min
Max
CUBIC
Smoothing factor:
Trim:
Printer memory size:
Save
Chapter 4
NO
512
M Bytes
Clear
Done
Page no. 174
cfg009.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 009 - Declare Printers (Filming Devices)
ILLUSTRATION 3 - TYPICAL AGFA 5500/5503 ENTRIES
DICOM printer parameters
DICOM printer label:
Hostname:
TO BE SPECIFIED BY AGFA FIELD ENGINEER
Application Entity Title (AET):
Network address:
104
Port number:
Layouts:
CHECK BOXES
X
X
X
X
Slide formats:
35mm
40mm
Pixel depth:
10
12
Film size:
X 8 in x 10 in
3828
W
4958
H
14 in x 14 in
W
H
10 in x 12 in
W
H
14 in x 17 in
W
H
10 in x 14 in
W
H
24 cm x 24 cm
W
H
11 in x 14 in
W
H
24 cm x 30 cm
W
H
Printer pixel size (micron):
Configuration information:
50
PERCEPTION_LUT=OEM921
Density:
Magnification type:
355
Min
Max
CUBIC
Smoothing factor:
Trim:
Printer memory size:
Save
NO
100
M Bytes
Clear
Page no. 175
cfg009.fm
Done
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 009 - Declare Printers (Filming Devices)
ILLUSTRATION 4 - TYPICAL AGFA 4500M ENTRIES
DICOM printer parameters
DICOM printer label:
Hostname:
TO BE SPECIFIED BY AGFA FIELD ENGINEER
Application Entity Title (AET):
Network address:
104
Port number:
Layouts:
CHECK BOXES
X
X
X
X
Slide formats:
35mm
40mm
Pixel depth:
10
12
Film size:
X 8 in x 10 in
3828
W
4958
H
14 in x 14 in
W
H
10 in x 12 in
W
H
14 in x 17 in
W
H
10 in x 14 in
W
H
24 cm x 24 cm
W
H
11 in x 14 in
W
H
24 cm x 30 cm
W
H
Printer pixel size (micron):
Configuration information:
50
PERCEPTION_LUT=OEM921
Density:
Magnification type:
355
Min
Max
CUBIC
Smoothing factor:
Trim:
Printer memory size:
Save
Chapter 4
NO
40
M Bytes
Clear
Done
Page no. 176
cfg009.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 009 - Declare Printers (Filming Devices)
ILLUSTRATION 5 - TYPICAL KODAK 8900 ENTRIES
DICOM printer parameters
DICOM printer label:
Hostname:
TO BE SPECIFIED BY AGFA FIELD ENGINEER
Application Entity Title (AET):
Network address:
104
Port number:
Layouts:
CHECK BOXES
X
X
X
X
Slide formats:
35mm
40mm
Pixel depth:
10
12
Film size:
X 8 in x 10 in
5056
W
6368
H
14 in x 14 in
W
H
10 in x 12 in
W
H
14 in x 17 in
W
H
10 in x 14 in
W
H
24 cm x 24 cm
W
H
11 in x 14 in
W
H
24 cm x 30 cm
W
H
Printer pixel size (micron):
Configuration information:
39.08
GSDLAA0P.W8U,3
Density:
Magnification type:
Smoothing factor:
Trim:
Printer memory size:
Save
350
Min
CUBIC
15
NO
40
M Bytes
Clear
Page no. 177
cfg009.fm
Max
Done
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 009 - Declare Printers (Filming Devices)
ILLUSTRATION 6 - TYPICAL FUJI DRYPIX 7000 ENTRIES - PROVISIONAL INFORMATION
•
To be validated; seesection 6-4-1:
DICOM printer parameters
DICOM printer label:
Hostname:
TO BE SPECIFIED BY FUJI FIELD ENGINEER
Application Entity Title (AET):
Network address:
Port number:
104
Layouts:
X
CHECK BOXES
Slide formats:
35mm
40mm
Pixel depth:
10
12
Film size:
X 8 in x 10 in
3907
W
4931
H
14 in x 14 in
W
H
10 in x 12 in
W
H
14 in x 17 in
W
H
10 in x 14 in
W
H
24 cm x 24 cm
W
H
11 in x 14 in
W
H
24 cm x 30 cm
W
H
Printer pixel size (micron):
Configuration information:
Density:
Magnification type:
1
20
360
Min
Max
CUBIC
Smoothing factor:
Trim:
Printer memory size:
Save
Chapter 4
NO
200
M Bytes
Clear
Done
Page no. 178
cfg009.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 010 - Changing Senographe 2000 D Internal IP Addresses
JobCardCFG010-ChangingSenographe2000DInternalIPAddressesChapter 4
1
SUPPLIES
None
2
TOOLS
None
3
SAFETY PRECAUTIONS
None
4
APPLICABILITY : CONFLICT WITH HOSPITAL NETWORK
Within the Senographe 2000D is a TCP/IP network that allow the ADS Computer and IDC components
to communicate internally amongst each other. By default, this internal network uses a private network of
192.168.1.0 with a netmask 255.255.255.0.
On some sites the hospital network can also be 192.168.1.0. In this case there may be IP address conflicts between the hospital’s and Senographe 2000D’s networks, since some of the network nodes on the
hospital network may have the same IP address as the default IP addresses assigned to the
Senographe 2000D’s components. In the case of such a conflict, the Senographe 2000D cannot be used
on the hospital network until you have changed the Senographe 2000D’s internal IP addresses.
The new Senographe 2000D’s internal IP addresses can be one of the other non-routable, private networks: 10.xxx.xxx.xxx, 172.16.xxx.xxx to 172.31.xxx.xxx or 192.168.xxx.xxx.
In the following example, the Senographe 2000D’s default internal IP addresses on the 192.168.1.0 network have been changed to be on the 192.168.100.0 network.
Component
Host name
IP Address
AWS Workstation
ads
192.168.100.10
IDC
idc
192.168.100.20
IDC Table
idc_tbl
192.168.100.21
Laptop
laptop
192.168.100.29
Titan
titan
192.168.100.30
The IDC Table, Laptop and Titan entries in the table above are components that no longer exist, but still
need to be configured and retained in the Senographe 2000D for legacy reasons.
Changing the Senographe 2000D’s internal IP addresses does not affect any features of the system
(e.g. service features, service desktop, calibration menus, diagnostic menus, etc.). However, it does
affect performing upgrades of the Senographe 2000D’s components (see Steering Guide for future Component upgrades on page 184).
Page no. 179
cfg010.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 010 - Changing Senographe 2000 D Internal IP Addresses
5
PREREQUISITES
Ensure that you run the network parameter configuration in Job Card CFG 008 - Networking Connection
and Configuration on page 151 first to set the Senographe system’s external IP address. If you run the
network parameter configuration detailed in Job Card CFG 008 - Networking Connection and Configuration after this Job Card you will overwrite the internal IP address of the ADS Computer that you modified
in this Job Card.
6
PROCEDURE
When you change the Senographe 2000D’s internal IP addresses, you must change the IP address of
each component in the order listed in the following sub-sections.
6-1
Change IDC IP Address
1. From the Browser, open a command window. Right click on the screen background, select Service
Tools and then select Command Window from the Root Menu pop-up menu.
A command window appears with an ADS prompt.
2. Change to the /tmp directory on the AWS, by entering:
cd /tmp
3. Connect to the IDC via FTP, by entering:
ftp idc
4. When prompted for a username and password to access the IDC via FTP, press the <Return> key.
An FTP prompt (>) appears.
5. Change to the /idc directory on the IDC, by entering:
cd /idc
6. Transfer the thisbox.cfg file to the AWS /tmp directory by entering:
get thisbox.cfg
7. Disconnect the current FTP session with the IDC by entering:
bye
The FTP connection with the IDC closes and you return to the usual ADS command prompt in the
command window.
8. Insert a blank DOS formatted floppy diskette in AWS floppy disk drive.
9. Log in as root as follows:
a. At the ADS prompt enter:
su
b. When requested to specify the root password, enter:
operator
10. Mount the floppy disk drive to /floppy, by entering:
mount -f pcfs /dev/fd0 /floppy
11. Copy the original thisbox.cfg file to the floppy disk for backup purposes, by entering:
cp /tmp/thisbox.cfg /floppy
12. Logout as the root user, by entering:
logout
You return to the command prompt as sdc user.
13. Open the thisbox.cfg file with the textedit command by entering:
textedit thisbox.cfg
Chapter 4
Page no. 180
cfg010.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 010 - Changing Senographe 2000 D Internal IP Addresses
The thisbox.cfg file appears in an X-Windows based TextEdit application window.
14. Within the TextEdit application window, change the current IDC IP address from 192.168.1.20 to your
preferred new address (e.g. 192.168.100.20).
15. Save the file (File > Save) and click the button in the top left of the TextEdit window to exit the editor.
16. Copy the newly modified thisbox.cfg file to the floppy disk for backup purposes, by entering:
cp /tmp/thisbox.cfg /floppy/thisbox.cfg.new
17. Connect to the IDC via FTP again, by entering:
ftp idc
18. When prompted for a username and password to access the IDC via FTP, press the <Return> key.
An FTP prompt (>) appears.
19. Change to the /idc directory on the IDC, by entering:
cd /idc
20. Transfer the updated thisbox.cfg file from the AWS /tmp directory to the IDC /idc directory by entering:
put thisbox.cfg
21. Disconnect the current FTP session with the IDC by entering:
bye
The FTP connection with the IDC closes and you are returned to the usual ADS command prompt in
the command window. You must now reboot the IDC for the changes to take effect.
22. Make a telnet connection with the IDC by entering:
telnet idc
A -> prompt appears.
23. At the -> prompt, reboot the IDC by entering:
reboot
24. Press the Control and ] keys simultaneously to close the telnet session, then press the Control and
d keys simultaneously to return to the ADS command prompt.
Page no. 181
cfg010.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 010 - Changing Senographe 2000 D Internal IP Addresses
6-2
Change the ADS Computer internal IP address
Before you undertake the following steps, ensure that you have already undertaken the steps described
in Change IDC IP Address above.
1. From the Browser, open a command window. Right click on the screen background, select Service
Tools and then select Command Window from the Root Menu pop-up menu.
A command window appears with an ADS prompt.
2. Add the local machine’s host name on the list of machines from which the X Server accepts connections by entering:
xhost+
3. Log in as root as follows:
a. At the ADS prompt enter:
su
b. When requested to specify the root password, enter:
operator
4. Copy the original /etc/inet/hosts file to the floppy disk for backup purposes, by entering:
cp /etc/inet/hosts /floppy
5. Move to the /usr/openwin/bin/xview directory, by entering:
cd /usr/openwin/bin/xview
6. Open the /etc/inet/hosts file with the textedit command by entering:
textedit /etc/inet/hosts
The /etc/inet/hosts file appears in an X-Windows based TextEdit application window.
7. Within the TextEdit application window, change all of the current Senographe systems IP addresses
from 192.168.1.x to match your preferred new address scheme (e.g. 192.168.100.x).
8. Save the /etc/inet/hosts file (File > Save) and click the button in the top left of the TextEdit window to
exit the editor.
Chapter 4
Page no. 182
cfg010.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 010 - Changing Senographe 2000 D Internal IP Addresses
9. Copy the newly modified /etc/inet/hosts file to the floppy disk for backup purposes, by entering:
cp /etc/inet/hosts /floppy/hosts.new
10. Ensure that /etc/hosts is a symbolic link to /etc/inet/hosts, by using the following sub-steps:
a. List all the symbolic links associated with the /etc/hosts file by entering:
ls -l /etc/hosts
b. Review the command line output.
If the command line output
Then
begins with lrwxrwxrwx and finishes with hosts -> ./inet/hosts
the symbolic link is set and
you can go to step 8
does not begin with lrwxrwxrwx and does not finish with
hosts -> ./inet/hosts
the symbolic link is not set
and you must go to
sub-step c
c. Remove the /etc/hosts file without prompting for confirmation, regardless of the file's permissions,
by entering:
rm -f /etc/hosts
d. Create a symbolic link from /etc/hosts is to /etc/inet/hosts by entering:
ln -s /etc/inet/hosts etc/hosts
11. Copy the original ~sdc/senovision/scripts/light_adjustment file to the floppy disk for backup purposes,
by entering:
cp ~sdc/senovision/scripts/light_adjustment /floppy
12. Open the ~sdc/senovision/scripts/light_adjustment file with the textedit command by entering:
textedit ~sdc/senovision/scripts/light_adjustment
The ~sdc/senovision/scripts/light_adjustment file appears in an X-Windows based TextEdit application window.
Page no. 183
cfg010.fm
Chapter 4
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CFG 010 - Changing Senographe 2000 D Internal IP Addresses
13. Within the TextEdit application window, on the last line of the ~sdc/senovision/scripts/
light_adjustment script, change the reference of http://192.168.1.10 to match the new address of the
AWS (e.g. 192.168.100.10).
14. Save the ~sdc/senovision/scripts/light_adjustment file (File > Save) and click the button in the top left
of the TextEdit window to exit the editor.
15. Copy the newly modified ~sdc/senovision/scripts/light_adjustment file to the floppy disk for backup
purposes, by entering:
cp ~sdc/senovision/scripts/light_adjustment /floppy/light_adjustment.new
16. Unmount the floppy disk drive, by entering:
umount /floppy
17. Eject the floppy diskette which contains all of the original backed up files, by entering:
eject
18. Reboot the system for the changes to take effect by entering:
reboot
19. From the Browser, click the Tools menu button and then click Service Desktop to launch the Service Desktop. Ensure that the Service Desktop is working as expected.
7
COMPLETION
Make a noticeable entry in the maintenance log book that the internal IP addresses of the Senographe
2000D system have been changed.
8
STEERING GUIDE FOR FUTURE COMPONENT UPGRADES
Be aware that if you ever upgrade the software on any of the Senographe 2000D components in the
future, you must ensure that the internal IP addresses are reconfigured back to their default values
before you run the software upgrade for that component. To do this you would proceed as described in
the following sub sections.
8-1
Steering guide for future AWS software upgrades on the ADS computer
If you want to upgrade the AWS Workstation software on the ADS Computer, proceed as follows:
• Peform Section 6-2, page 182 to reconfigure each of the ADS Computer’s files back to their default
192.168.1.0 network address scheme.
• Run the upgrade of the AWS Workstation software.
Peform Section 6-2, page 182 to reconfigure each of the ADS Computer’s files back to your preferred
network address scheme (e.g. 192.168.100.0 network).
8-2
Steering guide for future software upgrades on the IDC
If you want to upgrade the software on the IDC, proceed as follows:
• Peform Section 6-1, page 180 to reconfigure the IDC back to the default IP address of 192.168.1.20.
• Peform Section 6-2, page 182 to reconfigure each of the ADS Computer’s files back to their default
192.168.1.0 network address scheme.
• Run the upgrade of the software on the IDC.
• Peform Section 6-1, page 180 to reconfigure the IDC back to your preferred IP address (e.g.
192.168.100.20).
Peform Section 6-2, page 182 to reconfigure each of the ADS Computer’s files back to your preferred
network address scheme (e.g. 192.168.100.0 network).
Chapter 4
Page no. 184
cfg010.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
CHAPTER 5 CALIBRATION
This chapter contains information for calibration of Senographe 2000 D functions.
Page no. 185
Calib.fm
CHAPTER 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
This page is blank.
CHAPTER 5
Page no. 186
Calib.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 000 - Calibration Interactions
Job Card CAL 000 - Calibration Interactions
1.
•
•
Chapter 5
CALIBRATION INTERACTIONS
Many calibration procedures function correctly only if other related calibrations have already been
successfully completed. These are specified as Prerequisite Calibrations in the table below.
Settings made during calibration procedures may interact with others. It may therefore be necessary
to carry out other procedures (calibrations or checks) after completing a calibration procedure. These
are specified as Post-Completion Requirements in the table below.
Calibration
Prerequisite Calibrations
Post-Completion Tasks
(If not already done)
(Mandatory)
CAL 001 Heater Scale Factor
None
CAL 003 Tube heater Current
CAL 002 X-ray Bias Scale Factor
None
CAL 003 Tube heater Current
CAL 003 Tube heater Current
CAL 001 Heater Scale Factor
CAL 002 X-ray Bias Scale Factor
CAL 004 Tube mA Measurement
CAL 005 kV Scale Factor
CAL 003 Tube heater Current
CAL 004 Tube mA Measurement
None
None
CAL 005 kV Scale Factor
CAL 001 Heater Scale Factor
CAL 002 X-ray Bias Scale Factor
CAL 004 Tube mA Measurement
CAL 003 Tube heater Current
CAL 006 Comp. Force Detector
None
None
CAL 007 Breast Thickness
CAL 006 Comp. Force Detector
None
CAL 008 Minimum Force
CAL 006 Comp. Force Detector
None
CAL 009 Compression Arm Angle
None
None
CAL 010 Tube Tilt
CAL 001 Heater Scale Factor
CAL 002 X-ray Bias Scale Factor
CAL 003 Tube heater Current
CAL 004 Tube mA Measurement
CAL 005 kV Scale Factor
CAL 011 Beam Alignment
CAL 012 Collimator Format
CAL 013 Bad Pixel
CAL 014 Detector Gain
CAL 015 Conversion Factor
CAL 017 AOP
CAL 020 mAs Non-linearity
CAL 011 Beam Alignment
CAL 001 Heater Scale Factor
CAL 002 X-ray Bias Scale Factor
CAL 003 Tube Heater Current
CAL 004 Tube mA Measurement
CAL 005 kV Scale Factor
CAL 010 Tube Tilt
VF 008 Flat Field Test
CAL 012 Collimator Format
CAL 001 Heater Scale Factor
CAL 002 X-ray Bias Scale Factor
CAL 003 Tube Heater Current
CAL 004 Tube mA Measurement
CAL 005 kV Scale Factor
CAL 010 Tube Tilt
CAL 011 Beam Alignment
VF 008 Flat Field Test
Page no. 187
cal000.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 000 - Calibration Interactions
Calibration
Prerequisite Calibrations
Post-Completion Tasks
(If not already done)
(Mandatory)
CAL 013 Bad Pixel
CAL 001 Heater Scale Factor
CAL 002 X-ray Bias Scale Factor
CAL 003 Tube Heater Current
CAL 004 Tube mA Measurement
CAL 005 kV Scale Factor
CAL 010 Tube Tilt
CAL 011 Beam Alignment
CAL 014 Detector Gain
CAL 015 Conversion Factor
CAL 017 AOP
CAL 020 mAs Non-linearity
VF 008 Flat Field Test
CAL 014 Detector Gain
CAL 001 Heater Scale Factor
CAL 002 X-ray Bias Scale Factor
CAL 003 Tube Heater Current
CAL 004 Tube mA Measurement
CAL 005 kV Scale Factor
CAL 010 Tube Tilt
CAL 011 Beam Alignment
CAL 013 Bad Pixel
If Rh/Rh/LF/nogrid configuration has
been calibrated, do:
CAL 015 Conversion Factor
CAL 017 AOP
CAL 015 Conversion Factor
CAL 001 Heater Scale Factor
CAL 002 X-ray Bias Scale Factor
CAL 003 Tube Heater Current
CAL 004 Tube mA Measurement
CAL 005 kV Scale Factor
CAL 010 Tube Tilt
CAL 011 Beam Alignment
CAL 012 Collimator Format
CAL 013 Bad Pixel
CAL 014 Detector Gain
CAL 017 AOP
VF 010 Acquisition in AOP Mode
CAL 016 Half-Value Layer
CAL 001 Heater Scale Factor
CAL 002 X-ray Bias Scale Factor
CAL 003 Tube Heater Current
CAL 004 Tube mA Measurement
CAL 005 kV Scale Factor
CAL 010 Tube Tilt
CAL 011 Beam Alignment
CAL 012 Collimator Format
None
CAL 017 AOP
CAL 001 Heater Scale Factor
CAL 002 X-ray Bias Scale Factor
CAL 003 Tube Heater Current
CAL 004 Tube mA Measurement
CAL 005 kV Scale Factor
CAL 006 Comp. Force Detector
CAL 007 Breast Thickness
CAL 009 Compression Arm Angle
CAL 010 Tube Tilt
CAL 011 Beam Alignment
CAL 012 Collimator Format
CAL 013 Bad Pixel
CAL 014 Detector Gain
CAL 015 Conversion Factor
VF 010 Acquisition in AOP Mode
CAL 018 ISC Monitor
None
None
Chapter 5
For all configurations, do:
VF 008 Flat Field Test
Page no. 188
cal000.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 000 - Calibration Interactions
Calibration
Prerequisite Calibrations
Post-Completion Tasks
(If not already done)
(Mandatory)
CAL 019 Light Beam
CAL 011 Beam Alignment
CAL 012 Collimator Format
None
CAL 020 mAs Non-linearity
CAL 001 Heater Scale Factor
CAL 002 X-ray Bias Scale Factor
CAL 003 Tube Heater Current
CAL 004 Tube mA Measurement
CAL 005 kV Scale Factor
None
Page no. 189
cal000.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 000 - Calibration Interactions
This page is blank.
Chapter 5
Page no. 190
cal000.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 001 - Heater Current Scale Factor.
Job Card CAL 001 - Heater Current Scale Factor.
1.
Chapter 5
SUPPLIES
None
2.
TOOLS
•
•
True R.M.S. AC ammeter, e.g.: Fluke 8060, Fluke 87, Fluke 45. HP 3457A, Tektronix DMM 254.
HV unit/cable adaptor, Part number 36003399.
Notice:
•
•
•
IMPORTANT NOTE: To ensure accurate measurement:
For ALL Digital Multimeters: The Autorange function MUST NOT be used, as it can lead to severe
measurement errors (>40% !!).
For ALL Digital Multimeters: The Relative Measurement function MUST NOT be used to reset to zero
the natural offset displayed when there is no current measured. The offset is automatically reset to
zero by the principle of the rms measurement.
Measurement configurations to be used are as follows:
- Fluke 8060: used with 20 A shunt in the 200 mV AC range (shunt reference: 80J10).
- Fluke 87: no shunt, in the 10 A AC range.
3.
SAFETY PRECAUTIONS
CAUTION
In case of equipment breakdown or service engineer error during this calibration procedure, the resulting parameter values might become so unreasonable as to render the X-ray
tube filament supply circuit unusable. This can show up as an error message during
power up, and thus inhibit use of the calibration software. If this happens, the only way to
cancel the error is to manually re-enter the default parameter values (see section 5 for
default parameter values) and switch the Senographe off and back on again before again
attempting a calibration.
4.
•
PREREQUISITES
If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
5.
CALIBRATION OF HEATER CURRENT SCALE FACTOR
The objective is to determine the scale factor K and fixed offset VOF between the X-ray tube filament
current command from the software and the real filament current value obtained. Each tube track has its
own filament supply circuit, so this calibration procedure is to be performed for each of the two tracks.
DEFAULT PARAMETER VALUES ARE K = +9.450E+0 (9.45) AND VOF = +0.000E+0 (0.0).
5-1.
Preparation
1. Turn the Senographe OFF.
2. Open the HV converter control signal inputs by disconnecting flat cable WG8 from generator command board 400-PL1 connector XJ7. This eliminates any possibility of energy build-up in the HV unit
Page no. 191
cal001.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 001 - Heater Current Scale Factor.
3.
4.
5.
6.
during this calibration procedure.
Disconnect the Senographe HV cable at the HV tank end.
Connect the HV cable to the HV unit HV cable adaptor (36003399).
Connect the HV unit HV cable adaptor to the Senographe HV tank.
Connect the true r.m.s. AC ammeter in series with the filament being calibrated on the HV unit/cable
adaptor; and place a jumper on the other track (see illustrations 1 and 2).
Note:
1. See “important note” in section 2 to ensure an accurate measurement.
2. Keep the other filament connected in order to avoid error messages when the Senographe is
switched on.
ILLUSTRATION 1 - HV UNIT HV CABLE ADAPTOR 36003399
Track 2 (Rh): jumper or ammeter
From HV tank
To X Ray tube
HV cable
shield
-HT
-HT
C
C
TRACK 2 (Rh)
TRACK 2 (Rh)
TRACK 1 (Mo)
TRACK 1 (Mo)
L
L
S
S
BIAS
BIAS
Ground (+HV)
G
G
Ground (+HV)
C
G
Bias measurement
Track 1 (Mo): jumper or ammeter
Note:
For safety reasons, -HT is permanently connected to ground
ILLUSTRATION 2 - HV CABLE CONNECTOR PIN CONNECTION DIAGRAM
L
NOTE: THIS IS A HEAD-ON VIEW
OF THE HV CABLE CONNECTOR
AFTER BEING DISCONNECTED
FROM THE HV UNIT.
G
POLARIZING TAB
C
S
The HV cable connector is marked with the standard X-ray industry markings (L, S, C, and G). However,
the functions of the corresponding conductors in the Senographe are as follows:
L = track 1 (Mo) filament supply
S = track 2 (Rh) filament supply
C = filament supply return and X-ray tube cathode HV
G = focal bias voltage supply
7. Switch on the Senographe.
Chapter 5
Page no. 192
cal001.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 001 - Heater Current Scale Factor.
Note:
ERROR 007/024 is normal with 400 PL1 XJ7 disconnected.
8. Change the position of the installation menu enable switch (switch B1 on generator CPU board 400PL3, see Accessing the Different Installation Menus in the Tree Structure).
5-2.
Perform the calibration procedure for the desired X-ray tube track.
1. Select SETUP/GENE/INSTAL/GENE/GENE/HTR_SCL/TRACK1 (or TRACK2) /CALIB/1st pt/
CALIB on the X-ray console for the first calibration point.
Note:
The default filament current command value for this first point is +4.000E+00 (4.0) A.
2. Press the 2nd trigger button (no X-rays are produced) and hold it until the ammeter reading stabilizes
(this may take a few seconds).
3. Note the filament current value measured from the ammeter.
4. Release the 2nd trigger button.
5. Select SETUP/MeasI on the X-ray console.
6. Enter and confirm the measured filament current value from the ammeter for this first calibration
point.
7. Select SETUP/SETUP/2nd pt/CALIB on the X-ray console for the second calibration point.
Note:
The default filament current command value for this second point is +5.000E+00 (5.0) A.
8. Press the 2nd trigger button (no X-rays are produced); hold it until the ammeter reading stabilizes
(this may take a few seconds).
9. Note the filament current value measured by the ammeter.
10. Release the 2nd trigger button.
11. Select SETUP/MeasI on the X-ray console.
12. Enter and confirm the measured filament current value from the ammeter for this second calibration
point.
13. Select SETUP/SETUP/calcul/VALID on the X-ray console. This executes the calculation of the scale
factor and fixed offset of the filament current command from the software.
5-3.
Check the calibration accuracy.
1. Select SETUP/1st pt/CALIB on the X-ray console.
Note:
Again, the default filament current command value for this first point is +4.000E+00 (4.0) A.
2. Press the 2nd trigger button (no X-rays are produced) and hold it until the ammeter reading stabilizes
(this may take a few seconds).
3. Note the filament current value measured from the ammeter.
4. Release the 2nd trigger button.
5. Select SETUP/SETUP/2nd pt/CALIB on the X-ray console.
Note:
Again, the default filament current command value for this second point is +5.000E+00 (5.0) A.
6. Press the 2nd trigger button (no X-rays are produced) and hold it until the ammeter reading stabilizes
(this may take a few seconds).
7. Note the filament current value measured from the ammeter.
Page no. 193
cal001.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 001 - Heater Current Scale Factor.
8. Release the 2nd trigger button.
9. The expected results are 4.0 ±0.02 A for the first point and 5.0 ±0.02 A for the second point. If the
results are within these tolerances, the calibration for this X-ray tube track is finished. If the results
are out of tolerance, repeat the calibration procedure in section 5-2 and the check procedure in section 5-3 for the same X-ray tube track.
Note:
Performing the calibration procedure once is normally sufficient for correct calibration.
If it is necessary to perform the calibration procedure more than once, the measured values of current for the two points (4.0 and 5.0 A) should become increasingly accurate. If not, the procedure
is probably not being followed correctly.
10. Select SETUP/SETUP/SETUP/PARAM on the X-ray console. Note down the calculated values of
scale factor K and offset VOF. The two values can be displayed alternately by rotating the X-ray console kV dial.
CAUTION
If the value of K is less than +8.000E+0 (8.0), either the calibration procedure was done
incorrectly or there is a hardware defect.
11. Repeat the calibration and check procedures on the other tube track, if necessary.
12. Perform a ”CKSUM”, then turn the system off.
13. Reconnect flat cable WG8 to generator command board 400-PL1 connector XJ7; Remove the high
voltage cable adapter. Remember to secure the HV ring Allen screw, to insure proper ground continuity.
6.
•
•
COMPLETION
Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
Chapter 5
Page no. 194
cal001.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 002 - X-Ray Tube Focal Bias Voltage Scale Factor
Job Card CAL 002 - X-Ray Tube Focal Bias Voltage Scale Factor
1.
Chapter 5
SUPPLIES
None
2.
•
•
TOOLS
Voltmeter
HV unit / cable adaptor, part number 36003399
3.
SAFETY PRECAUTIONS
CAUTION
In case of equipment breakdown or service engineer error during this calibration procedure, the resulting parameter values might become so unreasonable as to render the X-ray
tube focal bias voltage supply circuit unusable. This can show up as an error message
during power up, and thus inhibit use of the calibration software. If this happens, the only
way to cancel the error is to manually re-enter the default parameter values (see section 5
for these values) and switch the Senographe off and back on again before attempting to
repeat the calibration.
4.
•
PREREQUISITES
If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
5.
CALIBRATION OF X-RAY TUBE BIAS VOLTAGE SCALE FACTOR
The objective is to determine the scale factor alpha and offset beta between the X-ray tube focal bias
voltage command from the software and the real focal bias voltage value obtained. The focal bias voltage applied to the X-ray tube electron beam concentration device establishes the focal spot width.
DEFAULT PARAMETER VALUES ARE ALPHA = +9.389E+1 (93.89) AND BETA = +3.801E-2 (0.03801).
Page no. 195
cal002.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 002 - X-Ray Tube Focal Bias Voltage Scale Factor
5-1.
Preparation
1. Turn the Senographe OFF.
2. Open the HV converter control signal inputs by disconnecting flat cable WG8 from generator command board 400-PL1 connector XJ7. This eliminates any possibility of energy build-up in the HV unit
during this calibration procedure.
3. Disconnect the Senographe HV cable at the HV tank end.
4. Connect the HV cable to the HV unit / cable adaptor (36003399).
5. Connect the HV unit / cable adaptor to the Senographe HV tank.
6. Connect a DC voltmeter between common (C) and the focal bias voltage wire (G) (see illustrations 1
and 2).
ILLUSTRATION 1 - HV UNIT HV CABLE ADAPTOR 36003399
Track 2 (Rh): jumper or ammeter
From HV tank
To X Ray tube
HV cable
shield
-HT
-HT
C
C
TRACK 2 (Rh)
TRACK 2 (Rh)
TRACK 1 (Mo)
TRACK 1 (Mo)
L
L
S
S
BIAS
BIAS
Ground (+HV)
G
G
C
Ground (+HV)
G
Bias measurement
Track 1 (Mo): jumper or ammeter
Note:
For safety reasons, -HT is permanently connected to ground
ILLUSTRATION 2 - HV CABLE CONNECTOR PIN CONNECTION DIAGRAM
L
NOTE: THIS IS A HEAD-ON VIEW
OF THE HV CABLE CONNECTOR
AFTER BEING DISCONNECTED
FROM THE HV UNIT.
G
POLARIZING TAB
C
S
The HV cable connector is marked with the standard X-ray industry markings (L, S, C and G). However,
the functions of the corresponding conductors in the Senographe are as follows:
L = track 1 (Mo) filament supply
S = track 2 (Rh) filament supply
C = filament supply return and X-ray tube cathode HVG = focal bias voltage supply
Chapter 5
Page no. 196
cal002.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 002 - X-Ray Tube Focal Bias Voltage Scale Factor
5-2.
Check focal bias command values
1. Switch on the Senographe.
ERROR 007/024 is normal with 400 PL1 XJ7 disconnected.
2. Change the position of the installation menu enable switch; switch B1 on generator CPU board 400PL3, see Accessing the Different Installation Menus in the Tree Structure.
3. Select setup/gene/INSTAL/gene/gene/BIAS/voltage on the X-ray console.
4. Rotate the kV dial in order to check that all four focal bias voltage command values are the same as
the values specified on the label on the X–ray tube housing:
MO/LF =
(typical value is +70v)
RH/LF =
(typical value is +70v)
MO/SF =
(typical value is +250v)
RH/SF =
(typical value is +250v)
Modify any values that appear different from these on the tube label by using the CHANGE key, rotating the kV dial and using the NEXT, VALID and SETUP keys. See ”Visual Display of Parameter Values” and ”Modification of a Parameter Value or Entry of a Measurement” in chapter xxxxx.
Note:
The bias voltages are repeated on a label inside the generator, above the CPU board.
5-3.
Calibration procedure
1. Open the work list and declare a new Patient called "X-ray Tube BIAS cal",
2. First calibration point:
a. Select SETUP/CALIB/1st pt/CALIB on the X-ray console; press the 2nd trigger button (no X-rays
are produced) and hold it until the voltmeter reading stabilizes.
b. Note the focal bias voltage value measured from the voltmeter; release the 2nd trigger button.
c. Select SETUP/MEASV on the X-ray console.
d. Enter and confirm the measured focal bias voltage value (see Entry of an Alpha-Numeric Value in
Job Card CFG 001 - The X-ray Console on page 121 for information on entering alpha-numeric
values).
3. Second calibration point:
a. Select setup/setup/2nd pt/calib on the X-ray console; press the 2nd trigger button (no X-rays
are produced) and hold it until the voltmeter reading stabilizes.
b. Note the focal bias voltage value measured from the voltmeter; release the 2nd trigger button.
c. Select setup/MeasV on the X-ray console.
d. Enter and confirm the measured focal bias voltage value.
4. Select setup/setup/calcul/valid on the X-ray console. This calculates of the parameters alpha and
beta. The message CALCUL DONE appears on the X-ray console display.
Page no. 197
cal002.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 002 - X-Ray Tube Focal Bias Voltage Scale Factor
5-4.
Calibration accuracy check.
1. First calibration point:
a. Select setup/1st pt/calib on the X-ray console; press the 2nd trigger button (no X-rays are produced) and hold it until the voltmeter reading stabilizes.
b. Note the measured focal bias voltage value; release the 2nd trigger button. DO NOT ENTER
THIS MEASURED VALUE.
c. The expected result is the value of MO/LF ±5% (see above).
2. Second calibration point:
a. Select setup/setup/2nd pt/CALIB on the X-ray console; press the 2nd trigger button (no X-rays
are produced) and hold it until the voltmeter reading stabilizes.
b. Note the measured focal bias voltage value; release the 2nd trigger button. DO NOT ENTER
THIS MEASURED VALUE.
c. The expected result is the value of MO/SF ±5% (see above).
3. If the results are within the tolerances given, the focal bias voltage calibration is finished. If the results
are out of tolerance, repeat the calibration and check procedures.
Note:
Performing the calibration procedure once is normally sufficient for correct calibration.
If it is necessary to perform the calibration procedure more than once, the measured values of focal
bias voltage for the two points should become increasingly accurate. If not, check that you are following the procedure correctly.
4. Select setup/setup/setup/param on the X-ray console. Note down the calculated values of parameters alpha and beta. Each of these two values can be displayed alternately by rotating the kV dial on
the X-ray console,
5. Delete the previously created patient called "X-ray Tube BIAS cal".
6. Perform a ”CKSUM”, then turn the system OFF.
7. Re-connect flat cable WG8 to generator command board 400-PL1 connector XJ7.
8. Remove the high voltage cable adapter. Remember to secure the HV ring correctly using the Allen
screw, to insure proper ground continuity.
6.
•
•
COMPLETION
Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
Chapter 5
Page no. 198
cal002.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 003 - X-Ray Tube Heater Current
Job Card CAL 003 - X-Ray Tube Heater Current
1.
Chapter 5
SUPPLIES
None
2.
TOOLS
Detector protection steel cover.
3.
SAFETY PRECAUTIONS
WARNING
This procedure produces X-rays. Be sure to take appropriate precautions.
4.
•
PREREQUISITES
If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
5.
CALIBRATION OF X-RAY TUBE HEATER CURRENT
The objective is to determine the X-ray tube heater current required to produce the desired X-ray tube
anode current at a given kV value.
The calibration procedure must be performed on each of the four focal size/track combinations. Four
repetitions of the calibration procedure are therefore necessary.
Three exposures are taken automatically at different kV values. Using the results, the software calculates the necessary parameters to determine the X-ray tube heater current needed to produce the
desired X-ray tube anode current for all possible kV values.
5-1.
•
•
Preparation
Place a lead cover on the top of the image receptor to protect the detector panel from excessive Xray doses.
Enter installation mode on the X-ray console (change the position of installation menu enable switch
B1 on Generator CPU board 400-PL3 if the Senographe has been switched off since the last access
to install menus,)
5-2.
Calibration procedure.
1. Open the work list and declare a new Patient called "X-ray Tube Heater current",
2. Select: SETUP/GENE/INSTAL/GENE/GENE/TUBE/HEATER/focal size/track/CALIB.
Perform the calibration procedure first on the LF/MO focal size/track combination, then on the others
in any order (SF/MO, LF/RH, SF/RH).
Page no. 199
cal003.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 003 - X-Ray Tube Heater Current
CAUTION
Before proceeding to make exposures, be sure that the detector panel has been protected
from excessive X–ray doses as instructed (by placing a lead cover on the top of the image
receptor).
3. Press the 2nd trigger button and hold it down. The messages EXPOSURE NO 1, EXPOSURE NO 2,
EXPOSURE NO 3, and CALIBRATION END appear in sequence on the X-ray console display. The
software automatically performs the three exposures and the calculations.
Note:
1.Calibration time varies according to tube temperature. The message TOO WARM appears on
the X-ray console display when tube temperature is too high for taking the next exposure. It is not
necessary to hold the 2nd trigger button down while waiting for the tube to cool. However, do not
exit the calibration menu while waiting. As soon as the TOO WARM message disappears, continue
the calibration by pressing and holding the 2nd trigger button.
2. In case of arcing, the software re-attempts the same exposure automatically.
3. The calibration procedure includes an exposure at 40 kV. If for some reason this exposure is
impossible to perform (e.g. excessive arcing), tube warm-up may be necessary.
4. Repeat steps 2 and 3 for each of the remaining focal size/track combinations.
5. Carry out the following steps only if the warning message Limited Ich (limited heater current) is displayed on the X-ray console at the end of the tube current calibration. This message indicates that
one or more filament heating current values were calculated above 5.6 A (but internally limited to
5.600 A when stored in memory); the message is only a warning and is not associated with an error
code. Proceed as follows:
a. Access the Senographe installation menu to read the heater parameters with the LF/MO combination (the path is: SETUP/GENE/INSTAL/GENE/GENE/TUBE/HEATER/LF/MO/Param/IValue).
b. Explore the 28 kV/A combinations; note the kV values showing a current value equal to 5.600 A.
c. Repeat steps a and b for the LF/RH combination (there is a very low probability of current limitation occurring in small focus).
d. Return to Application Mode (press SETUP).
e. Set the Senographe for 2-point exposure technique at 60 mAs. Make an exposure for each kV
point detected at 5.600 A (LF/MO and LF/RH). Allow at least 60 seconds between each exposure.
f. Repeat steps a and b: If no more kV points are set to 5.600 A, the problem has been resolved. If
one or more points still show a current value of 5.600 A, repeat Job Card CAL 001 - Heater Current Scale Factor. on page 191, then restart this procedure from step a above. If the problem
recurs, replace the X-ray tube
Chapter 5
Page no. 200
cal003.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 003 - X-Ray Tube Heater Current
5-3.
Check results.
1. Be sure that the gantry presence parameters PRES_A, PRES_IDC, and PRES_ADC are set to yes
before proceeding.
2. Activate the display of parameters following an exposure (select SETUP/GENE/INSTAL/GENE/
CONFIG/DISP/YES).
3. Perform a CKSUM and return to application mode.
4. Set up the Senographe for a manual (2-point) exposure at 30 kV and 60 mAs. For each of the four
focal size/track combination, take an exposure following a 3–second preparation time. Note the
resulting X-ray tube anode currents displayed on the X-ray console display.
Note:
A lower mAs value would decrease the measurement accuracy.
5. Expected X-ray tube anode currents for each focal size/track combination are:
LF/MO - 100 mA ± 5% (± DVM accuracy)
SF/MO - 40 mA ± 5% (± DVM accuracy)
LF/RH - 75 mA ± 5% (± DVM accuracy)
SF/RH - 40 mA ± 5% (± DVM accuracy)
6. Delete the prevously created patient called "X-ray Tube Heater current" .
If you are handing the machine back to the user at this point, switch the Senographe off, then on again.
Page no. 201
cal003.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 003 - X-Ray Tube Heater Current
This page is blank.
Chapter 5
Page no. 202
cal003.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 004 - X-Ray Tube mA Measurement
Job Card CAL 004 - X-Ray Tube mA Measurement
1.
Chapter 5
SUPPLIES
None
2.
•
TOOLS
Milliammeter
3.
SAFETY PRECAUTIONS
None
4.
•
PREREQUISITES
If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
5.
CALIBRATION OF X-RAY TUBE MA MEASUREMENT
The objective is to determine the scale factor F/mA between the X-ray tube mA measurement input to
the software and the real X-ray tube mA value.
The default parameter value is F/mA = +1.000E+3 (1000) Hz/mA
CAUTION
DO NOT touch potentiometer P1 on generator kV/mA board 701-PL1 at any point in this
procedure.
5-1.
Preparation
1. Turn off the Senographe.
2. Remove strap between terminal lugs MES_M_NEG and MES_M_POS of generator kV/mA board
701-PL1.
3. Connect the milliammeter between test points MES_M_NEG and MES_M_POS of generator kV/mA
board 701-PL1. Set the milliammeter to its 100 mA DC scale.
4. Turn on the Senographe.
5. Change the position of the installation menu enable switch (switch B1 on generator CPU board 400PL3).
5-2.
Perform the calibration procedure.
1. Starting from application mode, select SETUP/GENE/INSTAL/GENE/GENE/mA_meas/CALIB/CALIB
on the X-ray console. Press pushbutton SW2 on generator kV/mA board 701-PL1 and HOLD IT
DOWN. Read and note down the value measured on the milliammeter. While still holding SW2 down,
select MEASUR on the X-ray console (this request for a measurement of X-ray tube current is
needed by the calibration software, but the value displayed on the X-ray console at this point is of no
importance to the service engineer). Release pushbutton SW2.
2. Select SETUP/I_MEAS on the X-ray console. Enter the value of current (in milliamperes) read from
the milliammeter by using the NEXT and VALID keys and rotating the kV dial. See Visual Display of
Parameter Values and Modification of a Parameter Value or Entry of a Measurement in Job Card
Page no. 203
cal004.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 004 - X-Ray Tube mA Measurement
CFG 001 - The X-ray Console on page 121.
Note:
Only values between +4.000E+1 (40) and +6.000E+1 (60) mA are accepted by the calibration software. An error message appears on the X-ray console display if a value outside of this range is
entered.
3. Select SETUP/CALCUL/VALID on the X-ray console to execute the calculation. If the calculated F/
mA value is between 850 and 1150 mA calib END appears on the X-ray console display - if it is not,
then an error message appears.
5-3.
Check results.
1. Select SETUP/CALIB on the X-ray console. Press pushbutton SW2 on generator kV/mA board 701PL1 and HOLD IT DOWN. Read and note down the value measured on the milliammeter. While still
holding SW2 down, select MEASUR on the X-ray console. Verify that the measurement on the X-ray
console display now corresponds to the value read on the milliammeter ±400 µA ± milliammeter
error. Release pushbutton SW2. DO NOT ENTER THIS MEASURED VALUE.
2. Change the milliammeter scale to 200 mA DC. Press pushbutton SW1 on generator kV/mA board
701-PL1 and HOLD IT DOWN. Read and note down the value measured on the milliammeter (the
current should be approximately 120 mA). While still holding SW1 down, select MEASUR on the Xray console. Verify that the difference between the measurement on the X-ray console display and
the value read on the milliammeter is less than 2.4 mA. Release pushbutton SW1. DO NOT ENTER
THIS MEASURED VALUE.
3. Select SETUP/SETUP/PARAM on the X-ray console and note down the displayed value of F/mA.
4. Perform a CKSUM and return to application mode.
5. Turn off the Senographe.
6. Disconnect the milliammeter and replace the strap between terminal lugs MES_M_NEG and
MES_M_POS of generator kV/mA board 701-PL1.
6.
•
•
COMPLETION
Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
Chapter 5
Page no. 204
cal004.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 005 - Calibration of kV Scale Factor
Job Card CAL 005 - Calibration of kV Scale Factor
1.
Chapter 5
SUPPLIES
None
2.
•
TOOLS
RMI 232 or Rad Cal 4082 kV peak meter is recommended. Keithley 35080 may be used when RMI
232 or Rad Cal 4082 is not available on site.
Note:
The calibration curve attached to the meter (a curve obtained during periodic recalibration of the
meter) must be used to correct the meter reading throughout this procedure.
• Lead sheet.
3.
SAFETY PRECAUTIONS
CAUTION
These procedures produce X-rays. Be sure to take appropriate precautions.
4.
•
PREREQUISITES
If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
5.
CALIBRATION OF KV SCALE FACTOR
The objective is to determine the scale factor G and offset VOF between the X-ray tube kV command
from the software and the real kV value obtained.
DEFAULT PARAMETER VALUES ARE G = +6.554E+1 (65.54) and VOF = +0.000E+0 (0.0)
CAUTION
DO NOT touch potentiometer P1 on generator kV/mA board 701-PL1 at any point in this
Procedure.
5-1.
Preparation
1. Set up the Senographe in the following configuration:
- no compression paddle
- maximum magnification mode (the purpose here is simply to reduce the distance between the kV
peak meter and the X-ray source - see applicable documentation for minimum acceptable distance from X-ray source, if any).
2. Install a lead sheet on the top of the image receptor (to protect the detector from excessive exposure
to X-rays).
3. Place the kV peak meter chamber on the magnification device. Turn it on and set it to the MO/MO
position. Set the waveform selector to CP (constant potential). For Rad Cal 4082, turn it on by pressing the "normal" button.
4. Use the Senographe light centering device to center the kV peak meter target with the X-ray zone.
Page no. 205
cal005.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 005 - Calibration of kV Scale Factor
5. Starting from application mode, change the position of the installation menu enable switch (switch B1
on generator CPU board 400-PL3).
Note:
This must only be done if the Senographe has been switched off since the last access to SETUP/
GENE/INSTAL or SETUP/ARM/VALID/INSTAL
5-2.
Perform the calibration procedure.
1. Open the work list and declare a new Patient called "X-ray Tube kV scale factor"
2. Select SETUP/GENE/INSTAL/GENE/GENE/KV/CALIB/1st pt/CALIB on the X-ray console.
Note:
By default, the kV command value sent by the software for this 1st point is 25 kV.
3. Press the 2nd trigger button and hold it down. A single 1-second exposure is taken. CALIBRATION
END appears on the X-ray console display. Release the 2nd trigger button. Note down the kV value
displayed on the kV peak meter.
Note:
If for some reason this exposure has to be repeated, select SETUP/CALIB on the X-ray console
before pressing the 2nd trigger button again.
4. Select SETUP/kV_M on the X-ray console. Enter the kV value read from the kV peak meter by using
the NEXT and VALID keys and rotating the kV dial. See Visual Display of Parameter Values and
Modification of a Parameter Value or Entry of a Measurement in Job Card Job Card CAL 000 - Calibration Interactions on page 187.
5. Select SETUP/SETUP/2nd pt/CALIB on the X-ray console.
Note:
By default, the kV command value sent by the software for this 2nd point is 40 kV. Due to Senographe software, the Mo filter remains selected.
6. Press the 2nd trigger button and hold it down. A single 1-second exposure is taken. CALIBRATION
END appears on the X-ray console display. Release the 2nd trigger button. Note down the kV value
displayed on the kV peak meter.
Note:
If for some reason this exposure has to be repeated, select SETUP/CALIB on the X-ray console
before pressing the 2nd trigger button again.
Note:
Select SETUP/kV_M on the X-ray console. Enter the kV value read from the kV peak meter by
using the NEXT and VALID keys and rotating the kV dial. See sections 2-8 and 2-9 in Job Card
CFG 001 - The X-ray Console on page 121.
7. Select SETUP/SETUP/calcul/VALID on the X-ray console to execute the calculation. Normally, KV
CALIB END appears on the X-ray console display. The message OUT OF RANGE the X-ray console
display indicates either faulty kV measurement(s) in the steps above, or a hardware failure.
5-3.
Check results.
1. Leave the Senographe set up as given in step 1 of section 5-1, with the kV peak meter on the cassette holder, and select SETUP/1st pt/CALIB on the X-ray console.
2. Press the exposure button and hold it down. A single 1-second exposure is taken. ”CALIBRATION
END” appears on the X-ray console display. Release the 2nd trigger button. Note down the kV value
displayed on the kV peak meter. DO NOT ENTER THIS MEASURED VALUE.
Chapter 5
Page no. 206
cal005.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 005 - Calibration of kV Scale Factor
3. The kV value read on the kV peak meter should be 25 kV ± 0.3 kV.
Note:
The generator kVp accuracy is ±1% (one per cent) when measured just after a calibration.
4. Select SETUP/SETUP/2nd pt/CALIB on the X-ray console.
CAUTION
Before proceeding to make exposures, be sure that the detector has been protected from
excessive X–ray doses as instructed (by placing a lead sheet on the top of the image
receptor).
5. Press the exposure button and hold it down. A single 1-second exposure is taken. ”CALIBRATION
END” appears on the X-ray console display. Release the 2nd trigger button. Note down the kV value
displayed on the kV peak meter. DO NOT ENTER THIS MEASURED VALUE.
6. The kV value read on the RMI kV peak meter should be 40 kV ± 0.4 kV.
Note:
The generator kVp accuracy is ±1% (one per cent) when measured just after a calibration.
Note:
If the need should arise to check this point in application mode, it is not possible to do so because
exposures at 40 kV are prohibited with the Mo filter in application mode.
7. Select SETUP/SETUP/SETUP/PARAM on the X-ray console. Note down the displayed values of G
and VOF by rotating the kV dial.
8. Perform a CKSUM and return to application mode,
9. Delete the previously created Patient called "X-ray Tube kV scale factor".
6.
•
•
COMPLETION
Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
Page no. 207
cal005.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 005 - Calibration of kV Scale Factor
This page is blank.
Chapter 5
Page no. 208
cal005.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 006 - Calibration of Compression Force Detector
Job Card CAL 006 - Calibration of Compression Force Detector
1.
Chapter 5
SUPPLIES
None
2.
•
TOOLS
Calibrated force detector capable of measuring compression force between the compression paddle
and the image receptor; required accuracy ±0.5 daN. The Mammo compression scale Part No. 46–
194427P407 is recommended.
3.
SAFETY PRECAUTIONS
None
4.
•
PREREQUISITES
If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
5.
CALIBRATION OF COMPRESSION FORCE DETECTOR
The objective is to calibrate the compression force detector.
WARNING
If a power line failure occurs during the calibration (before a checksum is done), it is mandatory to repeat this calibration from the beginning.
5-1.
Preparation
Starting from application mode, change the position of the installation menu enable switch (switch B1 on
generator CPU board 400-PL3).
Note:
This must only be done if the Senographe has been switched off since the last access to SETUP/
GENE/INSTAL or SETUP/ARM/VALID/INSTAL
5-2.
Perform the calibration.
1. Set up the Senographe in the following configuration:
- Arm rotation at 0°
- Contact mode
- Any compression paddle installed
2. Raise the compression paddle and place the force detector on the image receptor.
3. Starting from application mode, select SETUP/ARM/VALID/INSTAL/CALIB/COMP/FORCE/CALIB/
MEASURE on the X-ray console.
4. With the compression paddle completely raised and out of contact (i.e. in its home position), press
the 0daN key on the X-ray console.
5. Lower the compression paddle into contact with the force detector. Using the compression fineadjustment knob, adjust the compression to exactly 3 daN on the force detector.
6. Press the 3daN key on the X-ray console.
Page no. 209
cal006.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 006 - Calibration of Compression Force Detector
7. Still using the compression fine-adjustment knob, increase the compression to exactly 6 daN on the
force detector.
8. Press the 6daN key on the X-ray console.
9. Continue this process for 9 and 12 daN, then press the 1 ->2 key on the X-ray console and proceed
with 15, 18, 21, 24, and 27 daN.
10. Select SETUP/CALCUL on the X-ray console. This executes the calculation of the new force detector calibration parameters.
11. Perform a CKSUM and return to application mode.
12. Request a total decompression of the compression paddle (the paddle must return to its home position).
5-3.
Check results.
1. With the arm at 0° (i.e. X-ray tube above the image receptor), bring the compression paddle into contact once again with the force detector. Increase the compression until maximum force is reached
(i.e. compression cannot be further increased). Read the force detector measurement and check that
it is within ±1 daN of the maximum compression force chosen in the SETUP/MEDICAL/FORCE
menu.
2. Repeat the above check with the arm rotated to 180° (i.e. X-ray tube below the image receptor).
Note:
The maximum compression force must never exceed 30 daN. This limit must always be checked
after any maintenance (preventive or corrective) of the compression assembly to insure patient
safety.
6.
•
•
COMPLETION
Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
Chapter 5
Page no. 210
cal006.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 007 - Calibration of Breast Thickness Measurement
Job Card CAL 007 - Calibration of Breast Thickness Measurement Chapter 5
1.
SUPPLIES
None
2.
•
TOOLS
Plexiglass in thickness increments of 5 mm (minimum plexiglass dimensions 200 x 200 mm)
3.
SAFETY PRECAUTIONS
None
4.
•
PREREQUISITES
If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
5.
CALIBRATION OF BREAST THICKNESS MEASUREMENT
The objective is to calibrate the breast thickness measurement. Since the compression paddle and its
drive train, as well as the image receptor or magnification device undergo deflection when under compression, a compensation factor must be calculated to correct for changes in compression force at a
fixed breast thickness.
Two calibrations must be done, one for contact mode and one for magnification mode.
5-1.
Prepare the Senographe for the calibration.
Starting from application mode, change the position of the installation menu enable switch (switch B1 on
generator CPU board 400-PL3).
Note:
This must be done only if the Senographe has been switched off since the last access to SETUP/
GENE/INSTAL or SETUP/ARM/VALID/INSTAL
5-2.
Perform contact mode calibration.
1. Set up the Senographe in contact mode with the 19 x 23 compression paddle installed.
2. Request a total decompression of the compression paddle to its home position.
Note:
This MUST be done before entering the gantry installation menus.
3. Starting from application mode, select SETUP/ARM/VALID/INSTAL/CALIB/THICK/CONTACT/
CALIB on the X-ray console.
4. Lower the compression paddle into contact with the image receptor. Using the compression fineadjustment knob, adjust the compression to between 3 and 5 daN as read on the gantry display
panel. Press the <5daN key on the X-ray console.
5. Increase the compression to between 15 and 20 daN as read on the gantry display panel. Press the
>15daN key on the X-ray console. The Calcul key appears on the X-ray console display.
6. Press the Calcul key on the X-ray console. This executes the calibration calculation for contact mode.
5-3.
Check the contact mode calibration results.
1. Request a total decompression of the compression paddle.
Page no. 211
cal007.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 007 - Calibration of Breast Thickness Measurement
2. Keeping the Senographe in contact mode, place 40 mm of plexiglass in the center of the bucky.
3. Lower the compression paddle into contact with the plexiglass.
4. Verify for any compression force between zero and 20 daN of compression (as displayed on the gantry display panel), that the breast thickness displayed on the gantry display panel does not exceed
the range of 35 to 45 mm (i.e. plexiglass thickness of 40 mm, ± 5 mm).
5. Perform a CKSUM and return to application mode.
5-4.
Perform the magnification mode calibration.
1. Install the magnification device and the 19 x 23 compression paddle.
2. Select SETUP/ARM/VALID/INSTAL/CALIB/THICK/MAGNIF/CALIB on the X-ray console.
3. Request a total decompression of the compression paddle to its home position, using the appropriate
pedal.
4. Lower the compression paddle into contact with the magnification device. Using the compression
fine-adjustment knob, adjust the compression to between 3 and 5 daN as read on the gantry display
panel. Press the <5daN key on the X-ray console.
5. Increase the compression to between 15 and 20 daN as read on the gantry display panel. Press the
>15daN key on the X-ray console. The Calcul key appears on the X-ray console display.
6. Press the Calcul key on the X-ray console. This executes the calibration calculation for magnification
mode.
5-5.
1.
2.
3.
4.
Check the magnification mode calibration results.
Request a total decompression of the compression paddle.
Place 40 mm of plexiglass on the magnification device.
Lower the compression paddle into contact with the plexiglass.
Verify for any compression force between zero and 20 daN of compression (as displayed on the gantry display panel), that the breast thickness displayed on the gantry display panel does not vary outside the range of 37 to 43 mm (i.e. plexiglass thickness of 40 mm, ± 3 mm).
5-6.
Return the Senographe to its normal state.
1. Perform a CKSUM and return to application mode.
2. If you are handing the system back to the user at this point, turn the Senographe off, then back on
again.
Chapter 5
Page no. 212
cal007.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 008 - Compression/Decompression Minimum Force
Job Card CAL 008 - Compression/Decompression Minimum Force Chapter 5
1.
SUPPLIES
None
2.
•
TOOLS
A 3 kg weight suitably sized to allow it to be placed on top of the compression paddle.
3.
SAFETY PRECAUTIONS
None.
4.
•
PREREQUISITES
If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
5.
MINIMUM COMPRESSION/DECOMPRESSION FORCE TESTS
The objectives are:
• Check that a compression force (limit IC: In Compression) of at least 22 daN can be reached when
the arm is rotated by 180° with the paddle drive motor current limit value set between 50% and 70%
(motor’s maximum current rating).
• Check that a decompression force (limit OC: Out of Compression) of at least 3 daN can be reached
when the arm is at 0° with the paddle drive motor current limit value set to 65% of the motor’s maximum current rating (this ensures that the compression paddle will rise and stay up when decompression is requested).
5-1.
Prepare the Senographe
1. Starting from application mode, change the position of the installation menu enable switch (switch B1
on generator CPU board 400-PL3).
Note:
This must be done only if the Senographe has not been switched off since the last access to
SETUP/GENE/INSTAL or SETUP/ARM/VALID/INSTAL.
2. Set up the Senographe in contact mode with a compression paddle installed.
3. Inhibit the cassette detection in medical menu: starting from application mode, select: SETUP/MEDICAL/FILM/NO
5-2.
Check and adjust the limit IC
1. Starting from application mode, select:
SETUP/ARM/VALID/INSTAL/CALIB/COMP/LIMIT/CALIB/LIMIT_IC on the X-ray console. Check
that the limit IC is set between 50% and 70% for the motor current value and perform the test.
2. Rotate the arm to 180° (i.e., X-ray tube below the image receptor).
3. Bring the compression paddle into contact with the image receptor.
Note:
Be ready to read the compression force displayed on the gantry readout unit. The paddle should
release and fall towards the tube housing for a compression close to 22 daN.
Page no. 213
cal008.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 008 - Compression/Decompression Minimum Force
4. Increase compression to 22 daN as displayed on the gantry display panel. You must be able to reach
22 daN without the compression paddle releasing. If the compression paddle releases for a force
lower or higher than 22 daN, perform the following adjustment ; otherwise go straight to section 5-3.
a. Set up the limit IC to its minimum: Starting from application mode, select
SETUP/ARM/VALID/INSTAL/CALIB/COMP/LIMIT/CALIB/LIMIT_IC on the X-ray console.Use the
+ and – key on the X-ray console to set the motor current value to 50%. Enter this values with the
VAL key on the X-ray console.
b. Increase compression to 22 daN as displayed on the gantry display panel. You must be able to
reach 22 daN without the compression paddle releasing.
c. If the compression paddle releases before a force of 22 daN is reached, increase the compression motor current value by 5%, then try again to reach 22 daN. Continue increasing the maximum in compression motor current value in steps of 5%, if necessary, until 22 daN can be
reached.
Note:
Between each compression, request a total decompression of the compression paddle, using the
appropriate footswitch.
5-3.
Check the limit OC.
1. Rotate the arm to 0° (i.e., X-ray tube above the cassette holder).
2. Bring the compression paddle into contact with the cassette holder.
3. Select SETUP/LIMIT_OC on the X-ray console. The maximum motor current value (in decompression mode) should be set to 65% otherwuise use the + and – key on the X-ray console to set this
value. Enter this value with the VAL key on the X-ray console and return to the application menu.
4. Place the 3 kg weight on top of the compression paddle.
5. Request a total decompression of the compression paddle using the appropriate pedal. The compression paddle must rise smoothly to its home position.
6. If the compression paddle slips or releases, check that the compression paddle drive belt is not slipping. If it is slipping, adjust or replace the belt.
Note:
The maximum out-of-compression motor current adjustment range is limited to 65%.
7. Perform a CKSUM and return to application mode.
6.
•
•
COMPLETION
Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
Chapter 5
Page no. 214
cal008.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 009 - Compression Arm Angle Calibration
Job Card CAL 009 - Compression Arm Angle Calibration
1.
•
Chapter 5
SUPPLIES
None
2.
•
TOOLS
None
3.
•
SAFETY PRECAUTIONS
None (calibration is performed from the X-ray console; no X-rays are required).
4.
•
PREREQUISITES
If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
5.
PROCEDURE
Note:
The compression arm angle must be calibrated for automatic selection of view names.
Note:
The sign convention for Senographe 2000 D applications is illustrated here, shown looking at the tube head or chest wall of the Senographe.
0°
-
+
180°
1. Turn the Compression arm clockwise to the mechanical stop (-178°).
2. Set MIN compression arm rotation value:
3.
4.
5.
6.
arm/valid/instal/calib/angle/calib/MIN
Turn the Compression arm counterclockwise to the mechanical stop (+178°)
Set MAX compression arm rotation value:
Select: MAX
Perform calculation:
Select: CALCUL
Go up the menu and perform cksum
6.
•
•
COMPLETION
Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
Page no. 215
cal009.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 009 - Compression Arm Angle Calibration
This page is blank.
Chapter 5
Page no. 216
cal009.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 010 - Tube Tilt Calibration
Job Card CAL 010 - Tube Tilt Calibration
1.
•
Chapter 5
SUPPLIES
None.
2.
•
TOOLS
None.
3.
SAFETY PRECAUTIONS
WARNING
This procedure produces X-rays. Be sure to take appropriate precautions.
4.
•
PREREQUISITES
If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
All detector calibrations must have been cleared (select Service desktop/Calibration/Detector; then
selectClear Calibrations and perform the clear procedure as indicated on the screen).
•
5.
CALIBRATION OF X-RAY TUBE TILT
The objective is to determine the X-ray tube angle when in its reference position. This calibration is done
by taking an exposure with the field coverage depth limited by the anode geometry (and not by the rear
collimator blade), measuring this field coverage depth, and entering this depth into the Senographe,
which can then calculate the X-ray tube angle when in its reference position.
Notice:
DO NOT perform Tube Tilt Calibration unless it is strictly necessary (e.g., after tube replacement or when there is clear evidence of bad calibration parameters).
BEFORE performing Tube Tilt Calibration, clear all detector calibrations (select Service
desktop/Calibration/Detector; then selectClear Calibrations and perform the clear procedure as indicated on the screen).
AFTER performing Tube Tilt Calibration, it is essential to perform the following CAL Job Cards:
- Job Card CAL 013 - Bad Pixel Calibration on page 225.
- Job Card CAL 014 - Detector Gain Calibration on page 229 (for all techniques).
- Job Card CAL 015 - Conversion Factor Measurement on page 231.
- Job Card CAL 017 - AOP Calibration on page 237.
5-1.
•
Procedure
Before performing this calibration, make an exposure in normal application mode; check that the red
X-ray inhibition light is not on, and no errors are reported. The exposure required by the calibration is
not made correctly if the detector temperature is out of range; the pre-exposure is aborted and
relaunched as long as the exposure button is pressed, but no exposure is possible. Error messages
Page no. 217
cal010.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 010 - Tube Tilt Calibration
may be confusing or non-existent.
1.
2.
3.
4.
5.
6.
7.
8.
Select Service Desktop from the Browser Toolkit menu.
Click the Calibrations button, then the Tube Tilt button.
A full screen appears on the AWS monitor.
On the X-ray console, parameters are automatically set to HOUSING ANGULATION CALIB.
Remove Bucky and compression paddle. No phantom should be present.
Press EXPOSE on the X-ray console.
Verify that the mAs are set to 25, press VALID/VALID.
When the message "ADJUST EXPOSURE" is displayed, press and hold the exposure button (no
PREP) while the calibration exposure is taken.
Be sure to hold the button until the message "Calibration End" is displayed.
The screen displays the measured chest wall to anode heel distance (for information only).
Note:
Do not try to make another exposure at this point without terminating the calibration. If you want to
re-calibrate, first end the current calibration by performing the next step (press SETUP/SETUP),
then restart the calibration from step 2.
9. Press SETUP/SETUP. The message "HOUSING ANGULATION CALIB calibration OK". should be
displayed. If an error is detected, repeat the calibration.
10. To exit the calibration, press SETUP on the X-ray console.
11. Click the Refresh button on the CAL SUMMARY page to update the calibration date.
6.
•
•
COMPLETION
Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
Chapter 5
Page no. 218
cal010.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 011 - X-ray Beam Alignment Calibration
Job Card CAL 011 - X-ray Beam Alignment Calibration
1.
•
Chapter 5
SUPPLIES
None.
2.
•
•
•
TOOLS
Screw driver to open cover.
Set of metric Allen wrenches.
8 mm hollow offset tubular socket wrench
3.
SAFETY PRECAUTIONS
WARNING
These procedures produce X-rays. Be sure to take appropriate precautions.
4.
•
PREREQUISITES
If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
Note:
Before performing this calibration, make an exposure in normal application mode. Check that the
red X-ray inhibition light is not on, and no errors are reported. The exposures required by the calibration are not made correctly if the detector temperature is out of range; the pre-exposure is
aborted and relaunched as long as the exposure button is pressed, but no exposure is possible.
Error messages may be confusing or non-existent.
5.
DESCRIPTION
The calibration function automatically calculates and displays measurements indicating the position of
the X-ray beam in relation to the detector. It uses these measurements to determine whether the calibration was successful. If so, no further action is required.
If an error is signalled, you must use the displayed values to determine the source of the problem and
make appropriate adjustments before repeating the calibration. Two checks are required:
• Collimator Blade Parallelism. Use the displayed angles to check for correct parallelism of the two
pairs of collimator blades; adjust the collimator position if necessary.
• Lateral Centering of X-ray Beam. Use the displayed values to check for correct positioning of the
beam on the detector; adjust the beam position if necessary.
Notice:
The Collimator Blade Parallelism check must be completed, and any errors corrected, before making the Lateral Centering of X-ray Beam check.
Page no. 219
cal011.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 011 - X-ray Beam Alignment Calibration
6.
PROCEDURE
1. Remove the bucky or breast holder and remove the compression paddle. No phantom should be
present
2. From the Service Desktop, click the Calibration button and select X-ray Alignment. Exposure parameters are automatically set by the system.
3. Press EXPOSE on the X-ray console
4. Verify that mAs is set to 25 and press VALID/VALID
5. On the X-ray console, parameters are automatically set to PARAL. CENTERING PROCESS.
6. When the message ADJUST EXPOSURE is displayed, press and hold the exposure button (no
PREP) until an exposure has been taken and the message "calibration end" is displayed (about 10
seconds).
7. The system uses the acquired image to assess the position of the collimator and displays a list of
measurements. Disregard these measurements at this time.
8. Press SETUP/SETUP. The message "calibration OK" should be displayed.
9. If an error is signalled, follow the instructions given in the section "Error Actions".
10. To exit the calibration, press SETUP on the X-ray console.
7.
ERROR ACTIONS
7-1.
Measurements
If an error is signalled, first note the values displayed on the screen and use them in the calculations
described below:
Displayed Measurement
Value
Units
Distance from detector center to front blade
mm
Distance from detector center to rear blade
mm
Distance from detector center to left blade
mm
Distance from detector center to right blade
mm
Angle between detector column and front blade
radians
Angle between detector column and rear blade
radians
Angle between detector row and left blade
radians
Angle between detector row and right blade
radians
Distance from detector edge to left blade
mm
Distance from detector edge to right blade
mm
Lateral offset
mm
Chapter 5
Comment
Not used for service
Use for collimator blade
parallelism
Use for X-ray beam
lateral centering
Page no. 220
cal011.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 011 - X-ray Beam Alignment Calibration
7-2.
Collimator Blade Parallelism check
Perform the instructions of this section only if an error is signalled. They must be completed, and adjustments made if necessary, before continuing with the Lateral Centering check.
1. After performing the calibration measurement as described above, note the displayed angular values
(shown in the table below with references α1 through α4):
2. Calculate the differences |α1 - α2| and |α3 - α4|.
3. Check the displayed and calculated angles against the maximum values given in the table::
Displayed and calculated angles
Ref.
Value (radians)
Actual
Maximum
Angle between detector column and front blade
|α1|
0.007
Angle between detector column and rear blade
|α2|
0.007
Angle between detector row and left blade
|α3|
0.008
Angle between detector row and right blade
|α4|
0.008
Calculate the difference between α1 and α2
|α1 - α2|
0.018
Calculate the difference between α3 and α4
|α3 - α4|
0.016
4. If all values are less than the maxima given in the table, no action is necessary; the check is complete, and you can proceed to check lateral centering of the X-ray beam.
5. If any value exceeds that given in the table, proceed as follows:
• If the value |α1 - α2| is greater than 0.018 radians,
or the value |α3 - α4| is greater than 0.016 radians,
Change the collimator. No field adjustment is possible.
• If the displayed value for |α1| exceeds 0.007 radians:
- Loosen the collimator assembly mounting slightly; adjust the front blade position as required and
secure the assembly
- Press SETUP once; repeat the calibration measurement to check the new position.
- Repeat as necessary until the criterion for α1 is met.
• If the displayed value for |α2|, |α3|, or |α4| exceeds the value given:
Change the collimator. No field adjustment is possible.
Page no. 221
cal011.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 011 - X-ray Beam Alignment Calibration
7-3.
Lateral Centering of X-ray Beam check
Carry out this procedure only if an error has been signalled and all angles calculated in the Collimator
Blade Parallelism procedure are within the specified limits.
1. After performing the calibration measurement as described above, note the displayed Lateral offset,
which is the measurement t2 - t1 (see diagram).
Detector FOV
Collimator
t1
t2
Chest Wall
2. If offset⏐t2 -t1⏐ is equal to or less than 1 mm, no adjustment is required; the procedure is complete.
3. If offset⏐t2 -t1⏐is greater than 1 mm, the beam position must be adjusted. Proceed as follows:
7-3-1. Adjustment
• If the offset ⏐t2 -t1⏐is greater than 1 mm adjust the beam position as follows:
- If t2 -t1 is POSITIVE, adjust from the LEFT side of housing.
If t2 -t1 is NEGATIVE, adjust from the RIGHT side of housing
1. Place the 8 mm hollow offset tubular socket around the adjustment screw locknut on the side of the
collimator housing (right or left as determined above).
2. Holding the adjustment screw in the center of the locknut in place with the 2.5 mm Allen wrench,
loosen the locknut.
3. Use the 2.5 mm Allen wrench to UNSCREW (turn COUNTER-clockwise) the adjustment screw
according to the formula: NUMBER OF TURNS = 0.2 x (t2 -t1).
4. While holding the adjustment screw in place, tighten the locknut.
5. On the OPPOSITE side; loosen the adjustment screw locknut. TIGHTEN (turn CLOCKWISE) the
adjustment screw until snug, then re-tighten the locknut.
6. After adjustment, press SETUP once and repeat the Beam Position Measurement procedure.
7. Repeat the measurement and adjustment until the offset ⏐t2 -t1⏐ < 1 mm.
7-3-2. After adjustment
• After making any adjustments, repeat the calibration. When all required actions have been completed, press SETUP three times on the X-ray console and click the Refresh button to validate. The
CAL SUMMARY page is updated for the X-ray beam alignment.
• If any adjustments were required to correct the X-ray beam alignment, carry out the procedures given
in Calibration Job Card Job Card CAL 012 - Collimator Format Calibration on page 223.
8.
•
•
COMPLETION
Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
Chapter 5
Page no. 222
cal011.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 012 - Collimator Format Calibration
Job Card CAL 012 - Collimator Format Calibration
1.
•
Chapter 5
SUPPLIES
None.
2.
•
TOOLS
None.
3.
SAFETY PRECAUTIONS
WARNING
This procedure produces X-rays. Be sure to take appropriate precautions.
4.
•
PREREQUISITES
If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
5.
PROCEDURE
5-1.
Presentation
The collimator blade movement must be calibrated in order to produce the different fields of view (large,
medium, or small) on the detector. The exact magnification of the collimator blades must be calibrated.
Page no. 223
cal012.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 012 - Collimator Format Calibration
5-2.
Description
1. Select Service Desktop from the Browser Toolkit menu; click the “Calibrations” button, then the “Collimator Format” button.
2. A full screen appears on AWS monitor.
3. On the X-ray console, parameters are automatically set to COLLIMATOR FORMAT CALIB.
4. Remove Bucky and compression paddle. No phantom should be present.
5. Press EXPOSE on the X-ray console.
6. Verify that the mAs are set to 25; press VALID/VALID.
7. When the message “ADJUST EXPOSURE” is displayed, press and hold the Exposure button (no
PREP) while three exposures are taken. Be sure to hold the button until the “Calibration end” message is displayed (about 45 seconds). A table of measurements is displayed; they have no significance for this procedure.
8. Press SETUP/SETUP. You should have the message Calibration OK.
If a Calibration error message is displayed, repeat the calibration.
9. To exit the calibration, press SETUP on the X-ray console.
10. Click the “Refresh” button on the CAL SUMMARY page to update the calibration date.
5-3.
•
•
6.
•
•
Error messages
If Calibration errors persist, first check that the X-ray Beam Alignment Calibration has been correctly
carried out. Then verify the status of the collimator blades and motor, and change them if necessary.
Collimator blades are not detected within detector FOV. This error occurs when the collimator blades
do not enter the field of view for medium and small format. It usually indicates a failure in the step
motor.
COMPLETION
Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
Chapter 5
Page no. 224
cal012.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 013 - Bad Pixel Calibration
Job Card CAL 013 - Bad Pixel Calibration
1.
•
Chapter 5
SUPPLIES
None.
2.
TOOLS
-
Flat Field phantom (25 mm lucite).
Notice: The lucite must be clean and free from scratches. This is essential to avoid incorrect detection of dead pixels.
3.
SAFETY PRECAUTIONS
WARNING
These procedures produce X–rays. Be sure to take appropriate precautions.
4.
•
PREREQUISITES
If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
It is strongly recommended to perform bad pixel calibration when the detector has not been used for
a while (typically on a Monday morning if the detector is not used over the weekend).
The temperature of the detector must be stabilized and within the specified Image Quality range
before starting and during bad pixel calibration.
The X-ray Console must be in the Medical Application menu.
There is no medical exam opened in ADS. If an exam is opened on ADS, close it before starting the
calibration.
•
•
•
•
5.
BAD PIXEL CALIBRATION
5-1.
Description
A Bad Pixel is an Image Receptor cell which has a response curve very different from that of other cells
subject to the same dose, even after flat field correction. It thus provides no useful information, and
appears as a white or black pixel on the image.
Bad Pixel Calibration is a process which uses a number of acquisitions to identify such cells and store
their positions in a Bad Pixel Map. The bad pixel correction process, applied to acquired images, uses
the map to replace the level read from each bad pixel with the mean level of neighboring cells.
Notice:
It is important that the phantom used in these procedures, and all surfaces in the beam (detector,
tube, etc.) be very clean and free from imperfections, which can affect the calibration.
Page no. 225
cal013.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 013 - Bad Pixel Calibration
5-2.
Procedure
Notice:
Before starting the calibration, check that the Conditioner temperature has stabilized at:
- 20°C ±2°C for systems with Detector 1.0.
- 26°C ±2°C for systems with Detector 1.1.
1. Remove the Bucky and remove the compression paddle.
2. Open the Service Desktop; click the Calibration button and select Detector Calibration, after Summary display, click again on Detector.
3. Select Bad pixel and Start; follow the on-screen instructions to run the calibration.
4. The IDC automatically acquires 16 offset images (no X-rays) and computes results.
5. When the offset acquisitions and calculations are complete, you are requested to install the Flat Field
phantom (25 mm of lucite) on the Image Detector.
6. The parameters are automatically set to Rh/Rh 30kV, 11mAs. Take one acquisition for Image Quality.
The IDC computes a first image quality check. If the result is OK, the Bad Pixel Calibration can continue.
7. The parameters are automatically set to Rh/Rh; 30 kV; 56 mAs. Take four exposures. Release the
Prep and Expose buttons between each exposure. Wait a few seconds between acquisitions until the
exposures status is updated in ADS Service Desktop page.
8. You are requested to make a low dose exposure. The parameters are automatically set to Rh/Rh;
30kV; 5.6mAs.
9. You are requested to make a high dose exposure using the following parameters: Rh/Rh; 30 kV;
80mAs.
10. The IDC uses the acquired images to create the bad pixel map. This image map will be used for subsequent image correction.
11. The bad pixel results are displayed on the screen in the form of a table indicating Pass or Fail for all
tested specifications.
5-3.
Errors
Exposure abort during calibration
• If the X-ray exposure is aborted during bad pixel calibration, the buzzer sounds and the calibration is
terminated at the end of the current set of exposures. The calibration must be started again.
Failures detected in the Results Column at the end of Calibration
• If any failure is reported, check to see if the collimator blades are within the detector FOV. If so, correct the problem and try again.
• If an Isolated bad pixels failure is reported, check detector temperature and repeat the calibration
when the temperature is correct.
• If a Cluster or Bad Columns failure is reported, check the Flat Field phantom for imperfections such
as scratches or dust, and repeat the calibration after correction.
• When a Bad Columns failure is reported, also check that the floppy disk supplied with the detector
was correctly loaded when the Image Receptor was installed, as instructed in Job Card D/R 103 Image Receptor on page 547. It contains bad column information specific to the detector.
Chapter 5
Page no. 226
cal013.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 013 - Bad Pixel Calibration
6.
•
•
•
COMPLETION
After completing the Bad Pixel calibration, Gain Calibration must be performed for all techniques
(perform Job Card CAL 014 - Detector Gain Calibration on page 229).
Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
Page no. 227
cal013.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 013 - Bad Pixel Calibration
This page is blank.
Chapter 5
Page no. 228
cal013.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 014 - Detector Gain Calibration
Job Card CAL 014 - Detector Gain Calibration
1.
•
Chapter 5
SUPPLIES
None.
2.
•
TOOLS
Flat Field phantom (25 mm lucite).
3.
SAFETY PRECAUTIONS
WARNING
These procedures produce X-rays. Be sure to take appropriate precautions.
4.
•
•
•
•
PREREQUISITES
If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
It is strongly recommended to perform bad pixel calibration when the detector has not been used for
a while and when Flat Field test fails.
The Senographe must be in the Medical Application menu.
If an exam is opened on ADS, close it before starting the calibration.
5.
DETECTOR GAIN CALIBRATION
5-1.
Principle
The goal of gain calibration is to compensate for differences in pixel responses. This calibration allows
an image of a flat uniform object to look flat (flat field uniformity).
5-2.
Procedure
1. From Browser open the Service Desktop; click the Calibration button and select Detector Gain Calibration, after Summary display, click again on Detector.
2. Before starting the calibration, follow the on-screen instructions for pre-requisites.
3. Select the configuration that you want to calibrate and Initialize.
4. Follow the on-screen instructions to set up the system:
- Remove/Install the Bucky
- Remove the compression paddle
- Install the flat field phantom on the Image Receptor / Magnification Device.
5. You are requested to check that the collimator is in full FOV, and then to make an exposure for a first
image quality check. The IQ checks technique and parameters are selected automatically.
6. If the check is successful you are requested to make four exposures for gain calibration. The system
selects the calibration technique and parameters.
7. The system uses information from the four exposures to update the gain map; a message is displayed to indicate successful completion.
8. Repeat the procedure for each of the listed techniques.
Page no. 229
cal014.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 014 - Detector Gain Calibration
The following table lists the techniques to be calibrated, with specified parameters and configurations.
Technique for calibration
Exp.
Mo/Mo/LF/grid
Mo/Mo/LF/nogrid
Rh/Rh/LF/grid
Rh/Rh/LF/nogrid
Mo/Mo/SF/nogrid/mag
Rh/Rh/SF/nogrid/mag
6.
IQ check technique;
Configuration
Calibration technique
1
Mo/Mo 26 kV 64 mAs, LF;
4
Mo/Mo 26 kV 320 mAs, LF
1
Mo/Mo 26 kV 32 mAs, LF;
4
Mo/Mo 26 kV 160 mAs, LF
1
Rh/Rh 30 kV 22 mAs, LF;
4
Rh/Rh 30 kV 110 mAs, LF
1
Rh/Rh 30 kV 11 mAs, LF;
4
Rh/Rh 30 kV 56 mAs, LF
1
Mo/Mo 26 kV 64 mAs, SF;
4
Mo/Mo 26 kV 160 mAs, SF
1
Rh/Rh 30 kV 20 mAs, SF;
4
Rh/Rh 30 kV 100 mAs, SF
Bucky installed, no paddle.
Phantom on bucky.
No bucky, no paddle.
Phantom on image receptor.
Bucky installed, no paddle.
Phantom on bucky
No bucky, no paddle.
Phantom on image receptor.
No bucky, no paddle.
Phantom on mag. device (1.8;
middle hole).
No bucky, no paddle.
Phantom on mag. device (1.8;
middle hole).
ERROR ACTIONS
If an error is found, an error message is displayed, with a request for further action. Possible error messages are:
1. IQ check failed - Detector not ready. You are informed that the IQ check failed because the check for
detector lag failed, or because the detector temperature was outside limits. You are then requested to
try the test again after a 15 minute delay or after the detector temperature has stabilized.
2. IQ check failed - system configuration is not OK. You are asked to repeat the IQ check after checking
the system configuration (phantom position, removal of paddle, collimator in field of view).
7.
•
•
COMPLETION
Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
Chapter 5
Page no. 230
cal014.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 015 - Conversion Factor Measurement
Job Card CAL 015 - Conversion Factor Measurement
1.
•
Chapter 5
SUPPLIES
None
2.
•
•
•
TOOLS
RADCAL Dosimeter (6 cc chamber).
Dosimeter support with steel protection sheet.
IQST standard phantom p/n 2222686
3.
SAFETY PRECAUTIONS
WARNING
This procedure requires the use of X–rays. Take all due precautions.
4.
•
PREREQUISITES
If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
5.
CONVERSION FACTOR MEASUREMENT
5-1.
Description
The X-ray dose accumulated for the acquired image (measured with the dosimeter) is compared, by the
IDC, with the brightness of the acquired image. The obtained result represents the conversion factor
ratio. This ratio will be used by the system to convert brightness to dose, among thus for all AOP-related
calculations. The brightness and dose values are also sent to the AWS for the image quality tests.
5-2.
Procedure
1. Close medical Exam if required.
2. Open the Service Desktop; click the Calibration button and select Detector/Detector/CF Measurement.
3. Before starting the calibration, follow the on-screen instructions for pre-requisites.
4. Select Conversion Factor Measurement and start.
5. Follow the on-screen instructions:
a. Remove the bucky and the compression paddle.
b. Install the dosimeter support.
c. Install steel sheet for detector protection.
d. Place the IQST phantom on the dosimeter support and the dosimeter in the low position (SourceDosimeter distance = 622.5 mm).
e. Take an exposure (parameters set automatically: Rh/Rh; 30 kV; 56 mAs).
f. Read the value indicated on the dosimeter and enter the dose value (in microGray or mR).
Page no. 231
cal015.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 015 - Conversion Factor Measurement
g. Remove the dosimeter and steel sheet.
h. Take a second exposure using the same technique.
6. The IDC calculates the brightness level in the pre-defined region of interest.
7. The IDC computes the counts/microGray value and checks the result. If good, it displays the message Calibration successful.
5-3.
•
6.
•
•
Error codes
Calibration calculation failed - Repeat the calibration and check the dosimeter/chamber connectors.
COMPLETION
Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
Chapter 5
Page no. 232
cal015.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 016 - Half-Value Layer Measurement
Job Card CAL 016 - Half-Value Layer Measurement
1.
•
Chapter 5
SUPPLIES
None
2.
•
TOOLS
RADCAL dosimeter and 6M ionization chamber (6cc) calibrated at mammographic X ray beam energies,
Dosimeter support with steel protection sheet,
Two sheets of 0.2 and 0.5mm thickness of 99.9% pure aluminum, of length and width sufficient to
fully cover the ionization chamber. The stated thickness should be accurate within ±1%,
19x23 compression paddle.
•
•
•
3.
SAFETY PRECAUTIONS
CAUTION
This procedure produces X Rays. Be sure to take appropriate precautions.
4.
•
PREREQUISITES
If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
Notice:
The Detector must be protected by the steel protection sheet; it is not required for this measurement
5.
INTRODUCTION
The purpose of this procedure is to verify that the Half-value layer of the X-ray beam is adequate to minimize patient breast dose, while not so excessive that contrast is lost in the resultant image.
The tube yield is measured for all track/filter/focal spot combinations and the values used for skin dose
computation.
For each spectrum the HVL and tube Yield are determined and stored on the Senographe, for use in the
skin dose and Mean Glandular Dose evaluation.
• The following techniques will be set automatically by the Senographe:
•
Configuration
Technique
Mo/Mo
26kV/63mAs/LF
Mo/Rh
28kV/56mAs/LF
Rh/Rh
30kV/45mAs/LF
The calibration of each configuration (focal spot, track/filter) is independent of the results obtained in
other configurations.
Page no. 233
cal016.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 016 - Half-Value Layer Measurement
6.
PROCEDURE
Notice:
The dose values to be entered in the Senographe menu must be expressed in mGy.
- If your dosimeter displays dose values in mR, divide the reading by 114.2 to obtain mGy.
- If your dosimeter displays dose values in μGy, divide the reading by 1000 to obtain mGy.
Note that you must use the format x.xxx E+0 to enter a dose value x.xxx.
1. Ensure that paddle decompression at end of exposure is set to “NO”. In the Senographe menu, set:
MEDICAL/DECOMP/NO
2. Place the 19 cm x 23 cm compression paddle upside down as close as possible to the X-ray tube.
3. Remove the bucky or breast support; place the dosimeter support with steel protection plate on the
image receptor.
4. Place the dosimeter with 6M chamber on the high position of the dosimeter support (the source-todosimeter distance SDD = 592mm).
5. Select the 9x9 collimator format; verify using the light beam that the 6M ionization chamber is fully in
the beam.
6. In the HVL/Yield calibration menu on the X-ray console, enter:
SET UP/GENE/INSTAL/GENE/DOSE/LF/MoMo/CALIB/0/CALIB
7. The Senographe automatically selects the acquisition parameters (see table above).
8. Take the calibration exposure (press Senographe exposure button) with no aluminum sheet on paddle, and read the dose value on the dosimeter.
9. Press Set Up once on X-ray console, select Meas.D, enter the dose value E0 in mGy (see Notice
above) and press Valid.
10. Press Set Up twice, and select 0.2.
11. Place 0.2 mm aluminum on top of the paddle; verify using the light beam that the aluminum sheet
fully covers the ionization chamber field of view.
12. Repeat steps 8 and 9 with 0.2 mm aluminum
13. Press Set Up twice, and select 0.5
14. Place 0.5 mm aluminum on top of the paddle. Verify using light beam that the aluminum sheet fully
covers the ionization chamber field of view.
15. Repeat steps 8 and 9 with 0.5 mm aluminum
16. Press Set Up twice, and press Calcul
17. Press Set Up, press Param, verify that the value is within the limits given below (Acceptable Values)
18. If the values are within limits, the Senographe stores HVL and Yield values.
If not, check the following and repeat the calibration:
• Paddle is present,
• Dosimeter is properly calibrated,
• 6M probe is correctly placed in the high position of the dosimeter holder tool
• Tube tilt and format are correctly calibrated, and probe is in the 9x9 field of view
• Generator kV and mA are properly calibrated.
If the calibration still fails, the tube must be replaced.
19. Repeat steps 6 through 18 for the other track/filter/focal spot combinations: LF/MoRh, LF/RhRh, SF/
MoMo, SF/MoRh and SF/RhRh techniques
Chapter 5
Page no. 234
cal016.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 016 - Half-Value Layer Measurement
6-1.
Acceptable values:
The specification limits for HVL and Yield values measured under these conditions are:
6-2.
Configuration
HVL (mm Al)
Yield (μGy/mAs)
MoMo 26kV
0.29 - 0.38
35 – 130
MoRh 28kV
0.31 - 0.47
35 – 130
RhRh 30kV
0.33 - 0.52
35 – 130
Information:
The Senographe automatically computes the HVL by interpolation using the following formula:
HVL =
0.5 * ln(2 E 0.2 / E 0 ) − 0.2 ∗ ln(2 E 0.5 / E 0 )
ln( Ε 0.2 / Ε 0.5 )
(the units are mm of Al)
Where E0, E0.2, E0.5, are dose values measured behind 0, 0.2 mm and 0.5 mm aluminum respectively.
The Senographe calculates Tube Yield as E0 / mAs (unit: mGy/mAs) for this technique.
7.
•
•
COMPLETION
Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
Page no. 235
cal016.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 016 - Half-Value Layer Measurement
This page is blank.
Chapter 5
Page no. 236
cal016.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 017 - AOP Calibration
Job Card CAL 017 - AOP Calibration
1.
•
Chapter 5
SUPPLIES
None
2.
•
TOOLS
Flat Field Phantom (25 mm Lucite).
3.
SAFETY PRECAUTIONS
WARNING
This procedure produces X-rays. Be sure to take appropriate precautions.
4.
•
PREREQUISITES
If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
5.
PROCEDURE
5-1.
Presentation
This procedure will be done for the three following techniques:
• With Grid and Large Focal Spot.
• With No Grid and Large Focal Spot.
• With No Grid and Small Focal Spot.
Note:
AOP Calibration is required to adapt AOP parameters to tube yield (mGy/mAs).
5-2.
Calibration with Grid/Large Focal Spot configuration
1.
2.
3.
4.
5.
6.
7.
8.
Close the exam window if opened.
Insert the bucky.
Place the Flat Field Phantom on the bucky.
Compress the phantom.
Select Large Focal Spot from X-ray console.
From X-ray console, enter SETUP/GENE/INSTAL/GENE/AOP/APOLLO/CALIB/GRIDLF menu.
Press CALIB
Press the Acquisition button on the X-ray console (not PREP button) and hold it down until the system has performed 3 acquisitions (about 20 seconds).
9. A message is displayed to indicate that the calibration is finished.
10. Perform a checksum from X-ray console: SETUP/GENE/INSTALL/CKSUM.
Page no. 237
cal017.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 017 - AOP Calibration
5-3.
Calibration with No Grid/Small Focal Spot configuration
1.
2.
3.
4.
5.
6.
7.
8.
Remove the bucky.
Install the magnification stand
Place the Flat Field Phantom on the magnification stand.
Compress the phantom.
Select Small Focal Spot from X-ray console.
From X-ray console, enter SETUP/GENE/INSTAL/GENE/AOP/APOLLO/CALIB/NOGRIDSF menu.
Press CALIB.
Press the acquisition button of X-ray console (not PREP button) and hold it down until the system
has performed 3 acquisitions (about 20 seconds).
9. A message is displayed to indicate that the calibration is finished.
10. Perform a checksum from X-ray console: SETUP/GENE/INSTALL/CKSUM.
6.
•
•
COMPLETION
Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
Chapter 5
Page no. 238
cal017.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 018 - ISC Monitor Adjustments
Job Card CAL 018 - ISC Monitor Adjustments
Chapter 5
Notice:
This Job Card applies only to monitors manufactured by Image Systems Corporation (refer to the
label on the rear panel if in doubt).
For other monitors, consult the appropriate documents.
1.
SUPPLIES
None
2.
TOOLS
-
3.
Image Systems’ Remote Commander (RC1), p/n 2190157.
Gray reference card 18% p/n 2110360 (or equivalent).
SAFETY PRECAUTIONS
None
4.
•
PREREQUISITES
If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
5.
USING THE REMOTE COMMANDER (RC1)
Light meter
Adjustments to Image Systems monitor are made using a handheld digital controller, the Remote Commander (RC1), illustrated
here.
When connected to an Image Systems monitor, the RC1
accesses microprocessors in the monitor electronics. Internal
parameters may be monitored and adjusted, using the keyboard
and display. The RC1 also functions as a light meter.
LCD
display
-
+
1
2
3
4
5
6
7
8
9
0
#
The Calibrator
image
SYSTEMS
To connector A
Page no. 239
cal018.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 018 - ISC Monitor Adjustments
1. Connect the 3.5 mm jack plug on the RC1 lead to the connector
(A) at the rear of the Image Systems monitor (remove the rear
panel for access).
2. Select the required internal processor unit (see Table 1 for a list
of available processor units):
a. Press the # key; the RC1 responds by displaying: Processor?
b. Select the processor unit by pressing the corresponding
number (Table 1). the RC1 displays the name and software
A
revision of the processor unit selected.
3. Select the required function (see Tables 2 and 3 for lists of available functions).
Selection can be made in two ways:
a. By direct access: press the * key; the RC1 responds by displaying: Function? Then press the twodigit number given in the Code column of the function table for the required function.
b. By scrolling: press the ↵ key to access the next function in the menu (in the order given in the
function table). Press it as many times as required to display the required function.
Note that when you reach the last function, the next press will return you to the first function which
has a number in the Scroll column of the function table.
4. After the name of the function, the RC1 displays the value of the associated parameter (see table).
5. To alter the value of the parameter (where this is possible it is indicated by: Adjustable? = Y in the
table), press the + key to increase the value, or the - key to decrease the value.
Notice:
The following tables are given for information only. They may not be correct for all models of Remote Commander. Refer to the table on the back of the Commander.
TABLE 1 - PROCESSOR UNIT SELECTION
Chapter 5
Selection key
Unit
Processor
1
Unit 1
I/O Interface Board
9
Unit 9
Remote Commander (RC1)
Page no. 240
cal018.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 018 - ISC Monitor Adjustments
TABLE 2 - UNIT 1: I/O INTERFACE BOARD FUNCTION
Code
Function
Parameter
Value
Adjustable?
Scroll
00
Unit 1:
Name & software rev.
IP3–C
N
Ø
01
Date:
Software rev. date
month/day/year
N
Ø
02
Hours:
Total hours of operation
0-9999
N
Ø
03
Cycles:
Total no. of ON/OFF cycles
0-9999
N
Ø
10
Vert Size
Vertical size
-128 to +127
Y
→1 ↓
11
Vert Pos
Vertical position
-128 to +127
Y
2 ↓
12
Horiz Size
Horizontal size
-128 to +127
Y
3 ↓
13
Horiz Pos
Horizontal position
-128 to +127
Y
4 ↓
20
White level
Video gain brightness intesity
-128 to +127
Y
5 ↓
21
Black Level
Raster brightness intensity
-128 to +127
Y
6 ↓
22
Rotation
Magnetic field correction
-128 to +127
Y
7 ↓
30
Hsync:
Horizontal input frequency
50-150 kHz
N
8 ↓
31
Vsync:
Vertical input frequency
45-255 Hz
N
9 ↓
40
B/W Mode:
A/B brightness mode switch
A or B
Y
↑ 10
TABLE 3 - UNIT 9: REMOTE COMMANDER FUNCTIONS
Code
Function
Parameter
Value
Adjustable?
Scroll
00
Unit 9:
Name & software rev.
RC1–EX
N
Ø
01
Date:
Software rev. date
month/day/year
N
Ø
10
Lambda:
Light meter function
N
→1↓
11
Black
Display black value setting
value cd/m2
Y
2 ↓
12
White
Display white value setting
value cd/m2
Y
↑ 3
21
cal black
Set black value (use +/- keys)
value cd/m2
Y
*
22
cal white
Set white value (use +/- keys)
value cd/m2
Y
*
24
fl/Cd mode
Toggles units: cd/m2 or ftLamberts
Cd or fL
Y
*
0-500
cd/m2
* Direct access only
Page no. 241
cal018.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 018 - ISC Monitor Adjustments
6.
MONITOR GEOMETRY AND LINEARITY
Notice:
Before beginning any check or calibration, be sure that the monitor has been powered on for at
least 20 minutes. The viewing position can impact checks and adjustments; all observations must
be made while directly facing the center of the screen.
1. Connect the RC1 at the rear of the monitor as described above.
2. Display the Monitor Pattern: in the Service Calibration screen, click on the AWS Monitor button.
Click Start to display the Monitor Pattern; shown below with reference points for linearity and brightness checks. The pattern (BDLJ) is shown in a full screen window (AMOI).
A
B
C
D
M
H
N
Ref. 3
E
F
G
Ref. 1
Ref. 2
Ref. 4
I
6-1.
J
K
L
O
Geometry Check and Adjustment
Check/adjust monitor geometry. Observe the full screen displayed image:
1. Measure the overall horizontal width of the displayed image (EN) with a flexible rule at the top, bottom and center of the screen: it must be 350 mm +3 mm (13.8” +0.12”) at all points. If necessary, use
the RC1 to adjust the width. Note the result in the table in section 11 of this Job Card.
2. Measure the height of the pattern (CK) with a flexible rule at the left, right, and center of the screen: it
must be 280 mm +3 mm (11” +0.12”) at all points. If necessary, use the RC1 to adjust the height.
Note the result in the table in section 11 of this Job Card.
3. Verify that the image is not rotated. If necessary, use the RC1 to make the pattern horizontal. Note
the result (OK, or the deviation from horizontal) in the table in section 11 of this Job Card.
4. Verify that the image is well centered vertically and horizontally with the monitor fascia (front cover). If
necessary, use the RC1 to adjust horizontal and vertical centering. Note the results in the table in
section 11 of this Job Card.
Chapter 5
Page no. 242
cal018.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 018 - ISC Monitor Adjustments
6-2.
Linearity Check
1. Verify screen linearity by measuring and noting the sizes of the various monitor pattern line segments
listed in the tables below, as defined in the Illustrations.
2. Calculate the difference between segments as shown in the tables below (e.g. BC - CD). For FG-GH,
and for CG-GK, the difference must not exceed +1.5 mm. For the other checks, the difference must
not exceed +3 mm.
• No linearity adjustment is possible, but note that apparent linearity errors may be caused by incorrect
geometry adjustment. Check geometry adjustment carefully if linearity errors are observed.
A
C
B
D
M
H
N
L
O
CG
E
F
G
GK
I
J
K
Horizontal linearity checks:
BC
CD
BC - CD
FG
GH
FG - GH
JK
KL
JK - KL
BF
FJ
BF - FJ
CG
GK
CG - GK
DH
HL
DH -HL
Vertical linearity checks:
Page no. 243
cal018.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 018 - ISC Monitor Adjustments
7.
AMBIENT LIGHT ESTIMATION
Conditions for ambient light estimation should be as close as possible to normal working conditions. Verify that the cart and monitor are oriented as they will be in normal use, and verify that the ambient light is
at the level desired by the customer. If, as recommended, the room has a a light dimmer, use it to adjust
the level as required.
For more accurate measurement, a gray reference card should be used; if this is not available, the side
of the monitor rear cover may be used as a substitute, as described below.
1. Set the RC1 for use as a light meter:
a. Press # 9 on the RC1 to select the RC1 processor.
b. Enter *10 to select the light measurement function.
2. Check that the light measurement units are set to cd/m2 (this is the ISO unit of luminance, and should
be used for all procedures in this Job Card). To change the units proceed as follows:
a. Press # 9 on the RC1 to select the RC1 processor.
b. Enter *24 for direct access to the unit select function.
c. Enter + or - to toggle the selected unit between cd/m2 (cd displayed) and foot lamberts (fL displayed). Note that 1 fL = 3.4 cd/m2.
d. Enter *10 to return to the measurement function.
3. Position the reference surface (from which the ambient light will be measured) as closely as possible
to the normal screen posiiton:
• If the gray reference card p/n 2110360 is available, place it against (and parallel to) the monitor
screen.
• If no gray reference card is available, rotate the monitor left or right to 90°. The side of the monitor
rear cover will be used as the reference surface.
4. Position the RC1 toward the reference card or the monitor cover, at about 300 mm distance , Make
sure that no shadow (from yourself for example) can affect the measurement; record the measured
light value ML (in cd/m2) shown on the RC1.
5. Calculate the ambient light level IA (in lux): IA = π x ML/RR, where RR is the Reflection Ratio of
the surface used. The table shows RR and values for the reference card and the monitor cover.
Parameter
Gray reference card
Monitor cover
Reflection Ratio RR
0.18
0.75
Ambient Light IA (lux)
17.5 x ML
4.2 x ML
Measured value ML for 50 lux IA
2.8 cd/m2
12 cd/m2
Notice:
1. If the ambient light level is over 50 lux, image quality cannot be guaranteed; the customer must
be warned of the problem.
2. Screen luminance cannot exceed 275 Cd/m2 (80 fL) without loss of resolution!
6. Note the result in the table in section 11 of this Job Card.
7. Remove the gray reference card or rotate the monitor to its normal position.
Chapter 5
Page no. 244
cal018.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 018 - ISC Monitor Adjustments
8.
BRIGHTNESS AND CONTRAST
8-1.
Select RC1 Light Measurement Units
Check that the the light measurement units are set to cd/m2. If necessary, change the measurement
units as described in the previous section.
8-2.
•
•
•
Prepare room and monitor for adjustment
The monitor must be displaying the Monitor Pattern (as described in section 6)
The ambient light (as measured in section 7) must be at a low value (about 50 lux).
There must be no direct or reflected light shining on the screen.
8-3.
Check the displayed black and white levels
1. Set the RC1 for use as a light meter:
a. Press # 9 on the RC1 to select the RC1 processor.
b. Enter *10 to select the light measurement function.
2. Measure the brightness of the central black box of the Monitor Pattern; use the RC1, touching the
screen at the center of the box. Wait until the displayed Black Level light output value is steady.
The Black Level value B should be in the range 1.0 to 1.5 cd/m2.
3. Measure the brightness of the central white box of the Monitor Pattern; use the RC1, touching the
screen at the center of the box. Wait until the displayed White Level light output value is steady.
The White Level value should be in the range 165 to 175 cd/m2.
4. If either of these values is outside the specified range, adjust the value(s) as described below (section 8-5).
5. Note the values (after adjustment if necessary) in the table in section 11 of this Job Card.
8-4.
Check gray level visibility
1. Check that each of the following items can be seen clearly against adjacent parts of the pattern (refer
to the illustration of the Monitor Pattern):
a. The 5% black square within the 0% black square (Ref. 1).
a. the 95% white square within the 100% white square (Ref. 2).
b. Each of the 10% percent step levels (Ref. 3; 10% through 100%).
c. Each of the step levels in the gray-scale map (Ref. 4).
2. If any of these gray levels is not clearly visible, check that the ambient light level and the displayed
black and white levels have been correctly set. Adjust the levels if necessary.
8-5.
Adjust the monitor black and white levels
1. Before adjusting these levels, check that the ambient light level at the screen is below 50 lux.
2. If the value of the displayed black or white level is out of the ranges specified above, or gray level visibility is not correct, the Black and/or White level settings must be adjusted. In case of difficulty, it may
be advisable to return the settings to their nominal values before repeating checks and adjustments.
The nominal values of the Black and White Levels are: black = 40; white = 80.
3. To change Black and White Levels:
a. Press # 1 on the RC1 to select the I/O function.l
b. Press the ↵ key to access the Black Level function (or enter *21 for direct access). Enter + or - to
Page no. 245
cal018.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 018 - ISC Monitor Adjustments
adjust the level as required.
c. Press the ↵ key as often as required to access the White Level function (or enter *20 for direct
access). Enter + or - to adjust the level as required .
Notice:
•
•
•
The following points may be helpful:
Always adjust the black level first.
Always check both levels, black and white, after adjustment, even if only one has been changed.
If the displayed black level is below 1.0 cd/m2, increase the level. If it is above 1.5 cd/m2, reduce
the level.
If the displayed white level is below 165 cd/m2, increase the level. If it is above 175 cd/m2, reduce
the level.
4. Repeat the checks and adjustments for black and white levels and gray level visibility as required.
•
Notice:
Under certain site conditions (where the ambient light cannot be reduced to 50 lux), or if requested
by the customer, it may be necessary to readjust the Black Level value in the range 0.5 to 1 cd/m2.
Black levels above 1.5 cd/m2 will affect image quality.
9.
RESOLUTION CHECK
1. Observe the resolution patterns located in the four corners of the screen. They must all be equally
visible, sharp, and well contrasted.
2. Note your evaluation in the table in section 11 of this Job Card.
Note that no resolution adjustment is possible.
10.
RETURN TO CALIBRATION SCREEN
When all measurements are satisfactorily completed, return to the Calibration screen by clicking the
close button at the top left corner of the Monitor Pattern screen.
Chapter 5
Page no. 246
cal018.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 018 - ISC Monitor Adjustments
11.
RECORD OF MONITOR ADJUSTMENTS
Use the table below to keep a record of monitor measurements and adjustments.
When recording the values shown on the RC1, be sure to note the sign (+/-).
Adjustment
1
H position
2
H size
3
V position
4
V size
5
Rotation
6
Black level
7
White level
8
Measured ambient value
9
Resolution check
(OK/Not OK)
10
Remarks
12.
•
•
Date:
Date:
Date:
Date:
Date:
Date:
COMPLETION
Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
Page no. 247
cal018.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 018 - ISC Monitor Adjustments
This page is blank.
Chapter 5
Page no. 248
cal018.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 019 - Light Beam Centering
Job Card CAL 019 - Light Beam Centering
1.
•
Chapter 5
SUPPLIES
None.
2.
•
•
TOOLS
White paper and adhesive tape.
4 coins.
3.
SAFETY PRECAUTIONS
WARNING
This procedure produces X-rays. Be sure to take appropriate precautions.
4.
•
PREREQUISITES
If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
5.
PROCEDURE
5-1.
Settings
1. Note the current collimator margin settings:
MARG_L =
, MARG_R =
, MARG_F = .
2. Configure the collimator with the following margins
ARM/VALID/INSTAL/CONFIG/COLLIM /MARG_L = -5
ARM/VALID/INSTAL/CONFIG/COLLIM /MARG_R = -5
ARM/VALID/INSTAL/CONFIG/COLLIM /MARG_F = -5
3. Go up the menu and press CKSUM twice.
4. Set technique to large focal spot, MoMo, 25kV, 25mAs.
5. Install bucky with no additional filtration, select full FOV.
6. Use adhesive tape to attach white paper on the bucky, covering the full FOV.
7. Press the light beam button and place a coin tangential to each internal border of the light beam.
Bucky
White paper
Light beam borders
Coin
Page no. 249
cal019.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 019 - Light Beam Centering
5-2.
Mechanical adjustment of light position
1.
2.
3.
4.
Open the work list and declare a new Patient called "Light Beam centering".
Take an exposure, select zoom = fit to screen;
Check that the 4 coins are tangential to X-ray field of view;
If not, move the light FOV as described in the following sections (5-2-1 and 5-3). Use the software
adjustment procedure for fine adjustment when coincidence has been almost achieved using the
mechanical procedure.
5. Correct the position of the coins for the new light beam field of view.
6. Repeat the procedure until coincidence is reached between the light beam and the X-ray beam.
7. Return the collimator margin settings to those noted in step 5-1;
OR use the settings specified for your system in Job Card CFG 002 - Gantry and Generator Configuration on page 127.
8. Go up the menu and press CKSUM twice.
9. Delete the previously created Patient called "Light Beam centering".
5-2-1. Mechanical Adjustment of Lamp
Refer to the illustration below.
1. To move in Rear-Front direction, use the Mirror adjusting screw (1).
2. To move in Lateral direction, use the Light Box screw (2).
(2)
MIRROR FRAME
TUBE HOUSING ARM
MIRROR MOUNTING SC
AND LOCKNUTS
(1)
Chapter 5
MIRROR ANGLE ADJUS
AND SPRING
REWS
TMENT SCREW
Page no. 250
cal019.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 019 - Light Beam Centering
5-3.
Software adjustment of blade position
1. For a finer adjustment of front blade:
- Select SETUP/ARM/VALID/INSTAL/CALIB/FORMAT/CALIB/LIGHT/ALIGN.
- Adjust the front blade position by rotating the X-ray console kV knob as described in Job Card
CFG 001 - The X-ray Console on page 121.
2. Fora finer adjustment of lateral and rear blades:
- Select SETUP/ARM/VALID/INSTAL/CALIB/FORMAT/CALIB/LIGHT/COVERAGE.
- Adjust lateral and rear blades by rotating the X-ray console kV knob as described in Job Card
CFG 001 - The X-ray Console on page 121.
6.
•
•
COMPLETION
Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
Page no. 251
cal019.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 019 - Light Beam Centering
This page is blank.
Chapter 5
Page no. 252
cal019.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 020 - mAs Non-linearity Calibration (Automatic)
Job Card CAL 020 - mAs Non-linearity Calibration (Automatic)
1.
•
Chapter 5
SUPPLIES
None
2.
•
TOOLS
Flat Field Phantom (25 mm Lucite).
3.
SAFETY PRECAUTIONS
WARNING
This procedure produces X-rays. Be sure to take appropriate precautions.
4.
•
PREREQUISITES
If not already done, carry out any procedure(s) specified as Prerequisites for this Job Card in Job
Card CAL 000 - Calibration Interactions on page 187.
5.
PROCEDURE
5-1.
Presentation
The object of mAs non-linearity calibration is to compensate for the non-linearity of exposure delivered
by the Generator at low mAs values, as used in AOP pre-exposure operations.
This procedure measures pre-exposure linearity deviation, and stores a correction factor in the
Senographe menu, to be applied to the mAs value of all AOP exposures.
The correction factor is automatically calculated as: MASPRE CORR = S100 / (25 x S4), where S100 and
S4 are the signals measured in the 100 mAs image and the 4 mAs image respectively.
5-2.
Procedure
1. Remove the compression paddle and install the Flat Field Phantom on the Bucky.
2. From the X-ray console menu, enter:
SET UP/GENE/INSTAL/GENE/AOP/APOLLO/CALIB/mAsPRE/CALIB.
3. Press CALIB. The 9x9 collimator format is automatically selected.
4. Press the X-ray console acquisition button (not PREP button) and hold it down until the system has
performed two acquisitions (about 20 seconds). Parameters for the two exposures are automatically
set to MoMo/28 kV/4 mAs and MoMo/28 kV/100 mAs.
5. Press SETUP once, then press PARAM.
6. Verify that the value displayed for MASPRE CORR is within the limits given below (Acceptable values).
7. Perform a checksum from X-ray console: GENE/INSTALL/CKSUM.
5-3.
•
•
Acceptable Values
The value displayed for MASPRE CORR should be within the limits 1.00 and 1.20.
If it is outside this range, check the Generator calibration and repeat the calibration.
Page no. 253
cal020.fm
Chapter 5
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card CAL 020 - mAs Non-linearity Calibration (Automatic)
6.
•
•
COMPLETION
Carry out any procedure(s) specified as Post Completion Requirements for this Job Card in Job Card
CAL 000 - Calibration Interactions on page 187.
If you are handing the machine back to the user at this point, switch the Senographe off, then on
again.
Chapter 5
Page no. 254
cal020.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
CHAPTER 6 FUNCTIONAL CHECKS
This chapter contains information for verification of Senographe 2000 D functions.
Page no. 255
VF.fm
CHAPTER 6
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
This page is blank.
CHAPTER 6
Page no. 256
VF.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 001 - Boot/Init and Shutdown
Job Card VF 001 - Boot/Init and Shutdown
1.
Chapter 6
SUPPLIES
None.
2.
TOOLS
None.
3.
•
SAFETY PRECAUTIONS.
To remove power from the complete system, switch off the external circuit breaker which connects the system to the hospital supply. There are two circuit breakers inside the Generator Cabinet, one for the Gantry and Generator, the other for the Cart and imaging equipment. Switching off
one of these breakers removes power from only part of the system.
Remember that the UPS will continue to supply power to parts of the Cart and imaging equipment
until it is shut down.
NEVER switch off the UPS manually (risk of data loss).
NEVER switch off power to the Conditioner except in emergency (risk of damage to the Detector if
the correct conditions of temperature and humidity are not maintained).
•
•
•
WARNING
In normal operation (circuit breakers closed):
Power is present in the Generator Cabinet, MDR, and AWS Cart at all times, even after the
AWS, UPS, and other components have shut down. Cart components remain powered by
the UPS for about two to three minutes after switch off. The 230 V supply to the Conditioner the UPS, and the Light Box is maintained at all times.
4.
PREREQUISITES
None.
Page no. 257
vf001.fm
Chapter 6
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 001 - Boot/Init and Shutdown
5.
PROCEDURE
This Job Card provides check lists for confirmation of the correct operation of power up and power down
sequences, and for the steady state conditions to be expected with power on or off.
• Refer to the Power Supply Schematic diagram overleaf for an overview of power connections.
• In normal operation, system power switches are used as follows:
Power comes from the hospital supply circuit breaker to the Generator Circuit Breaker and to a circuit
breaker in the MDR (the Main Distribution Rack; at the top of the Generator Cabinet), in parallel.
Both circuit breakers are normally left ON.
All subsystem power switches (items in the Cart, Conditioner, etc.) are normally left ON.
The system is normally switched ON using the ON switch (I) on the X-ray Console.
The system is normally switched OFF by clicking the System Off button
in the AWS Browser
window. When switching off, wait for complete system and UPS shut down (about two to three minutes).
The Gantry and Generator can be switched OFF without affecting components in the AWS Cart by
pressing the power-off on the X-ray console.
MDR Breaker
ON/OFF
pushbuttons:
Conditioner
and
Conditioner
MDR
Detector supply
Cart
UPS
Generator
Generator
Breaker
Chapter 6
Page no. 258
vf001.fm
vf001.fm
Page no. 259
Generator
breaker
Power supplies
Control signals
Manual operations
HV & LV
Gene. off
HV & LV
Conditioner, Detector,
and Cart on/off
breaker
MDR (Main
Distribution Rack)
System ON;
Gantry & Gene. OFF
AWS Cart
ON/OFF
UPS
ON
Detector PS
ON/OFF
Conditioner
ON/ OFF
Operator
Emergency
Stop
Gantry
Detector
Power Supply
Detector
Gantry
UPS off
Login;
System OFF
Gantry/Gene. off
UPS on
UPS
Light Box
Detector 0n/0ff
Detector output and control
IDC
AWS
AWS monitor
CD writer
Modem
Conditioner state (chiller, dryer, on/off)
AWS Cart
Revision 1
Legend:
Control
console
Hospital Supply
circuit breaker
a.c. mains
ON/ OFF
All system power OFF
Operator
FE
Conditioner
Generator Cabinet
GE Healthcare
Senographe 2000 D Acquisition System
Service Manual 2302228-3-100
Job Card VF 001 - Boot/Init and Shutdown
ILLUSTRATION 1 - POWER SUPPLY SCHEMATIC
Chapter 6
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 001 - Boot/Init and Shutdown
6.
POWER OFF STATE CHECKS
Remove Generator Cabinet covers as required for access to the main circuit breaker in the MDR, the
Generator circuit breaker, the Conditioner, and to the pushbuttons controlling power to the Conditioner
and the Detector.
6-1.
Normal power OFF state checks
For these power OFF checks, the MDR and Generator circuit breakers should be closed (ON), and the
system should have been switched off using the normal power off sequence (by clicking the System Off
button
in the AWS Browser window). Check:
OK
•
No display on the X-ray Console and STOP push-button is lit.
•
No display on the AWS monitor and no monitor LED lit.
•
•
None of the UPS front panel LEDs are lit (visible through the Plexiglas
cover at the base of the Cart).
The Cart and Conditioner pushbuttons ON (inside the MDR) are lit.
•
The Conditioner is powered up and operating normally.
6-2.
NOT OK
Complete power OFF state checks
For these checks, all items, including the UPS and conditioner, must first be switched off. Starting from
the normal power off state as described above, proceed as follows:
1. Switch the MDR circuit breaker OFF
2. Switch the Generator circuit breaker OFF
Remember that mains power is still present in the cabinet, at the input to the breakers.
3. Check the following:
• No LED lit in the Generator Cabinet
•
No LED lit in the MDR.
•
None of the internal and external pushbuttons in/on the MDR are lit.
•
The Conditioner is not running (no LCD display, no sound from the pump)
Chapter 6
Page no. 260
vf001.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 001 - Boot/Init and Shutdown
7.
POWER UP SEQUENCE CHECKS
Remove Generator Cabinet covers as required for access to the main circuit breaker in the MDR, the
Generator circuit breaker, the Conditioner, and to the pushbuttons controlling power to the Conditioner
and the Detector.
7-1.
Preliminary Power-Up sequence check
Start this sequence with the MDR and Generator circuit breakers switched OFF (as described for the
Complete power OFF state checks above).
1. Switch the Generator circuit breaker ON.
2. Switch the MDR circuit breaker ON.
OK
NOT OK
3. Press the CART ON button on the Generator Cabinet; The button lights and
power is supplied to the Cart; check by switching the Light Box on.
4. Press the CONDITIONER ON pusbbutton at the top of the MDR; the button
lights and the Conditioner starts.
5. Press the UPS ON push-button on the Generator Cabinet for at least one second; the AWS starts up (see Job Card VF 003 - UPS Batteries on page 267 if
you suspect a problem with the UPS).
6. The Login prompt appears on the AWS monitor within 90 seconds of switchon. Enter sdc<Enter>. At the Password prompt, enter adw3.1<Enter>. The
browser application begins to load.
Notice:
At this point of the sequence, communication errors between AWS and the Senographe will appear
because the Senographe is not yet switched ON. This is normal and does not indicate any problem.
7. Press the GANTRY ON push-button in the MDR; the button lights.
8. Press the GANTRY OFF push-button in the MDR; the light goes out.
9. Shut the system down by clicking the System Off button
on the Browser window; wait for complete shut down.
The system is now in the normal switched-off state, ready for the normal power up sequence (below).
Page no. 261
vf001.fm
Chapter 6
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 001 - Boot/Init and Shutdown
7-2.
Normal power UP sequence check
Start this sequence with the system in the normal switched-off state (above).
1. Press the power ON push-button
on the X-ray Console. Power is applied
to all parts of the system:
2. The X-ray Console central LCD panel displays default settings for kV and
mAs, and displays a message indicating temporary communications errors.
3. The AWS Monitor LED lights. On the UPS the orange LEDs flash during the
OK
NOT OK
selftest process, then the On-line LED
(green) is lit. No red LED should
be lit and no LEDs should continue flashing.
4. The Login prompt appears on the AWS monitor within 90 seconds of switchon. Log in as described above.
5. The X-ray Console displays the two following messages: S95 Medical Application Not Active . This message is normal, because an exam has not been
started.
6. The Browser screen is displayed on the AWS monitor within about 5 minutes
of switching on.
7. The popup message System Is Operational appears on the AWS monitor.
8. It is possible to use the Start Exam button in the Worklist window (see Operator Manual).
8.
POWER ON STATE CHECKS
These checks confirm normal operation after the normal power up sequence (above);
1. The Browser screen is displayed on the monitor.
2. None of the UPS front panel LEDs are flashing; the On–line LED
(green) is lit.
3. The Conditioner is running (pump audible and no conditioner error messages
displayed).
Chapter 6
Page no. 262
vf001.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 001 - Boot/Init and Shutdown
9.
NORMAL POWER OFF SEQUENCE CHECKS
1. Click the System Off button
in the AWS Browser window.
2. A message appears, requesting confirmation of the shutdown request. Confirm by clicking OK.
3. After a few minutes, the Console display goes blank.
OK
NOT OK
4. The Cart and AWS system perform the shut down sequence, which takes
approximately three minutes. A message indicating that the system is shutting
down is displayed on the monitor. The user is asked to NOT login.
Wait 3 minutes, and if at any time the Ups did not shut down after the System Off request, the UPS
should be turned off by pressing the CART OFF button at the front of the Generator Cabinet.
5. Within about two to three minutes after confirmation of the shutdown request,
the Cart system is switched off and the Gantry/Generator system is switched
off (check again at the X-ray Console).
6. No LED lit or flashing on the front side of the UPS.
7. Check that the conditioner continues to operate; check that the CART ON button (at the front of the Generator Cabinet), and the CONDITIONER ON button
(inside the MDR) are still lit.
10.
THERMAL CUTOUTS
Two thermal cutouts are fitted in the Generator Cabinet, one in the autotransformer, and the other on the
200PL1 board.
If either of these cutouts operates, the effect is the same as if the Gantry Emergency Stop button had
been pressed, except that it is impossible to restart the system; the X-ray console ON push-button has
no effect. The system will not start until it has cooled and the cutout has recovered.
• Autotransformer cutout. Operates at 120°C; the OFF button on the Main Supply Rack remains lit, but
it is impossible to restart the system. Recovery time is one to two hours.
• 200PL1 board cutout. Operates at 110°C; the OFF button on the Main Supply Rack is not lit; it is
impossible to restart the system. Recovery time is about half an hour.
Page no. 263
vf001.fm
Chapter 6
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 001 - Boot/Init and Shutdown
11.
SYSTEM COMPONENT RESET
It may occasionally be necessary to reset one or more components of the system. This usually involves
switching the component(s) off and on again. The following table shows suggested switch-off points,
classified for use by operating personnel or by FEs (i.e., trained personnel with access to system cabinets).
TABLE 1 - RESET OPERATIONS
System / Subsystem
Operator Actions
FE Actions
Comments
Whole system
Hospital supply ON/OFF
switch
Hospital supply ON/OFF
switch
Chiller (Conditioner)
Hospital supply ON/OFF
switch
Conditioner OFF button
inside MDR
Gantry and Generator
OFF/ON at X-ray console
Generator Circuit breaker
in Generator Cabinet
Also resets the Detector
and its power supply
Detector and Detector
Power Supply (DPS)
OFF/ON at X-ray console
Detector OFF button
inside MDR
OFF/ON at X-ray console
also resets the Gantry
and Generator
Cart with its subsystems:AWS system, monitor, IDC, modem, CDRW, light-box
Click on System Off button in Browser. Wait two
to three minutes for UPS
shutdown
Cart OFF button on side
of Generator cabinet
System Shutdown
includes shutdown of
Gantry and Generator.
UPS
Click on System Off button in Browser. Wait two
to three minutes for UPS
shutdown
Cart OFF button on side
of Generator cabinet
System Shutdown
includes shutdown of
Gantry and Generator.
IDC
Click on System Off button in Browser. Wait two
minutes for UPS shutdown
IDC reset button at rear
of the IDC or, open a telnet window on IDC and
type reboot.
See Caution below.
System Shutdown
includes shutdown of
Gantry and Generator.
AWS
Click on System Off button in Toolkit menu.
Reboot
Open a command window, and type kill.sdc
The browser and the
medical application are
closed.
Then type reboot
CAUTION
It is recommended that the IDC should not be booted or reset by itself without a complete
system shutdown/power on.
If the IDC is rebooted, a minimum interval of two (2) minutes must be allowed before booting it again. Booting the IDC twice within two minutes may seriously damage the detector.
Chapter 6
Page no. 264
vf001.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 002 - Cart Check
Job Card VF 002 - Cart Check
1.
Chapter 6
SUPPLIES
None
2.
TOOLS
None.
3.
SAFETY PRECAUTIONS.
None.
4.
PREREQUISITES
None.
5.
PROCEDURE
Inspect the FFDM Cart for any signs of damage or impairment. In particular, check the following points:
1. Wheels and brakes. Check that the Cart can be easily moved, with no indication of noise or binding
on any of the wheels. Check that the brakes on the front wheels can be easily operated, and that they
prevent movement of the Cart when operated.
2. Centre table. Check that the centre table (keyboard support) can be easily raised from the normal
°
horizontal position to +60 , and locks correctly in both positions.
3. Side tables. Check that each of the side tables (mouse pad and light box) can be easily lowered from
°
the normal horizontal position to -90 , and locks correctly in the horizontal position.
4. Sliding doors. Check that all sliding access panels open and close smoothly.
5. Check the operation of the light box tube.
Page no. 265
vf002.fm
Chapter 6
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 002 - Cart Check
This page is blank.
Chapter 6
Page no. 266
vf002.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 003 - UPS Batteries
Job Card VF 003 - UPS Batteries
1.
Chapter 6
SUPPLIES
None
2.
TOOLS
None
3.
SAFETY PRECAUTIONS.
.None
4.
PREREQUISITES
None
5.
UPS FUNCTION CHECK
The LEDs and control buttons of the UPS front panel may be observed and accessed through the plexiglass panel at the front of the AWS Cart.
ON/TEST BUTTON
LOAD INDICATOR
(5 LEDS)
STATUS LEDS:
A - SMART TRIM (INPUT HIGH)
B - ON LINE
C - SMART BOOST (INPUT LOW)
D - OVERLOAD
E - ON BATTERY
F - REPLACE BATTERY
CHARGE/LINE VOLTAGE
INDICATOR (5 LEDS)
A
D
B
E
C
F
OFF BUTTON
Notice:
If you intend to re-calibrate the battery capacity indicator (procedure described below), you should
do this before the function check, to avoid an additional delay while the battery recharges.
Proceed as follows to carry out the function check:
1. With the system powered on as normal, observe the state of the front panel LEDs:
a. The On Line LED
(B) should be lit.
b. If any of the remaining five status LEDs (A, C, D, E, F, G) are lit, the cause should be investigated.
c. The Load Indicator LEDs indicate the power being drawn from the UPS as a percentage of the
rated capacity. Normally, four LEDs or less should be lit.
d. The Charge/Line Voltage LEDs indicate the current state of battery charge. With all five LEDs lit,
the battery is fully charged. When the lowest LED flashes, the battery can supply less than two
minutes of run time; you must wait for the battery to recharge before using the system.
Page no. 267
vf003.fm
Chapter 6
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 003 - UPS Batteries
2. Start a UPS self test; press and hold the ON/TEST button until a beep is heard and the On Line LED
(B) flashes.
During the test the UPS briefly supplies the load from the battery; the On Battery
the test passes, the On Battery LED goes out and the On Line LED
LED (E) is lit. If
(B) again lights steadily.
If the test fails, the UPS returns to on-line status, but the Replace Battery LED
(F) is lit. The
cause should be investigated.
3. To check the input voltage (hospital supply), press and hold the ON/TEST button for at least four seconds (this will start a self test as above):
The Charge/Line Voltage LEDs now indicate the input voltage status; normally two, three, or four
LEDs should light.
If all five LEDs are lit, the input is more than 247 V; if one LED is lit or no LEDs are lit, the input is less
than 213 V.
6.
BATTERY CAPACITY RE-CALIBRATION
About once a year, it may be desirable to re-calibrate the battery capacity indicator.
The procedure, including battery recharge, takes about one hour
Notice:
It may not be possible to start this procedure immediately after the function check described above,
because it requires the battery charge to be 100% of capacity.
Proceed as follows:
1. From the Service Desktop, click the Diagnostics button, then the UPS button.
2. To prevent the system from being shut down during the calibration process, select Configuration/
Event Actions, and then the UPS Battery is Discharged event; remove the check mark from the Shutdown Server box.
3. Note that the calibration process will not start if the battery charge is less than 100%. To display Battery Capacity (in place of Run Time Remaining), select Configuration/Monitoring Preferences, and
select the parameter to be displayed in the left hand graphical bar of the PowerChute interface.
4. Start the calibration process by selecting Diagnostics/Initiate run Time Calibration.
5. Once started, the calibration process continues until battery capacity falls to 25% (the time from
100% to 25% is about 10 minutes).
With the AWS system powered off and power applied to the UPS, the battery takes 45-60 minutes to
recharge.
6. Before returning the system to normal operation, you must ensure that it will be shut down if battery
capacity is low:
- EITHER: In the PowerChute interface menu, select Configuration/Event Actions, and select the
UPS Battery is Discharged event; click the Shutdown Server box to restore the check mark.
- OR: Log in as root in a command window; execute the command ups stop, then ups start.
Chapter 6
Page no. 268
vf003.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 005 - Senographe Functional Checks
Job Card VF 005 - Senographe Functional Checks
1.
Chapter 6
SUPPLIES
None
2.
TOOLS
-
3.
Digital mAs meter (GSPONER type) able to display tube current
Compression measurement tool: GAMMEX RMI model 817 or Mammo compression scale # 46194427P407 (digital display)
Plexiglass in thickness increments of 0.5 cm
SAFETY PRECAUTIONS
These procedures produce X-rays. Be sure to take appropriate precautions.
4.
PREREQUISITES
None
5.
GENERATOR TESTING
The objective is to check quickly the generator kV, mA and mAs calibrations, which have already been
done in the factory.
5-1.
Set up generator for testing.
1. Configure the Senographe for the following exposure:
- Mode manual (2-point)
- Focal spot: large
- Track: Mo
- Filter: Mo
- mAs: 60 (lower mAs value may give inaccurate measurements)
- HV: 22 kV
2. Activate display of parameters following an exposure by selecting SETUP/GENE/INSTAL/GENE/
CONFIG/DISP/YES on the X-ray console (see Job Card CFG 001 - The X-ray Console on page 121).
Return to application mode.
3. Connect the digital mAs meter to kV mA board 701-PL1 (on HV tank unit 701) between terminals
MES_MA_POS and MES_MA_NEG. Disconnect the jumper that is normally between these same
two terminals.
4. Set the mAs meter to current (mA) measurement.
5. Protect the detector with 2.5 cm of plexiglass.
6. Open New Patient in the Browser, and take 5 exposures at approximately 20 second intervals, incrementing the HV by 2 kV each time (i.e., 22 - 24 - 26 - 28 - 30 kV).
7. Take 5 more exposures at the same interval, leaving the HV set at 30 kV.
Page no. 269
vf005.fm
Chapter 6
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 005 - Senographe Functional Checks
8. The X-ray tube current value displayed on the X-ray console (Idisplay) must be 100 mA ± 5 mA AND
should agree with the value read on the mAs meter (Imeasure) ± 5%.
If Idisplay is not equal to Imeasure then perform Job Card CAL 004 - X-Ray Tube mA Measurement on
page 203, followed by Job Card CAL 003 - X-Ray Tube Heater Current on page 199.
9. Take 2 exposures at 40 kV and 50 mAs at an interval of 30 seconds. No arcing should be detected. If
arcing is detected, perform the procedure given in Job Card IST 014 - Automatic X-ray Tube WarmUp on page 93.
10. Reconfigure the Senographe to 30 kV and 25 mAs. Take one exposure for each of the three following
focal spot/track combinations and verify the expected X-ray tube current reading on the X-ray console display:
SMALL FOCAL SPOT/MO TRACK => I = 40 mA ± 2 mA
SMALL FOCAL SPOT/RH TRACK => I = 40 mA ± 2 mA
LARGE FOCAL SPOT/RH TRACK => I = 75 mA ± 4 mA
11. Disconnect the mAs meter from the Senographe and reconnect the jumper on kV mA board 701PL1.
12. Verify kVp using a non-invasive kVp meter and, if needed, perform Job Card CAL 005 - Calibration of
kV Scale Factor on page 205. This step may be mandatory, when required by local regulations.
6.
GANTRY TESTING
The objective is to quickly check the basic functions of the gantry.
Note that the following functions are tested by the software during each power-up sequence:
- Filter holder rotation
- Lateral, front and rear collimator blade movement
- X-ray tube housing movement
- Compression paddle movement to home position
- Column movement limit stops
- Coherency between focal spot size, magnification and X-ray tube housing angulation
- Grid movement
- Generator-gantry communications link
- Gantry CPU board
6-1.
Check gantry readout.
Immediately following the power-up sequence, the gantry readout should indicate the X-ray format.
6-2.
Check column movement.
1. With the compression paddle out of compression, check that all four sets of column up/down control
buttons are operational (check each button for up and down movement of column).
2. Move column to its upper and lower limits. Optical sensors should stop movement. If optical sensors
have failed, mechanical safety stops halt movement. Total one-way movement time (going either up
or down) between upper and lower limits should be 16 ±2 seconds. This time includes initial acceleration, which lasts 3 seconds.
6-3.
Check arm rotation.
1. With the compression paddle out of compression, check that all four arm rotation control buttons are
operational (check each button for release and re-locking of arm rotation).
Chapter 6
Page no. 270
vf005.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 005 - Senographe Functional Checks
2. Rotate arm through its full range of ±180°. Check in several positions that electro-brake is sufficient,
by manual action on the handles.
3. Check alignment of angle markings at 0°.
6-4.
Check light centering device.
Press one of the light centering device activation buttons. The light centering device should light for 30
seconds.
6-5.
Check format control.
Check that repeated pressing of each of the two format control pushbuttons, gives the sequence:
1) light centering device lights; 2) first format reduction; 3) second format reduction; 4) full format.
6-6.
Check magnification sensors.
1. With magnification device removed, the gantry readout should show a magnification of 1.0.
2. Install the magnification device into the lower, middle and upper holes successively. The gantry readout should show a magnification of 1.5, 1.8, and 1.9, respectively.
6-7.
Check tube housing arm detents.
1. Activate the tube housing arm locking lever and rotate the tube housing arm to its ± 15° and ± 27°
detents. When tube housing arm is locked in each of these four positions, the error message Incorrect X_Ray Incidence should appear on the X-ray console display.
2. Rotate the tube housing arm so that it is "floating" between detents. After five seconds, the error message Tube Housing Arm Unlocked should appear on the X-ray console display and Arm Unlocked
should appear on the gantry readout.
6-8.
Check paddle compression.
1. Verify that both sets of compression/decompression pedals and the manual compression knobs
located on the paddle holder all function correctly (i.e., the paddle moves up or down in response to
each command).
2. Use the mammo compression scale placed between the detector and the compression paddle to
check calibration of the compression force display on the gantry readout. Measure one point at 5 daN
and one point at 15 daN. The value on the gantry readout must agree within ±1 daN. If it does not,
perform Job Card CAL 006 - Calibration of Compression Force Detector on page 209.
Note:
If the recommended compression measurement tool is not available, this verification can be done
by lowering the paddle close to the top surface of the cassette holder, installing the magnification
device in the upper pair of holes, and connecting a spring dynamometer (calibrated from 0 to
15 kg) between the compression paddle and the magnification device.
Page no. 271
vf005.fm
Chapter 6
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 005 - Senographe Functional Checks
6-9.
Check breast thickness measurement.
1. Install the bucky and place 10 mm of plexiglass in the center of the bucky.
2. Lower the compression paddle into contact with the plexiglass.
3. Slowly increase compression force on the plexiglass while watching the breast thickness display on
the gantry readout. The displayed value should remain in the range 10 mm ±3 mm for any value of
compression force (as displayed on the gantry readout) between 5 and 15 daN.
4. Replace 10 mm of plexiglass with 50 mm of plexiglass and repeat the above check. Now the displayed value should remain in the range 50 mm ±3 mm for any value of compression force (as displayed on the gantry readout) between 5 and 15 daN.
5. If either or both of the above checks does not give a satisfactory result, perform Job Card CAL 007 Calibration of Breast Thickness Measurement on page 211.
6-10. Check grid presence sensor.
•
Select ARM/VALID/INSTAL/CALIB/GRID/CALIB on the X-ray console.
- With the bucky present, the reponse should be CALIBRATION OK .
- If the bucky is not present or is not recognized, the response is GRID ABSENT.
6-11. Check emergency stop buttons.
Pressing either of the emergency stop buttons (located on either side of the gantry column base) should
result in a complete power-down of the generator and gantry (but not the AWS Cart).
Chapter 6
Page no. 272
vf005.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 008 - IQ Tools Flat Field Test
Job Card VF 008 - IQ Tools Flat Field Test
1.
Chapter 6
SUPPLIES
•
2.
None
TOOLS
•
•
3.
Flat field phantom (25 mm lucite).
ACR standard phantom (16 cells Nuclear Associates 18-220 or RMI-156).
SAFETY PRECAUTIONS.
•
4.
These procedures produce X-rays. Be sure to take appropriate precautions.
PREREQUISITES
•
The system must have been correctly installed and calibrated.
5.
FLATFIELD TESTS
5-1.
Objective
The flatfield test measures the ability of the detector to reproduce the image of a flat and homogeneous
phantom.
The ideal response of the detector is a uniform image with no large or small defects, with no pixel having
a signal much higher or much weaker than its neighbours, and with a uniform signal-to-noise ratio. The
quantities to look for are thus:
- Brightness uniformity: the magnitude of low frequency structures (large shapes).
- High frequency modulation: the magnitude of high frequency structures (small defects).
- Number and density of bad pixels: the number of pixels having signals significantly different
from those of their neighboors (new bad pixels appeared since the latest bad pixel calibration),
and the density of these bad pixels.
- Signal-to-noise ratio uniformity: the variation of signal-to-noise ratio over the image.
A test failure indicates incorrect test conditions (phantom position, cleanliness), or an artifact causing
inconsistency between the current image and the associated gain map. Such an inconsistency means
that either the gain calibration needs to be updated, or the current image contains a defect which must
be identified (see section 7). Possible sources of artifacts include the tube output window, the mirror, the
Molybdnenum filter, the collimator blades, and the detector.
Page no. 273
vf008.fm
Chapter 6
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 008 - IQ Tools Flat Field Test
5-2.
Method
The flatfield image is analyzed by measuring the mean
signal level, the noise, and the number of new bad pixMeasurements made i
els in a moving analysis box (a 20 mm x 20 mm region
a moving analysis box
of interest scanning the flatfield image with a 10 mm
overlap). The total number of new bad pixels is
summed over the whole image.
The following checks are performed:
- Brightness uniformity (BNU): compute maximum deviation of the mean signals measured in
each ROI.
- High frequency modulation (HFM): measure the minimum signal–to–noise from all ROIs
- New bad pixels: detect and count all bad pixels in the whole image
- New bad ROIs: count number of regions of interest containing more than 2 bad pixels
- Signal–to–noise ratio (SNR) uniformity: compute maximum deviation of the SNR measured in
each ROI.
6.
PROCEDURE
1. From the Browser, click on the QAP button, then select Flat Field Test.
2. Follow the on–screen instructions. You are asked to:
e. Remove the bucky or breast holder and the compression paddle, and to place the flatfield phantom on the image receptor.
f. Verify using the light beam that the collimator is in full field of view.
g. Verify that the tube arm angle is 0 degrees.
h. Make two exposures using the parameters set automatically (Large focal spot; Mo/Mo; 26 kV; 200
mAs).
3. Use the middle-button mouse function to adjust the image for optimum viewing conditions. Suggested starting values are WC = 3000 and WL =4500.
4. The system calculates and displays test results in a format similar to that shown below. The LSL and
USL columns show the minimum acceptable values (Lower Specification Limit) and the maximum
acceptable values (Upper Specification Limit) for each test.
Test
LSL
USL
Brightness Uniformity
n/a
10.00
High Frequency Modulation
n/a
0.80
Bad Pixel
n/a
100.0
Bad ROI
n/a
0.00
SNR
n/a
40.00
Chapter 6
Measurement
Pass/Fail
Page no. 274
vf008.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 008 - IQ Tools Flat Field Test
7.
CORRECTIVE ACTIONS IN CASE OF FAILURE
7-1.
Brightness Uniformity test fails
Typical causes are:
1. The flatfield phantom does not cover the full FOV;
Brightness
non-uniformity:
check the position of the flatfield phantom. The flatSignificant signal
field phantom must exceed the detector field of view
variation detected
in the image
in every direction.
2. A collimator blade is within the FOV; make an acquisition in the Medical application in the same conditions as the flatfield test (flatfield phantom, MoMo,
26 kV, 200 mAs) and verify in the raw image that the
X-ray beam field covers the detector field of view by
adjusting the contrast such that window width is less
than 200. If collimator blades are visible at the borders, check tube tilt, collimator centering, parallelism
and format calibrations
3. The gain map is no longer valid; calibrate gain in the MoMo/no grid configuration, move the phantom
slightly and run the test again.
7-2.
High Frequency Modulation test fails
Typical causes are:
1. The detector temperature is not stabilized; check that the
system has not been powered on too recently.
2. The gain map is no longer valid; calibrate gain in the
MoMo/no grid configuration, and run the test again.
Page no. 275
vf008.fm
High frequency
modulation:
High noise detected
within a ROI
Chapter 6
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 008 - IQ Tools Flat Field Test
7-3.
BadPixels or Bad ROI test fails
7-3-1. Typical causes are:
1. Dust is present on the flatfield phantom or the
image receptor; ensure that the phantom and the
image receptor are completely clean and run the
test again.
2. The flatfield phantom contains inclusions or is
scratched;
- Run the flatfield test, select bad pixel graphical window, locate the bad ROIs or bad pixels.
- Move the phantom, run the flatfield test again
and note whether the bad ROIs or pixels have
moved.
If you have difficulty in observing a moving spot, repeat the test in application mode. After making
an exposure, adjust the viewing contrast to make the spot visible. Then move the phantom
slightly, make a second exposure, and switch the display from one image to the other to observe
any movement in the spot of interest.
If the bad pixels move, there are some inclusions inside the phantom. Obtain a new phantom and
run the test again.
3. The collimator is visible in the field of view;
- Run the flatfield test, select bad pixel graphical
window, locate the bad ROIs or bad pixels.
Check that they are not concentrated on the borders of the image. If they are, check tube tilt, centering, parallelism and format calibrations.
Chapter 6
Collimator visible in
field of view
Page no. 276
vf008.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 008 - IQ Tools Flat Field Test
4. Detector response is unequal at some rows, columns,
or groups of pixels;
Visible bad row or
bad column
- Check that there is no visible bad row or bad column in the flatfield image displayed in the IQ tool
viewer (use the mouse middle button to adjust contrast and brightness such that window width WW is
less than 200). If necessary, take an image in the
Medical Application and use the AWS display tools.
- If there is a distinct bad row or a bad column
(exactly parallel to the detector matrix), or a distinct
cluster, calibrate bad pixels.
If the bad row, bad column, or cluster is detected in
the bad pixel calibration and is above the Upper Specification Limit, the detector must be
changed. If not, calibrate gain in the MoMo/no grid configuration, and run the test again.
If gain calibration succesfully corrects bad rows or columns, use the ACR phantom to check the
correction. Place the ACR phantom so as to partially cover the suspect rows or columns (e.g., to
the left or top of the detector) and make an acquisition at MoMo/26 kV/100 mAs/no grid, so that
the detector is saturated outside the area of the phantom. Verify in the raw image that the rows or
columns do not appear again in the phantom area. If they do appear, contact your OLC; it is likely
that the detector must be changed.
7-3-2. Other possible causes are :
1. During the last gain calibration, dust was present (on the flatfield phantom, image receptor, mirror, or
filter), or the flatfield phantom contained inclusions or scratches; verify that the bad pixels do not
move with the phantom and that they persist after careful cleaning of phantom, image receptor, mirror, and Mo filter. Calibrate gain in the MoMo/no grid configuration, move the phantom slightly, and
run the test again.
2. Dust is present on the light beam alignment mirror or on the Mo filter; clean the mirror and Mo filter
without direct contact and run the test again.
3. Metallic particles have been deposited on the tube output window; tilt and move the tube and verify in
the image or in the bad pixel graphical window that the bad pixels have moved after the tube movement. If you are sure that particles are present on the tube output window, change the tube and perform the resulting calibrations. before repeating the test.
Page no. 277
vf008.fm
Chapter 6
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 008 - IQ Tools Flat Field Test
7-4.
Signal–to–Noise Ratio uniformity fails
Typical causes are:
1. The X-ray beam is badly centered; carry out:
a. Job Card CAL 010 - Tube Tilt Calibration on
page 217
b. Job Card CAL 011 - X-ray Beam Alignment Calibration on page 219
c. Job Card CAL 012 - Collimator Format Calibration on page 223
Significant
signal-to-noise variation
detected in the image
2. The detector sensitivity is not uniform; locate in the
graphical window the area having a poor SNR (low
mean signal or high standard deviation). Calibrate
gain in the MoMo/no grid configuration, and run the test again. If the SNR uniformity result is still
above the Upper Specification Limit, call your OLC for a possible detector replacement.
7-5.
Final checks
Notice:
If a new gain calibration was done, you are recommended to recalibrate all other gain configurations.
After investigating and correcting the suggested causes of error, repeat the test.
If the test still fails, call your OLC.
Chapter 6
Page no. 278
vf008.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 009 - Image Acquisition and ACR Score
Job Card VF 009 - Image Acquisition and ACR Score
1.
Chapter 6
SUPPLIES
None
2.
TOOLS
•
•
3.
ACR standard phantom (16 cells Nuclear Associates 18-220 or RMI-156).
Standard toolkit with metric wrenches.
SAFETY PRECAUTIONS.
•
4.
These procedures produce X-rays. Be sure to take appropriate precautions.
PREREQUISITES
•
The system must have been correctly installed and calibrated.
5.
TEST DESCRIPTION
5-1.
ACR Phantom
The phantom used in this procedure is a block of plexiglass containing 16 cells. Each cell simulates an
anatomical structure which may be found in breast tissue.
The plexiglass gives attenuation equivalent to a breast of average density compressed to a thickness of
45 mm.
Starting from the top left hand corner, as shown in the illustration,
the cells are of three types:
1. Fibres.
Six cells represent fibrous calcifications; they contain fibers
with sections from 1.56 mm to 0.40 mm.
2. Specks (Calcifications).
Five cells represent groups of specks or micro–calcifications,
with sizes from 0.54 mm to 0.16 mm.
3. Masses.
Five cells represent tumors or masses, with sizes from 2 mm
to 0.25 mm; each has a different attenuation.
5-2.
ACR Score
The ACR Score check program obtains and displays an image of the phantom. After suitable adjustment
of the viewing parameters, the user notes the visibility of the object in each cell, using a three-point scale
of 1, 0.5, or 0. For each cell, score:
- 1
If the object (fiber, mass, or group of six specks) is completely visible.
- 0.5
If the object is partially visible, according to the following guidelines;
Fibres; More than half of the fibre is visible.
Masses; The mass does not appear circular, but is visible.
Specks; At least two specks are visible
- 0
For all other cases,
Page no. 279
vf009.fm
Chapter 6
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 009 - Image Acquisition and ACR Score
6.
PROCEDURE
1.
2.
3.
4.
5.
Install the Bucky, with compression paddle.
Place the ACR phantom on the Bucky, against the chest wall side and laterally centered.
Lightly compress the phantom with the compression paddle.
Verify that the collimator is in full FOV and that the tube arm angle is 0 degrees.
Enter the Phantom IQ test. From the Browser, select: Tools Menu/Service Desktop/Image Quality/
New Acquisition/Phantom IQ.
6. The system applies suitable parameters. Make an exposure and display the image.
7. The image is displayed with standard parameters which may need adjusting for your system. Press
the right mouse button to display a two-item menu which allows you to select the middle button function. Use it either to control brightness and contrast (WL changes with vertical movement and WW
changes with horizontal movement) or to obtain the magnifying glass function. As a rough guide, it is
suggested that the contrast should be adjusted to obtain an on-screen displayed value for WW of
less than 200 for good viewing.
8. Obtain the best viewing conditions for an accurate assessment of the score (if necessary complete
the test and repeat it with the phantom in a better position) and observe the 16 cells in the phantom
image. Note the ACR score (1, 0.5, or 0, as described in the Test Description above) for each cell,
and total the scores for each type of cell (fibers, masses, speck groups).
9. A group of three on-screen sliders are displayed at the top right of the screen.For each type of cell,
move the on-screen slider (with the cursor on the slider, press and hold the mouse button while moving the mouse) until the correct score is displayed. Then click on OK to enter the score into the system.
10. The results of the test are displayed in a format similar to that shown below. The LSL and USL columns show the minimum acceptable score (Lower Specification Limit) and the maximum score
(Upper Specification Limit) for each item. The figures given here in the Measurement and Status columns are for example only.
Test
Measurement
LSL
USL
Status
Masses
4.00
3.00
5.00
Passed
Speck groups
2.50
3.00
5.00
Failed
Fibers
5.00
4.00
6.00
Passed
Score
11.50
11.00
16.00
Passed
11. The test is successful if the total score is 11 or more, with scores for masses of at least 3, for speck
groups of at least 3, and for fibers of at least 4.
In the example shown the total score is 11.5, but the test fails because the speck group score is less
than 3.
12. If the test fails, repeat the flatfield test and then try again. If the flatfield test passes successfully but
the ACR Score test fails, the cause must be identified and corrected before further patient examinations are made.
.
Chapter 6
Page no. 280
vf009.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 010 - Acquisition in AOP Mode
Job Card VF 010 - Acquisition in AOP Mode
1.
Chapter 6
SUPPLIES
None
2.
TOOLS
•
3.
Set of acrylic plates (PMMA) (minimum size 20 cm x 20 cm) allowing thicknesses of 25 mm, 40
mm and 60 mm to be used, with a tolerance of ±0.1 mm.
SAFETY PRECAUTIONS.
•
4.
Take all normal precautions when operating with X–rays.
PREREQUISITES
•
•
5.
The system must have been correctly installed and completely calibrated.
Breast thickness calibration must have been carefully checked in contact mode.
TEST DESCRIPTION
The tests described here are designed to check the following aspects of system operation:
• Selection of parameters in AOP (Automatic Optimization of Parameters) mode.
• The level of SNR (Signal-to-Noise Ratio) in images acquired in AOP mode.
6.
PROCEDURE
Notice:
To avoid false results, the acrylic plates used must be clean and free from scratches.
1. Create an AOP patient file by selecting New Patient on the Browser; complete the Medical Procedure
Card as required, with AOP as the patient name.
2. Install the bucky on the image receptor and select Large field of view.
3. Carry out the following procedure three times, with different thicknesses of acrylic in the field of
view (25, 40, and 60 mm). The table below shows the values expected for each thickness:
a. Place acrylic plates of the chosen thickness on the bucky.
b. Apply 5daN compression to the plates
c. Check that the breast thickness indicated on the X-ray console Display is equal to the expected
value (25, 40, or 60 mm) ±2 mm.
d. Select the AOP STD mode and make an exposure.
e. Record the exposure parameters (track/filter/kV/mAs) selected.
Page no. 281
vf010.fm
Chapter 6
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 010 - Acquisition in AOP Mode
f. Check that the exposure parameters selected are as shown in the table below:
Acrylic
Thickness
(mm)
Exposure Parameters
Track/Filter
mAs
kV
25
Mo/Mo
20 - 60
27
40
Mo/Rh
35 - 90
28
60
Rh/Rh
35 - 90
32
4. On the AWS, close the exam, then open the three raw images for review.
5. For each of the three images in turn:
- Use the ellipse ROI tool (use the default size) to measure the mean value (MV)and standard deviation (sd) of the image, in the region close to the chest wall and laterally centered.
- Calculate the SNR as MV/sd. The value of SNR should exceed 50.
Note that a calculator can be displayed on the AWS screen by obtaining the root menu (in the
background) and selecting calculator. Use the Front key to hide/display the calculator.
7.
•
•
•
COMPLETION
The check is successful if the exposure parameters are within the limits shown in the table above,
and if all SNR values exceed 50.
If the check fails because of incorrect track/filter or kV selection, carry out AOP calibration in contact
mode with grid, and repeat the check.
If the check fails because of incorrect mAs or SNR values, carry out Conversion Factor and HVL/
Yield calibrations, and repeat the check.
Chapter 6
Page no. 282
vf010.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 011 - Light Beam Centering
Job Card VF 011 - Light Beam Centering
1.
•
Chapter 6
SUPPLIES
None.
2.
•
•
TOOLS
White paper and adhesive tape.
4 coins.
3.
SAFETY PRECAUTIONS
WARNING
This procedure produces X-rays. Be sure to take appropriate precautions.
4.
•
PREREQUISITES
None.
5.
PROCEDURE
5-1.
Settings
1. Configure the collimator with the following margins (take note of the current values to re-introduce
them at the end of the verification:
ARM/VALID/INSTAL/CONFIG/COLLIM /MARG_L = -5
ARM/VALID/INSTAL/CONFIG/COLLIM /MARG_R = -5
ARM/VALID/INSTAL/CONFIG/COLLIM /MARG_F = -5
2. Go up the menu and press cksum.
3. Set technique to large focal spot, MoMo, 25kV, 25mAs.
4. Install bucky with no additional filtration, select full FOV.
5. Use adhesive tape to secure white paper onto the bucky, covering the full FOV.
6. Press the light beam button and place a coin on the paper tangential to each internal border of the
light beam. The coins must be placed at the edge between the completely lit area and the twilight
area as indicated below:
Bucky
White paper
Twilight area
Light beam borders
Coin
Page no. 283
vf011.fm
Chapter 6
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 011 - Light Beam Centering
7. Take an exposure, select zoom = fit to screen
8. Check that the 4 coins are tangential to X-ray field of view
If not, perform the instructions of Job Card CAL 019 - Light Beam Centering on page 249.
9. Reconfigure the collimator to previous margins.
10. Go up the menu and perform a cksum
Chapter 6
Page no. 284
vf011.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 012 - Dicom Printer Adjustments and Checks
Job Card VF 012 - Dicom Printer Adjustments and Checks
1.
•
SUPPLIES
None.
2.
•
TOOLS
Densitometer
3.
•
SAFETY PRECAUTIONS.
None.
4.
•
PREREQUISITES
The printer must be correctly calibrated
5.
PROCEDURE
5-1.
Preparation and Print
•
•
•
Chapter 6
Install the SMPTE pattern (together with the Test_pattern pattern): from the root menu, select Service
Tools/Install SMPTE.
If the display WW and/or WL values have been changed, select Auto to return them to the default values of WW =1500 and WL = 2000.
Select the FFDM_printer_pattern patient from the Browser menu.
- Select Review Exam.
- Click on the PRINT button.
- Select the DICOM printer to be checked in the Printing window; click on Printing Properties.
- In the Properties window, select blue film, processor and portrait. Then Save and Done.
- Click on the PRINT button.
- The image is sent to the printer. Check the quality of the printed image as described below.
CAUTION
Make sure that the SMPTE pattern is displayed with WW =1500 and WL = 2000 for the
image quality tests.
CAUTION
Before you start to check the calibration of an Agfa LR5200 printer, make sure that it has
been properly calibrated between OD max= 3.5 and OD min = 0.14. Refer to Agfa documentation.
Page no. 285
vf012.fm
Chapter 6
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 012 - Dicom Printer Adjustments and Checks
5-2.
•
•
Image Quality checks
Examine the printed image (illustrated below).
Check the image quality according to the points listed.
Step
1
12
2
13
3
14
4
[7]
15
5
16
6
[1]
17
7
[2]
[4]
[7]
18
8
19
9
20
10
21
11
[6]
[3]
[5]
-
Verify continuity of the white diagonal lines [1]. Check that they do not show steps.
In the two white squares [2] the vertical and horizontal lines must be well separated for good resolution.
In the large light gray square, check that the arc [3] is not duplicated.
The small black square [4] within the larger square must not be surrounded by a white line.
The small white square [6] within the larger square, must not be surrounded by a black line.
Check that the optical density is the same everywhere in the long grey rectangle (+7%) [5]
Measure the density of each of the grayscale rectangles 1-21 [7] with a densitometer and compare the measured values to the Expected O.D. values in the table given on the next page. The
values must be accurate to +0.05 O.D.
Chapter 6
Page no. 286
vf012.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 012 - Dicom Printer Adjustments and Checks
Admittance criterion: The difference between (M) and (E) must be less than 0.05.
Expected O.D.
Step
Gray Level
Agfa LR5200
Agfa 4500M
Fuji FMDP/L,
Kodak 8600/8610
Measured O.D.
(E)
(E)
Fuji Drypix 7000
(E)
(M)
(E)
1
0
3.50
3.55
3.58
3.59
2
12
2.98
2.94
3.02
2.80
3
25
2.66
2.55
2.61
2.46
4
38
2.42
2.30
2.38
2.23
5
51
2.22
2.07
2.19
2.04
6
63
2.04
1.88
2.02
1.89
7
76
1.87
1.72
1.84
1.74
8
89
1.72
1.59
1.70
1.61
9
102
1.58
1.45
1.57
1.48
10
114
1.44
1.34
1.45
1.37
11
127
1.30
1.23
1.35
1.25
12
140
1.18
1.12
1.29
1.14
13
153
1.05
1.00
1.16
1.03
14
165
0.93
0.90
1.02
0.93
15
178
0.81
0.80
0.89
0.82
16
191
0.69
0.69
0.75
0.72
17
204
0.58
0.59
0.63
0.61
18
216
0.47
0.49
0.53
0.51
19
229
0.35
0.40
0.42
0.41
20
242
0.24
0.29
0.32
0.31
21
255
0.14
0.20
0.21
0.21
CAUTION
Before proceeding to OD measurement, reset the Zero of the Densitometer with no film.
Page no. 287
vf012.fm
Chapter 6
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 012 - Dicom Printer Adjustments and Checks
This page is blank.
Chapter 6
Page no. 288
vf012.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 014 - Check kVp settings
Job Card VF 014 - Check kVp settings
1.
•
Chapter 6
SUPPLIES
None.
2.
•
TOOLS
kVp meter. The meter must be in good condition and possess valid certification.
Suitable meters are:
- Radcal 4083 kVp meter (2384916). Requires use of acrylic plates (2299008-2).
- RMI 232 kVp meter
- Keithley 35080B kVp meter.
Note:
The Keithley 35080B kVp meter is not recommended for use in Europe; It does not meet the European accuracy requirement of 3%.
3.
SAFETY PRECAUTIONS
CAUTION
This procedure produces X-Rays. Be sure to take appropriate precautions.
4.
•
PREREQUISITES
None.
5.
PROCEDURE
The procedures described below are designed to verify that the values of kVp delivered by the equipment correspond to the values selected by the operator.
Select the appropriate procedure according to the meter to be used.
Page no. 289
vf014.fm
Chapter 6
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 014 - Check kVp settings
6.
PROCEDURE - RMI 232 KVP METER
6-1.
kVp meter calibration
1. Note the meter identification number and date of most recent calibration:
kVp meter
identification number
Date of calibration:
(dd/mm/yy)
2. Note the required kV correction values by copying CP row values from the meter calibration curve
Measured kVp
26
28
30
32
34
kV Correction
value
6-2.
Position the meter
1. Remove the compression paddle.
2. Install the largest magnification stand (1.8).
3. Place the kVp meter on the magnification stand.
Chapter 6
Page no. 290
vf014.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 014 - Check kVp settings
6-3.
kVp measurements - RMI 232 kVp meter
• Make a series of kVp measurements as described here:
1. Set the X-ray field to the smallest size greater than the kVp meter measurement area shown on the
meter.
2. Switch on the meter. Set the waveform selector to CP (constant potential).
3. Select manual exposure mode, and set the X-ray parameters to:
Mo track/Mo filter, 50 mAs, LF
4. Make exposures at the Selected kVp values shown in the table below. For each exposure note the
Measured kVp value shown on the meter:
Focus
mAs
Selected
KVp (S)
0.3
50
0.3
Measured
KVp
Corrected
KVp
Upper Limit
(S+3%)
Lower Limit
(S-3%)
26
26.78
25.22
50
28
28.84
27.16
0.3
50
30
30.90
29.10
0.3
50
32
32.96
31.04
0.3
50
34
35.02
32.98
Result
Pass/Fail
5. Use the kVp correction values noted above to calculate and enter Corrected kVp values.
6. For the check to be passed, each of the Corrected kVp values must lie between the specified
Upper and Lower Limits.
7. If the check fails at any value, repeat the complete procedure.
8. If the repeated check fails again, kVp calibration is necessary. Perform the procedure described in
Job Card CAL 005 - Calibration of kV Scale Factor on page 205.
Page no. 291
vf014.fm
Chapter 6
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 014 - Check kVp settings
7.
PROCEDURE - RADCAL 4083 KVP METER
7-1.
kVp meter calibration
•
Note the meter identification number and date of most recent calibration:
kVp meter
identification number
Date of calibration:
(dd/mm/yy)
7-2.
1.
2.
3.
4.
Position the meter
Remove the compression paddle.
Install the largest magnification stand (1.8).
Place 5 cm of acrylic on the magnification stand.
Place the kVp meter chamber on the acrylic, centralized leftto-right, and positioned 2 cm behind the front of the magnification stand, as shown
2cm
5 cm Plexiglass
L/2
2 cm
Radcal
kVp
P lexiglass
M ag Stand 1,8
Chapter 6
Page no. 292
vf014.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 014 - Check kVp settings
7-3.
•
1.
2.
3.
kVp measurements - RADCAL 4083 kVp meter
Make a series of kVp measurements as described here:
Set the X-ray field to the smallest size greater than the kVp meter measurement area.
Switch on the meter.
Select manual exposure mode, and set the X-ray parameters to:
Mo track/Mo filter, 50 mAs, LF
4. Make exposures at the Selected kVp values shown in the table below. For each exposure note the
Measured kVp value shown on the meter:
Focus
mAs
Selected
KVp (S)
0.3
50
0.3
Measured
KVp
Upper Limit
(S+3%)
Lower Limit
(S-3%)
26
26.78
25.22
50
28
28.84
27.16
0.3
50
30
30.90
29.10
0.3
50
32
32.96
31.04
0.3
50
34
35.02
32.98
Result
Pass/Fail
5. For the check to be passed, each of the Measured kVp values must lie between the specified
Upper and Lower Limits.
6. If the check fails at any value, repeat the complete procedure.
7. If the repeated check fails again, kVp calibration is necessary. Perform the procedure described in
Job Card CAL 005 - Calibration of kV Scale Factor on page 205.
Page no. 293
vf014.fm
Chapter 6
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 014 - Check kVp settings
8.
PROCEDURE - KEITHLEY 35080B KVP METER
Notice:
This meter is not recommended for use in Europe; it does not meet the European accuracy requirement of 3%.
8-1.
•
kVp meter calibration
Note the meter identification number and date of most recent calibration:
kVp meter
identification number
Date of calibration:
(dd/mm/yy)
8-2.
Position the meter
1. Remove the compression paddle.
2. Install the largest magnification stand (1.8).
3. Place the kVp meter on the magnification stand.
8-3.
kVp measurements - Keithley 35080B KVp meter
• Make a series of kVp measurements as described here:
1. Set the X-ray field to the smallest size greater than the kVp meter measurement area shown on the
meter.
2. Switch on the meter.
3. Select manual exposure mode, and set the X-ray parameters to:
Mo track/Mo filter, 50 mAs, LF
4. Make exposures at the Selected kVp values shown in the table below. For each exposure note the
Measured kVp value shown on the meter.:
Focus
mAs
Selected
KVp (S)
0.3
50
0.3
Measured
KVp
Upper Limit
(S+0.5 kV)
Lower Limit
(S-0.5 kV)
26
26.50
25.50
50
28
28.50
27.50
0.3
50
30
30.50
29.50
0.3
50
32
32.50
31.50
0.3
50
34
34.50
33.50
Result
Pass/Fail
5. For the check to be passed, each of the Measured kVp values must lie between the specified
Upper and Lower Limits.
6. If the check fails at any value, repeat the complete procedure.
7. If the repeated check fails again, kVp calibration is necessary. Perform the procedure described in
Job Card CAL 005 - Calibration of kV Scale Factor on page 205.
Chapter 6
Page no. 294
vf014.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 016 - Check mA and mAs settings
Job Card VF 016 - Check mA and mAs settings
1.
•
SUPPLIES
None.
2.
•
•
Chapter 6
TOOLS
Set of acrylic plates (2299008-2)
Meter(s) for measurement of mA and mAs. The meters used must be in good condition and possess
valid certification.
Suitable meters are:
- Fluke 87 multimeter (12062-Fluke 87 type 5).
- Keithley 35035 mAs meter (46-194427P435).
- GS Poner 165 mA-mAs meter.
3.
SAFETY PRECAUTIONS
CAUTION
This procedure produces X-Rays. Be sure to take appropriate precautions.
4.
•
PREREQUISITES
The Generator covers must have been removed for access to the kV/mA board 701-PL1 on the HV
tank unit. Refer to Job Card D/R 101 - Removal of Covers on page 539.
5.
PROCEDURE
The procedures described below are designed to verify that the values of mA and mAs delivered by the
equipment correspond to the values selected by the operator.
CAUTION
DO NOT touch potentiometer P1 on generator kV/mA board 701-PL1 at any point in this
procedure.
5-1.
Preparation
1. Switch off the system.
2. Remove the strap between test points MES_M_NEG and
MES_M_POS of generator kV/mA board 701-PL1.
3. Connect a milliammeter between test points MES_M_NEG and
MES_M_POS of generator kV/mA board 701-PL1.
4. With any compression paddle installed, place 6 cm of acrylic
plates on the Bucky (to protect the detector).
5. Switch on the system.
6. Configure the SetUp menu to display exposure parameters:
select SETUP/GENE/INSTAL/GENE/CONFIG/DISP/YES.
Page no. 295
vf016.fm
701-PL1
Chapter 6
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card VF 016 - Check mA and mAs settings
5-2.
Check mA displayed on the Control Console
1. Use the parameters shown in the following table to make an exposure.
2. Note the Nominal mA value (N) displayed on the console, and the Measured mA value (M) on the
meter. Calculate the values N +5% and N -5%.
Filter/Track/
Focal spot
kV
Selected
mAs
Mo/Mo/LF
30
100
Nominal mA
(N) on Console
Measured
mA (M)
N+5%
N-5%
Test result
Pass/Fail
3. For the check to pass, the Measured mA value (M) must be within ±5% of the Nominal mA value (N).
4. If the check fails, perform the calibrations described in Job Card CAL 004 - X-Ray Tube mA Measurement on page 203 and Job Card CAL 003 - X-Ray Tube Heater Current on page 199.
5-3.
Check mA calibration
1. Make four exposures, using the parameters shown in the following table.
2. For each exposure, note the Measured mA value (M) on the meter.
Filter/Track/
Focal spot
kV
Mo/Mo/LF
30
Mo/Mo/SF
Selected
mAs
Measured
mA (M)
Expected Nominal mA (N)
N-5%
N
N+5%
63
95
100
105
30
63
38
40
42
Rh/Rh/LF
30
63
71.3
75
78.8
Rh/Rh/SF
30
63
38
40
42
Test result
Pass/Fail
3. For the check to pass, each Measured mA value (M) must be within ±5% of the corresponding
Expected Nominal mA value shown (N).
4. If the check fails, there is a system error which must be corrected.
5-4.
Check mAs calibration
1. Follow the instructions of section 5-1 Preparation, but this time connect an mAs meter in place of the
milliammeter.
2. Use the parameters shown in the following table to make an exposure.
3. Note the meter reading Measured mAs.
Filter/Track/
Focal spot
kV
Selected
mAs
Mo/Mo/LF
30
63
Measured
mAs
Lower limit
Upper limit
(63 mAs -5%) (63 mAs +5%)
59.9
Test result
Pass/Fail
66.2
4. For the check to pass, the meter reading Measured mAs must be between the Lower and Upper limits shown.
5. If the check fails, there is a system error which must be corrected.
Chapter 6
Page no. 296
vf016.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
CHAPTER 7 EQUIPMENT PROTECTION
1.
INTRODUCTION
This chapter contains recommendations for protection of Senographe 2000 D system equipment.
Page no. 297
EP.fm
CHAPTER 7
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
This page is blank.
CHAPTER 7
Page no. 298
EP.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card EP 001 - Detector protection during system shutdown
Job Card EP 001 - Detector protection during system shutdown
1.
•
Chapter 7
HOSPITAL/SYSTEM SHUTDOWN
The Digital Detector used in the Senographe 2000 D system contains components which are
extremely sensitive to variations of temperature and humidity.
Any large or long term variation in temperature or humidity may cause permanent damage to the
detector.
In normal operation, including normal shut-down, the detector is protected from damage by the Conditioner, which controls the temperature and internal humidity of the detector within close limits.
If the system must be completely shut down for any reason, for example if the hospital department is closed for a vacation period, special precautions must be taken to avoid damage to
the detector.
•
2.
DETECTOR PROTECTION DURING SHUTDOWN
There are two possible methods of protecting the detector if the normal system power must be switched
off during a prolonged shutdown:
• Connect the Conditioner to a normal power outlet and leave it switched on. This ensures
that power is returned after any brief power outages (due to storms, etc.). If the Generator system
is left on standby, it does not start up automatically after a power outage, and power is switched
off permanently
• Disconnect and drain the cooling circuit as much as possible. Ensure that no coolant is left
in the Detector or in the Conditioner. Use a syringe or similar tool if necessary.
Notice:
When the Detector is not protected by connection to a functional Conditioner, the following
storage conditions must be respected:
Humidity: 10% min., 50% max. (up to 95% R.H. can be tolerated for less than two weeks).
Temperature: +10°C (50°F) min. to +25°C (77°F)max.
(-10°C (14°F) min. to +50°C (122°F) max. for less than one day).
Atmospheric pressure: 500 hPa min., 1060 hPa max.
Page no. 299
EP001.fm
Chapter 7
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card EP 001 - Detector protection during system shutdown
This page is blank.
Chapter 7
Page no. 300
EP001.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
CHAPTER 8 PLANNED MAINTENANCE
1.
INTRODUCTION
This chapter contains recommendations for planned maintenance of the Senographe 2000 D Acquisition
System.
Page no. 301
PM.fm
CHAPTER 8
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
This page is blank.
CHAPTER 8
Page no. 302
PM.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Scenario PM 001 - Planned Maintenance Steering Guide
Scenario PM 001 - Planned Maintenance Steering Guide
1
Chapter 8
CONTEXT
This scenario is to be used in planning and performing planned maintenance visits (PM visits).
• Actions required in preparation for each PM visit are described in section 2 Actions prior to PM visit.
• Actions to be carried out on-site during each PM visit are listed in the tables in sections 4 PM Task
Schedule on page 306.
The tables list each of the recommended on-site planned maintenance tasks. For each task, they
give the recommended frequency (Int.; interval between tasks in months) and the expected duration
(Drn.; time in minutes)
• PM visits should be made at six-monthly intervals. The tables show a suggested sequence of tasks to
be performed at successive PM visits, in columns numbered from1 through 12. For each visit an "X"
in the column indicates that the corresponding task should be performed.
• The total time required for each PM visit depends upon the tasks scheduled and any additional work,
such as FRU replacements, calibrations, etc., found to be required. The schedules proposed take
account of the estimated time for each task, so as to balance the times required for each visit.
• The sums of estimated times for tasks specified at each visit are shown here:
PM Visit no.
Total time (hours)
2
•
•
1
2
3
4
5
6
7
8
9
10
11
12
6h40
6h25
6h40
6h40
6h40
6h50
6h40
6h40
6h40
6h25
6h40
7h05
ACTIONS PRIOR TO PM VISIT
Check that any appplicable mandatory FMIs have been carried out.
Refer to System Evolution on page 605.
Carry out the following tasks in preparation for the visit:
Task Title
Task Definition
Obtain site status information and error logs
Job Card PM 005 - Site Status on page 317
Analyze AWS Error Codes
Job Card ERR 002 - AWS Error Messages on page 343
Analyze IDC Error Codes
Job Card ERR 001 - IDC Error Messages on page 341
Analyze Gantry Error Codes
Job Card ERR 003 - Gantry and Generator Error Codes
on page 345
Analyze Generator Error Codes
Job Card ERR 003 - Gantry and Generator Error Codes
on page 345
Page no. 303
pm001.fm
Chapter 8
Supplies and consumables required per PM visit
The following table lists the supplies and consumables required for each PM visit.
1
2
3
4
5
6
7
8
9
10
11
12
Supplies
Gantry Lithium battery
X
X
CPU Lithium battery
X
X
Consumables
Blank DOS formatted HD 3.5 floppy disk
X
X
X
X
X
X
Lubricant 46-194427P85
X
X
X
X
X
X
Light oil suitable for lubrication of compression guide rail
X
X
X
X
X
X
HV Grease C333633
X
X
X
X
X
X
HV Oil C158117 (Z30118)
X
X
X
X
X
X
Page no. 304
X
X
X
X
X
X
Roll of adhesive tape
X
X
X
X
X
X
Service Manual 2302228-3-100
pm001.fm
Senographe 2000 D Acquisition System
Cooling liquid kit including:
- Coolant for conditioner
- Funnel
- Safety goggles
- Purge tool 2249359 (short length of coolant pipe with connector)
- Empty container labelled Empty
- Gloves
- Documentation (INS type)
GE Healthcare
3-1
Revision 1
SUPPLIES AND SPECIAL TOOLS PER PM VISIT
Scenario PM 001 - Planned Maintenance Steering Guide
Chapter 8
3
The following table lists the special tools required for each PM visit.
1
2
3
4
5
6
7
8
9
10
11
12
Calibrated tools
kVp meter:
- Radcal 4083 kVp meter (2384916)
- RMI 232 kVp meter
- Keithley 35080B kVp meter.
Note:
The Keithley 35080B kVp meter is not recommended for use in Europe;
It does not meet the European accuracy requirement of 3%.
X
X
X
X
X
X
Meter(s) for measurement of mA and mAs:
- Fluke 87 multimeter (12062-Fluke 87 type 5)
- Keithley 35035 mAs meter (46-194427P435)
- GS Poner 165 mA-mAs meter
X
X
X
X
X
X
RADCAL Dosimeter 2026C
X
X
X
X
X
X
X
X
X
X
X
GE Healthcare
Special tools required per PM visit
Revision 1
pm001.fm
3-2
X
Other tools
X
Flat Field Phantom (25mm Lucite)
X
X
X
X
X
X
X
X
X
X
X
X
ACR standard phantom (16 cells): Nuclear Associates 18-220 or RMI156
X
X
X
X
X
X
X
X
X
X
X
X
IQST Standard Phantom
X
X
X
X
X
X
X
X
X
X
X
X
6M ionization chamber (6cc) for RADCAL Dosimeter
X
X
X
X
X
X
X
X
X
X
X
X
Dosimeter support
X
X
X
X
X
X
X
X
X
X
X
X
Steel protection sheet
X
X
X
X
X
X
X
X
X
X
X
X
Set of acrylic plates (PMMA) (min. size 20cm x 20cm) allowing thicknesses of 25mm, 40mm and 60 mm with a tolerance of +/-0.1mm
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Plexiglass in thickness increment of 0.5 cm
X
Set of acrylic plates (2299008-2)
Four coins
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Chapter 8
Senographe 2000 D Acquisition System
X
Standard 19 x 23 compression paddle
Service Manual 2302228-3-100
Two sheets of 0.2 mm and 0.5 mm thick pure aluminium
Scenario PM 001 - Planned Maintenance Steering Guide
Page no. 305
Mammography compression scale with digital display (46-194427P407)
or Compression measurement tool (GAMEX RMI model 817)
Note:
Some of the tasks listed in this schedule may overlap with similar tasks required by your local regulations. If this is the case you
can skip these particular tasks and perform the tasks required by your local regulations instead.
Task Title
Task Definition
Int.
Drn.
mth.
min.
Job Card D/R 019 - Back-up/
Restore procedure, sections 51, page 475 and 5-2, page 476
12
10
Visual inspection of cables
Check the appearance of all
visible cables and correct hazardous trailing cables in the
room.
6
5
X
X
X
X
X
X
X
X
X
X
X
X
Visual inspection of equipment
Check for signs of damage to
covers and monitor support.
6
5
X
X
X
X
X
X
X
X
X
X
X
X
6
5
X
X
X
X
X
X
X
X
X
X
X
X
GE Healthcare
PM TASK SCHEDULE
Revision 1
pm001.fm
4
PM Visit no.
1
2
3
4
5
6
7
8
9
10
11
12
On-site Preliminary:
Backup Senographe parameters
X
X
X
X
X
X
Inspection:
Senographe 2000 D Acquisition System
Service Manual 2302228-3-100
Chapter 8
Scenario PM 001 - Planned Maintenance Steering Guide
Page no. 306
Inspect the Radiation Screen Check for breaks or cracks in
the glass, gaps or cracks in the
frame, and for correct, stable
mounting. See Job Card PM
006 - Check Gantry and Generator Safety, section 3, page
320.
Drn.
PM Visit no.
mth.
min.
1
2
3
4
5
6
7
8
9
10
11
12
Generator/Tube:
Page no. 307
6
5
X
X
X
X
X
X
X
X
X
X
X
X
Clean Conditioner Air Filter
Job Card PM 002 - Conditioner
Air Filter Cleaning on page 313
6
5
X
X
X
X
X
X
X
X
X
X
X
X
Check and top-up Conditioner coolant
Job Card PM 004 - Conditioner
Coolant Level Check and Topup on page 315
12
5
X
Change Conditioner Coolant
Job Card PM 012 - Conditioner
Coolant Replacement on page
335
12
15
Check Cable Grounding
Job Card PM 006 - Check Gantry and Generator Safety, section 2, page 319
24
15
Change Generator CPU Lith- Job Card D/R 021 - Generator
ium Battery
CPU Battery on page 495
36
25
Check HV Unit
Job Card PM 008 - Check HV
Unit on page 327
12
5
X
X
X
X
X
X
Check Half Value Layer
(HVL)
Job Card CAL 016 - Half-Value
Layer Measurement on page
233
12
20
X
X
X
X
X
X
Check kVp settings
Job Card VF 014 - Check kVp
settings on page 289
12
20
X
X
X
X
X
X
Check mA and mAs settings
Job Card VF 016 - Check mA
and mAs settings on page 295
12
30
X
X
X
X
X
X
Reinstall Generator covers.
Job Card PM 007 - Removal/
Replacement of Covers for
Planned Maintenance on page
321
6
10
X
X
X
X
X
X
X
X
X
X
X
X
Generator cover check
Check covers for security and
presence of screw caps, and
for damage, scratches.
6
5
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Senographe 2000 D Acquisition System
Job Card PM 007 - Removal/
Replacement of Covers for
Planned Maintenance on page
321
Service Manual 2302228-3-100
pm001.fm
Remove Generator Covers.
GE Healthcare
Int.
Revision 1
Task Definition
Scenario PM 001 - Planned Maintenance Steering Guide
Chapter 8
Task Title
Int.
Drn.
PM Visit no.
mth.
min.
1
X
2
3
4
5
6
7
8
9
10
11
12
Gantry:
12
30
X
X
X
X
X
Change Gantry CPU Battery
Job Card D/R 009 - Gantry
CPU Battery on page 457
36
45
Check Breast Thickness
Measurement
Job Card VF 005 - Senographe
Functional Checks, section 6-9,
page 272
6
10
X
Check Grid Presence Sensor
Job Card VF 005 - Senographe
Functional Checks, section 610, page 272
12
10
X
X
X
X
X
X
Check Gantry functions
Job Card VF 005 - Senographe
Functional Checks, section 6-2,
page 270 to section 6-7, page
271
12
10
X
X
X
X
X
X
Check Light Beam centering
Job Card VF 011 - Light Beam
Centering on page 283
24
15
Check and lubricate Gantry
mechanisms
Job Card PM 010 - Column
Movement on page 331
12
30
X
X
X
X
X
X
Reinstall Gantry covers
Job Card PM 007 - Removal/
Replacement of Covers for
Planned Maintenance on page
321
12
60
X
X
X
X
X
X
Gantry cover check
Check covers for security and
presence of screw caps, and
for damage, scratches.
6
5
X
Check Compression
Job Card PM 011 - Compression on page 333
12
10
X
X
X
X
X
X
Check Gantry emergency
stop buttons.
Job Card PM 006 - Check Gantry and Generator Safety, section 1, page 319
12
5
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Senographe 2000 D Acquisition System
X
X
Service Manual 2302228-3-100
Chapter 8
Job Card PM 007 - Removal/
Replacement of Covers for
Planned Maintenance on page
321
Scenario PM 001 - Planned Maintenance Steering Guide
Page no. 308
Remove Gantry covers.
GE Healthcare
Task Definition
Revision 1
pm001.fm
Task Title
Drn.
PM Visit no.
mth.
min.
1
2
3
4
5
6
7
8
9
10
11
12
X
X
X
X
X
X
X
X
X
X
X
Control Station - UPS:
Check UPS function
Job Card VF 003 - UPS Batteries, section 5, page 267
6
5
X
Recalibrate UPS Battery
Capacity
Job Card VF 003 - UPS Batteries, section 6, page 268
12
25
X
Control Station cover check
Check covers for security and
presence of screw caps, and
for damage, scratches.
6
5
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
GE Healthcare
Int.
Revision 1
Task Definition
Page no. 309
Scenario PM 001 - Planned Maintenance Steering Guide
Chapter 8
Task Title
Senographe 2000 D Acquisition System
Service Manual 2302228-3-100
pm001.fm
Int.
Drn.
PM Visit no.
mth.
min.
1
2
3
4
5
6
7
8
9
10
11
12
Acquisition IQ:
IQ Tools Flat Field Test
Job Card VF 008 - IQ Tools Flat
Field Test on page 273
6
30
X
X
X
X
X
X
X
X
X
X
X
X
Check Image Acquisition
and ACR Score
Job Card VF 009 - Image
Acquisition and ACR Score on
page 279
6
8
X
X
X
X
X
X
X
X
X
X
X
X
Calibrate mAs Non-Linearity
(Automatic)
Job Card CAL 020 - mAs Nonlinearity Calibration (Automatic) on page 253
6
8
X
X
X
X
X
X
X
X
X
X
X
X
AOP mode check
Job Card VF 010 - Acquisition
in AOP Mode on page 281
6
15
X
X
X
X
X
X
X
X
X
X
X
X
GE Healthcare
Task Definition
Revision 1
pm001.fm
Task Title
Senographe 2000 D Acquisition System
Service Manual 2302228-3-100
Chapter 8
Scenario PM 001 - Planned Maintenance Steering Guide
Page no. 310
Drn.
PM Visit no.
mth.
min.
1
2
3
4
5
6
7
8
9
10
11
12
Seno Advantage (SA1 or SA2; if present)
Page no. 311
Clean monitors and keyboard
Refer to the Seno Advantage
Service Manual
(Job Card PM001)
6
5
X
X
X
X
X
X
X
X
X
X
X
X
Remove core and log files
from Workstation disk
Refer to the AW4.2P Service
Manual
6
10
X
X
X
X
X
X
X
X
X
X
X
X
Backup Seno Advantage 1.2
Workstation
Refer to the Seno Advantage
Service Manual
(Job Card PM002)
6
5
X
X
X
X
X
X
X
X
X
X
X
X
Check the calibration and
adjustment of the 21" monitors.
Refer to the Seno Advantage
Service Manual
(Job Card PM000)
12
30
X
X
X
X
X
X
Check DICOM Printer
Refer to the Seno Advantage
Service Manual
(Job Card PM003)
12
15
X
X
X
X
X
X
X
X
X
X
X
X
CAD system (CADX or CADR2; if present)
Clean interior fans
Refer to the CAD System Service Manual
(Job Card PM001)
12
5
Change UPS battery
Refer to the CAD System Service Manual
(Job Card PM001)
24
30
Check site ready for customer
Check the cleanliness and presentation of the site; correct
any hazards such as trailing
cables.
6
10
X
X
X
X
X
X
X
X
X
X
X
X
Check site records
Check that all PM documents,
records, etc., are stored with
the site log book.
6
15
X
X
X
X
X
X
X
X
X
X
X
X
Customer briefing
Review the PM visit with the
customer.
6
15
X
X
X
X
X
X
X
X
X
X
X
X
X
X
GE Healthcare
Int.
Revision 1
Task Definition
Scenario PM 001 - Planned Maintenance Steering Guide
Chapter 8
Task Title
X
Service Manual 2302228-3-100
pm001.fm
Senographe 2000 D Acquisition System
Completion:
GE Healthcare
Revision 1
pm001.fm
This page is blank.
Senographe 2000 D Acquisition System
Service Manual 2302228-3-100
Chapter 8
Scenario PM 001 - Planned Maintenance Steering Guide
Page no. 312
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 002 - Conditioner Air Filter Cleaning
Job Card PM 002 - Conditioner Air Filter Cleaning
1.
•
Chapter 8
SUPPLIES
Roll of adhesive tape.
2.
•
•
•
TOOLS
Metric Allen wrenches (including 5.5 mm).
Large flat screwdriver.
Slim flat blade (knife or similar).
3.
SAFETY PRECAUTIONS
WARNING
Before beginning work, shut down the equipment and switch OFF the Senographe hospital
supply circuit breaker. Lock it in the OFF position or mark it clearly with a warning sign to
prevent others from applying power.
4.
•
•
PREREQUISITES
Shut down and switch off the equipment as per the Warning above.
Remove Generator Cabinet covers as required for access to the Conditioner. Refer to Job Card D/R
101 - Removal of Covers on page 539.
5.
PROCEDURE
To clean the Conditioner air filter, proceed as follows:
1. Loosen, without removing, screw (1) securing air
duct (2) in place, then carefully remove air duct.
Page no. 313
pm002.fm
2
1
Chapter 8
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 002 - Conditioner Air Filter Cleaning
2. Remove the air filter from its housing. Pull the plastic tab (3)
towards the rear of the unit then pull the tab out to begin dislodging the air filter (4).
3. Wash the air filter by holding the clean side of the air filter under
running water for either two minutes or until the dirty side of the
filter is clean.
4. Allow the filter to dry.
5. Use a piece of adhesive tape to remove any lint in the filter.
6. Replace the air filter in its housing.
7. Reassemble the air duct and secure it by tightening the screw.
8. Reassemble the Generator Cabinet covers. Refer to Job Card D/
R 101 - Removal of Covers on page 539.
Chapter 8
4
3
Page no. 314
pm002.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 004 - Conditioner Coolant Level Check and Top-up
Job Card PM 004 - Conditioner Coolant Level Check and Top-up
1.
Chapter 8
SUPPLIES
Cooling liquid kit (refer to the Generator and Conditioner Cabinet section of the Renewal Parts List for
part number) including:
- Coolant for conditioner.
- Funnel.
- Safety goggles.
- Purge tool 2249359 (short length of coolant pipe with connector).
- Empty container labelled Empty.
- Gloves.
- Documentation (INS type).
2.
•
TOOLS
Small flat screwdriver.
3.
•
•
SAFETY PRECAUTIONS
When filling or topping up the Conditioner, take great care to keep coolant away from the vents, the
ON/OFF switch and the power cord connection. Do not immerse the Conditioner in any liquid.
Dispose of old and surplus coolant with care as described in the section Coolant Disposal; refer to
the Caution below.
CAUTION
• Before adding coolant to the Conditioner, always switch OFF the Generator and MDR circuit breakers in the Generator Cabinet. Switch on the MDR breaker only as instructed.
• Always use a funnel when adding coolant to the Conditioner.
• Always wear goggles when working with the coolant.
• The coolant provided for filling the Conditioner circuit is water protected by a fungicide.
In its undiluted form this fungicide is toxic, but in the solution provided it is very dilute,
and is not dangerous to health if handled correctly. Waste solution in the concentration
used will not cause pollution if disposed of in a non-sensitive environment.
• However, when handling the solution you should treat it with care; avoid unnecessary
contact and wear goggles. See below for First Aid advice.
First Aid in case of contact with Conditioner coolant:
Immediately flush eyes or skin with plenty of water for at least 15 minutes.
If coolant contacts the eye, call a physician immediately.
If coolant is swallowed, drink one to two glasses of water or milk. Avoid alcohol. Call a physician
immediately.
Remove and wash contaminated clothing before reuse
4.
•
PREREQUISITES
Remove Generator Cabinet covers as required for access to the Conditioner. Refer to Job Card D/R
101 - Removal of Covers on page 539.
Page no. 315
pm004.fm
Chapter 8
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 004 - Conditioner Coolant Level Check and Top-up
5.
PROCEDURE
CAUTION
When performing any of the following procedures, be careful to avoid spillage of coolant,
especially onto or near electrical connections. If any coolant is spilled, it must be cleaned
up immediately.
Note:
A document describing an alternate procedure is provided in the coolant kit. For maximum safety
and minimum risk of spillage, we recommend using the procedure given below:
1. Check the coolant level weekly or when the CHECK FLUID message appears.
2. Remove the conditioner reservoir cap and check the liquid level.
3. If necessary, add liquid until it reaches the bottom of the cap threads.
4. Replace the conditioner reservoir cap when the level is correct.
5. Clean the exterior of the Conditioner with a soft cloth and warm, soapy water. Never use abrasive or
solvent-based cleaners to clean the Conditioner.
Chapter 8
Page no. 316
pm004.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 005 - Site Status
Job Card PM 005 - Site Status
1.
Chapter 8
SITE LOGBOOK
1. Review the site Logbook to identify recently applied FMI procedures and last Planned Maintenance
Operation Report.
2. Verify the presence of the following log diskettes with the site logbook:
- PM log diskette
- Acquisition log diskette
- Review log diskette
2.
REVIEW SYSTEM OPERATION WITH CUSTOMER
1. Discuss with customer to find out if there are any specific problems with the system. Make a list of
problems and distinguish between problems that can be solved by:
- Corrective maintenance
- Planned maintenance
2. Propose solution(s) with the customer and come to an agreement on what actions are to be taken.
Page no. 317
pm005.fm
Chapter 8
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 005 - Site Status
This page is blank.
Chapter 8
Page no. 318
pm005.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 006 - Check Gantry and Generator Safety
Job Card PM 006 - Check Gantry and Generator Safety
1.
Chapter 8
EMERGENCY STOP BUTTONS
Check red emergency stop buttons:
- Pressing either of the emergency stop buttons (located on either side of the gantry column base)
should result in a complete power-down of both the generator and gantry.
WARNING
The cart is not powered down.
2.
CHECK CABLE GROUNDING
Check grounding of the following cables:
- Starter motor cable. The screen of this cable is terminated with a metal grounding clip which
must be securely fixed.
- Gantry power cable and Generator AC Mains cable.
- HV cable. To ensure proper grounding of the HV cable, tighten the 1.5 mm screw on the top of
the cable locking ring.
Note:
If the HV cable is not properly grounded, then intermittent X-ray console lockup and random error
messages could occur - in such an event, check the grounding at both ends of the cable.
- Anode return wire. Check that X-ray tube
anode return wire (marked BLOC + HT) is
connected to the threaded stud marked with
Anode Return Wire
a ground symbol on the top of the HV unit.
HV Connector
700-PL1
Page no. 319
pm006.fm
Chapter 8
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 006 - Check Gantry and Generator Safety
3.
CHECK LEAD GLASS SHIELD
Visually inspect lead glass shield condition security:
• Make sure it is not unstable.
• Glass is not cracked or broken.
• Check for cracks or openings in the frame or between frame and glass.
•
Chapter 8
Page no. 320
pm006.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 007 - Removal/Replacement of Covers for Planned Maintenance
Job Card PM 007 - Removal/Replacement of Covers for Planned Maintenance
Chapter 8
1.
SUPPLIES
None
2.
•
•
•
TOOLS
Metric Allen wrenches (including 5.5 mm).
Large flat screwdriver.
Slim flat blade (knife or similar).
3.
SAFETY PRECAUTIONS
WARNING
Before beginning work, shut down the equipment and switch OFF the Senographe hospital
supply circuit breaker. Lock it in the OFF position or mark it clearly with a warning sign to
prevent others from applying power.
NEVER switch off at the UPS except in emergency (risk of data loss).
4.
PREREQUISITES
None
5.
PROCEDURE
5-1.
Covers to be removed
•
First, look at the list of PM operations to be carried out.
Use the following table to decide which covers need to be removed:
If these operations are to be carried out:
Remove these covers:
Refer to
PM Group
Task Title
Section
Generator
Any (except Check Generator Calibration)
Generator covers
5-2
Gantry
Column Movement
Both gantry half-covers
5-3
Gantry
Check X-ray Tube
Tube Housing Spacer covers
5-5
Gantry
Check Compression
Compression arm cover
5-4
Gantry
Replace Gantry CPU Lithium Battery
Left gantry half-cover only
5-3
Page no. 321
pm007.fm
Chapter 8
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 007 - Removal/Replacement of Covers for Planned Maintenance
5-2.
Remove/replace generator covers
Refer to the illustration for screw and panel locations.
1
1. Remove all power from the Senographe.
2. Remove the four plastic plugs covering the generator top
panel securing screws.
3. Use an Allen wrench to remove the four generator top
panel retaining screws (1).
4. Remove generator top panel by lifting upwards.
3
2
5. It is not normally necessary to remove the rear panel or
the right-hand side panel for PM operations.
6. For the front panel (panel with operator switches, ref. 2), and for the left-hand side panel (3):
a. Remove the two screws securing the panel.
b. Slightly lift the panel upwards and towards yourself.
c. Disconnect the ground wire at the Generator end to avoid risk of creating a short circuit.
7. Perform the procedure in reverse order for replacement.
Be sure to reconnect the ground wires.
Take care when replacing the Generator Cabinet covers, especially if the conditioner air and water pipes
have been disturbed. Check that the covers do not block the pipes.
Chapter 8
Page no. 322
pm007.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 007 - Removal/Replacement of Covers for Planned Maintenance
5-3.
Remove/replace left or right gantry half-cover
1. Remove all power from the Senographe.
2. Use a hex wrench to remove screw (3).
3. Remove the plastic plugs and two screws (4) from the top of
the column half-cover.
4. DO NOT touch two screws (5). Undo hex bolt (6) by 2 or 3
turns (accessible through a slot at rear of the base); this
method retains correct alignment of the cover with the safety
stop switch.
5. Slide the complete half-cover towards you to remove it.
6. Perform the procedure in reverse order for replacement.
BE CAREFUL NOT TO PINCH OR DAMAGE CABLES.
4
6
5
3
Page no. 323
pm007.fm
Chapter 8
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 007 - Removal/Replacement of Covers for Planned Maintenance
5-4.
Remove/replace compression arm covers
1. Set the compression arm in the horizontal position, tube
on the right, and unlock the tube housing arm to set it at
27 degrees, with the tube below the horizontal.
2. Switch OFF the Senographe electrical power.
3. Refer to the illustration. Use the flat screwdriver and 4 mm 1
Allen wrench to remove the two left hand cover securing
screws (1 and 2).
4. Remove the left half-cover by slightly lifting it on the compression motor side, and then gently pulling it to the left.
5. Switch the Senographe electrical power back on.
6. Reset the tube housing arm to 0 degrees.
2
7. Rotate the compression arm through 180 degrees and
unlock the housing arm to set the tube 27 degrees downwards.
8. Switch OFF the Senographe electrical power.
9. Use the flat screwdriver and 4 mm Allen wrench, remove
the two right hand cover securing screws.
10. Remove the right half-cover by slightly lifting it on the compression motor side, and then gently pulling it to the right.
11. Remove spacer plate (on the top of the sensor indicator plate) and remove the indicator plate by gently pulling it towards the bottom of the compression arm.
12. To reinstall the compression arm covers, carry out the above operations in reverse order.
CAUTION
When replacing the covers, reinstall the spacer plate as quickly as possible. It will stay in
place when one of the half-covers has been reinstalled. To prevent the indicator plate from
falling, do not set the compression arm in the vertical position until at least one half-cover
has been installed.
Chapter 8
Page no. 324
pm007.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 007 - Removal/Replacement of Covers for Planned Maintenance
5-5.
Remove/replace tube housing spacer covers
WARNING
•
Be careful when touching the tube housing, as its temperature can be up to 80 °C (about
180 °F)
Refer to the following illustration and instructions:.
B
5
6
7
8
3
P
4
1. Remove strip B (clipped in position).
2. Set the tube housing arm horizontal, with the head on the right.
3. Remove the plastic covers and screws 3, 5 and 7.
4. Remove the left half-cover.
5. Rotate the arm through 180 degrees (head on the left).
6. Remove the plastic covers and screws 4, 6 and 8.
7. Remove the right half-cover.
8. To reinstall the tube housing spacer covers, carry out the above operations in reverse order.
Take care to install the short screws in positions 3 and 4.
Page no. 325
pm007.fm
Chapter 8
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 007 - Removal/Replacement of Covers for Planned Maintenance
This page is blank.
Chapter 8
Page no. 326
pm007.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 008 - Check HV Unit
Job Card PM 008 - Check HV Unit
1.
•
•
Chapter 8
SUPPLIES
HV Grease C333633
HV Oil C158117 (Z30118) (available in 30-liter tin only)
2.
TOOLS
None
3.
SAFETY PRECAUTIONS
WARNING
Before beginning work, shut down the equipment and switch OFF the Senographe hospital
supply circuit breaker. Lock it in the OFF position or mark it clearly with a warning sign to
prevent others from applying power.
NEVER switch off at the UPS except in emergency (risk of data loss).
4.
•
PREREQUISITES
Remove rear and left side covers from Generator and Conditioner Cabinet. Refer to Job Card PM
007 - Removal/Replacement of Covers for Planned Maintenance on page 321.
5.
PROCEDURE
To check the HV Unit, proceed as follows:
1. Remove HV connector and visually inspect earth
braid continuity.
2. Check presence of oil or grease in HV connector.
If necessary, add the appropriate product.
3. Reconnect HV connector and secure the locking
screw.
4. Check for presence of oil leakage around the
connectors on the top of the HV unit. If there is
oil leakage, replace the HV unit as per Job Card
D/R 025 - HV and kV/mA tank on page 499.
5. Check that vent screw is open.
6. Perform a visual check of connectors on HV unit.
Primary Winding
HV Measurement
Vent Screw
XJ2
XJ1
XJ3
HV Connector
700-PL1
Page no. 327
pm008.fm
Chapter 8
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 008 - Check HV Unit
This page is blank.
Chapter 8
Page no. 328
pm008.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 009 - Tube Check
Job Card PM 009 - Tube Check
1.
•
Chapter 8
SUPPLIES
HV grease, p/n C333633
2.
•
•
TOOLS
Standard toolkit.
Vacuum cleaner: 46-194427P392 (for 120V supply) or 46-194427P391 (for 230V supply).
3.
SAFETY PRECAUTIONS
WARNING
Be sure to follow the instructions for switching off power before working on tube housing
connections.
NEVER switch off at the UPS except in emergency (risk of data loss).
•
WARNING
Be careful when touching the tube housing; its temperature can be up to 80° C (180° F).
4.
•
PREREQUISITES
Remove the Tube Housing Spacer covers. Refer to Job Card PM 007 - Removal/Replacement of
Covers for Planned Maintenance on page 321.
5.
PROCEDURE
5-1.
Check Tube Tilt
•
•
•
Activate the tube housing arm locking lever.
Rotate the tube housing arm to its ±15° and ±27° detents.
When the tube housing arm is locked in each of these four positions, the error message Incorrect Xray Incidence should appear on the X-ray console display.
Rotate the tube housing arm so that it is “floating” between detents. After five seconds, the error message Tube Housing Arm Unlocked should appear on the X-ray console display, and the message
Arm Unlocked should appear on the Gantry readout.
Page no. 329
pm009.fm
Chapter 8
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 009 - Tube Check
5-2.
Check HV cable connector
WARNING
Before beginning work on the Tube Housing, shut down the equipment and switch OFF the
Senographe hospital supply circuit breaker. Lock it in the OFF position or mark it clearly
with a warning sign to prevent others from applying power.
Refer to the illustration below:
1. Remove and check the HV connector.
2. Clean and regrease the connector (use HV grease, p/n C333633).
3. Refit the HV connector; ensure that it is correctly in place and secure it using the locking screw.
HV connector
Ground connector screw
+HV screw
Stator, pressostat,
and thermal switch
connectors
Metal grounding clip
Stator connector
Pressostat
connector
5-3.
Check fans and clean the Tube Housing Compartment
1. Use a suitable vacuum cleaner to remove accumulated dust from the tube compartment.
2. Apply power to the system.
3. Check that the Tube Housing fans are operating.
Chapter 8
Page no. 330
pm009.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 010 - Column Movement
Job Card PM 010 - Column Movement
1.
•
Chapter 8
SUPPLIES
Lubricant 46-194427P85.
2.
•
TOOLS
Standard toolkit.
3.
SAFETY PRECAUTIONS
WARNING
•
Before beginning work on the column mechanism, shut down the equipment and switch
OFF the Senographe hospital supply circuit breaker. Lock it in the OFF position or mark it
clearly with a warning sign to prevent others from applying power.
NEVER switch off at the UPS except in emergency (risk of data loss).
4.
•
PREREQUISITES
Remove the Gantry Column covers. Refer to Job Card PM 007 - Removal/Replacement of Covers for
Planned Maintenance on page 321.
5.
PROCEDURE
5-1.
Check column movement
1. With the compression paddle out of compression, check that all four sets of column up/down control
buttons are operational (check each button for up and down movement of column).
2. Move column to its upper and lower limits. Optical sensors should stop movement. If optical sensors
have failed, mechanical safety stops halt movement. Total one-way movement time (going either up
or down) between upper and lower limits should be 16 ±2 seconds. This time includes initial acceleration, which lasts 3 seconds.
3. During column movement, check for any noise which might indicate excessive friction or binding.
5-2.
Check and clean the column mechanism
1. Raise the column to its maximum height, to facilitate access to the
column mechanism.
2. Switch off system power (see the Warning above).
3. Check for any sign of oil leakage from the gas spring (1). Leakage
may indicate the need to change the spring.
4. Clean and lubricate the jack screw (2) and guide rails (3).
Use 46-194427P85.
5. Check the motor drive belt (4) manually for adequate tension.
Page no. 331
pm010.fm
1
2
3
4
Chapter 8
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 010 - Column Movement
This page is blank.
Chapter 8
Page no. 332
pm010.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 011 - Compression
Job Card PM 011 - Compression
1.
•
Chapter 8
SUPPLIES
Light oil suitable for lubrication of compression guide rail.
2.
•
TOOLS
Compression measurement tool: GAMMEX RMI model 817 or Mammo compression scale
p/n 46-194427P407 (digital display).
Standard toolkit.
•
3.
SAFETY PRECAUTIONS
WARNING
Before beginning work on the compression mechanism, shut down the equipment and
switch OFF the Senographe hospital supply circuit breaker. Lock it in the OFF position or
mark it clearly with a warning sign to prevent others from applying power.
NEVER switch off at the UPS except in emergency (risk of data loss).
•
4.
•
PREREQUISITES
Remove the Compression Arm covers. Refer to Job Card PM 007 - Removal/Replacement of Covers
for Planned Maintenance on page 321.
5.
PROCEDURE
5-1.
Check compression.
1. Check the compression paddle mounting for signs of cracks or other damage.
2. Verify that both sets of compression/decompression pedals and the manual compression knobs
located on the paddle holder all function correctly (i.e., the paddle moves up or down in response to
each command).
3. Use the mammo compression scale placed between the cassette holder and the compression paddle
to check calibration of the compression force display on the gantry readout. Measure one point at 5
daN and one point at 15 daN. The value on the gantry readout must agree within ±1 daN. If it does
not, perform Job Card CAL 006 - Calibration of Compression Force Detector on page 209.
Note:
If the recommended compression measurement tool is not available, this verification can be done
by lowering the paddle close to the top surface of the cassette holder, installing the magnification
device in the upper pair of holes, and connecting a spring dynamometer (calibrated from 0 to
15 kg) between the compression paddle and the magnification device.
Page no. 333
pm011.fm
Chapter 8
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 011 - Compression
5-2.
Check and clean the compression mechanism
1. Switch off system power (see the Warning above).
2. Check the small compression drive belt (1) manually for
adequate tension.
3. Check the large compression drive belt (2) manually for
adequate tension.
4. Clean and lubricate the guide rail (3).
1
2
5. Check the full length of the flexible flat cable (4) and its
securing ties for any signs of damage.
3
4
Chapter 8
Page no. 334
pm011.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 012 - Conditioner Coolant Replacement
Job Card PM 012 - Conditioner Coolant Replacement
1.
•
SUPPLIES
Cooling liquid kit (refer to the Generator and Conditioner Cabinet section of the Renewal Parts List on
page 395 for part number) including:
- Pre-mixed coolant for conditioner.
- Funnel.
- Safety goggles.
- Empty container labelled Empty.
- Gloves.
- Documentation (INS type).
2.
•
•
TOOLS
Standard Tool Box.
Purge tool 2249359 (short length of coolant pipe with connector).
3.
•
•
Chapter 8
SAFETY PRECAUTIONS
When filling or topping up the Conditioner, take great care to keep coolant away from the vents, the
ON/OFF switch and the power cord connection. Do not immerse the Conditioner in any liquid.
Dispose of used and surplus coolant with care as described in the section Surplus Coolant Disposal.
Refer to the following Caution:
CAUTION
• Before adding coolant to the Conditioner, always switch OFF the Generator and MDR circuit breakers in the Generator Cabinet. Switch on the MDR breaker only as instructed.
• Always use a funnel when adding coolant to the Conditioner.
• Always wear protective gloves and goggles when working with coolant.
• When working with coolant you should treat it with care; avoid unnecessary contact .
See below for First Aid advice:
First Aid in case of contact with Conditioner coolant:
Immediately flush eyes or skin with plenty of water for at least 15 minutes.
If coolant contacts the eye, call a physician immediately.
If coolant is swallowed, drink one to two glasses of water or milk. Avoid alcohol. Call a physician
immediately.
Remove and wash contaminated clothing before reuse
4.
•
PREREQUISITES
Remove Generator Cabinet covers as required for access. See Job Card D/R 101 - Removal of Covers on page 539.
Page no. 335
pm012.fm
Chapter 8
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 012 - Conditioner Coolant Replacement
5.
PROCEDURE
5-1.
Conditioner Coolant Replacement
The coolant must be changed every 12 months. This procedure and the procedure to top up the coolant
alternate per site visit, and are both undertaken on a 12 month basis.
A document describing an alternate procedure is provided in the coolant kit. For maximum safety and
minimum risk of spillage, we recommend using the procedure given below:
1. Shut down the entire system by clicking the System Shutdown button
2. Switch OFF the Generator and MDR circuit breakers in
the Generator Cabinet.
3. Prepare the Empty container provided in the Cooling
Liquid kit to receive the used coolant. Place the end of
the purge tool tube into the container.
on the Browser window.
MDR Breaker
ON/OFF
push buttons:
Conditioner
and
MDR
Conditioner
4. Disconnect the coolant input pipe
from the CondiDetector supply
tioner. The pipe connector seals automatically.
Control Station
5. Connect the disconnected coolant input pipe to the
purge tool. The connector is now unsealed, and coolant
UPS
can drain into the prepared container.
6. Switch ON the MDR circuit breaker and press the CondiGenerator
tioner ON button in the generator cabinet.
7. Coolant drains into the container, until the Check Fluid
alarm stops the flow.
Generator
8. Switch OFF the MDR circuit breaker and refill the CondiBreaker
tioner reservoir with clean pre-mixed coolant from the
container labelled Flush.
9. Switch ON the MDR circuit breaker and press the Conditioner ON button in the generator cabinet.
10. Coolant drains into the container, until the Check Fluid alarm again stops the flow.
11. The cooling circuit now contains fresh clean liquid.
12. Switch OFF the MDR circuit breaker; fill the Conditioner reservoir to the bottom of the cap threads.
13. Disconnect the coolant input pipe from the purge tool; reconnect it to the Conditioner input
.
14. Switch ON the MDR circuit breaker and press the Conditioner ON button in the generator cabinet.
15. As the coolant circulates and air bubbles are flushed from the coolant circuit, the coolant level falls.
Add liquid as necessary until the level is steady at the bottom of the cap threads.
16. Replace the reservoir cap when you are satisfied that the level is correct.
17. Label the container containing the drained coolant to indicate the nature of its contents; cross out the
word Empty on the label, and copy the information from one of the coolant containers (Flush or Topping) provided in the kit. See below for disposal.
18. Switch ON the MDR and Generator circuit breakers; replace the Generator Cabinet covers.
Chapter 8
Page no. 336
pm012.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 012 - Conditioner Coolant Replacement
5-2.
•
•
Surplus Coolant Disposal
In a normal non-sensitive environment, used and surplus coolant may be disposed of by pouring
down a drain.
Triple-rinse containers before placing them in appropriate waste receptacles.
Page no. 337
pm012.fm
Chapter 8
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card PM 012 - Conditioner Coolant Replacement
This page is blank.
Chapter 8
Page no. 338
pm012.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
CHAPTER 9 ERROR MESSAGE INFORMATION
This chapter includes job cards listing error messages generated by Senographe 2000 D sub-systems.
Page no. 339
Errors.fm
CHAPTER 9
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
This page is blank.
CHAPTER 9
Page no. 340
Errors.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 001 - IDC Error Messages
Job Card ERR 001 - IDC Error Messages
1.
Chapter 9
HOW TO VIEW THE ERROR LOG
Errors reported by the IDC diagnostic routines are recorded in a common system error log which also
contains error messages generated by the AWS and Gantry/Generator applications.
To view the error log content, right click on the AWS screen background; select Service Tools/Service
Desktop/Error Log from the drop-down menu.
The most recent error code generated by the IDC can also be viewed on the display on the rear of the
IDC computer.
2.
IDC DIAGNOSTICS
Each time that the IDC sub-system is booted (powered up or reset), it carries out a series of diagnostic
self-tests, first under the control of the BIOS, then under software control. As each test is performed, a
corresponding code is displayed on the four-digit green LCD panel at the rear of the IDC unit.
2-1.
BIOS Diagnostic Display
While the BIOS tests are running, the LCD displays two blank digits followed a two-digit code corresponding to the current test. If a test detects an error or fails to complete, the tests are halted and the
code of the failing test remains displayed.
2-2.
•
•
•
•
Software Diagnostic Display
Three sets of software diagnostics are carried out. While these test are running, the display shows
X000, where X may be 1, 2, or 3.
If all tests are completed without failure, the display shows FFFF.
If a test fails, the display shows a code in the form XXFF for two seconds. XX is a code corresponding to the failing test. The tests then continue.
On completion of the tests after a failure occurs, the display shows F0FF.
3.
ERROR DETECTION
•
•
If the IDC halts with a display in the format FFFF, all power-up tests have passed without failure.
If the IDC halts with a display in the format --XX, where XX can be any number, a BIOS test has
failed. If the problem occurs again after reset, the recommended action is to change the IDC unit.
• If the IDC halts with a display in the format F0FF, a software test has failed. Reset the IDC and watch
the LCD display.
If the failure is repeated, a code XXFF is displayed for two seconds. Note the error code XX.
Table 1 gives a list of IDC diagnostic error codes, with recommended sequences of actions.
Page no. 341
err001.fm
Chapter 9
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 001 - IDC Error Messages
TABLE 1 - IDC DIAGNOSTIC ERROR CODES
Error Code Displayed
Actions (in recommended order)
FFFF
No action; all tests passed.
- - XX
A BIOS test (code XX) has failed. If the problem persists, change
the IDC.
FOFF
A software test has failed. Reset the IDC and watch the LCD display. Note any error code displayed (XXFF for two seconds).
01, 02, 03
Reset IDC.
Restore IDC software.
11, 12, 13, 14, 15, 16, 23,
41, 53, 55
Reset IDC.
Change IDC.
21
Change IDC-Conditioner cable.
Change Conditioner.
Change Detector.
22
Check/top up conditioner coolant.
Change conditioner.
24
Change IDC-Senographe serial link cable.
31
Check/change IDC-Detector Power Supply cable.
32
Change Detector Power Supply.
33
Change Detector Power Supply ac cable.
Change Detector Power Supply.
40
Check/change IDC-Detector fiber-optic cables.
Change Detector.
42
Check/change IDC-Detector fiber-optic cables.
51
Change IDC-Senographe serial link cables.
Change Senographe board 400PL2.
Change IDC.
54
Change IDC-Senographe serial link cables.
56
Change IDC-Senographe RT line cables.
60
Check Detector temp./humidity; if OK Change Detector.
64
Check/change IDC-Conditioner air and water pipes.
Change Conditioner.
Change Detector.
66
Repeat calibrations.
Change IDC.
Chapter 9
Page no. 342
err001.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 002 - AWS Error Messages
Job Card ERR 002 - AWS Error Messages
1.
Chapter 9
HOW TO VIEW THE ERROR LOG
Errors reported by AWS software applications are recorded in a common system error log which also
contains error messages generated by the IDC and Gantry/Generator applications.
To view the error log content, right click on the AWS screen background; select Service Tools/Service
Desktop/Error Log from the drop-down menu.
2.
AWS ERROR MESSAGES
TABLE 1 - AWS DIAGNOSTIC ERROR MESSAGES
Error Code
Error Text
Actions (in recommended order)
1
Software failure
2
Software integrity error
3
Communication problem with
IDC subsystem*
Reset IDC and/ or restart AWS browser.
Check cable connection between AWS and IDC).
4
Communication problem with
Senographe subsystem
Check that Senographe is on.
Check cable connection between AWS and Generator.
Change Generator Interface Board or change AWS.
6
Communication problem with
external network
Check network cable connection.
Check/change network hub.
7
Communication problem with
UPS
Check cable connection between AWS and UPS.
Try to restart the system.
Change UPS or AWS.
8
Battery low or discharged
10
Failure accessing hardware
key
12
DICOM communication problem with worklist provider
The DICOM worklist provider is not DICOM compliant.
Check dicom compatibility with hospital network administrator.
Check dicom worklist provider declaration parameters.
18
Wrong value received from X
Generator
Check AWS and generator releases; if not compatible,
upgrade system.
19
Wrong value received from
IDC
None (automatic server restart).
Run fsck.
Reinstall software.
Charge UPS battery (press Cart ON switch on Generator
Cabinet, wait approx. 45 minutes).
Change UPS if necessary.
Check HW key validity and integrity.
Check HW key serial port on AWS.
Change HW key or AWS.
Check AWS and IDC releases; if not compatible, upgrade
system.
* Note: This message is displayed each time the acquisition system is rebooted (X-ray Console OFF/
ON).
Page no. 343
err002.fm
Chapter 9
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 002 - AWS Error Messages
This page is blank.
Chapter 9
Page no. 344
err002.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Job Card ERR 003 - Gantry and Generator Error Codes
1.
Chapter 9
INTRODUCTION
This Job Card lists error codes generated by the Gantry and Generator sub-systems and displayed on
the X-ray Console. Each message may contain two codes, the User error code and the Service error
code (refer to the explanation below). Error codes containing a Service Error Code are listed here; codes
containing a User Error code are listed in the Operator Manual. Many messages contain both, and
appear in both manuals.
Refer to Section 3 Error Code Structure for an explanation of the error code display.
Section 4 Gantry and Generator Error Codes lists the error codes, with corresponding error descriptions.
Where possible (mainly for recently developed codes), the list also includes the text of a displayed error
message, and suggestions for corrective action.
2.
HOW TO VIEW THE ERROR LOG
Errors reported by the Gantry and Generator sub-systems are recorded in a common system error log
which also contains error messages generated by the AWS and IDC.
To view the error log content, right click on the AWS screen background; select Service Tools/Service
Desktop/Error Log from the drop-down menu.
3.
ERROR CODE STRUCTURE
Error codes are displayed on the X-ray Console in the format shown here:.
E
5
5
Error text
1
a
bb
User error code
•
•
•
6
1
0
1
3
ccc
ddd
Service error code
The User Error Code is the code given in the Operator Manual; it is easy to use and communicate,
and gives sufficient information for use by the customer.
It includes a code for the type of error (a) and a message number (bb). The example given, E55, indicates that a tube angulation fault has occurred which caused exposure inhibition,
- a: Type of error:
I: Warning; exposure not inhibited.
S: Warning; exposure inhibited.
E: Fault; exposure inhibited.
K: Fault; power shut down for safety.
- bb: Message number indicating the origin of the fault.
The Service Error Code is the code used in this document; it gives more information, and is recommended for use in GE internal communication. It includes two reference codes:
- ccc: Indicates the affected subassembly (hardware or software). The example given, 161, indicates a tube housing fault.
- ddd: Indicates the origin of the fault The example given, 013, indicates that no reference crossing
was detected during tube movement.
The following abbreviations are used in the error code descriptions:
IST: Installation
Page no. 345
err003.fm
Chapter 9
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
•
MNT: Maintenance
VRTX: Real time operating system
Software errors. Many of the codes are described as software errors (e.g., 002/001; Gene. CPU software error). These errors should never occur. If they do, and especially if they are repeated, please
contact Service Engineering with as much information as possible (including a copy of the error
codes file on diskette).
Chapter 9
Page no. 346
err003.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
4.
GANTRY AND GENERATOR ERROR CODES
Code
Message Text
Description
002/001
Gene CPU software error: VRTX error
during init
002/002
Gene CPU software error: reboot by
watch_dog_hard or reset button
002/003
Gene CPU software error: reboot by
watch_dog_soft
002/004
Gene CPU: reboot after power micro-failure
003/000
Gene CPU software error: bus error
003/001
Gene CPU software error: address error
003/002
Gene CPU software error: format error
003/003
Gene CPU software error: illegal instruction
003/004
Gene CPU software error: privilege violation
003/005
Gene CPU software error: trace error
003/006
Gene CPU software error: emulation line
1010 error
003/007
Gene CPU software error: emulation line
1111 error
003/008
Gene CPU software error: CHK error
003/009
Gene CPU software error: TRAPV error
004/001
Gene interface: reset error
004/002
Gene interface: read/write error on timer
PTM1
004/003
Gene interface: read/write error on timer
PTM1
004/004
Gene interface: read/write error on timer
PTM2
004/005
Gene interface: read/write error on timer
PTM2
004/006
Gene interface: interrupt error on
DUART1
004/007
Gene interface: PTM1 timer 1 defective
Page no. 347
err003.fm
Recommended Actions
Chapter 9
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
004/008
Gene interface: PTM1 timer 2 defective
004/009
Gene interface: PTM1 timer 3 defective
004/010
Gene interface: PTM2 timer 1 defective
004/011
Gene interface: PTM2 timer 2 defective
004/012
Gene interface: PTM2 timer 3 defective
004/013
Gene interface: interrupt error on PTM1
timer 1
004/014
Gene interface: interrupt error on PTM1
timer 2
004/015
Gene interface: interrupt error on PTM1
timer 3
004/016
Gene interface: interrupt error on PTM2
timer 1
004/017
Gene interface: interrupt error on PTM2
timer 2
004/018
Gene interface: interrupt error on PTM2
timer 3 D208
006/000
Generator: fault at exposure command
006/001
Generator: fault at exposure command
006/002
Generator: signal kV_Inf_5
(Less_than_5kV) not rising
006/003
Generator: Signal En_Pose
(Exposure_On) not rising
006/004
Generator: fatal security triggered during
exposure
006/005
Generator: fatal security triggered at end
of exposure or signal En_Pose
(Exposure_On) stays ’high’
006/011
Generator: signal Secu_Rattrap
(No_Fatal_Security) stays ’high’ after ’arcing recovery’
007/xxx
Gene init tests: one fatal security input <>
0; xxx identifies input.Access generator
error log display for full error decoding.
011/001
Focus bias software error: unknown command
011/002
Focus bias software error: unknown task
status
Chapter 9
Recommended Actions
Page no. 348
err003.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
012/001
Focus bias: signal Pres_Polar
(Bias_Presence) ’high’ in stand-by status
012/002
Focus bias: signal Pres_Polar
(Bias_Presence) stays ’low’ when bias
generation starts
012/003
Focus bias: signal Pres_Polar
(Bias_Presence) goes ’low’ after stabilization
012/004
Focus bias: signal Pres_Polar
(Bias_Presence) stays ‘high’ after bias
generation stopped
016/001
Anode starter software error: unknown
command
016/002
Anode starter software error: unknown
task status
017/001
Anode starter: signal Pres_Rotation
(Rotation_Presence) ’high’ in stand-by
status
017/002
Anode starter: signal Pres_Rotation
(Rotation_Presence) not rising during
acceleration to 9000 rpm
017/003
Anode starter: signal Pres_Rotation
(Rotation_Presence) not rising during
acceleration to 6000 rpm
017/004
Anode starter: signal Pres_Rotation
(Rotation_Presence) goes ’low’ during
rotation at 9000 rpm
017/005
Anode starter: signal Pres_Rotation
(Rotation_Presence) goes ’low’ during
rotation at 6000 rpm
017/006
Anode starter: signal Pres_Rotation
(Rotation_Presence) goes ’low’ during
rotation (speed < 9000 rpm)
017/007
Anode starter: signal Pres_Rotation
(Rotation_Presence) goes ’low’ during
rotation (speed < 6000 rpm)
017/008
Anode starter: signal Pres_Rotation
(Rotation_Presence) stays ’high’ during
9000 rpm braking
017/009
Anode starter: signal Pres_Rotation
(Rotation_Presence) stays ’high’ during
6000 rpm braking
Page no. 349
err003.fm
Recommended Actions
Chapter 9
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
017/010
Anode starter: signal Pres_Rotation
(Rotation_Presence) stays ’high’ during
rotor failure
017/011
Anode starter: signal Pres_Rotation
(Rotation_Presence) stays ’low’ during
rotation
021/001
Heater software error: unknown command
021/002
Heater software error: unknown task status
021/003
Heater software error: Heater scaling
parameters (ICH) or heater values are not
valid
022/001
Heater track 1: signal Pres_Chauf
(Heater_Presence) ’high’ in stand-by status
022/002
Heater track 1: signal Pres_Chauf
(Heater_Presence) stays ’low’ when
heater started
022/003
Heater track 1: signal Pres_Chauf
(Heater_Presence) goes ’low’ during preheater phase
022/004
Heater track 1: signal Pres_Chauf
(Heater_Presence) goes ’low’ during 1st
trigger
022/005
Heater track 1: signal Pres_Chauf
(Heater_Presence) goes ’low’ during
exposure
022/006
Heater track 1: mA value not significant
022/007
Heater track 1: signal Pres_Chauf
(Heater_Presence) goes ’low’ after exposure
022/008
Heater track 1: signal Pres_Chauf
(Heater_Presence) stays ’high’ when
heater stopped
023/001
Heater track 2: signal Pres_Chauf
(Heater_Presence) ’high’ in stand-by status
023/002
Heater track 2: signal Pres_Chauf
(Heater_Presence) stays ’low’ when
heater started
Chapter 9
Recommended Actions
Page no. 350
err003.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
023/003
Heater track 2: signal Pres_Chauf
(Heater_Presence) goes ’low’ during preheater phase
023/004
Heater track 2: signal Pres_Chauf
(Heater_Presence) goes ’low’ during 1st
trigger
023/005
Heater track 2: signal Pres_Chauf
(Heater_Presence) goes ’low’ during
exposure
023/006
Heater track 2: mA value not significant
No mA measurement; change 701PL1
(kV/mA board).
023/007
Heater track 2: signal Pres_Chauf
(Heater_Presence) ’low’ after exposure
023/008
Heater track 2: signal Pres_Chauf
(Heater_Presence) stays ’high’ when
heater stopped
026/001
Grid sync software error: ACQ_NTR or
ACQ_OVR received or unknown reply
when starting
026/002
Grid sync software error: ACQ_NTR or
ACQ_OVR received or unknown reply
when stopping
026/003
Grid sync software error: unknown command
026/004
Grid sync software error: unknown task
status
027/001
Grid sync: signal Synchro_Bras
(Synchro_Arm) ’high’ in standby status
027/002
Grid sync: grid start signal not received or
grid fault detected
027/003
Grid sync: signal Synchro_Bras
(Synchro_Arm) ’low’ after grid start
027/004
Grid sync: grid stop signal not received or
grid fault detected
Recommended Actions
027/005
E04 Arm fatal failure
A Gantry error was signalled during the
exposure.
1. Reset Senographe
2. Check communications
between Gantry and generator.
027/006
E04 Arm fatal failure
A Gantry error was signalled during the
exposure.
1. Reset Senographe
2. Check communications
between Gantry and generator.
Page no. 351
err003.fm
Chapter 9
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
031/001
Generator: delay task software error:
unknown command
031/002
Generator: delay task software error:
unknown task status
041/001
Gene thermal protection software: VRTX
error
041/002
Gene thermal protection software: VRTX
error
041/003
Gene thermal protection software: VRTX
error
041/004
Gene thermal protection software: VRTX
error
041/005
Gene thermal protection software:
unknown anode starter status
041/006
Gene thermal protection software: VRTX
error
046/001
Gantry thermal protection software: VRTX
error
051/001
Filter wheel software error: ACQ_NTR or
ACQ_OVR received or unknown reply
051/002
Filter wheel software error: unknown command
051/003
Filter wheel software error: unknown task
status
052/001
Filter wheel: filter change request not
transmitted or filter fault
056/001
Focus software error: ACQ_NTR or
ACQ_OVR received or unknown reply
056/002
Focus software error: unknown command
056/003
Focus software error: unknown task status
057/001
Focus: focus change request not transmitted or focus fault
061/000
Gene to gantry communication driver: no
reply from gantry after 2 attempts
062/000
Gene to control panel communication
driver: no reply from control panel after 2
attempts
063/006
Gene init tests: no gantry status feedback
after 10 requests
Chapter 9
Recommended Actions
Page no. 352
err003.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
066/000
Gene date/time: access timeout during
date init
066/001
Gene date/time: access timeout during
read sequence
066/002
Gene date/time: access timeout during
write sequence
066/003
Gene date/time: access timeout during
time write sequence
067/000
Generator: Zero divide
068/xxx
Generator: floating point calculation error.
xxx is VRTX task number
071/081
Generator: checksum error on battery
saved memory
071/082
Generator: timeout on signal
Alim_Puis_OK (Inv_Supply_OK) (going
’low’ or ’high’)
071/083
Generator: error reading ’kV law table’ in 0
pt technique (AOP)
072/001
Exposure software error: ACQ_NTR or
ACQ_OVR received at start of 1st trigger
072/003
Exposure software error: ACQ_NTR or
ACQ_OVR received at end of 1st trigger
072/004
Exposure software error: unknown origin
of aborted exposure
072/005
Exposure software error: aborted by PM in
2 pt technique
072/006
Exposure software error: unknown exposure technique
072/007
E06 Software Error
(gen. CPU)
One system task (at least) not stable after
a delay of 7s when a Prep is performed. A
Senographe component (tube, rotor, etc.)
or IDC is not ready for the exposure (prepStatusOk message not sent to Senographe by IDC).
072/008
Exposure software error: unknown task
status
072/009
Exposure software error: 0 pt or 1 pt exposure and gantry absent
Page no. 353
err003.fm
Recommended Actions
This error is either caused by
IDC or Senographe. When a
Senographe sub-system is not
ready, there should be a second
error message displayed relating to the sub-system causing
the error
Chapter 9
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
073/001
Gene software error (IST, standby):
parameter display problem
073/002
Gene software error (IST, standby):
unknown tube type
073/003
Gene software error (IST, standby):
alpha=0.0 when calculating value
P_NDac_HTPM
073/004
Gene software error (IST, standby): incorrect thickness for correlation calculation
073/005
Gene software error (IST, standby): bias
calibration task problem
073/006
Gene software error (IST, standby): heater
scale calibration task problem
073/007
Gene software error (IST, standby): HV/
DAC calibration task problem
073/008
Gene software error (IST, standby):
FREQ/HV calibration task problem
073/009
Gene software error (IST, standby): PM
calibration task problem
073/010
Gene software error (IST, standby): PM
calibration task problem
073/011
Gene software error (IST, standby): PM
calibration task problem
073/012
Gene software error (IST, standby): PM
calibration task problem
073/013
Gene software error (IST, standby): gantry
connection task problem
073/014
Gene software error (IST, standby): gantry
connection fault
073/015
Gene software error (IST, standby): gantry
connection fault
073/016
Gene software error (IST, standby): gantry
connection fault
073/017
Gene software error (IST, standby): mA
measurement calibration problem
074/001
Gene software error (IST, exposure):
unknown exposure end
074/002
Gene software error (IST, exposure):
unknown gantry reply
Chapter 9
Recommended Actions
Page no. 354
err003.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
074/003
Gene software error (IST, exposure):
unknown gantry reply
074/004
Gene software error (IST, exposure):
unknown exposure status
075/010
Gene software error (MNT): anode starter
speed impossible
075/011
Gene software error (MNT): anode starter:
abnormal test task status
075/020
Gene software error (MNT): heater:
impossible track
075/021
Gene software error (MNT): heater:
abnormal test task status
075/022
Gene software error (MNT): heater:
abnormal test task status
075/030
Gene software error (MNT): bias: abnormal test task status
075/040
Gene software error (MNT): HV test:
abnormal test task status
075/041
Gene software error (MNT): gate test:
abnormal test task status
075/042
Gene software error (MNT): inverter test:
abnormal test task status
075/050
Gene software error (MNT): mA value:
abnormal test task status
075/051
Gene software error (MNT): mA measurement: abnormal test task status
075/060
Gene software error (MNT): grid sync:
abnormal test task status
075/070
Gene software error (MNT): PM test:
abnormal test task status
075/071
Gene software error (MNT): PM test:
abnormal test task status
075/072
Gene software error (MNT): PM test:
measurement timeout
075/090
Gene software error (MNT): error codes:
display problem
075/091
Gene software error (MNT): error codes:
display problem
Page no. 355
err003.fm
Recommended Actions
Chapter 9
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
075/092
Gene software error (MNT): error codes:
display problem
075/093
Gene software error (MNT): error codes:
display problem
075/100
Gene software error (MNT): transfer:
frame code error
075/101
Gene software error (MNT): transfer:
abnormal transfer task (save) status
075/102
Gene software error (MNT): transfer:
abnormal transfer task (save) status
075/103
Gene software error (MNT): transfer:
abnormal state transfer task (load) status
075/104
Gene software error (MNT): transfer:
abnormal state transfer task (load) status
075/105
Gene software error (MNT): transfer:
unknown frame
075/106
Gene software error (MNT): transfer: end
of loading error
075/107
Gene software error (MNT): transfer:
abnormal transfer task (protocol) status
078/002
Gene init tests software error: timeout on
system task
078/003
Gene init tests software error: defective
function will self-identify
078/004
Gene init tests software error: defective
function will self-identify
078/005
Gene init tests software error: defective
function will self-identify
078/128
Gene init tests software error: error following VRTX request
079/001
Exposure aborted: timeout
079/002
Exposure aborted: heater fault
No mA measurement; change 701PL1
(kV/mA board).
079/003
Exposure aborted: anode starter fault
079/004
Exposure aborted: power fault
079/005
Exposure aborted: generator fault
Chapter 9
Recommended Actions
Page no. 356
err003.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
079/006
Exposure: no gantry acknowledgement (at
start of 1st trigger) or gantry fault
079/008
Gantry fault detected before start of exposure
079/009
Exposure: no sync signal from gantry to
start exposure
079/010
Exposure aborted by mA meter (0 pt or 1
pt technique)
079/011
Exposure: no gantry acknowledgement (at
end of 1st trigger) or gantry fault
Recommended Actions
079/014
E05 Failure during
exposure
Falling XRayAuthorizedRT signal not
received from IDC
Switch Off the system.Switch On
again; repeat the exposure.
Check IDC-Senographe communication
079/015
E05 Failure during
exposure
Brightness value not received from IDC
Switch Off the system.Switch On
again; repeat the exposure.
079/017
E16 AWS/SENO
Synchro fail
The acquisition was not correctly performed on ADS (image not correctly transferred from IDC for example)
080/001
Gene (IST, exposure): heater fault
080/002
Gene (IST, exposure): anode starter fault
080/003
Gene (IST, exposure): power failure
080/004
Gene (IST, exposure): interface fault
080/005
Gene (IST, exposure): no gantry reply timeout after 1 second
080/006
Gene (IST, exposure): gantry fault
080/007
Gene (IST, exposure): no gantry reply to
exposure command
080/008
Gene (IST, exposure): no grid sync feedback after timeout
082/000
Gene: ’Endurance’ error code
082/001
Gene: ’Endurance’ error code
082/010
Gene: ’Endurance’ error code
082/020
Gene: ’Endurance’ error code
082/030
Gene: ’Endurance’ error code
082/040
Gene: ’Endurance’ error code
Page no. 357
err003.fm
Reset system and try again. If
error persists, check AWS is
running correctly; try rebooting
AWS and Senographe.
Chapter 9
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
083/002
I17 AWS./SENO
Comm. lost
Senographe/AWS communication failure:
the Senographe did not receive any message from AWS during a period of 2 minutes.
Check Senographe/AWS connections.
084/008
E24 Failure before
exposure.
An error occurred before X-ray emission
but after the Radiography key has been
pressed, relating to a signal not correctly
received by the exposure automaton from
the IDC or Gantry.
This error may be caused by the
IDC or the Gantry. Reboot the
entire system and check IDCSenographe communications.
084/009
E24 Failure before
exposure.
An error occurred before X-ray emission
but after the Radiography key has been
pressed, relating to a signal not correctly
received by the exposure automaton from
the IDC or Gantry.
This error may be caused by the
IDC or the Gantry. Reboot the
entire system and check IDCSenographe communications.
084/013
E24 Failure before
exposure.
An error occurred before X-ray emission
but after the Radiography key has been
pressed, relating to a signal not correctly
received by the exposure automaton from
the IDC or Gantry.
This error may be caused by the
IDC or the Gantry. Reboot the
entire system and check IDCSenographe communications.
090/000
Recommended Actions
Generator: PROM checksum error
092/000
I19 IDC/Seno
comm. lost.
Communication error between Senographe and IDC: the connection is lost (no
answer from IDC for 15 seconds). If the
error condition continues for 2 minutes,
E19 is displayed.
Verify the link/cable between
Senographe and IDC. Verify IDC
is ON.
092/000
E19 IDC/Seno
down, DPS is off.
Communication error between Senographe and IDC: the connection is lost (no
answer from IDC for 2 minutes). When
this error occurs, the detector power supply is set off.
Verify the link/cable between
Senographe and IDC. Verify IDC
is ON.
094/001
E18 IDC/Seno synchro failure.
An error occurs on IDC or on Senographe
which generates an error on a signal/message expected from the IDC task of the
Senographe: bad command received by
the IDC task
Check Senographe/AWS connections, perform comm diagnostics
094/002
E18 IDC/Seno synchro failure.
An error occurs on IDC or on Senographe
which generates an error on a signal/message expected from the IDC task of the
Senographe: Prep command not received
by the IDC task
Check communication between
IDC and Senographe, perform
comm diagnostics, perform IDC
diagnostics
094/003
E18 IDC/Seno synchro failure.
An error occurs on IDC or on Senographe
which generates an error on a signal/message expected from the IDC task of the
Senographe: Stop command at end of
exposure not received by the IDC task.
Check communication between
IDC and Senographe, perform
comm diagnostics, perform IDC
diagnostics
Chapter 9
Page no. 358
err003.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
Recommended Actions
094/004
E18 IDC/Seno synchro failure.
An error occurs on IDC or on Senographe
which generates an error on a signal/message expected from the IDC task of the
Senographe: XRayAuthorizedRT status
not received by the IDC task.
Check communication between
IDC and Senographe, perform
comm diagnostics, perform IDC
diagnostics
094/005
E18 IDC/Seno synchro failure.
An error occurs on IDC or on Senographe
which generates an error on a signal/message expected from the IDC task of the
Senographe: Stop command not received
by the IDC task at the end of the Radiography.
Check communication between
IDC and Senographe, perform
comm diagnostics, perform IDC
diagnostics
094/006
E18 IDC/Seno synchro failure.
An error occurs on IDC or on Senographe
which generates an error on a signal/message expected from the IDC task of the
Senographe: Prep command not received
by the exposure automaton (task
T_APPLI)
Check communication between
IDC and Senographe, perform
comm diagnostics, perform IDC
diagnostics
094/007
E18 IDC/Seno synchro failure.
An error occurs on IDC or on Senographe
which generates an error on a signal/message expected from the IDC task of the
Senographe: XRayAuthorizedRT signal
active in idle status
Check communication between
IDC and Senographe, perform
comm diagnostics, perform IDC
diagnostics
096/019
I43 Prepa glnd Scf
out of range
Error on Scf glandular factor during the
Prep
none (warning)
096/020
I50 Prepa fat Scf
out of range
Error on Scf fat factor during the Prepa
none (warning)
096/021
I51 Pre-exp. Scf
out of range
Error on Scf factor for the pre-exposure
none (warning)
096/022
I52 Expo. AOP Scf
out of range
Error on Scf factor for the AOP exposure
none (warning)
096/023
I53 Exposure
aborted by mAs
level
mAs value performed for the pre-exposure
out of range
Reset Senographe.
096/024
I54 Exposure
aborted by bright.
level
Dose value returned by IDC out of range
Reset Senographe.
096/025
I55 Track/Filter
change
Track/filter configuration changed
between the pre-shot and the exposure
none (warning)
096/033
I56 Exposure
aborted, bright.
unknown.
IDC sends an invalid dose value to the
Senographe.
Reset the entire system and
retry the exposure.
Page no. 359
err003.fm
Chapter 9
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
Recommended Actions
097/026
I48 U-turn before
end of pre-shot.
The exposure time for the pre-shot (AOP
mode) is greater than the grid motion
duration to the first turn-back point.
none (warning).
097/027
I49 U-turn before
end of exposure.
The exposure time (manual and AOP
mode) is greater than the grid motion
duration to the first turn-back point.
none (warning).
100/001
Gantry software error: VRTX error during
init
101/001
Gantry interface: Reset error
101/002
Gantry interface: read/write error on timer
PTM1
101/003
Gantry interface: read/write error on timer
PTM1
101/004
Gantry interface: read/write error on timer
PTM2
101/005
Gantry interface: read/write error on timer
PTM2
101/006
Gantry interface: interrupt error on
DUART1
101/007
Gantry interface: PTM1 timer 1 defective
101/008
Gantry interface: PTM1 timer 2 defective
101/009
Gantry interface: PTM1 timer 3 defective
101/010
Gantry interface: PTM2 timer 1 defective
101/011
Gantry interface: PTM2 timer 2 defective
101/012
Gantry interface: PTM2 timer 3 defective
101/013
Gantry interface: interrupt error on PTM1
timer 1
101/014
Gantry interface: interrupt error on PTM1
timer 2
101/015
Gantry interface: interrupt error on PTM1
timer 3
101/016
Gantry interface: interrupt error on PTM2
timer 1
101/017
Gantry interface: interrupt error on PTM2
timer 2
101/018
Gantry interface: interrupt error on PTM2
timer 3
Chapter 9
Page no. 360
err003.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
101/020
Gantry interface: PROM checksum error
101/023
Gantry interface: unexpected interrupt
received (level 2)
105/000
Gantry software error: unknown origin of
task call
105/001
Gantry software error: boolean expected
105/002
Gantry software error: unknown generator
grid request
105/003
Gantry software error: unknown generator
request for HTPM/IPM switch
105/004
Gantry software error: unknown 1st trigger
status
105/005
Gantry software error: unknown language
choice requested by generator
105/006
Gantry software error: unknown generator
command
105/009
Gantry software error: unknown VRTX
error code
105/016
Gantry software error: unknown acknowledgement (light centering)
105/017
Gantry software error: unknown task command (light centering)
105/020
Gantry software error: unknown acknowledgement (compression)
105/021
Gantry software error: unknown task command (compression)
105/023
Gantry software error: unknown compression pedal status
105/026
Gantry software error: unknown acknowledgement (lateral collimator)
105/027
Gantry software error: unknown task command (lateral collimator)
105/030
Gantry software error: unknown acknowledgement (rear collimator)
105/031
Gantry software error: unknown task command (rear collimator)
105/034
Gantry software error: unknown acknowledgement (filter wheel)
Page no. 361
err003.fm
Recommended Actions
Chapter 9
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
105/035
Gantry software error: unknown task command (filter wheel)
105/038
Gantry software error: unknown acknowledgement (tube angulation)
105/039
Gantry software error: unknown task command (tube angulation)
105/046
Gantry software error: unknown task command (format)
105/048
Gantry software error: unknown format
105/049
Gantry software error: unknown acknowledgement (column up/down)
105/050
Gantry software error: unknown task command (column up/down)
105/051
Gantry software error: unknown column
command button status code
105/052
Gantry software error: unknown acknowledgement (arm rotation)
105/053
Gantry software error: unknown task command (compression arm rotation)
105/054
Gantry software error: unknown status
code of compression arm rotation control
button
105/055
Gantry software error: unknown acknowledgement (tube arm rotation)
105/056
Gantry software error: unknown task command (tube arm rotation)
105/057
Gantry software error: unknown status
code of tube arm rotation control button
105/063
Gantry software error: unknown acknowledgement (grid)
105/065
Gantry software error: unknown event
(grid)
105/066
Gantry software error: unknown acknowledgement (power calculation)
105/067
Gantry software error: unknown event
(power calculation)
105/068
Gantry software error: unknown tube type
105/069
Gantry software error: unknown focus
change code
Chapter 9
Recommended Actions
Page no. 362
err003.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
105/070
Gantry software error: unknown filter code
requested by generator
105/071
Gantry software error: unknown code for
’Exposure’/’No Exposure’ status management
105/072
Gantry software error: unknown exposure
end code
105/073
Gantry software error: unknown ’Endurance’ code
105/074
Gantry software error: unknown ’Endurance’ event
105/080
Gantry/tube housing type configuration
incompatibility (angulation/angulation)
105/081
Gantry/tube housing type configuration
incompatibility (angulation/focus)
106/002
Gantry software error: column: unknown
task return
106/003
Gantry software error: column: unknown
task status
106/004
Gantry software error: column: unknown
task status
106/005
Gantry software error: column: unknown
task status
106/006
Gantry software error: column: unknown
task status
106/007
Gantry software error: column: unknown
order transmitted to task
107/001
Gantry software error: compression: too
long between task calls
107/002
Gantry software error: compression:
unknown task return
107/003
Gantry software error: compression:
unknown task status
107/004
Gantry software error: compression:
unknown order transmitted to task
108/001
Gantry software error: lateral collimator:
positioning timeout
108/002
Gantry software error: lateral collimator:
unknown task return
Page no. 363
err003.fm
Recommended Actions
Chapter 9
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
108/003
Gantry software error: lateral collimator:
unknown task status
108/004
Gantry software error: lateral collimator:
unknown task status
108/005
Gantry software error: lateral collimator:
unknown task status
108/006
Gantry software error: lateral collimator:
unknown order transmitted to task
108/007
Gantry software error: lateral collimator:
unknown order transmitted to task
108/008
Gantry software error: lateral collimator:
position reference value is outside tolerance
109/001
Gantry software error: rear collimator:
positioning timeout
109/002
Gantry software error: rear collimator:
unknown task return
109/003
Gantry software error: rear collimator:
unknown task status
109/004
Gantry software error: rear collimator:
unknown task status
109/005
Gantry software error: rear collimator:
unknown task status
109/006
Gantry software error: rear collimator:
unknown order transmitted to task
109/007
Gantry software error: rear collimator:
unknown order transmitted to task
109/008
Gantry software error: rear collimator:
position reference value is outside tolerance
111/002
Gantry software error: tube angulation:
unknown task status
111/003
Gantry software error: tube angulation:
unknown task return
111/004
Gantry software error: tube angulation:
unknown task status
111/005
Gantry software error: tube angulation:
unknown task status
Chapter 9
Recommended Actions
Page no. 364
err003.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
111/006
Gantry software error: tube angulation:
unknown order transmitted to task
111/007
Gantry software error: tube angulation:
unknown order transmitted to task
111/008
Gantry software error: tube angulation:
position reference value is outside tolerance
111/017
Gantry software error: tube angulation:
task triggered by timeout
112/000
Gantry software error: filter wheel:
unknown task return
112/001
Gantry software error: filter wheel:
unknown task status
112/002
Gantry software error: filter wheel:
unknown task status
112/003
Gantry software error: filter wheel:
unknown task status
112/004
Gantry software error: filter wheel:
112/005
Gantry software error: filter wheel:
unknown order transmitted to task
114/000
Gantry software error: light centering:
unknown order transmitted to task
117/000
Gantry software error: unknown set-up
message
117/002
Gantry set-up access: generator end of
exposure timeout
117/003
Gantry set-up access: communication
sync problem at set-up access
118/000
Gantry software error: grid: task triggered
by timeout (calibration time too long)
118/001
Gantry software error: grid: unknown task
return
118/002
Gantry software error: grid: unknown task
status
118/003
Gantry software error: grid: unknown task
status
118/004
Gantry software error: grid: unknown task
status
Page no. 365
err003.fm
Recommended Actions
Chapter 9
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
118/005
Gantry software error: grid: unknown
order transmitted to task
118/006
Gantry software error: grid: unknown
order transmitted to task
118/007
Grid movement: overcurrent detected
118/008
Grid movement: grid calibration time too
long
118/009
Grid movement: overcurrent detected
118/010
Grid movement: invalid offset
118/011
Grid movement: invalid gain
118/012
Grid movement: limit of travel not found
120/000
Gantry software error: arm lock: unknown
task return
120/001
Gantry software error: arm lock: unknown
task status
120/002
Gantry software error: arm lock: unknown
task status
120/003
Gantry software error: arm lock: unknown
order transmitted to task
121/000
Gantry software error: rot. brake: unknown
order transmitted to task
121/001
Gantry software error: rot. brake: unknown
task status
121/002
Gantry software error: rot. brake: unknown
task status
121/003
Gantry software error: rot. brake: unknown
task return
121/004
Gantry software error: rot. brake: unknown
order transmitted to task
122/007
Gantry software error: Reset triggered by
Watch_dog_soft
122/013
Gantry software error: grid sensor
Presence_Trame (Grid_Presence) not
’high’ or ’low’
122/014
Gantry software error: tube housing thermal contact not ’high’ or ’low’
151/000
Gantry: checksum error on battery saved
memory
Chapter 9
Recommended Actions
Page no. 366
err003.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
151/021
Gantry interface: unexpected interrupt
received (level 0)
151/022
Gantry interface: unexpected interrupt
received (level 1)
153/075
Gantry ’Endurance’ error code: synchronisation
153/076
Gantry ’Endurance’ error code: column
153/077
Gantry ’Endurance’ error code: compression
153/078
Gantry ’Endurance’ error code: compression arm rotation
153/079
Gantry ’Endurance’ error code: tube housing arm rotation
153/080
Gantry ’Endurance’ error code: lateral collimator
153/081
Gantry ’Endurance’ error code: rear collimator
153/082
Gantry ’Endurance’ error code: light
centering device
153/083
Gantry ’Endurance’ error code: filter
153/084
Gantry ’Endurance’ error code: grid movement
153/085
Gantry ’Endurance’ error code: tube housing angulation
153/086
Gantry ’Endurance’ error code: other function
155/082
Tube housing type/gantry configuration
incompatibility (focus/angulation)
155/083
Tube housing type/gantry configuration
incompatibility (focus/angulation)
156/008
Column up/down: Both end of travel sensors are closed
156/009
Column up/down: is locked in both directions (from speed measurement)
156/010
Column up/down: signal Pres_Log_Asc
(Column_Soft_Pres) too long in ’low’ status
Page no. 367
err003.fm
Recommended Actions
Chapter 9
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
156/011
Column up/down: signal Pres_Log_Asc
(Column_Soft_Pres) too long in ’low’ status
156/012
Column up/down: signal Pres_Log_Asc
(Column_Soft_Pres) too long in ’high’ status
156/013
Column up/down: signals Asc_Inactif &
R_On_Asc (Column_Power_Inactive &
On_Column_Return) both ’high’
156/014
Column up/down:
Pres_Log_Asc*Pres_Oper_Asc*On_Asc
(Column_Soft_Pres*Column_Operator_Pr
es*On_Column) = 1 & R_On_Asc
(On_Column_Return) = 0
156/015
Column up/down:
Pres_Log_Asc*Pres_Oper_Asc*On_Asc
(Column_Soft_Pres*Column_Operator_Pr
es*On_Column) = 0 & R_On_Asc
(On_Column_Return) = 0 & Asc_Inactif
(Column_Power_Inactive) = 1
156/016
Power shutdown: uncontrolled movement
risk (column);Asc_Inactif & R_On_Asc
(Column_Power_Inactive &
On_Column_Return) both ’low’
156/017
Power shutdown: uncontrolled movement
risk (column);Asc_Inactif
(Column_Power_Inactive) ’low’ & column
defective
156/018
Power shutdown: uncontrolled movement
risk (column); signal Asc_Inactif
(Column_Power_Inactive) ’high’ during init
156/019
Column up/down: signal R_On_Asc
(On_Column_Return) ’high’ during init
156/020
Column up/down: direction of movement
is opposite to the desired direction
156/021
Column up/down: ’up’ end of travel sensor
is defective
156/022
Column up/down: ’down’ end of travel
sensor is defective
156/023
Power shutdown: uncontrolled movement
risk (column); R_On_Asc
(On_Column_Return) ’high’ without legal
command
Chapter 9
Recommended Actions
Page no. 368
err003.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
Recommended Actions
156/024
Column up/down: column is driven up but
measured speed = 0 cm/s
156/025
Column up/down: column is driven down
but measured speed = 0 cm/s
156/027
Column up/down: emergency stop produced if movement continues more than
500 mS after command release
157/005
Compression: motor slipping during reference search
Check for play between compression motor axis and pulley
(screw not tightened).
157/006
Compression: abnormal immobility of paddle
Check for bad feedback from the
compression encoder.
157/007
Compression: loss of steps detected at
reference crossing
Check for defective cable on the
compression steel spring.
157/008
Compression: abnormal step generation
detected (during init)
157/009
Compression: signal Valid_Comp
(Comp_Valid) cannot inhibit paddle movement (during init)
157/010
Compression: counter used by force sensor no longer incremented
Loss of compression feedback; a square
wave should be always present between
TP14 and TP1 (0 V) of 800PL2.
157/011
Compression: position sensor closed too
long during compression
157/012
Compression: no reference crossing during decompression
Check cable between 800PL8 and
800PL5.
157/013
Compression: signal Pres_Oper
(Operator_Presence) cannot inhibit paddle movement (during init)
157/014
Compression: signal Pres_Ajust
(Comp_Adjust) too long in ’low’ status
157/015
Compression: signal Pres_Ajust
(Comp_Adjust) too long in ’high’ status
157/016
Compression: signal Pres_Log_Comp
(Comp_Soft_Pres) cannot inhibit paddle
movement (during init)
Page no. 369
err003.fm
Chapter 9
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
157/017
Compression: signal Pres_Log_Comp
(Comp_Soft_Pres) too long in ’low’ status
157/018
Compression: signal Pres_Log_Comp
(Comp_Soft_Pres) too long in ’high’ status
157/020
Compression: power supply problem (signal Alim_OK (Power_Supply_Active))
157/021
Compression: phase1 & phase2 cannot
be ’low’ at the same time (during init)
157/022
Compression: signal Pres_Log_Comp
(Comp_Soft_Pres) ’high’ (during init)
157/023
Compression: slipping during decompression movement
158/009
Lateral collimator motor: loss of steps
detected at reference crossing
158/010
Lateral collimator motor: loss of steps
detected at reference crossing
158/011
Lateral collimator motor: loss of steps
detected at reference crossing
158/012
Lateral collimator motor: loss of steps
detected at reference crossing
158/013
Lateral collimator: no reference crossing
during movement
158/014
Lateral collimator: no reference crossing
during movement
158/015
Lateral collimator: no reference crossing
during movement
158/016
Lateral collimator: no reference crossing
during movement
158/017
Lateral collimator: optical sensor detection
problem
158/018
Lateral collimator: optical sensor detection
problem
158/019
Lateral collimator: slipping during collimator movement.
159/009
Rear collimator motor: loss of steps
detected at reference crossing
Chapter 9
Recommended Actions
Check for play between compression motor axis and pulley
(screw not tightened).
Check for play between collimator lateral motor axis and pulley
(screw not tightened). Possible
problem with 800PL1 (Gantry
power board)
Page no. 370
err003.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
159/010
Rear collimator motor: loss of steps
detected at reference crossing
159/011
Rear collimator motor: loss of steps
detected at reference crossing
159/012
Rear collimator motor: loss of steps
detected at reference crossing
159/013
Rear collimator: no reference crossing
during movement
159/014
Rear collimator: no reference crossing
during movement
159/015
Rear collimator: no reference crossing
during movement
159/016
Rear collimator: no reference crossing
during movement
159/017
Rear collimator: optical sensor detection
problem
159/018
Rear collimator: optical sensor detection
problem
159/019
Rear collimator: slipping during collimator
movement
Check for play between collimator rear
motor axis and pulley (screw not tightened).
160/009
Front collimator motor: loss of steps
detected at reference crossing
160/010
Front collimator motor: loss of steps
detected at reference crossing
160/011
Front collimator motor: loss of steps
detected at reference crossing
160/012
Front collimator motor: loss of steps
detected at reference crossing
160/013
Front collimator: no reference crossing
during movement
160/014
Front collimator: no reference crossing
during movement
160/015
Front collimator: no reference crossing
during movement
160/016
Front collimator: no reference crossing
during movement
Page no. 371
err003.fm
Recommended Actions
Chapter 9
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
160/017
Front collimator: optical sensor detection
problem
160/018
Front collimator: optical sensor detection
problem
160/019
Front collimator: slipping during collimator
movement
161/000
Tube housing angulation: no reference
crossing during movement
161/001
Tube housing angulation: no reference
crossing during movement
161/009
Tube housing angulation: loss of steps
detected at reference crossing
161/010
Tube housing angulation: loss of steps
detected at reference crossing
161/011
Tube housing angulation: loss of steps
detected at reference crossing
161/012
Tube housing angulation: loss of steps
detected at reference crossing
161/013
Tube housing angulation: no reference
crossing during movement
161/014
Tube housing angulation: no reference
crossing during movement
161/015
Tube housing angulation: no reference
crossing during movement
161/016
Tube housing angulation: no reference
crossing during movement
162/006
Filter wheel: step number error between
two references
162/007
Filter wheel: step number error between
two references
162/008
Filter wheel: step number error between
two references
162/009
Filter wheel: step number error between
two references
162/010
Filter wheel: step number error between
two references
Chapter 9
Recommended Actions
Check for play between collimator front motor axis and blade
(screw not tight).
Check for poor position of the
flag in optocoupler fork.
Check front blade calibration.
Page no. 372
err003.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
162/011
Filter wheel: no reference crossing during
rotation
162/012
Filter wheel: in standby, wheel moved
from stable position
164/001
Light centering device: signal
Centreur_OK (Light_Centering_OK) too
long in ’low’ status
168/020
Grid movement: power supply problem
(signal Alim_OK (Power_Supply_Active))
170/005
Inter-arm lock: signal Pres_Log_Ver
(Lock_Soft_Pres) too long in ’low’ status
170/006
Inter-arm lock: signal Pres_Log_Ver
(Lock_Soft_Pres) too long in ’high’ status
170/007
Power shutdown: uncontrolled movement
risk (arm lock); Eta_Verrou_Off
(Lock_Power_Inactive) ’low’ during init
170/008
Power shutdown: uncontrolled movement
risk (arm lock); Eta_Verrou_Off &
R_On_Verrou (Lock_Power_Inactive &
On_Lock_Return) both ’low’
170/009
Inter-arm lock: signals Eta_Verrou_Off &
R_On_Verrou (Lock_Power_Inactive &
On_Lock_Return) both in ’high’ status
170/010
Inter-arm lock: R_On_Verrou
(On_Lock_Return) = 0 &
Pres_Log_Ver*Pres_Oper_Ver*On_Verro
u
(Lock_Soft_Pres*Lock_Oper_Pres*On_L
ock) = 1
170/011
Inter-arm lock: signal R_On_Verrou
(On_Lock_Return) ’high’ without legal
command
170/012
Inter-arm lock: signal R_On_Verrou
(On_Lock_Return) ’high’ during init
170/013
Power shutdown: uncontrolled movement
risk (arm lock); R_On_Verrou
(On_Lock_Return) ’high’ without legal
command
171/005
Arm rot. brake: signal
Pres_Log_Frein_Rot
(Rot_Brake_Soft_Pres) from compression arm too long in ’low’ status
Page no. 373
err003.fm
Recommended Actions
Chapter 9
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
171/006
Arm rot. brake: signal
Pres_Log_Frein_Rot
(Rot_Brake_Soft_Pres) from compression arm too long in ’high’ status
171/007
Arm rot. brake: signal R_On_Frein
(On_Brake_Return) ’high’, but signal
Eta_Rot_Off (Rotat_Power_Inactive) ’low’
171/008
Arm rot. brake:
Pres_Log_Frein_Rot*Pres_Oper*On_Frei
n_Rot
(Rot_Brake_Soft_Pres*Operator_Present
*On_Rotation_Brake) = 1 &
R_On_Frein_Rot
(On_Rotation_Brake_Return) = 0
171/009
Arm rot. brake: signal R_On_Frein_Rot
(On_Rotation_Brake_Return) ’high’ without legal command
171/010
Power shutdown: uncontrolled movement
risk (arm brake); Eta_Rot_Off
(Rotat_Power_Inactive) &
R_On_Frein_Rot
(On_Rotation_Brake_Return) are ’low’
171/011
Power shutdown: uncontrolled movement
risk (arm brake); Eta_Rot_Off
(Rotat_Power_Inactive) ’low’ & comp. arm
defective
171/012
Power shutdown: uncontrolled movement
risk (arm brake); Eta_Rot_Off
(Rotat_Power_Inactive) ’low’ during init
171/013
Arm rot. brake: signal R_On_Frein_Rot
(On_Rotation_Brake_Return) ’high’ during
init
171/014
Power shutdown: uncontrolled movement
risk (arm brake); R_On_Frein_Rot
(On_Rotation_Brake_Return) ’high’ without legal command
Recommended Actions
171/015
E76 Angle sensor
Failure
Rotation angle sensor frequency too high
or too low
Verify the rotation angle sensor
calibration, then the rotation
angle sensor itself (change if
necessary).
171/016
E76 Angle sensor
Failure
Rotation angle sensor in “dead” area for
more than 30 min
Verify the rotation angle sensor
calibration, then the rotation
angle sensor itself (change if
necessary).
Chapter 9
Page no. 374
err003.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
Recommended Actions
171/017
E76 Angle sensor
Failure
Rotation angle sensor in “dead” area for a
short time
Verify the rotation angle sensor
calibration, then the rotation
angle sensor itself (change if
necessary).
171/018
E76 Angle sensor
Failure.
Angle sensor output not did not stabilize
during a minute following arm movement.
1. Reset Senographe.
2. Verify sensor stabilization.
3. Check/change sensor.
171/019
E76 Angle sensor
Failure.
Angle sensor output change exceeded 5°
for more than a minute, with no arm movement.
1. Reset Senographe.
2. Check for friction point in sensor; change if necessary.
3. If problem persists, note software version and call your OLC.
171/020
E76 Angle sensor
Failure.
Angle sensor output change exceeded 5°
for more than a minute, with no arm movement.
1. Reset Senographe.
2. Check for friction point in sensor; change if necessary.
3. If problem persists, note software version and call your OLC.
171/021
E76 Angle sensor
Failure.
Angle sensor output changed by more
than 20°, with no arm movement.
1. Reset Senographe.
2. Check sensor, connections,
and board 800PL5; change if
necessary.
171/022
E76 Angle sensor
Failure.
Angle sensor output changed by more
than 20°, with no arm movement.
1. Reset Senographe.
2. Check sensor, connections,
and board 800PL5; change if
necessary.
171/023
E76 Angle sensor
Failure.
Angle sensor output changed by more
than 20°, with no arm movement.
1. Reset Senographe.
2. Check sensor, connections,
and board 800PL5; change if
necessary.
171/024
E76 Angle sensor
Failure.
Angle sensor output changed by more
than 20°, with no arm movement.
1. Reset Senographe.
2. Check sensor, connections,
and board 800PL5; change if
necessary.
172/003
Magnification sensor: unknown magnification code
172/004
Gantry interface: arm lock temperature
calculation problem
172/005
Gantry interface: Bouclage_OK
(Loops_OK) signal ’low’ during init
172/006
Power failure due to CPU reset
If this appears at power on, the Gantry
interface board is probably defective.
172/007
Gantry interface: date write error
Page no. 375
err003.fm
Chapter 9
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
172/008
Gantry interface: time write error
172/009
Button interlock: signal
Presence_Operateur (Operator_Pres) too
long in ’high’ status
172/010
Button interlock: signal
Presence_Operateur (Operator_Pres) too
long in ’low’ status
172/011
SID sensor: unknown SID code
172/012
Arm angulation sensor: unknown angulation code
172/014
Gantry interface: date/time function read
error
172/015
Signal On_Asc (On_Column) ’high’ but
Bouclage_OK (Loops_OK) still ’low’
172/016
Signal On_Centreur
(On_Light_Centering) ’high’ but
Bouclage_OK (Loops_OK) still ’low’
172/017
Signal On_Comp ’high’ but Bouclage_OK
(Loops_OK) still ’low’
172/018
Signal On_Frein (On_Rotation_Brake)
’high’ but Bouclage_OK (Loops_OK) still
’low’
172/019
Signal On_Verrou (On_Lock) (Arm lock)
’high’ but Bouclage_OK (Loops_OK) still
’low’
172/020
Signal On_Trame (On_Grid) ’high’ but
Bouclage_OK (Loops_OK) still ’low’
172/021
Signal Mot_Diaph_L_1
(Lat_Diaph_Motor_1) ’high’ but
Bouclage_OK (Loops_OK) still ’low’
172/022
Signal Mot_Diaph_L_2
(Lat_Diaph_Motor_2) ’high’ but
Bouclage_OK (Loops_OK) still ’low’
172/023
Signal Mot_Diaph_A_1
(Rear_Diaph_Motor_1) ’high’ but
Bouclage_OK (Loops_OK) still ’low’
172/024
Signal Mot_Diaph_A_2
(Rear_Diaph_Motor_2) ’high’ but
Bouclage_OK (Loops_OK) still ’low’
Chapter 9
Recommended Actions
Page no. 376
err003.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
Code
Message Text
Description
172/025
Signal Mot_Gaine_1 (Housing_Motor_1)
’high’ but Bouclage_OK (Loops_OK) still
’low’
172/026
Signal Mot_Gaine_2 (Housing_Motor_2)
’high’ but Bouclage_OK (Loops_OK) still
’low’
172/027
Signal Mot_Filtre_1 (Filter_Motor_1) ’high’
but Bouclage_OK (Loops_OK) still ’low’
172/028
Signal Mot_Filtre_2 (Filter_Motor_2) ’high’
but Bouclage_OK (Loops_OK) still ’low’
172/029
Signal R_Standby_Gaine
(Housing_Standby_Return) ’high’ but
Bouclage_OK (Loops_OK) still ’low’
172/030
Signal R_Standby_Filtre
(Filter_Standby_Return) ’high’ but
Bouclage_OK (Loops_OK) still ’low’
172/031
Signal R_Standby_Diap_L
(Lat_Diaph_Standby_Return) ’high’ but
Bouclage_OK (Loops_OK) still ’low’
172/032
Signal R_Standby_Diap_P
(Rear_Diaph_Standby_Return) ’high’ but
Bouclage_OK (Loops_OK) still ’low’
172/055
Compression: one pedal pressed and signal Pres_Pedale (Pedal_Presence) ’low’
172/056
Compression: no pedal pressed and signal Pres_Pedale (Pedal_Presence) ’high’
172/064
Fuse fault: signal Fuse_OK ’low’
172/065
Power supply: ’ISO’ supply defective on
800-PL4
172/067
Power supply: ’+15V’ supply defective on
800-PL2
172/068
Power supply: one (or more) supplies
defective on 800-PL1 (except +27V)
172/088
Power micro-failure detected
Page no. 377
err003.fm
Recommended Actions
Chapter 9
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card ERR 003 - Gantry and Generator Error Codes
This page is blank.
Chapter 9
Page no. 378
err003.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
CHAPTER 10 DIAGNOSTIC INFORMATION
This chapter includes job cards describing Senographe 2000 D diagnostic operations.
Note:
While entering the Service Desktop or when doing diagnostics, a small Netscape WARNING window may appear in the upper left hand corner of the screen while the system is performing some
background functions. Ignore the message, it has no effect on the operation of the system.
Page no. 379
Diags.fm
CHAPTER 10
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
This page is blank.
CHAPTER 10
Page no. 380
Diags.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card DIAG 001 - AWS Sun-VTS Diagnostics
Job Card DIAG 001 - AWS Sun-VTS Diagnostics
1.
Chapter 10
INTRODUCTION
This Job Card describes Sun-VTS diagnostic procedures for the AWS (Acquisition WorkStation)
The AWS consists of a Solaris workstation, some components connected externally (e.g., modem) and a
set of subsystems. AWS diagnostics include diagnostics for the workstation hardware, software processes in the workstation, and connection to the subsystems.
The objective of the diagnostics is to test AWS hardware components, locate any non-functional subsystem, and then locate a non-functional FRU (Field Replaceable Unit).
1-1.
Access to the tests
There are three ways to launch an AWS diagnostic:
• From a command window as sdc or root user (local use only)
• From the prompt ok (local use only)
2.
COMMON PROCEDURES
2-1.
Open a command window
Right click on the screen background; select Service tools and then select a Command window from root
menu.
2-2.
Go to ok prompt
1. Open a command window
2. Log in as user root
3. Type the command: halt
4. At prompt ok, type the command: setenv auto-boot? false
5. At prompt ok, type the command: reset
2-3.
Relaunch AWS application
1. At prompt ok, type the command: setenv auto-boot? true
2. At prompt ok, type the command: reset
3. Log in as sdc user
2-4.
Change user
Type the command: su - username and enter your password.
Page no. 381
diag1.fm
Chapter 10
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card DIAG 001 - AWS Sun-VTS Diagnostics
3.
PROCESSOR TESTS
3-1.
Short test
• Type of test: SUN VTS
1. Open a command window as sdc user
2. Type the command: /opt/SUNWvts/bin/fputest –v –n
3-2.
Long test
• Type of test: SUN VTS
1. Open a command window as sdc user
2. Type the command: /opt/SUNWvts/bin/fputest –v –f
4.
HARD DRIVE TESTS
4-1.
Short test
• Type of test: SUN VTS
1. Open a command window as sdc user
2. Type the commands:
/opt/SUNWvts/bin/disktest –v -n -o dev=c0t0d0
/opt/SUNWvts/bin/disktest –v -n -o dev=c0t1d0
4-2.
Long test
• Type of test: SUN VTS
1. Open a command window as sdc user
2. Type the commands:
/opt/SUNWvts/bin/disktest –v -f -o dev=c0t0d0
/opt/SUNWvts/bin/disktest –v -f -o dev=c0t1d0
5.
PHYSICAL MEMORY TESTS
• Type of test: SUN VTS
1. Open a command window as sdc user
2. Type the command: /opt/SUNWvts/bin/pmem –v -f -o size=100
6.
VIRTUAL MEMORY TESTS
6-1.
Short test
• Type of test: SUN VTS
1. Open a command window as sdc user
2. Type the command: /opt/SUNWvts/bin/vmet –v -f -o amount=100
6-2.
Long test
• Type of test: SUN VTS
1. Open a command window as sdc user
Chapter 10
Page no. 382
diag1.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card DIAG 001 - AWS Sun-VTS Diagnostics
2. Type the command: /opt/SUNWvts/bin/vmem –v –f -o reserve=100
7.
VIDEO BOARD TESTS
• Type of test: SUN VTS
1. Open a command window as sdc
2. Type the command: /opt/SUNWvts/bin/m64test
8.
•
1.
2.
3.
FLOPPY DRIVE TESTS
Type of test: SUN VTS
Open a command window
Change user to root
Insert a formatted floppy disk
4. Type the command: /opt/SUNWvts/bin/disktest –v -f -o dev=diskette
9.
INTERNAL CD-ROM TESTS
9-1.
Short test
• Type of test: SUN VTS
1. Open a command window as sdc
2. Type the command: /opt/SUNWvts/bin/cdtest –v -n -o dev=c0t2d0
9-2.
Long test
• Type of test: SUN VTS
1. Open a command window as sdc
2. Insert a formatted cd-rom disk (not blank)
3. Type the command: /opt/SUNWvts/bin/cdtest –v –f -o dev=c0t2d0
10.
EXTERNAL CD WRITER TESTS
10-1. Short test
• Type of test: SUN VTS
1. Open a command window as sdc
2. Type the command: /opt/SUNWvts/bin/cdtest –v -n -o dev=c1t2d0
11.
ADS-UPS LINE TESTS
11-1. Internal test
•
1.
2.
3.
Type of test: SUN VTS
Boot the station
Log as root
Type the commands:
ups stop
/opt/SUNWvts/bin/sptest –v -f -o dev=se0,L=I,T=b
Page no. 383
diag1.fm
Chapter 10
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card DIAG 001 - AWS Sun-VTS Diagnostics
ups start
11-2. Full test without cable
•
1.
2.
3.
4.
5.
Type of test: SUN VTS
Boot the station
Log as root
Remove the UPS cable from the serial port b of AWS
Plug the loopback connector in serial port b of AWS
Type the commands:
ups stop
/opt/SUNWvts/bin/sptest –v -f -o dev=se0,L=P,T=b
ups start
6. Reconnect the cable when the test is complete
11-3. Full test with cable
•
1.
2.
3.
4.
5.
6.
Type of test: SUN VTS
Boot the station
Log as root
Remove the cable from UPS serial port
Plug the DB9 loopback connector in the end of the cable
Re-connect the cable when the test is complete
Type the commands:
ups stop
/opt/SUNWvts/bin/sptest –v -f -o dev=se0,L=P,T=b
ups start
12.
ADS-SENOGRAPHE LINE TESTS
12-1. Full test without cable
Type of test: Unix command
Boot the station.
Log in as user roo.t
Remove the Senographe cable from the port 1 of Digi Board (additional serial board.)
Plug the loopback connector in port 1 of Digi Board.
Type the command: tip /dev/dty/a001s.
The system answers Connected.
Type some alphanumeric characters on the keyboard. If the board is good, they should be echoed
immediately on the screen
8. To exit the test, type the command: <Return>~. It may be necessary to repeat the sequence several
times.
9. Reconnect the cable when the test is complete
•
1.
2.
3.
4.
5.
6.
7.
12-2. Full test with cable
•
Type of test: Unix command
Chapter 10
Page no. 384
diag1.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card DIAG 001 - AWS Sun-VTS Diagnostics
1.
2.
3.
4.
5.
6.
7.
Boot the station
Log as user root
Remove the Senographe cable from the Senographe serial port
Plug the loopback connector in the end of the cable
Type the command: tip /dev/dty/a001s
The system answers Connected.
Type some alphanumeric characters on the keyboard. If the cable is good, they should be echoed
immediately on the screen
8. To exit the test, type the command: <Return>~. It may be necessary to repeat the sequence several
times.
9. Reconnect the cable when the test is complete.
13.
AWS-IDC LINE TEST (EXTERNAL)
• Type of test: SUN VTS
1. Open a command window as sdc user
2. Type the command: /opt/SUNWvts/bin/nettest –v -f -o dev=hme0,target=IDC
14.
MOTHER BOARD SERIAL PORTS TESTS
14-1. Internal test
• Type of test: SUN VTS
1. Open a command window as sdc user
2. Type the command: /opt/SUNWvts/bin/sptest –v –n -o L=I,T=a_b
Page no. 385
diag1.fm
Chapter 10
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card DIAG 001 - AWS Sun-VTS Diagnostics
This page is blank.
Chapter 10
Page no. 386
diag1.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card DIAG 002 - AWS Ethernet Port Diagnostics
Job Card DIAG 002 - AWS Ethernet Port Diagnostics
1.
Chapter 10
INTRODUCTION
This Job Card describes diagnostic procedures for the AWS (Acquisition WorkStation) Ethernet ports.
The AWS consists of a Solaris workstation, some components connected externally (e.g., modem) and a
set of subsystems. AWS diagnostics include diagnostics for the workstation hardware, software processes in the workstation, and connection to the subsystems.
The objective of the diagnostics is to test AWS hardware components, locate any non-functional subsystem, and then locate a non-functional FRU (Field Replaceable Unit).
1-1.
Access to the tests
There are three ways to launch an AWS diagnostic:
• From a command window as sdc or root user (local use only)
• From the prompt ok (local use only)
2.
COMMON PROCEDURES
2-1.
Open a command window
Right-click on the screen background; select Service tools and then select Command window from the
root menu.
2-2.
Go to ok prompt
1. Open a command window
2. Log in as user root
3. Type the command: halt
4. At prompt ok, type the command: setenv auto-boot? false
5. At prompt ok, type the command: reset
2-3.
Relaunch AWS application
1. At prompt ok, type the command: setenv auto-boot? true
2. At prompt ok, type the command: reset
3. Log in as sdc user
2-4.
Change user
Type the command: su - username and enter your password.
Page no. 387
diag2.fm
Chapter 10
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card DIAG 002 - AWS Ethernet Port Diagnostics
3.
AWS-IDC LINE TESTS
3-1.
Internal test
• Type of test: Open boot command
1. Go to prompt ok
2. Type the command: test net
3. Relaunch AWS application
• Result interpretation:
After the command has been entered, the following information is displayed:
Internal loopback test – Result 1
Transceiver check – Result 2
where Result 1 and Result 2 are the results of each sub-test.
- If Result 1 is not Succeeded, the AWS mother board is faulty.
- If Result 1 & Result 2 are OK, the AWS Mother Board and the cable are good.
- If Result 1 is OK & Result 2 is NOT OK, either the AWS transceiver or the cable may be faulty.
Repeat the test with a new cable to locate the bad device.
3-2.
External test
• Type of test: SUN VTS
1. Open a command window as sdc user
2. Type the command: /opt/SUNWvts/bin/nettest –v -f -o dev=hme0,target=IDC
Chapter 10
Page no. 388
diag2.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card DIAG 002 - AWS Ethernet Port Diagnostics
4.
AWS-NETWORK TESTS (INTERNAL)
4-1.
Internal test
• Type: Open boot command
1. Go to prompt ok
2. Type the command: watch-net-all
3. Relaunch AWS application
• Result interpretation:
After the command has been entered, the following information is displayed:
/pci@1f,0/pci@1/pci@1/SUNW,hme@0,1
Internal loopback test – Result 1
Transceiver check – Result 2
Looking for Ethernet Packets
‘.’is a Good Packet. ‘X’ is a Bad Packet
Type any key to stop
...........
/pci@1f,0/pci@1,1/network@1,1
Internal loopback test – Result 3
Transceiver check – Result 4
Looking for Ethernet Packets
‘.’is a Good Packet. ‘X’ is a Bad Packet
Type any key to stop
...........
The first group is for the additional ethernet board which manages communication with external network.
Result 1 and Result 2 are the results of each sub-test.
The second group is for the ethernet board of the mother board which manages communication with the
IDC. Do not consider it for this test.
-
If Result 1 is different from Succeeded, the AWS mother board is faulty.
If Result 1 & Result 2 are OK, the AWS Mother Board and the cable are good.
If Result 1 is OK, and Result 2 is NOT OK, either the AWS transceiver or the cable may be faulty.
Repeat the test with a new cable to locate the faulty device.
Page no. 389
diag2.fm
Chapter 10
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card DIAG 002 - AWS Ethernet Port Diagnostics
This page is blank.
Chapter 10
Page no. 390
diag2.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card DIAG 003 - AWS File System and SCSI Board Diagnostics
Job Card DIAG 003 - AWS File System and SCSI Board Diagnostics
Chapter 10
1.
INTRODUCTION
This Job Card describes diagnostic procedures for the AWS (Acquisition WorkStation) File system and
SCSI board.
The AWS consists of a Solaris workstation, some components connected externally (e.g., modem) and a
set of subsystems. AWS diagnostics include diagnostics for the workstation hardware, software processes in the workstation, and connection to the subsystems.
The objective of the diagnostics is to test AWS hardware components, locate any non-functional subsystem, and then locate a non-functional FRU (Field Replaceable Unit).
1-1.
Access to the tests
There are three ways to launch an AWS diagnostic:
• From a command window as sdc or root user (local use only)
• From the prompt ok (local use only)
2.
COMMON PROCEDURES
2-1.
Open a command window
Right click on the screen background; select Service tools and then select a Command window from root
menu.
2-2.
Go to ok prompt
1. Open a command window
2. Log in as user root
3. Type the command: halt
4. At prompt ok, type the command: setenv auto-boot? false
5. At prompt ok, type the command: reset
2-3.
Relaunch AWS application
1. At prompt ok, type the command: setenv auto-boot? true
2. At prompt ok, type the command: reset
3. Log in as sdc user
2-4.
Change user
Type the command: su - username and enter your password.
Page no. 391
diag3.fm
Chapter 10
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card DIAG 003 - AWS File System and SCSI Board Diagnostics
3.
FILE SYSTEM FSCK TEST
• Type: Unix command
• Description:
This test checks the file system. It must be launched when file system is suspected to be corrupt (station
has been powered off manually, files can not be found, boot does not succeed, or some basic system
functions are not available). These problems are detected by the operating system during the boot and
the user is warned to run fsck.
• Procedure:
1. Shutdown the station
2. Log in as root
3. Type the command: fsck -y
4. Type the command: echo $status
5. If the result is not equal to 0 or 40:
a. Backup the AWS configuration on floppy (see Job Card D/R 019 - Back-up/Restore procedure on
page 475) if not done since the last configuration modification.
b. Re-install the AWS system from scratch (see Job Card D/R 108 - Software reload on page 601,
section 5-1).
4.
SCSI BOARD TESTS
• Type: Open boot command
1. Go to prompt ok
2. Type the command: probe-scsi-all
3. Relaunch AWS application
• Result interpretation:
If no SCSI identifier is found, the SCSI board is faulty.
On a system with a cd-writer, two identifiers should be detected, the SCSI controller itself and the CDwriter.
An example of a result showing two SCSI identifiers is given below:
/pci@1f,0/pci@1/pci@1/SUNW,isptwo@4
Chapter 10
Page no. 392
diag3.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
CHAPTER 11 RENEWAL PARTS
1.
INTRODUCTION
This chapter provides information for the identification of Renewal Parts for Senographe 2000 D equipment. A list of contents is given overleaf.
Page no. 393
Renew.fm
CHAPTER 11
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Illustration 1 Illustration 2 Illustration 3 Illustration 4 Illustration 5 Illustration 6 Illustration 7 Illustration 8 Illustration 9 Illustration 10 Illustration 11 Illustration 12 Illustration 13 Illustration 14 Illustration 15 Illustration 16 Illustration 17 Illustration 18 Illustration 19 Illustration 20 Illustration 21 Illustration 22 Illustration 23 Illustration 24 Illustration 25 Illustration 26 Illustration 27 Illustration 28 Illustration 29 Illustration 30 Illustration 31 Illustration 32 Illustration 33 Illustration 34 Illustration 35 Illustration 36 Illustration 37-
CHAPTER 11
Service Manual 2302228-3-100
Senographe 2000D System 2298472
Gantry Main Harness (white, from generator to gantry, 2225059)
Conditioner-Bulkhead Harness (black, from gantry to generator, 2270037)
Bulkhead/IDC-AWS-UPS Harness (black, from cart to gantry, 2231556)
Senographe Onyx (2302045)
Senographe Onyx (2302045) (continued)
Senographe Onyx Gantry (2302047)
Column Assy (2223734)
Column Assy (2223734) (continued)
Column Assy (2223734) (continued)
Column Assy (2223734) (continued)
Column Assy (2223734) (continued)
Gantry Board Assemblies (2302050)
Examination Arm (2228940)
Examination Arm (2228940) (continued)
Examination Arm (2228940) (continued)
Examination Arm (2228940) (continued)
Compression Arm (2215680)
Compression Arm (2215680) (continued)
Compression Arm (2215680) (continued)
Compression Arm (2215680) (continued)
Generator + Conditioner Cabinet (2302051)
Generator + Conditioner Cabinet (2302051) (continued)
Generator + Conditioner Cabinet (2302051) (continued)
Generator With HV Unit (2300422)
Generator With HV Unit (2300422) (continued)
Generator With HV Unit (2300422) (continued)
Generator With HV Unit (2300422) (continued)
Accessories Kit for ONYX (2302267)
Accessories Kit for ONYX (2302267) (continued)
Miscellaneous items
Console AWS Onyx (2302056)
Console AWS Onyx (2302056) (Continued)
Console AWS Onyx (2302056) (Continued)
Acquisition Workstation Sun U10 (2293685)
Acquisition Workstation SUN SB150 (5109928)
Acquisition Workstation SUN SB150 (5113759 or 5113759-2)
Page no. 394
Renew.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
Renewal Parts List
2.
•
•
Chapter 11
FRU INFORMATION
Information shown for each FRU (Field Replaceable Unit) is explained below.
Wherever possible, the FRU or its position is illustrated for easy identification.
FRU name
Left table with light box
2190112
FRU: 2
Job Card D/R031
• Light box Tube
2190113
FRU: 1
Job Card D/R032
• Lightbox AC Power Cable
2190114
FRU: 2
Items shown in this way are included in
the FRU shown immediately above, but
may also be ordered separately.
Part number for ordering
FRU Codes:
FRU: 1 Critical
FRU: 2 Not Critical
FRU: N Not Available
The quantity is 1 if not specified
Notes:
These may include:
Reference to an illustration with more information.
Reference to a relevant Disassembly/Reassembly
Job Card or items included with the FRU, etc.
Page no. 395
Spares-Onyx.fm
Chapter 11
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
3.
RENEWAL PARTS
ILLUSTRATION 1 - SENOGRAPHE 2000D SYSTEM 2298472
SENOGRAPHE ONYX
2302045
FRU: N
FRU detail: Illustration 5, 6
Console AWS Onyx
2302056
FRU: N
FRU detail: Illustration 32
NOT ILLUSTRATED:
Gantry main harness
(white, gantry to generator)
2225059
FRU: N
Gantry main harness (packaged)
2235109
FRU:detail:
2
FRU
Illustration xx
FRU detail: Illustration 2
Chapter 11
Conditioner-bulkhead harness
(black, from gantry to generator)
2270037
FRU: 2
FRU detail: Illustration 3
Accessories kit for Onyx
2302267
FRU: N
FRU detail: Illustration 29, 30
Bulkhead/IDC-AWS-UPS harness
(black, from cart to gantry)
For systems with IDC Dione III:
2340735
For systems with IDC Dione I or II:
2231556
FRU: N
FRU detail: Illustration 4
Miscellaneous items
FRU detail: Illustration 31
Page no. 396
Spares-Onyx.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 2 - GANTRY MAIN HARNESS (WHITE, FROM GENERATOR TO GANTRY, 2225059)
GANTRY MAIN HARNESS (NOT ILLUSTRATED):
4-Pin HV Cable assembly
45475034
FRU: 1
Set of cables, main harness
2231108
FRU: 1
Gasket for C185129
C133902
FRU: 1
• Optical fiber cable (Gene - Transmit)
45553497
FRU: 1
• Optical fiber cable (Gene - Receive)
45553498
FRU: 1
• Optical fiber cable (Arm Sync.)
45553499
FRU: 1
• Optical fiber cable (send PM)
45553500
FRU: 1
Page no. 397
Spares-Onyx.fm
Chapter 11
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 3 - CONDITIONER-BULKHEAD HARNESS (BLACK, FROM GANTRY TO GENERATOR,
2270037)
CONDITIONER-BULKHEAD HARNESS (NOT ILLUSTRATED):
AWS - Generator link
2226623
FRU: 2
Conditioner control
2226611
FRU: 2
IDC - Generator link
2226613
FRU: 2
Water hose assy. (blue)
2266811
FRU: 1
cable detector ac supply (W2)
2225467
FRU: 2
Water hose assy.
2266812
FRU: 1
Cable UPS ac supply (W5)
2225470
FRU: 2
Chapter 11
Page no. 398
Spares-Onyx.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 4 - BULKHEAD/IDC-AWS-UPS HARNESS (BLACK, FROM CART TO GANTRY)
FOR USE WITH IDC DIONE III AND DIONE IV:
BULKHEAD/IDC-AWS-UPS HARNESS; P/N 2340735
(NOT ILLUSTRATED)
AC UPS Power Cable
2231555
FRU: 2
IDC-Senographe Cable
2240227
FRU: 2
Detector PS-IDC Power Cable
2226621
FRU: 2
Conditioner DMR-IDC cable
2226612
FRU: 2
AWS-DMR Cable
2226625
FRU: 2
IDC Fiber-optic cable
2340426
FRU: 1
UPS-Senographe Cable
2226615
FRU: 2
Conduit Wallbox to Console
2191670
FRU: 1
FOR USE WITH IDC DIONE I OR DIONE II:
BULKHEAD/IDC-AWS-UPS HARNESS; P/N 2231556
(NOT ILLUSTRATED)
AC UPS Power Cable
2231555
FRU: 2
IDC-Senographe Cable
2240227
FRU: 2
Detector PS-IDC Power Cable
2226621
FRU: 2
Conditioner DMR-IDC Cable
2226612
FRU: 2
AWS-DMR Cable
2226625
FRU: 2
IDC-DMR Fiber-optic cable
2226619
FRU: 2
UPS-Senographe Cable
2226615
FRU: 2
Conduit Wallbox to Console
2191670
FRU: 1
Page no. 399
Spares-Onyx.fm
Chapter 11
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 5 - SENOGRAPHE ONYX (2302045)
Generator + Conditioner Cabinet
2302051
FRU: N
FRU detail: Illustration 22, 23, 24
Mammo Console
2282675-6
FRU: 1
replaces:
Console CDRH EMC S2000D
2223736
FRU: N
• Pushbutton without light
2227911
FRU:1
Senographe Onyx Gantry
2302047
FRU: N
FRU detail: Illustration 7
• Pushbutton with light
2227912
FRU:1
• Button
45474409
FRU:1
• Label (cleaning)
2153236
FRU:1
RX Maxiray 70 TH-D Tube Housing
2299551-2
FRU: 1
Job Card D/R 011
Detector Supply Harness
2296388
FRU: 1
Bucky S2000D CDRH
2225445-2
FRU: 1
• FFDM Grid
2211408
FRU: 2
Image Receptor 1.1 Onyx
2224137-2
FRU: 1
Job Card D/R 103
Bucky S2000D without grid
(not illustrated)
2222414
FRU: 1
Chapter 11
Bucky cover with handles
(not illustrated)
2235106
FRU: 1
Detector Water/Air Harness
(packaged)
2318738
FRU: 1
Image Receptor additional mounting hardware kit
(not illustrated)
2231485
FRU: 2
Page no. 400
Spares-Onyx.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 6 - SENOGRAPHE ONYX (2302045) (CONTINUED)
White cap (to hide cover screws)
(not illustrated)
45559730
FRU: 2
Front panel, screen printed
2225775
FRU: 2
Leaded cover, right (packaged)
2235125
FRU: 1
Leaded cover, left (packaged)
2235126
FRU: 1
Central cover (packaged)
2235124
FRU: 1
Set of four silk-screened
covers
45561897
FRU:1
Cover, right, labelled (packaged)
2235120
FRU: 1
Ccover, left, labelled (packaged)
(not visible)
2235121
FRU: 1
Compression cover, right
2290259
FRU: 1
Compression cover, left
2290258
FRU: 1
Column cover, left
2235118-2
FRU: 2
Column cover, right
2235117-2
FRU: 2
Inspection door assembly (packaged)
(not visible)
2235119
FRU: 1
Cover mounting hardware kit (not illustrated)
45560702
FRU: 1
Page no. 401
Spares-Onyx.fm
Chapter 11
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 7 - SENOGRAPHE ONYX GANTRY (2302047)
Examination Arm
2228940
FRU: N
FRU detail: Illustration 14, 15, 16, 17
Column Assembly (packaged)
2235104
FRU: 2
FRU detail: Illustration 8, 9, 10, 11, 12
Double Footswitch
2235874
FRU: 1
Onyx Gantry board assemblies
2302050
FRU: N
FRU detail: Illustration 13
Quadruple Footswitch (not illustrated)
2234897
FRU: 1
S2000D Display assembly (packaged)
2235105
FRU: 1
Chapter 11
Page no. 402
Spares-Onyx.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 8 - COLUMN ASSY (2223734)
Elevator Motor wired
2151017
FRU: 1
Emergency stop button D30 RED 1 RT
45067225
FRU: 2
Detector Power Suppy
2292162-2
(replacing 2210695)
FRU: 1
Job Card D/R 102
Gas Spring
91726753
FRU: 1
Job Card D/R 016
Page no. 403
Spares-Onyx.fm
Chapter 11
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 9 - COLUMN ASSY (2223734) (CONTINUED)
Capacitor AL 33000 UF 63V
99091203
FRU: 1
Chapter 11
Belt 73-tooth 12 T5/365
91726709
FRU: 1
Page no. 404
Spares-Onyx.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 10 - COLUMN ASSY (2223734) (CONTINUED)
A
A
Bearing, Ball
15 x 32 x 13 - 2 RO
91726743
FRU: 2
Roller assembly
single RO 6 mm 19 mm
2260917
FRU: 1
NOT ILLUSTRATED:
Grease tube
46-194427P5
FRU: 1
Bearing, Ball, single
RO 15 mm 32 mm
99142807
FRU: 2
Page no. 405
Spares-Onyx.fm
Chapter 11
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 11 - COLUMN ASSY (2223734) (CONTINUED)
Encoder Wheel
45554615
FRU: 1
800-PL13 Encoder board
2148752
FRU:1
A
B
B
Chapter 11
A
Elevator Encoder cable
45553524
FRU: 1
Page no. 406
Spares-Onyx.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 12 - COLUMN ASSY (2223734) (CONTINUED)
C
C
B
A
Optointerrupter (elevator at low)
45553520
FRU: 1
A
V1
B
V2
Optointerrupter (elevator at high)
45553521
FRU: 1
C
Page no. 407
Spares-Onyx.fm
Chapter 11
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 13 - GANTRY BOARD ASSEMBLIES (2302050)
800 PL3 CPU Gantry Onyx M3
2298456-2
FRU: 1
800 PL2 Gantry interface board (packaged)
2247116
FRU: 1
800 PL1 Gantry power board
5190800
FRU: 1
Jumper, red (for CPU board)
99171545
FRU: 2
Cable PL1/PL2-1
45553502
FRU: 1
Cable PL1/PL2-2
45553503
FRU: 1
Battery, lithium 850 mAh
99171019
FRU: 1
Job Card D/R 009
Chapter 11
Page no. 408
Spares-Onyx.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 14 - EXAMINATION ARM (2228940)
Compression Arm
2215680
FRU: N
FRU detail: Illustration 18, 19, 20, 21
Electro-magnet assy. with bracket
45560090
FRU: 1
• Magnet D4X20
91671876
FRU:2
Page no. 409
Spares-Onyx.fm
Chapter 11
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 15 - EXAMINATION ARM (2228940) (CONTINUED)
3-filter wheel assy.
45560092
FRU: 1
Job Card D/R 015
A
B
Rocker switch 3 pos.
2186192
FRU: 1
800 PL6 Tube housing
arm board (packaged)
2245986
FRU: 1
A
Belt 43-Tooth 10 T5/215
91726679
FRU: 1
C
Screw (Tube rotation)
2232982
FRU:1
C
Anti-rotation bushing
45554501
FRU: 2
B
Wired socket
(centering light)
2251680
FRU: 1
Mirror
2128546
FRU: 1
Job Card D/R 013
Halogen Lamp 12 V 100 W
2188568
FRU: 1
Optical box
45562593
FRU: 1
Chapter 11
Collimator
2229927-2
FRU: 1
Job Card D/R 007
Set of 3 opto-sensors
(in Collimator)
2109584
FRU: 1
Anti-scatter box
2223340
FRU: 2
Page no. 410
Spares-Onyx.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 16 - EXAMINATION ARM (2228940) (CONTINUED)
Tube Angulation Motor assy
45553539
FRU: 1
2139272 ADW REV. A
Tube Housing Arm Buttons
2254365
FRU:1
Optointerrupter (filter position)
45553543
FRU: 1
Optointerrupter (tube housing position)
45553546
FRU: 1
Tube Housing Fan assy.
36006829
FRU: 1
Page no. 411
Spares-Onyx.fm
Chapter 11
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 17 - EXAMINATION ARM (2228940) (CONTINUED)
A
C
A
C
D
B
Examination Arm
Angle indicator
45554401
FRU:1
Kit for compression cable
2248165
FRU:1
D
Ball bearing
91632919
FRU:2
B
Locking plate
2210109
FRU:2
Brake assy., wired
2178230
FRU: 1
Brake adjustment tool
56052522
FRU: 1
Belt
36005885
FRU:1
Compression belt assembly
36006659
FRU:1
Chapter 11
Page no. 412
Spares-Onyx.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 18 - COMPRESSION ARM (2215680)
A
800PL5 Compression distribution
board (packaged)
2198843-3
FRU: 1
Magnification stand holder
right
45554436
FRU:2
Magnification stand holder left
36005971
FRU:2
A
Belt 49-tooth
91726680
FRU:1
C
D
800-PL11 Encoder board
2148752
FRU:1
B
Encoder wheel
45554615
FRU:1
Angle sensor assy.
2229137-2
FRU: 1
Page no. 413
Spares-Onyx.fm
Release handles L & R
(packaged)
2235110
FRU:2
Chapter 11
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 19 - COMPRESSION ARM (2215680) (CONTINUED)
B
C
Ball bearing 6X19X6
99146577
FRU:1
Ball bearing, linear
91633373
FRU:2
D
800PL15 Tilt sensor board
2210221
FRU: 1
800PL14
Magnification
Sensor board
45553870
FRU:1
Chapter 11
Page no. 414
Spares-Onyx.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 20 - COMPRESSION ARM (2215680) (CONTINUED)
Cable (SID) W37
45553527
FRU:1
Compression motor assembly
45553529
FRU: 1
Cable (Compression Board / Bucky) W38
2393779
FRU:1
Tilting
45553534
FRU:1
Magnification
45553535
FRU:1
Paddle position
45553537
FRU:1
Page no. 415
Spares-Onyx.fm
Chapter 11
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 21 - COMPRESSION ARM (2215680) (CONTINUED)
Rocker switch 3 pos.
2186192
FRU: 1
Set of handles
2227069
FRU: 1
• Set of 4 silk-screened covers
45561897
FRU: 1
Paddle support assembly
2225076
FRU: 1
• Cable (paddle fine movement)
45553536
FRU: 1
Not visible:
800-PL9 Encoder board
2148752
FRU: 1
800-PL8 Paddle board
45554410
FRU: 1
Encoder Wheel
45554615
FRU: 1
Chapter 11
Page no. 416
Spares-Onyx.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 22 - GENERATOR + CONDITIONER CABINET (2302051)
Top Cover Generator (packed)
2235112
FRU: 2
Left Cover S2000D Generator (packed)
2235115
FRU: 2
Rear Cover Generator, including fan (packed)
2235113
FRU: 2
Fan, Generator cooling
2331316
FRU: 1
Front Cover Generator (packed)
2235114
FRU: 2
Right Cover Generator (packed)
2235116
FRU: 2
NOT ILLUSTRATED:
Generator with HV unit
2300422
FRU: N
FRU detail: Illustration 25, 26, 27, 28
Page no. 417
Spares-Onyx.fm
Chapter 11
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 23 - GENERATOR + CONDITIONER CABINET (2302051) (CONTINUED)
Conditioner
Detector coolant kit
2355459
FRU: 1
With dryer and system
with Detector 1.0
2386318 (2210405-11)
or 2390024 (2210405-14)
FRU: 1
Without dryer and
system with Detector 1.1
and IDC SW V2.2.2 or
greater, or IDC SW
V3.2.1 or greater
2387548
FRU: 1
X-ray detector coolant
(bottle of coolant alone)
2369908
FRU: 1
Coaxial cable
HV unit IC
45203215 or 45203148
FRU:1
200PL4 Relay board
2106963-2
FRU: 1
701HV unit
2107399
FRU: 1
200PL1 Mains distribution board
2108592-2
FRU: 1
• Relay K1, K2
Line Filter Box
2102774
FRU: 2
2100312
FRU:1
• Relay X1
91682082
FRU:1
• Coiled Resistor 280W
99182099
FRU:1
• Coiled Resistor 160W
99120760
FRU:1
Protection cover (plastic)
(located between 200PL1 and
200PL2 boards)
45563301
FRU: 2
CPU Power supply cable
45440115
FRU:1
Data control cable
45440116
FRU:1
200PL2 Supply command board
2121398
FRU: 1
250 V distribution cable (WG4)
2110070
FRU:2
• Fast Fuse 27 X 27 125A 150VAC
91684676
FRU:2
• Set of Fuses (6 x 32)
58079166
FRU:1
Chapter 11
Page no. 418
Spares-Onyx.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 24 - GENERATOR + CONDITIONER CABINET (2302051) (CONTINUED)
Line filter 250VAC
2229249
FRU:2
Service Interface
2221383
FRU:1
Operator Interface
2221381
FRU: 1
Circuit breaker 30 A
2228461
FRU: 1
Power supply 220V.23AMP
2228059
FRU:1
Mains distribution
2221053-2
FRU: 1
Page no. 419
Spares-Onyx.fm
Chapter 11
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 25 - GENERATOR WITH HV UNIT (2300422)
Fixed jack D=40 M10X25 HR:43
91719024
FRU: 1
Transportation wheel D2X50mm DELRIN
91727258
FRU: 1
A
300PL1 Inverter Board
2121509-2
FRU: 1
300-PL2 Anode Starter Power Board
45553694-2
FRU: 1
Thermostat 55/45oC 1R 6A F6
58079252
FRU: 1
Thermostat 40/30oC 1T 6A F6
58079253
FRU: 1
Filtering inductor 2X125 UH 5%
2185713
FRU: 2
Thyristor (TH1) (TH2)
2326401
FRU: 1
A
Diode module DD31N 1.4 KV 60A UL
58079525
FRU: 1
Capacitor unit
2110227
FRU: 1
Chapter 11
Page no. 420
Spares-Onyx.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 26 - GENERATOR WITH HV UNIT (2300422) (CONTINUED)
Main Emergency switch
91717300
FRU:1
Relay 18 A 230 V 22 V
2327235
FRU:1
Fuse Holder 2P 60x27 600V
91685123
FRU:2
Fast Fuse 27x60 35A 600V C 100KA
99184154
FRU:1
Cable PSRS/CTRS (W12)
2110067
FRU: 2
Cable REL/CTRS (W10)
2110066
FRU: 2
Capacitor AL 2200µF 350V
58079856
FRU:1
Transformer 9kW 52A 415V
2262737
FRU: 1
Diode DD31N400K
(D24, D25)
91707990
FRU: 2
Line Supply Contactor cable (W14)
2111145
FRU: 2
Diode DD61N400K
(D26, D27)
91707991
FRU: 2
Page no. 421
Spares-Onyx.fm
Chapter 11
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 27 - GENERATOR WITH HV UNIT (2300422) (CONTINUED)
A
400-PL3 CPU Gene. Onyx M3
2298455-2
FRU: 1
Jumper, red (for CPU board)
99171545
FRU: 1
Battery, lithium 850 mAh
2315533
FRU: 1
Job Card D/R 021
400-PL2 Generator Interface Board
2198369-3
FRU: 1
400-PL1 Generator Command Board
2107747
FRU: 1
Power supply 50W 5V5A 12V2A - 12V0.5A
2264280
FRU: 1
A
Chapter 11
Page no. 422
Spares-Onyx.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 28 - GENERATOR WITH HV UNIT (2300422) (CONTINUED)
Cable 40-cond. 0.50 m
C801418
FRU: 1
Cable 400PL1 - 200PL2
2110271
FRU: 2
Cable 400PL1 - 300PL2
2110264
FRU: 2
Cable 400PL1 - 300PL1
2110262
FRU: 2
Cable 400PL1 - 200PL2
2110259
FRU: 2
Heater & bias cable
45474577
FRU: 1
Page no. 423
Spares-Onyx.fm
Chapter 11
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 29 - ACCESSORIES FOR ONYX (2302267)
• Magnet D4X20
•
19 x 23 cm Compression paddle
2218965-2
FRU: 2
• Plastic plate for 19 x 23 paddle
2241745
FRU: 1
Square spot compression paddle
2218966-4
FRU: 2
• Plastic plate for square paddle
2241747
FRU: 1
Axillary paddle for S2000D
2228169-2
FRU: 1
• Plastic plate for axillary paddle
2255606
FRU: 1
Round spot compression paddle
2218967-4
FRU: 2
• Plastic plate for round
91671876
FRU:2
Pins
91355182
FRU:2
Magnification stand CDRH
36006563
FRU: 1
Shoulder guard (packaged)
2227387
FRU: 1
paddle
2241746
FRU: 1
Calibration plate
2233248
FRU: 2
Installation kit Senographe 2000 D
2228457
FRU: 2
Chapter 11
Page no. 424
Spares-Onyx.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 30 - ACCESSORIES FOR ONYX (2302267) (CONTINUED)
Console-GeneratorCable L=10m
(packaged)
2150064
FRU: 1
Service terminal cable EMC
2116257
FRU: 1
Loopback kit
2247879-2
FRU: 1
Line supply cable
2114797
FRU: 2
For customers in China: the line supply cable from GEMS
must not be ordered. Instead Chinese customers must locally
order an equivalent CCC-certified supply cable from their
local electrical supplier.
X-ray protection plate
2238777
FRU: 2
Dosimeter support
2238771
FRU: 2
• Loopback connector UPS
2248665
FRU: 2
• Loopback connector DMR panel
2248430
FRU:2
• Loopback connector FO SC
2248316
FRU:2
• Adaptor sub D 9F/25M
Purge tool
2249359
FRU: 1
2198175-2
FRU:2
• Wall connector (2 x Optical Fiber)
Bucky support (packaged)
2235128
FRU: 2
2231528
FRU:2
• Wall connector (2 x Optical Fiber, with plug)
2255935
FRU:2
• Service Loopback cable for use with Dione III
2350524
FRU: 1
Emergency kit
2223818
FRU: 1
• Fuse 6x32 10A 380VC 10 KA ULL
Global Modem kit
2245794
• Global Modem adapter assy. for Europe
2249450
58079166
• Hardware
91348401
• Cable RJ11 25 FC
2216697
Page no. 425
Spares-Onyx.fm
Chapter 11
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 31 - MISCELLANEOUS ITEMS
NOT ILLUSTRATED:
Radiation screen glass
2111764
FRU: 1
Bucky FFDM without grid CDRH
2222414
FRU: 1
Radiation screen mounting kit
(rails, screws, etc.)
2149381
FRU: 1
Breast Holder Cover FFDM
2227909
FRU: 1
Bracket for Console
45554829
FRU: 1
Accessory Trolley Foam
2148017
FRU: 1
Detector Temperature Troubleshooting kit
2303052
FRU: 1
• Syringe kit
2270096
FRU: 1
IQST Phantom
2222686
FRU: 2
FFDM Biopsy Paddle assy.
2248758-2
FRU: 1
FFDM Biopsy Localizing Pointers
36005574
FRU: 1
Connector replace kit for
compression motor cable
2247102
FRU:2
Light meter
2109716
FRU: 2
HNS Performance Network Switch (Not for Asia and the Americas)
2305067
FRU: 1
Networking kit including Ethernet switch, six cables, and service manual
Documentation Onyx:
Senographe 2000 D p.i.m.
2319618-100
FRU: 2
Senographe 2000 D o.m. (English)
2285097-100
FRU: 2
Senographe 2000 D s.m.
2319594-100
FRU: 2
Senographe+ & 2000 D Schematics
2269412-100
FRU: 2
Hi-Bright 21" AWS Monitor s.m.
2288737-100
FRU: 2
HNS Performance Network Switch s.m.
2318018-100
FRU: 2
2000D DICOM Conformance Statement
2246811-100
FRU: 2
Chapter 11
Page no. 426
Spares-Onyx.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 32 - CONSOLE AWS ONYX (2302056)
Onyx Console
2302058
FRU: N
Rear cover
2232764
FRU: 2
Accessory storage
2232766
FRU: 2
Side covers, left and right
2190106
FRU: 2
UPS with support
5104584
FRU: 2
Battery for UPS
2295553
FRU: 2
Set of wheels
2190105
FRU: 2
Monitor AWS Hi-Brite 21"
2316918
FRU: 1
Mouse support
2190155
FRU: 2
Cart adaptor for Sun keyboard
2265802
FRU: 2
Light box tube
2190113
FRU: 1
Right table and keyboard support
2190110
FRU: 2
Left table with light box
2190112
FRU: 2
Light box with AC power cable
2190114
FRU: 2
Page no. 427
Spares-Onyx.fm
Chapter 11
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 33 - CONSOLE AWS ONYX (2302056) (CONTINUED) AND IDC ASSEMBLY
Acquisition Workstation (Sun U10 shown)
FRU detail:
- For Sun U10 see Illustration 35
- For Sun SB150 see Illustrations 36 and 37
Job Card D/R 107
IDC Processor Assemblies
For Dione I & II: 2286100 (T3486EJ)
For Dione III: 2346842
For Dione IV: 2375961
FRU: 1
Job Card D/R 104
Note: Refer to D/R 104 for required parts when ordering
Dione III to replace Dione I or II
FFDM-IDC Software Media Sets
For Dione II (SW 2.2.2): 2387366
For Dione III or IV (SW 3.2.1): 2380803
FRU: 1
IDC Dione III Optical Fiber
2340426
FRU: 1
IDC Loopback Cable
2350524
FRU: 2
NOT ILLUSTRATED:
Global Modem kit
2245794
FRU: 1
• Global Modem adapter assy. for Europe
2249450
FRU: 2
• Cable RJ11 25 ft.
2216697
FRU: 2
FFDM Bar Code Reader
For Sun U10 Station: 2393998
For Sun SB150 Station: 2407693
FRU: 1
Cable, extension, M/F IEC 1.2M
2189417
FRU: 1
Cable, 0.5M, W/Multiplug 4 UTE
2173762
FRU: 1
Gn/Ylw cable C5-C5 AWG12 LG400
2181484
FRU: 1
Gn/Ylw cable Faston-Fork AWG LG150
2191674
FRU: 1
Gn/Ylw cable C5-C5 AWG12 LG150
2181485
FRU: 1
Chapter 11
Gn/Ylw cable C5-Faston AWG12 LG150
2181486
FRU: 1
Gn/Ylw cable C5-Faston AWG12 LG250
2181488
FRU: 1
Gn/Ylw cable C5-C5 AWG12 LG800
2181487
FRU: 1
Gn/Ylw cable Faston-Faston AWG12 LG150
2195199
FRU: 1
Page no. 428
Spares-Onyx.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 34 - CONSOLE AWS ONYX (2302056) (CONTINUED)
Proprietary Key cable
2244433
FRU: 1
AWS-Modem Serial cable
2226627
FRU: 1
Patch panel - local printer cable
2226633
FRU: 1
Patch panel - modem cable
2226630
FRU: 1
Page no. 429
Spares-Onyx.fm
AWS Monitor cable
2306204
FRU: 2
IDC-AWS Ethernet cable
2226628
FRU: 1
Patch panel - AWS (external ethernet) cable
2226632
FRU: 1
Chapter 11
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 35 - ACQUISITION WORKSTATION SUN U10 (2293685)
ADS Workstation Sun U10
2299357-3
Job Card D/R 107
FRU: 1
2 x serial port adaptor*
2232092
FRU: 1
Ethernet/SCSI combo adaptor*
2258672
FRU: 1
Fan for Sun U10* (Sun Ref 370-3169)
2232050
FRU: 1
Floppy drive* REF 370-3159 SUN U10
2232053
FRU: 1
CD-Writer*:
To replace failed existing unit: 2369031
Option kit for add-on: 2372446
FRU: 1
Keyboard, Type-6 Unix, SUN
2242723
FRU: 1
Mouse, SUN
2265191-2
FRU: 1
Power supply* 250W REF 370-3169 SUN
2219808-2
FRU: 1
CD-ROM drive*, SUN
2299141
FRU: 1
Hard disk*, internal, 20 GB, 7200 RPM
2232052-2
FRU: 1
FFDM Software backup kit
2232045-6
FRU: 1
* For disassembly/reassembly of Sun U10 workstation components, refer to the following URL:
https://www.sun.com/products-n-solutions/hardware/docs/Workstation_Products/Workstations/UltraSPARC_Workstations/Sun_Ultra_510/index.html
Chapter 11
Page no. 430
Spares-Onyx.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 36 - ACQUISITION WORKSTATION SUN SB150 (5109928)
ADS Workstation Sun SB150
5109928
Job Card D/R 107
FRU: yes
2 x serial port adaptor*
2404715
FRU: yes
Ethernet/SCSI combo adaptor*
2258672
FRU: yes
Power supply* 250W
2404714
FRU: yes
NOT ILLUSTRATED:
Floppy drive* Sun Ref 370-4211
2356697
FRU: yes
Keyboard, Type-6 Unix, and Mouse SUN
2404717
FRU: yes
CD-ROM drive*, SUN
2404719
FRU: yes
Hard disk*, internal, 40 GB
2404716
FRU: yes
ADS Software backup media set (v17.2.10)
5104340
FRU: yes
CD-Writer (to replace existing option):
2303825
or
2369031
or
2303825-2
FRU: yes
SCSI Cable for CD-Writer
2150580
FRU: yes
* For disassembly/reassembly of Sun SB150 workstation components, refer to the following URL:
https://www.sun.com/products-n-solutions/hardware/docs/Workstation_Products/Workstations/Sun_Blade_Workstations/Sun_Blade_150/index.html
Page no. 431
Spares-Onyx.fm
Chapter 11
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Renewal Parts List
ILLUSTRATION 37 - ACQUISITION WORKSTATION SUN SB150 (5113759 OR 5113759-2)
ADS Workstation Sun SB150
5113759
or
5113759-2
Job Card D/R 107
FRU: yes
2 x serial port adaptor*
2404715
FRU: yes
Ethernet/SCSI combo adaptor*
5114699
FRU: yes
Power supply* 250W
2356690
FRU: yes
NOT ILLUSTRATED:
Floppy drive* Sun Ref 370-4211
2356697
FRU: yes
ADS Software backup media set (v17.3)
5113760
FRU: yes
Keyboard, Type-6 Unix, and Mouse SUN
2404717
FRU: yes
CD-Writer (to replace existing option):
5140781
FRU: yes
DVD & CD-ROM drive*, Sun Ref 370-4439
5114708
FRU: yes
SCSI Cable for CD-Writer
2402214
FRU: yes
Hard disk*, internal, 80 GB
5114381
FRU: yes
* For disassembly/reassembly of Sun SB150 workstation components, refer to the following URL:
https://www.sun.com/products-n-solutions/hardware/docs/Workstation_Products/Workstations/Sun_Blade_Workstations/Sun_Blade_150/index.html
Chapter 11
Page no. 432
Spares-Onyx.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
CHAPTER 12 DISASSEMBLY/REASSEMBLY
This chapter contains information for the removal and replacement of Senographe 2000 D components.
Page no. 433
D-R.fm
CHAPTER 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
This page is blank.
CHAPTER 12
Page no. 434
D-R.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 000 - Calibration after FRU Replacement
Job Card D/R 000 - Calibration after FRU Replacement
1.
•
•
Chapter 12
CALIBRATION AFTER FRU REPLACEMENT
The table below lists Calibrations and Checks which must be carried out after replacing each listed
FRU (Field Replaceable Unit).
The Calibrations and Checks listed should normally be carried out in the order given.
D/R
FRU
Required Calibrations and Checks
002
Paddle board 800PL8
CAL 006 Comp. Force detector
007
Collimator
CAL 011 Beam Alignment
CAL 012 Collimator Format
011
X-ray Tube Housing
CAL 002 X-ray Bias Scale factor
CAL 001 Heater Scale Factor
CAL 003 Tube Heater Current
CAL 010 Tube Tilt
CAL 011 Beam Alignment
CAL 013 Bad Pixel
CAL 014 Detector Gain
CAL 017 AOP
CAL 016 Half-Value Layer
CAL 020 mAs Non-linearity
VF 008 Flat Field Test
012
Centering Lamp
CAL 019 Light Beam
013
Mirror
CAL 019 Light Beam
015
Fillter Wheel
CAL 016 Half-Value Layer
025
HV Tank
CAL 001 Heater Scale Factor
CAL 002 X-ray Bias Scale factor
CAL 004 Tube mA Measurement
CAL 005 kV Scale Factor
CAL 003 Tube Heater Current
CAL 017 AOP
026
Mag Holder
CAL 014 Detector Gain
027
Arm Angle Sensor
CAL 009 Compression Arm Angle
028
Gantry CPU Board 800PL3
D/R019 Backup/Restore (restore Gantry Parameters)
If restore is not possible, do Gantry calibrations:
CAL 010 Tube Tilt
CAL 012 Collimator Format
CAL 019 Light Beam
CAL 009 Compression Arm Angle
VF 008 Flat Field Test
Page no. 435
DR_000.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 000 - Calibration after FRU Replacement
D/R
FRU
Required Calibrations and Checks
29
Generator CPU Board 400PL3
D/R019 Backup/Restore (restore Gene. Parameters)
If restore is not possible, do Generator calibrations:
CAL 001 Heater Scale Factor
CAL 002 X-ray Bias Scale factor
CAL 004 Tube mA Measurement
CAL 005 kV Scale Factor
CAL 003 Tube Heater Current
CAL 017 AOP
CAL 016 Half-Value Layer
103
Detector
CAL 010 Tube Tilt
CAL 011 Beam Alignment
CAL 012 Collimator Format
CAL 013 Bad Pixel
CAL 014 Detector Gain
CAL 015 Conversion Factor
CAL 017 AOP
CAL 020 mAs Non-linearity
VF 008 Flat Field Test
IDC
CAL 013 Bad Pixel
CAL 014 Detector Gain
CAL 015 Conversion Factor
CAL 016 Half-Value Layer
CAL 017 AOP
Cal 020 mAs Non-linearity
VF 008 Flat Field Test
Generator I/F Board 400PL2
CAL 001 Heater Scale Factor
CAL 002 X-ray Bias Scale factor
CAL 003 Tube Heater Current
Gene. Command board 400PL1
CAL 001 Heater Scale Factor
CAL 002 X-ray Bias Scale factor
CAL 003 Tube Heater Current
Gantry Power Board 800PL1
CAL 006 Comp. Force detector
VF 008 Flat Field Test
Compression Distribution. Board
800PL5
CAL 009 Compression Arm Angle
CAL 007 Breast Thickness
Bucky
CAL 014 Detector Gain
19 x 23 Paddle
CAL 017 AOP
Breast Holder
CAL 017 AOP
RCN Filter
CAL 016 Half-Value Layer
104A
104B
104C
Chapter 12
Page no. 436
DR_000.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 001 - FRU replacement (no specific D/R instructions)
Job Card D/R 001 - FRU replacement (no specific D/R instructions)
1.
Chapter 12
PROCEDURE
If a FRU must be changed, and no specific Disassembly/Reassembly procedure is given in this manual:
• Determine whether any specific pre- or post-installation procedures are required. If so, they are listed
in Job Card D/R 000 - Calibration after FRU Replacement on page 435.
• Remove and replace the FRU, following all usual procedures for safety and equipment protection.
• Carry out the procedure(s) specified as Required Calibrations and Checks for the replaced FRU in
Job Card D/R 000 - Calibration after FRU Replacement on page 435.
Page no. 437
DR_001.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 001 - FRU replacement (no specific D/R instructions)
This page is blank.
Chapter 12
Page no. 438
DR_001.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 002 - Paddle board 800PL8
Job Card D/R 002 - Paddle board 800PL8
1.
•
SUPPLIES
Paddle board 800PL8.
2.
•
•
•
Chapter 12
TOOLS
1 mm and 2.5 mm Allen wrenches.
Circlip pliers (5 mm circlip).
Flat screwdriver, 1/4".
3.
SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4.
PREREQUISITES
None.
5.
PROCEDURE
5-1.
Removal of paddle board 800PL8
Refer to Illustration 1.
1. Remove buttons B1 and B2 (1 mm Allen wrench).
2. Remove screws S1 and S2 from the two plastic half-covers.
3. Remove the two plastic half-covers.
4. Set the arm in the horizontal position.
5. Switch OFF the Senographe electrical power.
6. Slacken locking screw on encoder wheel C (21).
7. Remove circlip (18) from one end of the shaft only, and remove washers 34,17 and 16.
8. Remove the two mounting screws (23/24) from the support plate.
9. Gently extract the encoder wheel from the optointerrupter by pushing it downwards, and then push
the shaft downwards until the circlip groove is at the encoder wheel level.
10. Remove the paddle board support plate.
11. Cut the tyraps to release connector XJ1 and the ground cable.
12. Remove the three mounting screws on paddle board 800PL8 (2.5 mm Allen wrench).
13. Remove paddle board 800PL8.
Page no. 439
DR_002.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 002 - Paddle board 800PL8
ILLUSTRATION 1 - PADDLE BOARD 800PL8 AND DETAIL OF BUTTON/SHAFT MOUNTING
B1
S1
25
23
24
FRONT
21
S2
B2
Ball latch
adjustment screw
3.5 mm pin protusion
B1
18
17
34
16
Chapter 12
Page no. 440
DR_002.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 002 - Paddle board 800PL8
5-2.
Installation of paddle board 800PL8
Refer to Illustration 1.
1. Install paddle board 800PL8 on its support plate.
2. Reconnect connector XJ1.
3. Insert the equipped support plate into its housing.
4. Reset the shaft and encoder wheel to their initial positions.
CAUTION
The encoder wheel is flexible but FRAGILE.
5. Reinstall the washers (see Illustration 1, bottom) on the shaft, and reinstall the circlip.
6. Install the paddle board support plate (two mounting screws, 23/24).
CAUTION
The magnet assembly (25) must not be in contact with the Hall effect transducer (clearance
approx. 1 mm).
7. Mount the encoder wheel on its shaft, ensuring that it is central in relation to the optointerrupter.
8. Tighten the encoder wheel locking screw.
9. Reinstall the two tyraps.
10. Ball latch protusion (see illustration 1): check that the ball latch pin protudes 3 to 3.5 mm (about
0.14inch). If adjustment is necessary unclamp the nut located inside the compression support and
rotate the screw to obtain the right protusion value. Then reclamp the screw with the nut.
11. Install the two half-covers (screws S1 and S2).
12. Install buttons B1 and B2 (1 mm Allen wrench).
13. Check that compression fine adjustment operates correctly - the button shaft must not rotate too
freely. If the slight rotation resistance is not as required, check that the washers are correctly installed
(para.5.2.5 and Illustration 1, items 34, 17 and 16).
14. When pressure is applied with a paddle, check that a compression force is indicated.
6.
•
COMPLETION
Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
Note:
It is mandatory to check that the maximum compression force cannot be more than 30 daN (maximum allowed by regulations).
• Check that the compression system operates normally in application mode.
THE SENOGRAPHE IS NOW OPERATIONAL WITH A NEW PADDLE BOARD 800PL8.
Page no. 441
DR_002.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 002 - Paddle board 800PL8
This page is blank.
Chapter 12
Page no. 442
DR_002.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 003 - Magnification sensor board 800PL14
Job Card D/R 003 - Magnification sensor board 800PL14
1.
Chapter 12
SUPPLIES
Magnification sensor board 800PL14.
2.
TOOLS
2.5 mm and 5 mm Allen wrenches.
3.
SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4.
PREREQUISITES
None.
5.
PROCEDURE
5-1.
Removal of magnification sensor board 800PL14
Refer to Illustration 1.
1. Remove the compression arm covers and sensor plate (see Job Card D/R 101 - Removal of Covers
on page 539, section 5-3-2).
2. Switch OFF the Senographe electrical power.
3. Remove the two mounting screws on the magnification unit support (left support only).
4. Remove the support.
5. On magnification sensor board 800PL14, disconnect connector XJ1.
6. Remove board 800PL14 and its support plate.
7. Separate board 800PL14 from its support plate by removing the two mounting screws (2.5 mm Allen
wrench).
5-2.
Installation of magnification sensor board 800-PL14
Refer to Illustration 1.
1. To install magnification sensor board 800PL14, carry out the removal operations (above) in reverse
order.
Page no. 443
DR_003.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 003 - Magnification sensor board 800PL14
ILLUSTRATION 1 - LOCATION OF MAGNIFICATION SENSOR BOARD AND SUPPORT PLATE
800PL14 MAGNIFICATIO
N SENSOR BOARD
LEFT SUPPORT PLATE
5-3.
Functional check
1. Switch ON the Senographe electrical power.
2. Set the magnification unit in each of its three positions, and check that the indication on the column
display corresponds to the selected position.
6.
•
COMPLETION
Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
THE SENOGRAPHE IS NOW OPERATIONAL WITH NEW MAGNIFICATION SENSOR BOARD
800PL14.
Chapter 12
Page no. 444
DR_003.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 004 - Inter-arm tilt sensor board 800PL15
Job Card D/R 004 - Inter-arm tilt sensor board 800PL15
1.
•
SUPPLIES
Inter-arm tilt sensor board 800PL15.
2.
•
•
•
Chapter 12
TOOLS
2.5 mm Allen screwdriver (or wrench).
3 mm Allen wrench.
7 mm flat wrench.
3.
SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4.
PREREQUISITES
None.
5.
PROCEDURE
5-1.
Removal of inter-arm tilt sensor board 800PL15
Refer to Illustration 1.
1. Remove the compression arm covers and sensor plate (see Job Card D/R 101 - Removal of Covers
on page 539, section 5-3-2).
2. Raise the column, to set board 800PL15 at a convenient working height.
3. Switch OFF the Senographe electrical power.
4. Remove the lower screw S1 from the cable guide support plate, and remove the corresponding
spacer (7 mm flat wrench).
5. Remove the two mounting screws on board 800PL15.
CAUTION
There are two nylon spacers under the board
6. Disconnect the connector on board 800PL15 and remove the board.
Page no. 445
DR_004.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 004 - Inter-arm tilt sensor board 800PL15
ILLUSTRATION 1 - CENTER PART OF COMPRESSION ARM
CABLE GUIDE
SUPPORT
PLATE
S1
BOARD 800PL15
5-2.
Installation of inter-arm tilt sensor board 800PL15
Refer to Illustration 1.
1. To install inter-arm tilt sensor board 800PL15, carry out the above operations in reverse order.
CAUTION
Do not forget to reinstall the two nylon spacers under the board.
Chapter 12
Page no. 446
DR_004.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 004 - Inter-arm tilt sensor board 800PL15
5-3.
Functional check
1. Switch ON the Senographe electrical power.
2. Unlock the tube support arm and check that the three positions are correctly detected.
- Message S50: Incorrect X-ray incidence: at ±27 degrees
- No message at 0 degrees
3. Check that at 0 degrees, X-Ray exposure is available,
4. Check that at ±27 degrees, X-Ray exposure is forbidden.
6.
•
COMPLETION
Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
THE SENOGRAPHE IS NOW OPERATIONAL WITH NEW INTER-ARM TILT SENSOR BOARD
800PL15.
Page no. 447
DR_004.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 004 - Inter-arm tilt sensor board 800PL15
This page is blank.
Chapter 12
Page no. 448
DR_004.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 007 - Collimator
Job Card D/R 007 - Collimator
1.
•
•
Chapter 12
SUPPLIES
Collimator.
Tyraps.
2.
•
•
TOOLS
Flat screwdriver, 1/4".
4 mm Allen wrench.
3.
SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4.
PREREQUISITES
None.
5.
PROCEDURE
5-1.
Removal of collimator
1. Set tube housing arm to a convenient position.
2. Switch OFF the Senographe electrical power.
3. Remove tube housing arm covers (see Job Card D/R 101 - Removal of Covers on page 539,
section 5-3).
4. Remove collimator light shield box (one mounting screw).
5. Remove rod retaining front of collimator (two locking pins).
6. Remove tyraps along cable harness between collimator and tube housing arm distribution board
800PL6.
7. On tube housing arm distribution board 800PL6, disconnect connectors XJ7, XJ8, XJ9, XJ10, XJ15
and XJ16 and separate these cables from the rest of the harness.
Notice:
Before the next step, look to see If there is a washer between the centering tool support and the
collimator (see illustration overleaf). If so, remove it with the retaining rod and keep it safely. The
use of this washer is mandatory on mobile systems.
8. Remove the rod (and washer if present) which retains the rear of collimator (two locking pins). Push
or tap the rod out to the right to release the collimator.
9. Remove ground cable on rear of collimator (screwdriver).
10. Remove collimator.
Page no. 449
DR_007.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 007 - Collimator
5-2.
Installation of collimator
1. Install the new collimator (install rear rod and locking
pins, followed by front rod and locking pins).
2. If there was a washer between the centering tool support and the collimator (1), reinstall it when replacing
the rear rod.
Notice:
This washer must be present on mobile systems.
1
3. On tube housing arm distribution board 800PL6, reconnect connectors XJ7, XJ8, XJ9, XJ10, XJ15
and XJ16, reconstitute the cable harness, installing new tyraps.
4. Reinstall collimator light shield box (one mounting screw).
5. Reinstall tube housing arm covers (see Job Card D/R 101 - Removal of Covers on page 539,
section 5-3).
5-3.
Functional check
1. Switch ON the Senographe electrical power and check that the self-test is correctly executed.
6.
•
COMPLETION
Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
THE SENOGRAPHE IS NOW OPERATIONAL WITH THE NEW COLLIMATOR.
Chapter 12
Page no. 450
DR_007.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 008 - Compression Motor and Belts
Job Card D/R 008 - Compression Motor and Belts
1.
•
•
SUPPLIES
Compression motor.
Compression belts.
2.
•
•
•
•
•
Chapter 12
TOOLS
Flat screwdriver, 1/4".
3 mm Allen wrench.
4 mm Allen wrench.
5 mm Allen wrench.
7 mm flat wrench.
3.
SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4.
PREREQUISITES
None.
5.
PROCEDURE
Carry out the following preliminary actions:
• Remove the compression arm covers and sensor plate (see Job Card D/R 101 - Removal of Covers
on page 539, section 5-3-2).
• Set the compression paddle mounting in contact with the image receptor.
• Switch OFF the Senographe electrical power.
5-1.
Removal of compression motor and small belt
Refer to illustrations 1 and 2.
1. Disconnect the connector from the compression motor.
2. Remove the cable support plate P1 (supporting the cable between 800PL5 and XJ4) and release the
harness by cutting the tyrap located under the motor.
Page no. 451
DR_008.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 008 - Compression Motor and Belts
ILLUSTRATION 1 - COMPRESSION ARM WITH COMPRESSION MOTOR MOUNTING DETAIL
COMPRESSION MOTOR
S1
S2
P1
S3 to S6
SLIDE BAR PROTRUSION
SLIDE BAR
MAGNIFICATION RIGHT SUPPORT PLATE
Chapter 12
Page no. 452
DR_008.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 008 - Compression Motor and Belts
ILLUSTRATION 2 - PULLEY AND MOTOR MOUNTING, WITH COMPONENT ASSEMBLY SEQUENCE
LARGE BELT PULLEY
SMALL BELT PULLEY
S10
RIGHT
S7
COMPRESSION
MOTOR
LEFT
S8
S9
ENCODER WHEEL
3. Remove the crank pulley bearing support plate (two 4 mm Allen screws, S1 and S2).
4. Remove the four screws, S3 to S6 (4 mm Allen wrench), from the motor support plate.
CAUTION
Check that the slide bar does not protrude from the front of the pulley, this prevents the
mounting of the small belt. If necessary, push the slide bar slightly downwards.
5. Carefully extract the motor and the small toothed belt
CAUTION
Take care not to damage the encoding wheel.
6. Remove the two left-hand motor mounting screws (S8 and S9 - see above), on the motor support
plate.
7. Remove the encoder board, thus releasing the toothed belt.
8. Remove the other two screws (S7 and S10, on the right), followed by the encoding wheel and the
pulley, if the motor is being changed.
Page no. 453
DR_008.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 008 - Compression Motor and Belts
5-2.
•
•
•
Encoder Board
Before reinstalling the compression motor, check
for the presence of washers (A) between the fingers of the black supporting bracket and the spacers on which the encoder board is mounted.
If these washers are present, remove them (to
move the board further away from the motor axis).
To assist in adjustment after reinstallation, it may be
useful to place a mark on the side of the LED
A
assembly to indicate the position of the center of
the LED.
5-3.
Installation of compression motor and small belt
Refer to Illustrations 1 and 2.
• To install the compression motor and small belt, carry out the above operations in reverse order (8
through 1).
• Do not tighten the four mounting screws (Illustration 2, items S7 to S10) until the adjustment
described below has been carried out. They are used to tension the small toothed belt by moving the
motor on its mounting plate, and to position the encoder board with respect to the encoder wheel.
5-4.
Adjustment
1. Tension the belt by pushing the motor (to the left in the illustration). Take care to avoid excessive belt tension.
2. Tighten the two right hand screws.
3. Position the encoder board so that the encoder LED is
positioned at the center of the encoder wheel slots (if you
have marked the side of the LED assembly use the mark
as a guide), by pushing the board assembly away from the
motor axis (down in the illustration).
• It is important that the rotating wheel does not touch
any part of the LED assembly. If it does, it will generate
dust which will obscure the LED and cause failures.
4. When you are satisfied that the position is correct, tighten the two left hand screws.
5-5.
Removal of large compression belt
Refer to Illustrations 1 and 2.
WARNING
1.
2.
3.
4.
The compression motor and small belt must be removed before the procedure described
below can be executed (see section 5-1).
Release the lock, behind the arm, to offset the compression arm in relation to the tube housing arm.
Switch ON the Senographe electrical power.
Set compression arm horizontal (the most convenient position).
Switch OFF the Senographe electrical power.
Chapter 12
Page no. 454
DR_008.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 008 - Compression Motor and Belts
5. Remove the magnification right support plate (accessible behind arm - two 5 mm Allen screws).
6. Set paddle support opposite hole left free by removal of magnification right support plate.
7. Slacken the two screws on the paddle support, to release the belt joining piece.
Note:
In the case of routine maintenance; if the belt is being replaced; then the old belt can simply be cut.
8. On the end of the belt, unscrew the small tensioner screw (7 mm flat wrench - see Illustration 3), to
release the spring.
Note:
It is not necessary to remove the spring. The tensioner screw need only be unscrewed a few turns.
9. Remove the end piece from the adjustment end of the belt (spring end; two small slot-head
screws).Remove the spring housing/belt joining piece (two 3 mm Allen screws).
CAUTION
Check that the slide bar does not protrude out of the front of the pulley as this prevents the
mounting of the small belt. If necessary, push the slide bar slightly downwards.
10. After the belt has been removed or cut, remove the two pulleys and spindles.
ILLUSTRATION 3 - BELT JOINING PIECE, SHOWING BELT ENGAGEMENT AND TENSIONER SCREW
BELT TENSIONER SCREW
COIL SPRING
FIRST FOUR TEETH, ON EACH END, ENGAGED IN
FIRST FOUR NOTCHES IN BELT JOINING PIECE
5-6.
Installation of large compression belt
Refer to Illustrations 1, 2, and 3.
1. Install new belt.
Note:
Belt is already cut to exact length (1215 mm).
2. While leaving some slack on the belt, install the belt joining piece.
3. Engage the first four teeth, on each end of the belt, in the corresponding four notches in the belt joining piece (see Illustration 3).
CAUTION
Take care not to twist the belt.
4. Engage belt on small pulley.
Page no. 455
DR_008.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 008 - Compression Motor and Belts
Note:
This operation is facilitated by the insertion of a packing piece on the end of the spring, to compress
the spring and slacken the belt - Remove packing piece after belt is engaged on pulley.
5. Tension (compress) the spring (7 mm flat wrench), using a little locking compound (Loctite or similar)
on the tensioner threads.
6. Reinstall the bearings and pulleys.
Note:
To do this it will be necessary to pull on the belt.
7. Recentralize the paddle and mount the belt central piece on the paddle support.
8. Reinstall the motor support plate and motor (4 screws).
9. Reinstall small belt and cable support plate.
10. Reconnect small coding wheel connector.
11. Tension small toothed belt by moving motor.
12. Tighten all four screws (motor mount).
13. Reconnect motor connector.
14. Reinstall the magnification plate support.
Note:
See Functional check, below.
15. Install compression paddle.
16. Reinstall covers and small cable protector on motor flange (see Job Card D/R 101 - Removal of Covers on page 539, section 5-3-2).
CAUTION
Cables must pass outside protector plate, and plate must not be in contact with pulley.
5-7.
Functional check
The functional check should be carried out both before and after the reinstallation of the compression
paddle and arm covers.
1. Switch ON the Senographe electrical power.
2. Check that the belt runs correctly over its full travel range.
6.
•
COMPLETION
Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
THE SENOGRAPHE IS NOW OPERATIONAL WITH THE NEW COMPRESSION MOTOR AND BELTS.
Chapter 12
Page no. 456
DR_008.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 009 - Gantry CPU Battery
Job Card D/R 009 - Gantry CPU Battery
1.
Chapter 12
SUPPLIES
Lithium battery.
2.
•
•
•
TOOLS
2.5 mm Allen wrench.
Soldering iron.
DMR data diskette.
3.
SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4.
PREREQUISITES
None.
5.
PROCEDURE
WARNING
Before removing gantry CPU board 800-PL3, save the gantry parameters, to ensure that
these parameters (saved using battery power) are not accidentally lost while the battery is
being changed - see Job Card D/R 019 - Back-up/Restore procedure on page 475.
5-1.
Removal of gantry CPU battery and installation of new battery
1. Back up the gantry parameters - see Job Card D/R 019 - Back-up/Restore procedure on page 475.
2. Remove the column cover (CPU side only) (see Job Card D/R 101 - Removal of Covers on page
539).
3. On gantry CPU board 800PL3, remove the two
800-PL3
mounting screws (2.5 mm Allen wrench), and
Gantry
remove the board.
CPU
4. Solder the new lithium battery in the free position board
(BT1 or BT2), respecting the polarities.
5. Unsolder the old battery.
6. Reinstall gantry CPU board 800PL3 in its position Gantry
Lithium
in the gantry.
CPU
7. Reinstall the column cover (CPU side).
Battery
Page no. 457
DR_009.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 009 - Gantry CPU Battery
5-2.
Functional check
1. Switch ON the Senographe electrical power.
2. The following message should NOT be displayed after initialization:
SAVED MEMORY ERROR 151/000
If this message is displayed, reload the gantry parameters and repeat the initialization.
6.
•
COMPLETION
Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
THE SENOGRAPHE IS NOW OPERATIONAL WITH THE NEW GANTRY CPU BATTERY.
Chapter 12
Page no. 458
DR_009.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 010 - Optical Fiber (Gantry to Generator)
Job Card D/R 010 - Optical Fiber (Gantry to Generator)
1.
•
•
SUPPLIES
Optical fibers.
Tyraps.
2.
•
Chapter 12
TOOLS
None.
3.
SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4.
PREREQUISITES
None.
5.
PROCEDURE
CAUTION
When disconnecting optical fibers, always pull on the connector AND NOT on the cable. If
in doubt, check that the core of the fiber is flush with the end of the connector.
5-1.
Removal and reinstallation of optical fibers
1. Switch OFF the Senographe electrical power.
2. Remove the generator covers and the gantry column covers (see Job Card D/R 101 - Removal of
Covers on page 539).
3. Disconnect the optical fibers at both ends.
4. Disengage the harness connecting the generator and the gantry, particularly if the harness is coiled
under the generator.
5. Open the harness protection housing.
6. Disengage the black ribbed outer cover protecting the optical fibers.
Note:
It will be necessary to cut some of the tyraps in the generator and the gantry.
7. Remove the harness clamp at the bottom of the gantry column.
8. Gently pull the black ribbed outer cover out of the generator and the gantry.
CAUTION
Take care to avoid rubbing or dirt on the ends of the "good" fibers.
9. Open the ribbed outer cover, over its entire length, and remove the defective fiber.
10. Replace this fiber, respecting connector color coding.
11. Temporarily reconnect the four fibers to the generator and gantry, and check that the system operates correctly when the electrical power is switched ON.
12. Disconnect the four fibers and reinstall the ribbed outer cover in the harness.
13. Carefully install new tyraps, particularly inside the gantry and between the base plate and gantry
Page no. 459
DR_010.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 010 - Optical Fiber (Gantry to Generator)
interface board 800PL2.
5-2.
Functional check
1. Switch ON the Senographe electrical power.
2. Raise and lower the column and visually check that the movement is not fouling any of the cables.
3. Reinstall the generator covers and the gantry column covers (see Job Card D/R 101 - Removal of
Covers on page 539).
6.
•
COMPLETION
Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
THE SENOGRAPHE IS NOW OPERATIONAL WITH THE NEW OPTICAL FIBERS.
Chapter 12
Page no. 460
DR_010.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 011 - X-ray Tube Housing
Job Card D/R 011 - X-ray Tube Housing
1.
•
•
Chapter 12
SUPPLIES
X-ray tube housing.
HT grease.
2.
•
•
TOOLS
Flat screwdriver, 1/4".
10 mm flat wrench.
3.
SAFETY PRECAUTIONS
Be careful when touching the tube housing, as its temperature can be up to 80°C (about 180°F).
4.
PREREQUISITES
None.
5.
PROCEDURE
Notice:
Take great care to avoid damage to the rhodium filter; it is extremely expensive!
5-1.
1.
2.
3.
4.
5.
6.
Removal of X-ray tube housing
Select Aluminium filter (to avoid possible damage to rhodium or moly filters).
Remove tube housing spacer cover (see Job Card D/R 101 - Removal of Covers on page 539).
Switch OFF the Senographe electrical power.
Disconnect HT connector on housing.
Disconnect stator cable connector (see illustration 1).
Remove HT positive cable and one ground cable from the grounding points.
Page no. 461
DR_011.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 011 - X-ray Tube Housing
ILLUSTRATION 1 - TUBE HOUSING CONNECTIONS
HT connector (female)
Ground connector screw
+HT
screw
Stator, pressostat
& thermal switch
connectors
Stator connector
Thermal switch
Pressostat connector
7. On board 800PL6, disconnect connector XJ4.
8. Slacken two screws at rear of housing and remove two at front.
9. Remove housing by gently pulling forwards.
CAUTION
Do not touch the molybdenum and rhodium filters with fingers.
5-2.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Installation of X-ray tube housing
Prepare new housing.
Remove protection cover from tube housing window.
Remove cap from HT pot and insert grease.
Carefully slide the new housing into position.
Reinstall the two front screws on housing and tighten all four screws.
Reinstall the three cables on the housing grounding point.
Reconnect green connector XJ1 (anode motor power).
Reconnect connector XJ4 on board 800PL6 (other end of thermal cable).
Reconnect HT cable into rear of housing.
Chapter 12
Page no. 462
DR_011.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 011 - X-ray Tube Housing
5-3.
•
•
Check and adjustment of cradle centering, check for lateral play
Lateral play may exist between Items 1 and 2 (Illustration 2) due to loosening of the screw (Item 3)
which causes the setscrew to loosen.
In Application Mode, and following tilt of the arm, there is a risk of the X-ray field shifting to the left or
to the right in relation to the image receptor. There is also a risk of motion blurring due to vibration
from tube rotation.
Note:
The two setscrews (Illustration 2, Item 2) should touch the two tube joint shafts at the left and right
of the tube, without applying pressure to them.
ILLUSTRATION 2 - TOP VIEW OF TUBE HOLDER CRADLE (THROUGH ROTATION SHAFT)
2 2
Page no. 463
DR_011.fm
3
3
1
1
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 011 - X-ray Tube Housing
6.
COMPLETION
1. Disconnect connector XJ4 from board 800PL6 and check that the message: TUBE HOUSING OVER
TEMPERATURE is displayed on the control panel.
2. Reconnect connector XJ4 and check that the message disappears.
3. Before proceeding with the calibrations and checks as specified below, perform a Clear Calibrations
operation. From the Service Desktop, click the Calibrations button, then select Detector, and Clear
Calibration.
4. Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
THE SENOGRAPHE IS NOW OPERATIONAL WITH THE NEW X-RAY TUBE HOUSING.
Chapter 12
Page no. 464
DR_011.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 012 - Centering Device Lamp
Job Card D/R 012 - Centering Device Lamp
1.
•
Chapter 12
SUPPLIES
New centering device lamp (only genuine part number 2188568 must be used, to ensure correct light
intensity, easy filament centering and reliability)
2.
•
•
TOOLS
Standard screwdrivers, open–end wrenches, etc.
Ruler calibrated in mm.
3.
SAFETY PRECAUTIONS
Not applicable.
4.
PREREQUISITES
None.
5.
PROCEDURE
Note:
The objective is to replace the centering device lamp and set it to the correct vertical height.
5-1.
Remove old lamp.
1. Turn the Senographe off.
2. Remove the two half-covers from the gantry head.
3. Remove the anti-scatter box (2 parts); first remove the side part then loosen slightly the attachment
screw (at center underside) of the box and remove the anti-scatter box by pulling it gently forward.
4. Remove collimator assembly retaining pins by first removing the two cotter pins from one end of each
retaining pin. Pivot the collimator assembly downwards.
5. Loosen the two light box securing screws slightly; remove the light box by pulling it gently forward.
CAUTION
Wait for the lamp to cool before removing it.
6. Remove the old lamp by pulling firmly but gently downwards.
Page no. 465
DR_012.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 012 - Centering Device Lamp
5-2.
Install and Position New Lamp
CAUTION
When handling the new lamp, be sure not to touch the glass surface with your fingers.
Always use a clean dry cloth or paper handkerchief.
1. Insert the leads of the new lamp into its socket SLOWLY, and PUSH THEM IN ALL THE WAY.
Note:
The distance of 30 mm between filament center and pin end is guaranteed by the lamp manufacturer, see Illustration 1.
2. Reinstall the light box but do not tighten the securing screws.
CAUTION
3.
4.
5.
6.
The light box is for protection in case of any explosion of the new lamp being installed.
Turn on the Senographe and verify that the
new lamp lights when activated, then turn the
Senographe off again.
Tighten the two light box securing screws.
Check that the CENTER of the filament is
aligned with the CENTER of the small slot in
the light box when your eye is at the level of
the small slot (see illustration 1). If not, start
5.2 again.
Pivot the collimator assembly back up and
reinstall its retaining pins and cotter pins.
CAUTION
CORRECT LAMP FILAMENT HEIGHT: 30 ± 0.5 mm
6.
•
COMPLETION
Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
Chapter 12
Page no. 466
DR_012.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 013 - Mirror
Job Card D/R 013 - Mirror
1.
Chapter 12
SUPPLIES
Mirror.
2.
•
•
•
TOOLS
Flat screwdriver, 1/4".
3 mm Allen wrench.
10 mm flat wrench.
3.
SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4.
PREREQUISITES
None.
5.
PROCEDURE
WARNING
GREAT CARE SHOULD BE TAKEN TO AVOID TOUCHING THE MIRROR (NO FINGER
PRINTS) AND TO AVOID DAMAGING THE FILTER WHEEL, WHICH IS EXTREMELY FRAGILE AND LOCATED JUST ABOVE THE MIRROR
5-1.
Mirror Removal
Refer to Illustration 1.
1. Affix a piece of adhesive tape on the Bucky to mark the rear edge of the light field.
2. Set the tube housing arm to convenient position.
3. Switch OFF the Senographe electrical power.
4. Remove tube housing arm covers (see Job Card D/R 101 - Removal of Covers on page 539,
section 5-3).
5. Remove collimator light shield box (one mounting screw).
6. Remove rod retaining front of collimator (2 locking pins).
7. Open the collimator.
8. Remove the mirror adjustment screw and its spring.
Notice:
If a lock nut and serrated washer are present on the mirror adjustment screw (see illustration overleaf), remove them with the screw and spring, and keep them safely. The use of this lock nut and
washer is mandatory on mobile systems.
9. Remove the lock nuts on the two mirror mounting screws.
10. Remove the two mirror mounting screws (3 mm Allen key) and the mirror.
Page no. 467
DR_013.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 013 - Mirror
5-2.
•
Mirror Installation
To install the new mirror, carry out the above operations in reverse order (10 through 1).
Notice:
If a lock nut and serrated washer were present on the mirror angle adjustment screw, reinstall
them. The use of this locknut and washer is mandatory on mobile (van-mounted) systems.
ILLUSTRATION 1 - TUBE HOUSING ARM WITH MIRROR INSTALLATION DETAIL
Mirror mounting screws
and lock nuts
Mirror angle adjustment
lock nut and washer
(se Notice above)
Mirror frame
Mirror angle adjustment
screw and spring
5-3.
•
6.
•
Adjustment of mirror
Adjust the mirror angle so that the rear edge of the light field coincides with the adhesive tape reference position made in 5-1-1 above.
COMPLETION
Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
THE SENOGRAPHE IS NOW OPERATIONAL WITH THE NEW MIRROR.
Chapter 12
Page no. 468
DR_013.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 015 - Filter wheel
Job Card D/R 015 - Filter wheel
1.
Chapter 12
SUPPLIES
Filter wheel.
2.
•
•
•
•
TOOLS
Flat screwdriver, 1/4".
5 mm Allen wrench.
8 mm flat wrench.
Circlip pliers.
3.
SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4.
PREREQUISITES
None.
5.
PROCEDURE
5-1.
Removal of filter wheel
1. Set tube housing arm to convenient position.
2. Switch OFF the Senographe electrical power.
3. Remove tube housing arm covers (see Job Card D/R 101 - Removal of Covers on page 539, section
5-3).
4. Remove collimator light shield box (one mounting screw).
5. Remove the front rod retaining the collimator (two spring clips).
6. On tube housing arm distribution board 800PL6, disconnect connectors XJ6 and XJ11.
CAUTION
In the following operations concerning the filter wheel and motor, take great care TO
AVOID TOUCHING THE MIRROR.
7. Remove the filter motor mounting screws, one each side of motor (5 mm Allen wrench).
8. Remove the motor, complete with filter wheel.
9. Remove the nut and washer, retaining the filter wheel spindle to the support plate (8 mm flat wrench).
10. Separate the spindle from the wheel by removing the circlip.
5-2.
Installation of filter wheel
To install the new filter wheel, carry out the above operations in reverse order (section 5-1 10 through 1).
Page no. 469
DR_015.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 015 - Filter wheel
5-3.
•
6.
•
Functional check
Switch on the Senographe electrical power supply and check that the self-test is correctly executed.
COMPLETION
Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
THE SENOGRAPHE IS NOW OPERATIONAL WITH THE NEW FILTER WHEEL.
Chapter 12
Page no. 470
DR_015.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job card D/R 016 - Gas Spring
Job card D/R 016 - Gas Spring
1.
Chapter 12
SUPPLIES
Gas spring.
2.
•
•
•
•
TOOLS
Service Terminal.
Flat screwdriver, 1/4".
8 mm Allen wrench.
Set of steps (for access to top of column).
3.
SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4.
PREREQUISITES
None.
5.
GAS SPRING REPLACEMENT
Refer to Illustration 1.
1. Remove the column covers (see Job Card D/R 101 - Removal of Covers on page 539).
2. Switch OFF the Senographe electrical power.
3. Remove three plastic caps on column top cover.
4. Remove the three cover mounting screws and the cover.
5. Disconnect cable from XJ1 on board 800PL12 (inside, on cover).
6. Raise column approx. 30 cm, to raise the safety plate above the fixed part of the gas spring.
7. Remove jack (gas spring) safety plate inside column (two 8 mm Allen screws).
CAUTION
For safety, the two 8 mm screws are installed using thread locking compound (loctite or
similar). An extension will probably be required on the Allen wrench when slackening the
screws.
8. Remove clamp on front edge, at bottom of column (two bolts; 7 mm flat wrench).
9. Lower column and insert new gas spring (inner plunger downwards), next to the existing gas spring,
in the corner where the motor is located.
10. Raise column to maximum height (gas spring is then not under load).
11. Try to move the gas spring. If no movement is possible on the upper and lower mounting rods, use
the column maintenance menu on the Service Terminal to raise the column, very gently, to the upper
mechanical stop.
12. Remove the upper and lower gas spring mountings to release the spring (two small rods, secured by
locking pins - no tool required).
Page no. 471
DR_016.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job card D/R 016 - Gas Spring
ILLUSTRATION 1 - GAS SPRING INSTALLATION IN COLUMN
GAS SPRING
CLAMP
COLUMN MOTOR
FRONT VIEW
SIDE VIEW
13. Install the new gas spring in place of the old.
14. Reinstall upper and lower gas spring mounting rods, complete with locking pins (align pins vertically).
15. Place old gas spring in one corner of column.
16. Check cable harness is correctly positioned. Adjust as required.
17. Lower column to approx. 30 cm above lower end of travel stop (check movement of cable harness).
18. Reinstall clamp on front edge, at bottom of column (two bolts, 7 mm flat wrench).
19. Reinstall the gas spring safety plate inside column (two 8 mm Allen screws).
CAUTION
Apply thread locking compound (loctite or similar) to the two 8 mm screws before installation.
Chapter 12
Page no. 472
DR_016.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job card D/R 016 - Gas Spring
20. Lower the column to the fully down position.
21. Remove the old gas spring.
22. Reconnect cable to XJ1 on board 800PL12 (inside, on cover).
23. Reinstall the cover, and the three cover mounting screws.
24. Reinstall the three plastic caps on column top cover.
25. Reinstall the column covers (see Job Card D/R 101 - Removal of Covers on page 539).
6.
•
COMPLETION
Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
THE SENOGRAPHE IS NOW OPERATIONAL WITH NEW GAS SPRING IN COLUMN.
Page no. 473
DR_016.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job card D/R 016 - Gas Spring
This page is blank.
Chapter 12
Page no. 474
DR_016.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 019 - Back-up/Restore procedure
Job Card D/R 019 - Back-up/Restore procedure
1.
•
Chapter 12
SUPPLIES
Blank DOS formatted HD 3.5 floppy disk.
2.
•
TOOLS
None.
3.
•
SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4.
PREREQUISITES
Before performing the Back-up the system must be fully functional.
In order to ensure that the system is functional, perform one acquisition before starting the backup procedure.
On the Browser, open exam, compress a phantom, and perform an acquisition.
WARNING
This procedure produces X-rays. Be sure to take appropriate precautions. Check that the
image is displayed on the AWS display. Check that only the message S23 is displayed on
the X-Ray console at the end of the exposure.
5.
BACKUP/RESTORE PROCEDURE
Backup and Restore procedures are described on the following pages.
5-1.
Introduction
When a Backup procedure is performed, the following operations occur:
• If a Backup 1 file already exists on the AWS disk, it is renamed to Backup 2.
• A new backup file named Backup 1 is created on the AWS disk. This contains:
- AWS configuration data.
- IDC configuration data.
- Senographe data (Generator and Gantry parameters).
• The AWS configuration data may also be copied to a floppy disk. No IDC or Senographe backup data
are written to the floppy.
It is possible to carry out a Restore procedure in several ways:
• AWS configuration data can be restored from Backup 1 or Backup 2, (both located on AWS hard
disks), or from the backup floppy diskette.
• IDC data can be restored from the AWS disk file Backup 1 or Backup 2.
Page no. 475
DR_019.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 019 - Back-up/Restore procedure
•
Senographe data can be restored from the AWS disk file Backup 1 or Backup 2.
Notice:
A system backup is recommended after each change of configuration of any part of the system,
and after each set of calibrations.
A system backup is not recommended after a single calibration or configuration change when the
change is to be followed by more changes. Each time that a system backup is made, the current
AWS file backup Backup 2 is lost (overwritten by Backup 1), and this must be taken into account
when considering a new backup.
Notice:
When a complete reinstallation of the AWS is performed, the system backups are lost. Always
check the compatibility before restoring the IDC parameters (when the IDC subsystem is replaced
or the IDC software version is upgraded). Always check the compatibility of parameters when restoring ADS data from floppy disk. Call your On-Line Center for details.
5-2.
Backup procedure
1. Select Root menu /Service Tools /Service Desktop; click Submit, then click the Utilities button.
2. If you want to perform a backup on the floppy disk, then insert a blank 3.5" HD floppy disk into the
floppy drive on the AWS unit (not the IDC). To access the floppy drive, remove the Cart rear cover
and pull back the AWS station. Click the Floppy Format button, and wait for the format to complete.
Note:
The presence of a floppy disk is not essential for the backup. If no floppy is inserted, AWS parameters are still copied to the hard disk.The floppy disk contains only AWS parameters. It doesn't contain any IDC or Gantry / Generator parameters.
3. Click the Backup button. The Back up screen is displayed (see illustration below).
4. Enter a suitable name into the text field System Backup Description Text; click the START button to
continue. If no floppy disk is present, the message Floppy disk error or not formatted is displayed;
ignore this message; click Continue to continue the backup. The process takes about 15 minutes.
5. An AWS reset is carried out automatically; click OK when it completes.
6. The message System Backup Completed is displayed at the end of the backup operation.
7. To check that the backup copy is available, click the RESTORE button: The name of the system
backup, Backup 1, appears on the screen.
8. If the backup is not completed successfully, refer to section 6-3.
Chapter 12
Page no. 476
DR_019.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 019 - Back-up/Restore procedure
9. If the backup was also performed on the floppy disk, then remove it and label it with the name and
date of the backup and keep it safely.
5-3.
Restore procedure
Note:
Before performing the restore of the subsystem parameters check the version compatibility:
Never restore the IDC, ADS or DMR parameters coming from a software version to a different
software version.
Never restore the IDC parameters when the image detector is replaced.
Call your On-Line Center for details.
1. Select Root menu /Service Tools /Service Desktop; click Submit, then click the Utilities button.
2. Click the Restore button: the Restore screen is displayed (see illustration below).
3. Select the appropriate restore procedure: you may restore separate sub-system data - AWS, IDC, or
Gantry/Generator (DMR) as required.
4. Select the data source (Backup1 or Backup 2 on the AWS disk, or 3.5" floppy).
5. If restoring from floppy, insert the diskette containing the backup data into the drive on the AWS unit.
To access the floppy drive, remove the Cart rear cover and draw back the AWS unit.
6. Click the START button to proceed, and wait for restore completion.
Page no. 477
DR_019.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 019 - Back-up/Restore procedure
7. A message indicating successful completion is displayed at the end of the restore procedure.
8. If IDC data has been restored, the IDC must be rebooted. See section 5-4.
9. If the restore is not completed successfully, see section 6-3.
10. For Senographe systems using ADS versions 17.4.5 and above, if AWS has been restored, you
must reload the Senographe system’s IP Filters so that the newly declared network host has access
through the Senographe system’s firewall via the DICOM protocol. To do this, perform the following
sub-steps:
a. From behind the Browser, launch a command window
A command window appears.
b. Execute the IPFreload.sh script, by entering:
IPFreload.sh
c. When the Password: prompt appears requesting you to enter the root password, enter:
operator
An End of script message appears. The newly declared network host can now access the
Senographe system.
Chapter 12
Page no. 478
DR_019.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 019 - Back-up/Restore procedure
5-4.
•
•
IDC Restore
After IDC data has been restored, the IDC must be rebooted so that it can recognize the changed
data. The IDC can be rebooted either by power OFF/ON on the IDC, or using a command window.
To reboot the IDC using a command window:
- Open a command window
- Enter the command: telnet idc<Return>.
- When IDC asks for user/password, enter <Return> two times.
- Type reboot<Return>
The ID reboots; the message Connection closed by foreign host is displayed. If you wish to view IDC
startup messages you must reconnect by entering the command telnet idc<Return> again.
The X-ray console first displays the message S86 AWS/IDC Communication lost, and then displays
the message S83 Detector environment not OK until the reboot is complete - roughly 3 minutes.
Page no. 479
DR_019.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 019 - Back-up/Restore procedure
6.
TROUBLE-SHOOTING NOTES
Use the information in the following sections as a guide in trouble-shooting backup/restore problems.
6-1.
AWS Backup from Service Desktop
The diagram below illustrates the backup process. File sizes depend on AWS, IDC and Generator versions.
AWS config floppy
AWS Hard Disk
DMR CPUs
AWS Config files
browser preferences, hosts declared, printer config.,
config from Service Desktop, etc.
ads.tar (1 M)
ads_hd.tar (1 M)
Optional
iip.data.tar (1 M)
iop.tar (100 k)
brgen.dat (17 k)
brgan.dat (0.6 k)
ads.tar (1 M)
iip.data.tar (10 k)
iop.tar (100 k)
Backup
Backup 1
/export/home/iqst/subsystems/ads/backup/current/
/export/home/iqst/subsystems/dmr/backup/current/
/export/home/iqst/subsystems/idc/backup/current/
IDC
Complete directory
/idc (160 M)
about 200 files
Next Backup
Backup 2
/export/home/iqst/subsystems/ads/backup/previous/
/export/home/iqst/subsystems/dmr/backup/previous/
/export/home/iqst/subsystems/idc/backup/previous/
6-2.
Backup Process
When the Backup button in service desktop is clicked:
1. Files from a previous backup stored in ~/current (backup 1) are copied into ~/previous (backup 2).
2. Files in ~/previous (backup 2) are then lost.
3. The IDC directory is copied to backup 1.
4. Numerous AWS configuration files spread in many locations are gathered into four files and copied
into backup 1.
5. Senographe calibration files are copied through AWS/Senographe serial link to backup 1.
6. If a formatted floppy was inserted (optional), three AWS configuration files are copied to the floppy.
Chapter 12
Page no. 480
DR_019.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 019 - Back-up/Restore procedure
6-3.
Backup/Restore Troubleshooting
6-3-1. If IDC Backup Fails
• Check communication between the AWS and the IDC.
• Check that there is enough space on the AWS disk to receive the backup data.
Note:
In normal operation, the backup function can be done whenever required, as current (Backup1)
and previous (Backup2).
In case of back-up failure, the procedure described below can be performed in order to clear the
space allocated for the backup of IDC files.
1) Open a "command window" and login as root
type su -root<Return>
for password type: operator<Return>
type cd /export/home/iqst/subsystems/idc/backup<Return>
2) Check that the directory is the good one:
type pwd<Return>
(the answer must be: /export/home/iqst/subsystems/idc/backup else,
return to step 1)
3) Delete files in IDC backup directories (current and previous):
type \rm -rf current<Return>
type \rm -rf previous<Return>
type mkdir current<Return>
type mkdir previous<Return>
4) Reboot the entire system
5) Perform a new backup
6-3-2. If AWS Backup to Hard Disk Fails
• Check that there is enough space on the AWS disk to receive the backup data.
6-3-3. If AWS Backup to Floppy Fails
• Check that the floppy is correctly formatted.
• Check that the floppy is not damaged.
• Check that there is enough space on the floppy to receive the backup data.
Note:
If backup to floppy is not possible, it may be necessary to record AWS parameters manually so
that they can be restored later (e.g., after an upgrade procedure). See pages below.
Page no. 481
DR_019.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 019 - Back-up/Restore procedure - Manual record sheets
JobCardD/R019-Back-up/Restoreprocedure-ManualrecordsheetsChapter 12
7.
MANUAL PARAMETER BACKUP
If backup to floppy is not possible, it may be necessary to record AWS parameters manually so that they
can be restored later (e.g., after an upgrade procedure).
The following pages provide information and space to note each of the following sets of parameters:
1. Site Information and General Configuration
2. Browser Filter Management
3. Browser Preferences
Layout
Filter
Sort
4. Medical Application Preferences
Auto Push
Auto Print
Annotations
Auto Delete
Names
5. Worklist Management
6. Network Management
7. Printer Management
Chapter 12
Page no. 482
DR_019.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 019 - Back-up/Restore procedure - Manual record sheets
7-1.
•
Site Information and General Configuration
Access: Tools menu/Service Desktop. Click on Submit to enter the Service Desktop then click the
Configuration button. Click Site to view and note Site information, then General to view and note
the General Configuration.
Site Information Copy the current settings into the table below. (note that your hardware key must
be installed to display all settings):
Parameter
Current setting
Site Name:
Site Address:
Phone:
Fax:
Contact Person:
Phone:
Station Name:
System ID:
Installation date:
Contract Number:
Contract Expiry Date:
General configuration. Copy the current settings into the table below.
Auto Delete:
QAP timeout
Language:
Upper threshold:
. . . . . . . days
English
........ %
Français
Lower threshold:
Español
........ %
Screen Blank Timeout
. . . . . . . days
Deutsch
Maximum Image Storage Time:
Italiano
. . . . . . . . hours
Portugès
Edit Patient:
<> On
<> Off
Page no. 483
DR_019.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 019 - Back-up/Restore procedure - Manual record sheets
7-2.
•
Browser Filter Management
Access: Tools menu/Filter management. For each filter name, click Update to view the settings,
and copy them into one of the tables below. Copy this sheet if you need additional space.
1.
Filter name:
Circle the current value
Note current value of the parameter
Patient level:
Patient Name
Begins with / Contains / Is
Patient ID
Begins with / Contains / Is
Exam level:
Exam description
Begins with / Contains / Is
Performing Physician
Begins with / Contains / Is
Referring physician
Begins with / Contains / Is
Exam modality
Exam date
MG / DX
N/A
Between / Before / After / On
Exam time
Series level:
Series description
Series Type
Begins with / Contains / Is
SCPT / RAW /PROCESSED
N/A
Patient / Exam / Series
N/A
Application level:
Apply this filter up to
the selected level
Chapter 12
Page no. 484
DR_019.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 019 - Back-up/Restore procedure - Manual record sheets
2.
Filter name:
Circle the current value
Note current value of the parameter
Patient level:
Patient Name
Begins with / Contains / Is
Patient ID
Begins with / Contains / Is
Exam level:
Exam description
Begins with / Contains / Is
Performing Physician
Begins with / Contains / Is
Referring physician
Begins with / Contains / Is
Exam modality
MG / DX
Exam date
Between / Before / After / On
N/A
Exam time
Series level:
Series description
Begins with / Contains / Is
Series Type
SCPT / RAW /PROCESSED
N/A
Patient / Exam / Series
N/A
Application level:
Apply this filter up to the
selected level
Page no. 485
DR_019.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 019 - Back-up/Restore procedure - Manual record sheets
3.
Filter name:
Circle the current value
Note current value of the parameter
Patient level:
Patient Name
Begins with / Contains / Is
Patient ID
Begins with / Contains / Is
Exam level:
Exam description
Begins with / Contains / Is
Performing Physician
Begins with / Contains / Is
Referring physician
Begins with / Contains / Is
Exam modality
MG / DX
Exam date
Between / Before / After / On
N/A
Exam time
Series level:
Series description
Begins with / Contains / Is
Series Type
SCPT / RAW /PROCESSED
N/A
Patient / Exam / Series
N/A
Application level:
Apply this filter up to the
selected level
Chapter 12
Page no. 486
DR_019.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 019 - Back-up/Restore procedure - Manual record sheets
7-3.
•
Browser Preferences
Access: Tools menu/Browser preferences.
Select each set of preferences in turn: Layout; Filter; Sort.
Layout:
Record the current settings on the illustration.
Mark each selected button clearly with a cross.
Filter:
Record the current filter names for local and remote lists. If none, write "None".
Local lists. Current setting: . . . . . . . . . . . . . . . . . . . .
Remote lists. Current setting: . . . . . . . . . . . . . . . . . . . .
Sort:
For each parameter, circle the currently selected option:
Sort patients by:
Name / Identifier / Last study date
Sort exams by:
Date / Identifier / Description / Performing Physician / Referring Physician
Modality:
MG / DX
Sort series by:
Type / Number
Sort images by:
Number / Old-new date / New-old date
Split series:
Yes / No
Page no. 487
DR_019.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 019 - Back-up/Restore procedure - Manual record sheets
7-4.
•
Medical Application Preferences
Access: Tools menu/Medical application preferences.
Select each set of preferences in turn:
Auto Push; Auto Print; Annotations; Auto Windowing; Quality Check; Auto Delete; Names.
Auto push
Circle the current selection:
Auto Push ON / OFF .
If Auto Push is ON, use the table below to enter the names in the Remote Host window, and circle the
selected push criterion for each host:
Remote Host Name
Criterion
Raw / Proc / Both / None
Raw / Proc / Both / None
Raw / Proc / Both / None
Raw / Proc / Both / None
Raw / Proc / Both / None
Auto print
Circle the current selection:
Auto Print ON / OFF .
If Auto Print is ON, enter Dicom printer information in the table below For each named printer, note the
name, the selected print mode and the selected number of copies; click the Printer properties button to
obtain the selected print parameters: Parameters shown in square brackets in the table (e.g., [Fit to film])
are default values which normally do not change. Copy this sheet if you need additional space.
Dicom printer Name
Criterion
Print mode
Criterion
[Fit to film]
Number of Copies
Printer properties
Format
Media type
Paper / Clear film / Blue film
Destination
Magazine / Processor
Film orientation
Magnification type
Film size
Chapter 12
[standard]
Portrait / Landscape
[Cubic]
[8 in by 10 in]
Page no. 488
DR_019.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 019 - Back-up/Restore procedure - Manual record sheets
Annotations
Record the annotation settings: place a cross in the box beside each option currently selected:
Annotation level
Selected annotations
Printing annotations
Patient information
Acquisition date and time
Full
Hospital information
Model 1
Partial
X-ray parameters
Model 2
None
Anatomical information
Model 2
Custom
Processing Information
Display parameters
Measurements
Auto Windowing
Circle the current selection:
Standard / High / Low / User .
Quality check
Circle the current selection:
OK / NOT OK .
Auto Delete
Circle the current selection:
Auto Delete ON / OFF .
If Auto Delete is ON, use the table below to record the auto delete profile: place a cross in the box beside
each of the options currently selected:
Raw images sent
Raw images committed
Both images committed
Processed images sent
Processed images committed
Processed images
printed
Both images sent
Page no. 489
DR_019.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 019 - Back-up/Restore procedure - Manual record sheets
Names
Use the table below to record the currently entered names:
Operators
7-5.
•
Performing Physicians
Referring Physicians
Worklist Management
Access: Tools menu/Worklist management.
For each Host name listed, click Update to view the parameter settings, and copy them into the table
below. Copy this sheet if you need additional space:
Parameter
Entry
Entry
Host label
Host name
Application Entity Title
Network address
Port number
Comments
Chapter 12
Page no. 490
DR_019.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 019 - Back-up/Restore procedure - Manual record sheets
7-6.
•
Network Management
Access: Tools menu/Network management.
For each Host name listed, click Update to view the remote host parameter settings, and copy them
into the table below. Where multiple choices are shown, circle the selected parameter. Copy this
sheet if you need additional space
Parameter
Host 1
Host 2
Host 3
Host label
Host name
Application Entity Title
Network address
Network protocol
Port number
Query retrieve
Storage commitment
Patient / Study / No provider Patient / Study / No provider Patient / Study / No provider
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Application Entity Title
Network address
Port number
Manage send
Comments
7-7.
•
Printer Management
Access: Tools menu/Worklist management.
For each Dicom printer listed, click Update to view the printer parameter settings. Copy the labels,
names, etc., into one of the illustrations below and mark all selected check boxes with a cross. Copy
this sheet if you need additional space:
Page no. 491
DR_019.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 019 - Back-up/Restore procedure - Manual record sheets
-
Printer 1:
DICOM printer parameters
DICOM printer label :
Hostname :
Application Entity Title (AET) :
Network address :
Port number :
Layouts :
Slide formats :
35mm
40mm
Pixel depth :
10
12
Film size :
8 in x 10 in
W
H
14 in x 14 in
W
H
10 in x 12 in
W
H
14 in x 17 in
W
H
10 in x 14 in
W
H
24 cm x 24 cm
W
H
11 in x 14 in
W
H
24 cm x 30 cm
W
H
Printer pixel size (micron) :
Configuration information :
Density :
Magnification type :
Min
Max
Cubic
Smoothing factor :
Trim :
Save
Chapter 12
No
Clear
Done
Page no. 492
DR_019.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 019 - Back-up/Restore procedure - Manual record sheets
-
Printer 2:
DICOM printer parameters
DICOM printer label :
Hostname :
Application Entity Title (AET) :
Network address :
Port number :
Layouts :
Slide formats :
35mm
40mm
Pixel depth :
10
12
Film size :
8 in x 10 in
W
H
14 in x 14 in
W
H
10 in x 12 in
W
H
14 in x 17 in
W
H
10 in x 14 in
W
H
24 cm x 24 cm
W
H
11 in x 14 in
W
H
24 cm x 30 cm
W
H
Printer pixel size (micron) :
Configuration information :
Density :
Magnification type :
Min
Max
Cubic
Smoothing factor :
Trim :
Save
No
Clear
Page no. 493
DR_019.fm
Done
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 019 - Back-up/Restore procedure - Manual record sheets
This page is blank.
Chapter 12
Page no. 494
DR_019.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 021 - Generator CPU Battery
Job Card D/R 021 - Generator CPU Battery
1.
Chapter 12
SUPPLIES
Lithium battery.
2.
•
•
TOOLS
Soldering iron.
DMR data diskette.
3.
SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4.
PREREQUISITES
None.
5.
PROCEDURE
CAUTION
Before removing generator CPU board 400PL3, back-up the generator parameters, to
ensure that these parameters (normally saved using battery power) are not lost while the
battery is being changed - see D/R Job Card D/R 019 - Back-up/Restore procedure on page
475.
5-1.
Removal of generator CPU battery and installation of new battery
1. Back up the generator parameters - see Job Card D/R 019 - Back-up/Restore procedure on page
475.
2. Remove the generator front panel (CPU side) Job Card D/R 101 - Removal of Covers on page 539.
Page no. 495
DR_021.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 021 - Generator CPU Battery
3. Pull generator CPU board 400PL3 gently forward and
remove it.
4. Solder the new lithium battery in the free position
(BT1 or BT2), respecting the polarities.
5. Unsolder the old battery.
6. Reinstall generator CPU board 400PL3 in its position
in the generator.
7. Reinstall the generator front panel (CPU side) D/R
101.
5-2.
Functional check
1. Switch ON the Senographe electrical power.
2. Check that the message: SAVED MEMORY ERROR
071/08 is not displayed after initialization
3. If the above message is displayed, restore the generator parameters from the previously saved diskette or
from the AWS disk (see Job Card D/R 019 - Back-up/
Restore procedure on page 475).
6.
•
400-PL3
Generator
CPU
board
Generator
Lithium
CPU
Battery
COMPLETION
Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
THE SENOGRAPHE IS NOW OPERATIONAL WITH THE NEW GENERATOR CPU BATTERY.
Chapter 12
Page no. 496
DR_021.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 022 - Capacitor box
Job Card D/R 022 - Capacitor box
1.
Chapter 12
SUPPLIES
Capacitor box.
2.
•
•
•
TOOLS
8 mm flat wrench.
10 mm flat wrench.
4 mm Allen wrench.
3.
•
•
SAFETY PRECAUTIONS
Switch OFF mains power supply.
Check residual voltage (inverter supply).
4.
PREREQUISITES
None.
5.
PROCEDURE
5-1.
Removal of filtering capacitors
Refer to Illustrations1 and 2.
1. Remove the four generator side panels (see Job Card D/R 101 - Removal of Covers on page 539).
2. Switch OFF the electrical power supply, both in the main cabinet and on the rotary switch in the generator cabinet (position 0).
3. Using a voltmeter (rating 1000 V DC), check that there is no residual voltage between screws S1 and
S2 before proceeding.
4. Remove screws S1 and S2 (10 mm flat wrench), and remove the two resonant capacitors, RC1 and
RC2, together with their upper plate.
5. Remove screw S3, followed by screws S4, S5 and S6 (8 mm flat wrench).Remove screws S7 and
S8, followed by screws S9 and S10 mounting the capacitor box on the "Inverter" panel (4 mm Allen
wrench).
6. Remove the capacitor box.
5-2.
•
Installation of filtering capacitors
To install new filtering capacitors, carry out the above operations in reverse order.
THE SENOGRAPHE IS NOW OPERATIONAL WITH NEW INVERTER FILTERING CAPACITORS.
Page no. 497
DR_022.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 022 - Capacitor box
ILLUSTRATION 1 - CAPACITOR BOX - TOP VIEW (WITHOUT RESONANT CAPACITORS)
C7+
C8+/C7-
S4
S1
C7
C3
C1+
C1
S5
C1-/C2+
S3
C8
C8-
C5
C6
C2-
C4
C2
S6
S2
ILLUSTRATION 2 - CAPACITOR BOX - SIDE VIEW
RESONANT CAPACITORS
RC1
RC2
S3
S1
S2
S9, S10
CAPACITOR BOX
S7, S8
6.
•
COMPLETION
Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
Chapter 12
Page no. 498
DR_022.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 025 - HV and kV/mA tank
Job Card D/R 025 - HV and kV/mA tank
1.
•
•
SUPPLIES
HT block, equipped kV/mA.
HT grease.
2.
•
•
•
•
TOOLS
Ammeter.
Mammo kV peak meter.
8 mm flat wrench.
X-ray waveform meter RMI 233 and oscilloscope (see Section 3, below).
3.
•
•
Chapter 12
SAFETY PRECAUTIONS
X-ray emission safety precautions are applicable.
If only the kV/mA board is being changed (not recommended) then the HT probe frequency
response must be calibrated. This requires the use of tool RMI 233 and an oscilloscope. Not calibrating the HT probe frequency response may result in non-compliance with CDRH standards (see
below) and will affect the AOP behaviour (incorrect breast thickness measurement during pre-exposure).
4.
PREREQUISITES
None.
5.
PROCEDURE
CAUTION
The HT block and kV/mA board assembly is factory calibrated. DO NOT ATTEMPT TO
ADJUST POTENTIOMETER P1 (HT probe frequency compensation).
5-1.
Removal and installation of HT and kV/mA block
1. Switch OFF the Senographe electrical power.
2. Remove the generator covers (see Job Card D/R 101 - Removal of Covers on page 539).
3. On the HT block, disconnect the following, in the sequence listed:
- HT connector,
- heating/bias connector GKB,
- ground connections (3 wires) (8 mm flat wrench),
- inverter GKA/1 and GKA/2 (8 mm flat wrench),
- HT probe cable: GKC.
4. On the kV/mA board, disconnect XJ2, XJ3 and XJ1.
5. Tighten the air-bleed screw.
6. Slacken the HT block mounting clamp and remove the block.
7. Install the new HT block and reconnect the cables (grease the HT end-piece if necessary).
8. Slacken the air-bleed screw.
Page no. 499
DR_025.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 025 - HV and kV/mA tank
6.
CHANGING THE KV/MA BOARD ONLY
•
Changing the kV/mA board alone IS NOT RECOMMENDED (see Section 3, above). However, if the
change is absolutely necessary, the calibration procedure is given below:
1. Configure the Senographe as follows:
- magnification device in position 1.9; Large focal spot; 2-point mode; 30 kV, 30 mA.
2. Place the RMI 233 probe on the magnification plate, in the center of the X-ray beam. Connect the
probe to an oscilloscope with memory facility; select scan 5 ms/division.
3. Execute an exposure and observe the beginning of the exposure waveform on the oscilloscope.
Adjust P1 to obtain the shortest rise time, with no overshoot, as shown in the waveform 1 below:
CAUTION
Incorrect adjustment results in wrong radiological thickness measurement during the preexposure in AOP mode. When the adjustment is correct a normal exposure with 40 mm of
plexiglas in AOP mode, and an exposure aborted just after pre-exposure in the same conditions, should display the same radiological thickness on the technical parameter display.
V
HV RISETIME
1
CORRECT
RESPONSE
t
V
UNSATISFACTORY
FOR AEC/AOP
2
t
V
UNSATISFACTORY
FOR AEC/AOP &
NON-COMPLIANCE
WITH CDRH !
3
t
7.
•
COMPLETION
Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
THE SENOGRAPHE IS NOW OPERATIONAL WITH THE NEW HT BLOCK AND kV/mA BOARD
Chapter 12
Page no. 500
DR_025.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 026 - Magnification device
Job Card D/R 026 - Magnification device
1.
•
SUPPLIES
None.
2.
•
TOOLS
2.5 mm Allen wrench.
3.
•
SAFETY PRECAUTIONS
None.
4.
•
Chapter 12
PREREQUISITES
None.
5.
PROCEDURE
Refer to illustration 1.
1. Insert the plate in the guideway with the teeth engaged (Item 3).
2. Using the 2.5 mm Allen wrench, loosen the M5 Allen screw (Item 2) securing the left side of the guide
shaft (Item 1).
3. Keeping the magnification plate in contact with the bearing plate, and with the tooth (Item 3) in its
housing, pull the latching handle assembly (Item 1) to bring the tooth into contact with the edge of its
housing, and so removing play.
4. Tighten the M5 Allen screw (Item 2) securing the left side of the guide shaft.
5. Check that there is no play in the two magnification positions.
ILLUSTRATION 1 - ADJUSTMENT OF MAGNIFICATION DEVICE
Page no. 501
DR_026.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 026 - Magnification device
Completion
6.
•
COMPLETION
Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
Chapter 12
Page no. 502
DR_026.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 027 - Arm Angle Sensor (potentiometer)
Job Card D/R 027 - Arm Angle Sensor (potentiometer)
1.
•
Chapter 12
SUPPLIES
Arm Angle Sensor.
2.
•
TOOLS
Small flat screwdriver.
3.
•
SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4.
PREREQUISITES
Note:
Automatic view selection: The Senographe 2000 D system normally provides automatic selection of the view name, which is displayed on the X-ray console. View selection depends on the value of the compression arm angle and on the laterality (L or R) selected by the operator. This
function is active by default; it depends upon correct operation of the Arm Angle Sensor. Continued
operation in degraded mode (as described in the o.m.) is possible after failure of the angle sensor,
by disabling automatic view selection, as follows:
- Set the bit 8 of switch B1 on Generator CPU board to access INSTALL menu of X-ray Console;
- Enter menu: SETUP/ARM/VALID/INSTAL/CONFIG/ANGLE/NO
•
Remove Compression Arm front covers. See Job Card D/R 101 - Removal of Covers on page 539,
section 5-3-2.
5.
PROCEDURE
5-1.
Disassembly of Arm Angle Sensor
1. Locate Arm Angle Sensor at the front bottom of Compression arm.
2. Disconnect connector (1) of Angle Sensor cable
(at top of compression arm).
1
Page no. 503
DR_027.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 027 - Arm Angle Sensor (potentiometer)
3. Remove plate (2) and ties which attach the angle
sensor cable along the compression arm.
2
4. Remove the two screws (4, 5) securing the Arm
Angle Sensor (3).
5. Remove and discard the defective sensor (3).
5-2.
3
4
Reassembly
1. Reverse disassembly procedure.
CAUTION
Take care to remount correctly the angle
sensor. Potentiometer is seen from operator side.
6.
•
5
COMPLETION
Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
THE SENOGRAPHE IS NOW OPERATIONAL WITH THE NEW ARM ANGLE SENSOR.
Chapter 12
Page no. 504
DR_027.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 028 - Gantry CPU Board 800PL3
Job Card D/R 028 - Gantry CPU Board 800PL3
1.
Chapter 12
SUPPLIES
Replacement board
2.
•
TOOLS
Set of Allen wrenches.
3.
SAFETY PRECAUTIONS
No specific safety precautions are applicable.
When handling circuit boards, take precautions against damage by ESD (electro-static discharge).
4.
PREREQUISITES
CAUTION
Gantry parameters are saved in CPU board memory. If possible, ensure that a backup of
these parameters has been made before removing the board. If not, it will be necessary to
recalibrate the gantry after changing the board. Refer to Job Card D/R 019 - Back-up/
Restore procedure on page 475.
5.
PROCEDURE
5-1.
Removal and replacement of the gantry CPU board
1. Switch OFF the Senographe electrical power.
2. Remove the column cover (CPU side only); refer to Job Card D/R 101 - Removal of Covers on page
539.
3. Remove the two screws securing the CPU board 800PL3 (2.5 mm Allen wrench); remove the board.
4. Install the replacement board and secure it with the two screws.
5. Reinstall the column cover (CPU side).
5-2.
Restore Gantry parameters
1. Switch ON the Senographe electrical power
2. Restore Gantry parameters as described in Job Card D/R 019 - Back-up/Restore procedure on page
475.
Page no. 505
DR_028.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 028 - Gantry CPU Board 800PL3
6.
COMPLETION
•
If no Gantry parameter backup is available, or the restore is not successful, the Gantry must be recalibrated. If this is necessary, perform the following calibrations in the order given:
- CAL 010 Tube Tilt Calibration
- CAL 012 Collimator Format Calibration
- CAL 019 Light Beam Centering
- CAL 009 Compression Arm Angle Calibration
• After restoration of Gantry parameters from the backup or by recalibration, make the following check:
- VF 008 IQ Tools Flat Field Test.
THE SENOGRAPHE IS NOW OPERATIONAL WITH THE NEW GANTRY CPU BOARD.
Chapter 12
Page no. 506
DR_028.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 029 - Generator CPU Board 400PL3
Job Card D/R 029 - Generator CPU Board 400PL3
1
Chapter 12
SUPPLIES
Generator CPU Board
2
TOOLS
Set of Allen wrenches
3
SAFETY PRECAUTIONS
No specific safety precautions are applicable.
When handling circuit boards, take precautions against damage by ESD (electro-static discharge).
4
PREREQUISITES
CAUTION
Generator parameters are saved in CPU board memory. If possible, ensure that a backup
of these parameters has been made before removing the board. If not, it will be necessary
to recalibrate the generator after changing the board. Refer to Job Card D/R 019 - Back-up/
Restore procedure on page 475.
5
PROCEDURE
5-1
Removal the faulty Generator CPU board
1. Switch OFF the Senographe electrical power.
2. Remove the generator front panel (CPU side) to reveal the Generator CPU board 400PL3; refer to
Job Card D/R 101 - Removal of Covers on page 539.
1
Generator
CPU Board
2
2
Generator
Control Board
3. Remove the five screws (1) (4 mm allen wrench) that secure the Generator CPU board 400PL3 to
the Generator cabinet.
4. Gently pull and forwards the Generator CPU board 400PL3 to remove it from the two grey connectors (2) on the Generator Command board.
Page no. 507
DR_029.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 029 - Generator CPU Board 400PL3
5-2
Installation of the new Generator CPU board
1. Carefully push the new Generator CPU board 400PL3 in to the two grey connectors (1) on the Generator Command board. Ensure that the connections on the two grey connectors are fully secure and
correctly seated.
2
Generator
CPU Board
1
1
Generator
Control Board
2. Attach the five screws (2) (4 mm allen wrench) to secure the new Generator CPU board 400PL3 to
the Generator cabinet.
3. Make sure that the X2 jumper (3) to the left of the battery is in the horizontal position as indicated.
3
CAUTION
This jumper must NEVER be removed from position X2 and must NEVER be placed in
position TP1. If this jumper is either removed or placed in position TP1, the generator CPU
RAMs are totally erased, necessitating a TOTAL RE-CALIBRATION of the generator.
Chapter 12
Page no. 508
DR_029.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 029 - Generator CPU Board 400PL3
4.
Make sure that the red switch block has the following configuration.
1 : OPEN
2 : OPEN
3 : OPEN
4 : OPEN
5 : OPEN
6 : OPEN
7 : OPEN
8 : CLOSED
5-3
Restore Generator parameters
1. Switch ON the Senographe electrical power.
2. Ensure that the LEDs at the top of the newly installed Genrator CPU board 400PL3 operate as follows:
• Green DS1 (Test OK) : ON
• Yellow DS4 (TXTTLA1) : Blinking
• Yellow DS5 (RXDA1) : Blinking
3. Reinstall the Generator front panel (CPU side).
4. Restore Generator parameters as described in Job Card D/R 019 - Back-up/Restore procedure on
page 475.
Page no. 509
DR_029.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 029 - Generator CPU Board 400PL3
6
•
•
COMPLETION
If no Generator parameter backup is available, or the restore is not successful, the Generator must
be recalibrated. If this is necessary, perform the following calibrations in the order given:
- Job Card CAL 001 - Heater Current Scale Factor. on page 191
- Job Card CAL 002 - X-Ray Tube Focal Bias Voltage Scale Factor on page 195
- Job Card CAL 004 - X-Ray Tube mA Measurement on page 203
- Job Card CAL 005 - Calibration of kV Scale Factor on page 205
- Job Card CAL 003 - X-Ray Tube Heater Current on page 199
- Job Card CAL 017 - AOP Calibration on page 237
After restoration of Generator parameters from the backup or by recalibration, carry out the following
calibration:
- Job Card CAL 016 - Half-Value Layer Measurement on page 233
THE SENOGRAPHE IS NOW OPERATIONAL WITH THE NEW GENERATOR CPU BOARD
Chapter 12
Page no. 510
DR_029.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 030 - Generator Command Board 400-PL1
Job Card D/R 030 - Generator Command Board 400-PL1
1
•
SUPPLIES
Generator Command Board 400-PL1
2
•
TOOLS
Standard Tool Box
3
•
Chapter 12
SAFETY PRECAUTIONS
X-ray emission safety precautions are applicable.
4
PREREQUISITES
None
5
PROCEDURE
5-1
Removal of the Generator Command board 400-PL1
1. Remove the four generator side panels (see Job Card D/R 101 - Removal of Covers on page 539) to
reveal the Generator Command board 400-PL1.
2. Switch OFF the electrical power supply, both from the Power Distribution Box (PDB) in the room and
on the rotary switch in the generator cabinet (position 0).
3. Using a voltmeter (rating 1000 V DC), check that there is no residual voltage between screws S1 and
Page no. 511
DR_030.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 030 - Generator Command Board 400-PL1
S2 before proceeding.
RC1
RC2
S1
S2
WARNING
Residual voltage stored in the resonant capacitors can be dangerous. Ensure that the resonant capacitors are fully discharged before you handle the Generator Command board.
1
1
Chapter 12
Page no. 512
DR_030.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 030 - Generator Command Board 400-PL1
4. The Generator Command board is located on the top left of the Generator. Disconnect all the cables
from the Generator Command board and make a mental note where they connect to. Be sure not to
move them too much so it will be easier to re-connect them later.
! Notice:
Disconnect with caution to avoid damage to the connectors and cables.
5. Remove the eight screws (1) that secure the Generator Command board (4 mm allen wrench) to the
Generator chassis, and carefully remove the defective Generator Command board.
6. Make a note of the defective Generator Command board’s current jumper settings. There are two
sets of jumpers JP1/JP2 below the XJ8 connector, and JP3/JP4 above the XJ8 connector. These
jumpers determine the room lamps and door configuration.
7. Put the defective Generator Command board in an anti-static bag.
5-2
Installation of the Generator Command board 400-PL1
1. Carefully place the new Generator Command board on the Generator chassis, and ensure that the
holes for the eight allen screws line up with the eight threads on the Generator chassis.
1
1
2. Attach the eight allen screws (1) (4 mm allen wrench) to secure the Generator Command board to
the Generator chassis.
3. Connect all the cables to the new Generator Command board as summarized in the diagram and
table below.
Page no. 513
DR_030.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 030 - Generator Command Board 400-PL1
XJ6
XJ2
XJ4
XJ3
XJ9
XJ7
XJ10
XJ5
XJ1
XJ8
XJ13
Chapter 12
Page no. 514
DR_030.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 030 - Generator Command Board 400-PL1
Connector
Label
Description of cable
(usually identified by code on a white label)
Cable color
XJ1
400 PL1 XJ1
(red line on right of ribbon connector)
Grey
XJ2
XJ2
Black
XJ3
400 PL1 XJ3
Black
XJ4
400 PL1 XJ4
5 Black
1 White
XJ5
C801418 XP1 XP2
(ribbon cable to kVmA board, red line on right of ribbon connector)
Grey
XJ6
400 PL1 XJ6
(red line on right of ribbon connector)
Grey
XJ7
400 PL1 XJ7
(red line on top of ribbon connector)
Grey
XJ8
The X-ray Console cable
White
XJ9
45440115
Black
XJ10
400 PL2 XJ2 , 45440116, 400 PL1 X10
(red line on top of ribbon connector)
Grey
XJ12
Empty
N/A
XJ13
400 PL1 XJ13
(red line on left of ribbon connector)
Grey
4. Ensure that the JP3 and JP4 (2) jumpers and JP1 and JP2 (3) abive and below the XJ8 connector
on the Generator Command board are set the same as the defective board that you have just
replaced.These jumpers determine the room lamps and door configuration, which can vary one each
customer site.
2
3
5. If the customer wants a different lamp and door configuration to before, then set jumpers JP1 and
JP2 as required according to the table below. Place unused jumpers in the parking positions JP3 and
JP4.
Note:
If there is no door switch, jumpers JP1 and JP2 should both be present (case 4 in the table).
Page no. 515
DR_030.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 030 - Generator Command Board 400-PL1
TABLE 1 - JP1 AND JP2 JUMPER SETTINGS
JP1
(PREP)
JP2
(RADIOGRAPHY)
Door closed
Door opened
1
0
0
PREP and RADIOGRAPHY
enabled
PREP and RADIOGRAPHY
disabled
2
0
1
PREP and RADIOGRAPHY
enabled
PREP and RADIOGRAPHY
disabled.
NOTE: if the door opens during
an exposure, the exposure is
NOT aborted and completes normally)
3
1
0
PREP and RADIOGRAPHY
enabled
PREP enabled
RADIOGRAPHY disabled
4
1
1
PREP and RADIOGRAPHY
enabled
PREP and RADIOGRAPHY
enabled
0 = No jumper
1 = Jumper present
6. Ensure that all the Test Point (TP) connectors (labelled TP1, ... etc.) on the Generator Command
board are open.
7. Switch ON the electrical power supply, both from the Power Distribution Box (PDB) in the room and
on the rotary switch in the generator cabinet (position I).
8. Switch ON the Senographe system’s electrical power (i.e. Generator, Gantry and Control Station).
9. Wait until the Gantry boot is complete, and check that no error has been reported.
If the Generator Command board is operating correctly, then the LED states on the Generator Command board are as follows:
•
green DS1 LED is OFF
•
red DS8 LED is OFF
•
yellow DS2 LED is OFF
•
green DS9 LED ON
•
green DS3 LED is OFF
•
yellow DS10 LED is OFF
•
red DS4 LED is ON
•
green DS11 LED ON
•
yellow DS5 LED is OFF
•
red DS12 LED is OFF
•
green DS6 LED is ON
•
red DS13 LED is OFF
•
yellow DS7 LED ON
10. Reinstall the generator covers (see Job Card D/R 101 - Removal of Covers on page 539).
Chapter 12
Page no. 516
DR_030.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 030 - Generator Command Board 400-PL1
6
COMPLETION
Carry out the following calibrations:
- Job Card CAL 002 - X-Ray Tube Focal Bias Voltage Scale Factor on page 195
- Job Card CAL 001 - Heater Current Scale Factor. on page 191
- Job Card CAL 005 - Calibration of kV Scale Factor on page 205
- Job Card CAL 003 - X-Ray Tube Heater Current on page 199
- Job Card CAL 017 - AOP Calibration on page 237
Page no. 517
DR_030.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 030 - Generator Command Board 400-PL1
This page is blank.
Chapter 12
Page no. 518
DR_030.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 031 - Generator Interface Board 400-PL2
Job Card D/R 031 - Generator Interface Board 400-PL2
1
•
SUPPLIES
Generator Interface Board 400-PL2
2
•
TOOLS
Standard Tool Box
3
•
Chapter 12
SAFETY PRECAUTIONS
X-ray emission safety precautions are applicable.
4
PREREQUISITES
None
5
PROCEDURE
5-1
Removal of the Generator Interface board 400-PL2
1. Remove the four generator side panels (see Job Card D/R 101 - Removal of Covers on page 539) to
reveal the Generator Interface board 400-PL2.
2. Switch OFF the electrical power supply, both from the Power Distribution Box (PDB) in the room and
on the rotary switch in the generator cabinet (position 0).
3. Using a voltmeter (rating 1000 V DC), check that there is no residual voltage between screws S1 and
Page no. 519
DR_031.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 031 - Generator Interface Board 400-PL2
S2 before proceeding.
RC1
RC2
S1
S2
WARNING
Residual voltage stored in the resonant capacitors can be dangerous. Ensure that the resonant capacitors are fully discharged before you handle the Generator Interface board.
1
4. The Generator Interface board is located on the middle right of the Generator. Disconnect all the
cables and optical fibers from the Generator Interface board and make a mental note where they
connect to. Be sure not to move them too much so it will be easier to re-connect them later.
! Notice:
Disconnect with caution to avoid damage to the connectors and cables.
5. Remove the five screws (1) that secure the Generator Interface board (4 mm allen wrench) to the
Generator chassis, and carefully remove the defective Generator Interface board by pulling it downwards away from the Generator CPU board.
Chapter 12
Page no. 520
DR_031.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 031 - Generator Interface Board 400-PL2
6. Put the defective Generator Interface board in an anti-static bag.
5-2
Installation of the Generator Interface board 400-PL2
1. Carefully place the new Generator Interface board on the Generator chassis by inserting it up into the
connectors of the Generator CPU board. Ensure that the holes for the five allen screws line up with
the five threads on the Generator chassis.
1
2. Attach the five allen screws (1) (4 mm allen wrench) to secure the Generator Interface board to the
Generator chassis.
3. Connect all the cables to the new Generator Interface board as summarized in the diagram and table
below.
Page no. 521
DR_031.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 031 - Generator Interface Board 400-PL2
XJ1
XJ4
XJ2
XJ6 XJ7 XJ8 XJ9
XJ11
XJ10
Connector
Label
Description of cable
(usually identified by code on a white label)
Cable color
XJ1
45440115
Black
XJ2
400 PL2 XJ2 , 45440116, 400 PL1 X10
(red line on top of ribbon connector)
Grey
XJ4
XJ4 GENE 400 PL2
Grey
XJ6
400 PL2 XJ6 (optical fiber)
Black
XJ7
400 PL2 XJ7 (optical fiber)
Black
XJ8
Empty (optical fiber blank cover)
N/A
XJ9
400 PL2 XJ9 (optical fiber)
Black
XJ10
XJ4 GENE 400 PL2
Grey
XJ11
XJ11 - 400PL2 GENE. INTERF.
Grey
Chapter 12
Page no. 522
DR_031.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 031 - Generator Interface Board 400-PL2
4. Ensure that all the Test Point (PT) connectors (labelled PT1, ... etc.) on the Generator Interface board
are open.
5. Ensure that all the Test Point (TP) connectors (labelled PT1 to TP53) that are to the right of the XJ2
connector on the Generator Interface board are open.
6. Switch ON the electrical power supply, both from the Power Distribution Box (PDB) in the room and
on the rotary switch in the generator cabinet (position I).
7. Switch ON the Senographe system’s electrical power (i.e. Generator, Gantry and Control Station).
8. Wait until the Gantry boot is complete, and check that no error has been reported.
If the Generator Interface board is operating correctly, then the LED states on the Generator Interface
board are as follows:
• yellow DS1 LED is ON
• yellow DS2 LED is ON
• yellow DS3 LED is ON
• yellow DS4 LED is ON
• yellow DS5 LED is ON
• yellow DS6 LED is ON
• yellow DS7 LED is ON
• yellow DS8 LED is ON
• yellow DS9 LED is ON
• green DS10 LED is OFF
• green DS11 LED is OFF
• green DS12 LED is ON
• green DS13 LED is ON
• green DS14 LED is ON
• red DS15 LED is OFF
9. Reinstall the generator covers (see Job Card D/R 101 - Removal of Covers on page 539).
Page no. 523
DR_031.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 031 - Generator Interface Board 400-PL2
6
COMPLETION
Carry out the following calibrations:
- Job Card CAL 002 - X-Ray Tube Focal Bias Voltage Scale Factor on page 195
- Job Card CAL 001 - Heater Current Scale Factor. on page 191
- Job Card CAL 005 - Calibration of kV Scale Factor on page 205
- Job Card CAL 003 - X-Ray Tube Heater Current on page 199
- Job Card CAL 017 - AOP Calibration on page 237
Chapter 12
Page no. 524
DR_031.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 032 - Generator Supply Command Board 200-PL2
Job Card D/R 032 - Generator Supply Command Board 200-PL2 Chapter 12
1
•
SUPPLIES
Generator Supply Command Board 200-PL2
2
•
TOOLS
Standard Tool Box
3
•
SAFETY PRECAUTIONS
X-ray emission safety precautions are applicable.
4
PREREQUISITES
None
5
PROCEDURE
5-1
Removal of the Generator Supply Command board 200-PL2
1. Remove the four generator side panels (see Job Card D/R 101 - Removal of Covers on page 539) to
reveal the Generator Supply Command board 200-PL2.
2. Switch OFF the electrical power supply, both from the Power Distribution Box (PDB) in the room and
on the rotary switch in the generator cabinet (position 0).
3. Using a voltmeter (rating 1000 V DC), check that there is no residual voltage between screws S1 and
Page no. 525
DR_032.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 032 - Generator Supply Command Board 200-PL2
S2 before proceeding.
RC1
RC2
S1
S2
WARNING
Residual voltage stored in the resonant capacitors can be dangerous. Ensure that the resonant capacitors are fully discharged before you handle the Generator Supply Command
board.
1
4. The Generator Supply Command board is located on the bottom right of the Generator. Disconnect
all the cables from the Generator Supply Command board and make a mental note where they connect to. Be sure not to move them too much so it will be easier to re-connect them later.
! Notice:
Disconnect with caution to avoid damage to the connectors and cables.
Chapter 12
Page no. 526
DR_032.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 032 - Generator Supply Command Board 200-PL2
5. Remove the four nuts (1) (8 mm open ended wrench) that secure the Generator Supply Command
board (tbd mm open-ended wrench) to the Generator chassis, and carefully remove the defective
Generator Supply Command board. The top left nut also attaches a black cable to the Generator
Supply Command board – do not morve this cable to far as you will re-connect it when you install the
new Generator Supply Command board.
6. Put the defective Generator Supply Command board in an anti-static bag.
5-2
Installation of the Generator Supply Command board 200-PL2
1. Carefully place the new Generator Supply Command board on the Generator chassis’ four threads.
1
2
3
2. Attach the black cable (1) that you originally removed to the top left thread, and secure it by attaching
a nut (2) to the top left thread (8 mm open-ended wrench).
3. Attach the other three nuts (3) (8 mm open-ended wrench) to secure the rest of the Generator Supply
Command board to the Generator chassis.
4. Connect all the cables to the new Generator Supply Command board as summarized in the diagram
and table below.
Page no. 527
DR_032.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 032 - Generator Supply Command Board 200-PL2
XJ11
XJ4
F3-2
XJ9
XJ8
XJ1
XJ3
D27-AK
TP10
XJ6
XJ10
XJ7
C1P
XJ2
XJ5
M1P
Connector
Label
Tool
Description of cable
(usually identified by code on a white label)
Cable color
XJ1
N/A
400 PL1 XJ1
(red line at bottom of ribbon connector)
Grey
XJ11
N/A
200 PL2 XJ11
(red line at left of ribbon connector)
Grey
XJ2
N/A
200 PL2/XJ2
Grey
XJ3
N/A
200 PL2/XJ2 (cable labelled "T" on top)
Black
XJ4
N/A
200 PL2 XJ4
Grey
XJ5
N/A
XJ5
Black
XJ8
N/A
Two brown cables in to black connector
Brown
TP10
N/A
Black cable with red end plastic, coming from to left conduit
Black
XJ10
Small screwdriver
200 PL2/XJ10
Black
C1P
Small screwdriver
C1P
Brown
M1P
Small screwdriver
M1P
Brown
XJ6
8 mm open ended
wrench
XJ6
Brown
Chapter 12
Page no. 528
DR_032.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 032 - Generator Supply Command Board 200-PL2
Connector
Label
Tool
Description of cable
(usually identified by code on a white label)
Cable color
XJ7
8 mm open ended
wrench
XJ7 (on two cables)
Brown
Yellow/green
XJ9
8 mm open ended
wrench
200 PL2/XJ9
Black
F3-2
13 mm open
ended wrench
200 PL2/F3-2
Black
D27-AK
Cross-head
screwdriver
200 PL2/D27-AK
Black
5. Except for the TP10 connector which you connected earlier, ensure that all the Test Point (TP) connectors (labelled TP1, ... etc.) on the Generator Supply Command board are open.
6. Switch ON the electrical power supply, both from the Power Distribution Box (PDB) in the room and
on the rotary switch in the generator cabinet (position I).
7. Switch ON the Senographe system’s electrical power (i.e. Generator, Gantry and Control Station).
8. Wait until the Gantry boot is complete, and check that no error has been reported.
If the Generator Command board is operating correctly, then the LED states on the Generator Command board are as follows:
• green DE1 LED is ON
• red DE2 LED is or OFF
• red DE3 LED is OFF
• clear N1 LED is ON
9. Reinstall the generator covers (see Job Card D/R 101 - Removal of Covers on page 539).
6
COMPLETION
None.
Page no. 529
DR_032.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 032 - Generator Supply Command Board 200-PL2
This page is blank.
Chapter 12
Page no. 530
DR_032.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 033 - Generator Relay Board 200-PL4
Job Card D/R 033 - Generator Relay Board 200-PL4
1
•
Chapter 12
SUPPLIES
Generator Relay Board 200-PL4
2
•
TOOLS
Standard Tool Box
3
•
SAFETY PRECAUTIONS
X-ray emission safety precautions are applicable.
4
PREREQUISITES
None
5
PROCEDURE
5-1
Removal of the Generator Relay board 200-PL4
1. Remove the four generator side panels (see Job Card D/R 101 - Removal of Covers on page 539) to
reveal the Generator Relay board 200-PL4.
2. Switch OFF the electrical power supply on the rotary switch in the generator cabinet (position 0).
3. Switch OFF the external electrical power supply from the Power Distribution Box (PDB) in the room.
WARNING
It is extremely important that you switch off the external power supply on the room’s PDB
because you will be working in close proximity to where the external voltage arrives into
the Generator.
4. Using a voltmeter (rating 1000 V DC), check that there is no residual voltage between screws S1 and
Page no. 531
DR_033.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 033 - Generator Relay Board 200-PL4
S2 before proceeding.
RC1
RC2
S1
S2
WARNING
Residual voltage stored in the resonant capacitors can be dangerous. Ensure that the resonant capacitors are fully discharged before you handle the Generator Command board.
5. Switch off the external power supply that runs between the room’s lamps and the cables (1) that are
connected to the Generator Relay board.
WARNING
The lamp cables contain a live voltage from an external source. It is extremely important
that you switch off the external power supply to the lamp cables because you will be handling them in order to remove Generator Relay board.
2
3
!
3
Ensure that the external
power from the room’s PDB
has been switched OFF before you start to handle the
Generator Relay board.
1
6. The Generator Relay board is located on the side of the Generator, behind the Generator Interface
board. Make a note of the defective Generator Relay board’s current lamp and door cable configuration, as these determine how the customer’s room lamps and door operate with the Senographe system. Disconnect the room and door cables (1) from the Generator Relay board.
Chapter 12
Page no. 532
DR_033.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 033 - Generator Relay Board 200-PL4
7. Carefully disconnect the data cable (2) from the Generator Relay board . Be sure not to move it too
much so it will be easier to re-connect it later.
! Notice:
Disconnect with caution to avoid damage to the connectors and cables.
8. Remove the four screws (3) that secure the Generator Relay board (4 mm allen wrench) to the Generator chassis, and carefully remove the defective Generator Relay board.
9. Put the defective Generator Relat board in an anti-static bag.
5-2
Installation of the Generator Relay board 200-PL4
1. Carefully place the new Generator Relay board on the Generator chassis, and ensure that the holes
for the four allen screws line up with the four threads on the Generator chassis.
2
1
1
3
2. Attach the four allen screws (1) (4 mm allen wrench) to secure the Generator Relay board to the
Generator chassis.
3. Carefully re-connect the data cable (2) to the Generator Relay board . The red line of the ribbon cable
must be on the right hand side of the connector.
4. Reconnect the customer’s lamp and door cables (3) exactly how they were connected before.
5. Re-establish the external power supply to the room’s lamps.
6. Switch ON the electrical power supply, both from the Power Distribution Box (PDB) in the room and
on the rotary switch in the generator cabinet (position I).
Page no. 533
DR_033.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 033 - Generator Relay Board 200-PL4
7. Switch ON the Senographe system’s electrical power (i.e. Generator, Gantry and Control Station).
8. Wait until the Gantry boot is complete, and check that no error has been reported.
9. Reinstall the generator covers (see Job Card D/R 101 - Removal of Covers on page 539).
6
COMPLETION
None.
Chapter 12
Page no. 534
DR_033.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 100 - IDC Replacement Steering Guide
Job Card D/R 100 - IDC Replacement Steering Guide
Chapter 12
The procedure for replacing a faulty IDC can depend on the following:
• The current AWS software version
• The current IDC hardware (Dione 1, 2, 3 or 4)
• The availability of replacement IDC hardware
Before deciding the course of action for replacing the IDC, you must first:
• Follow the steering guide given on the following page.
• Review and comply with the hardware and software version compatibility information given in Chapter 13 System Evolution on page 605.
Page no. 535
DR_100.fm
Chapter 12
Chapter 12
Perform Job Card D/R 104B
AWS Application Software (ver 17.3) 5113760
IDC Dione 3 and 4 Application Software (ver 3.2.1) 2380803
IDC Dione 3 Optical Fiber 2340426
IDC Dione 3 Loop Back Cable 2350524
To Dione 2
Perform Job Card D/R 104A
For AWS ver 17.2.3 or higher:
IDC Dione 2 Application Software (ver 2.2.2) 2387366
OR:
For AWS ver 17.2:
IDC Dione 2 Application Software (ver 2.1.5) 2369993
Decision:
The FE needs to order:
IDC DIONE 2 Processor Assembly T3486EJ or 2286100
To Dione 2
Dione 1 or 2
Perform Job Card D/R 104B
IDC Dione 3 and 4 Application Software (ver 3.2.1) 2380803
IDC Dione 3 Optical Fiber 2340426
IDC Dione 3 Loop Back Cable 2350524
Decision:
The FE needs to order:
IDC DIONE 3 Processor Assembly 2346842
or IDC DIONE 4 Processor Assembly 2375961
To Dione 3 or 4
Perform Job Card D/R 104C
The FE needs to order:
IDC DIONE 3 Processor Assembly 2346842
or IDC DIONE 4 Processor Assembly 2375961
IDC Dione 3 and 4 Application Software (ver 3.2.1) 2380803
Dione 3 or 4
Failed IDC: Dione 1, 2 or 3, 4
Identify current IDC type: See Section 1 of the present Job Card
AWS ver 17.2.3 or higher
(System Onyx with:
- IDC Dione 1 or 2 if AWS 17.2.3 (FMI 11497) is installed
- IDC Dione 3 or 4 - system manufactured with Dione 3 or 4)
The FE has two replacement
options
IDC DIONE 2
IDC DIONE 3 or 4
AWS Version
Decision
CHECK
LEGEND
Revision 1
Decision:
The FE needs to order:
IDC DIONE 3 Processor Assembly 2346842
or IDC DIONE 4 Processor Assembly 2375961
To Dione 3 or 4
The FE has two replacement
options:
IDC DIONE 2
IDC DIONE 3 or 4
Failed IDC: Dione 1 or 2
AWS ver 17.2
(System ONYX with
Dione 1 or Dione 2 only)
SITE TYPE
GE Healthcare
Senographe 2000 D Acquisition System
Service Manual 2302228-3-100
Job Card D/R 100 - IDC Replacement Steering Guide
Page no. 536
DR_100.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 100 - IDC Replacement Steering Guide
1.
IDENTIFYING CURRENT IDC TYPE
To identify the IDC type, refer to the table and illustrations below.
Reference
Function
Reference
Function
1
DMR Link RT (1) 2240227
5
Ethernet (To ADS)
2
Conditioner 2226612
6
AC mains
3
Detector Power Supply 2226621
7
Optical Fiber cables (to detector)
4
DMR Link Serial 2240227
8
Tray ground wire
IDC - Dione 2:
IDC - Dione 3 or Dione 4:
7
4
4
5
5
2
2
7
3
3
1
6
6
1
IDC - Dione 1:
5
2
7
3
1
4
8
6
Page no. 537
DR_100.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 100 - IDC Replacement Steering Guide
This page is blank.
Chapter 12
Page no. 538
DR_100.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 101 - Removal of Covers
Job Card D/R 101 - Removal of Covers
1.
Chapter 12
SUPPLIES
None
2.
•
•
•
TOOLS
Metric Allen wrenches (including 5.5 mm).
Large flat screwdriver.
Slim flat blade (knife or similar).
3.
SAFETY PRECAUTIONS
WARNING
Before beginning work, shut down the equipment and switch OFF the Senographe hospital
supply circuit breaker. Lock it in the OFF position or mark it clearly with a warning sign to
prevent others from applying power.
NEVER switch off at the UPS except in emergency (risk of data loss).
4.
PREREQUISITES
None
5.
REMOVAL AND REPLACEMENT OF COVERS
5-1.
Remove/replace generator covers
Refer to Illustration 1 for the locations of securing screws.
1. Remove all power from the Senographe.
2. Remove the four plastic plugs from screws of generator top panel.
3. Use an Allen wrench to remove the four generator top panel retaining screws (5).
4. Remove generator top panel by lifting upwards.
5. For EACH of the four generator side panels:
a. Slightly lift the panel upwards and towards yourself.
b. Disconnect the ground wire at the Generator end to avoid risk of creating a short circuit.
6. Perform the procedure in reverse order for replacement. Be sure to reconnect the ground wire on
each of the four side panels
Take care when replacing the Generator Cabinet covers, especially after connecting air and
water pipes to the Conditioner. Check that the covers do not block the pipes and cause a
blockage.
5-2.
Remove/replace gantry covers
Refer to Illustration 1 for the locations of securing screws.
1. Remove all power from the Senographe.
2. Use a hex wrench to remove screw (1).
3. Remove plastic plugs and screws (2) and (3) from each column half-cover.
Page no. 539
DR_101.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 101 - Removal of Covers
4. Do not touch screws (4). Undo hex bolt (6) by 2 or 3 turns (accessible through a slot at rear of the
base); this method retains correct alignment of covers with safety stop switches.
5. Slide the complete half-cover towards you to remove it.
6. Perform the procedure in reverse order for replacement.
BE CAREFUL NOT TO PINCH OR DAMAGE CABLES.
Note:
It is possible to remove only one column half-cover.
ILLUSTRATION 1 - COVER SECURING SCREW LOCATION
22
55
3
3
CPU AND OTHER
BOARDS ACCESSIBLE
FROM THIS SIDE
11
Chapter 12
4
4
66
Page no. 540
DR_101.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 101 - Removal of Covers
5-3.
Gantry arm and Tube housing covers
WARNING
Be careful when touching the tube housing, as its temperature can be up to 80 °C (about
180 °F)
5-3-1. Removal and reinstallation of tube housing arm lower covers
Refer to Illustration 2.
1. Using a flat blade, remove the plastic caps - four around the rotation axis and two at the bottom end
of the arm (three in each half-cover).
2. Set the arm in the horizontal position, tube on the right, and remove the half-cover mounting screws
(1, 2, and 3).
3. Lift the half-cover and remove it.
4. Rotate the arm through 180 degrees.
5. Repeat 2 and 3, above, for the other half-cover, but removing mounting screws 4, 5, and 6.
6. To reinstall the arm lower covers, carry out the above operations in reverse order.
ILLUSTRATION 2 - TUBE HOUSING ARM LOWER COVERS - MOUNTING SCREW LOCATIONS
4
1
5
2
6
3
Page no. 541
DR_101.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 101 - Removal of Covers
5-3-2. Removal and reinstallation of compression arm covers
1. Set the compression arm in the horizontal position, tube
on the right, and unlock the tube housing arm to set it at
27 degrees, with the tube below the horizontal.
2. Switch OFF the Senographe electrical power.
3. Refer to the illustration. Use the flat screwdriver and 4 mm 1
Allen wrench to remove the two left hand cover securing
screws (1 and 2).
4. Remove the left half-cover by slightly lifting it on the compression motor side, and then gently pulling it to the left.
5. Switch the Senographe electrical power back on.
6. Reset the tube housing arm to 0 degrees.
2
7. Rotate the compression arm through 180 degrees and
unlock the housing arm to set the tube 27 degrees downwards.
8. Switch OFF the Senographe electrical power.
9. Use the flat screwdriver and 4 mm Allen wrench, remove
the two right hand cover securing screws.
10. Remove the right half-cover by slightly lifting it on the compression motor side, and then gently pulling it to the right.
11. Recover spacer plate E (on the top of the sensor indicator plate P) and remove plate P by gently pulling it towards the bottom of the compression arm.
12. To reinstall the compression arm covers, carry out the above operations, in the reverse sequence.
CAUTION
Reinstall spacer plate E as quickly as possible. It will stay in place when one of the halfcovers has been reinstalled. To prevent plate P from falling, do not set the compression
arm in the vertical position until at least one half-cover has been installed.
Chapter 12
Page no. 542
DR_101.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 101 - Removal of Covers
5-3-3. Removal and reinstallation of tube housing spacer covers
Refer to Illustration 4.
1. Remove strip B (clipped in position).
2. Set the tube housing arm horizontal, with the head on the right.
3. Remove the plastic covers and screws 3, 5 and 7.
ILLUSTRATION 3 - TUBE HOUSING SPACER COVERS - MOUNTING SCREW LOCATIONS
B
5
6
7
8
3
P
4
4.
5.
6.
7.
8.
Remove the left half-cover.
Rotate the arm through 180 degrees (head on the left).
Remove the plastic covers and screws 4, 6 and 8.
Remove the right half-cover.
To reinstall the tube housing spacer covers, carry out the above operations in reverse order.
CAUTION
Take care to install the short screws in positions 3 and 4.
Page no. 543
DR_101.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 101 - Removal of Covers
5-4.
Cart covers
5-4-1. Rear cover
To remove the rear cover:
a. Remove the two securing screws B at the rear of
the Cart (cross–head screwdriver).
b. Release the cover by tilting it towards you.
c. Disconnect the ground connections which are
made from the various units in the Cart to the rear
cover.
d. Remove the cover by lifting.
Reverse the procedure to replace the cover.
Remember to reconnect all ground connections!
5-4-2. Side covers
To remove a side cover:
a. First remove the rear cover (see above).
b. Remove the external securing screw C (cross–
head screwdriver).
c. Remove the internal securing screw D (cross–head
screwdriver).
d. Remove the cover by lifting.
Reverse the procedure to replace the cover.
Chapter 12
D
C
B
Page no. 544
DR_101.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 102 - Image Receptor Power Supply
Job Card D/R 102 - Image Receptor Power Supply
1.
•
Chapter 12
SUPPLIES
Image Receptor Power Supply
2.
•
•
•
TOOLS
5 mm wrench.
7 mm wrench.
small screwdriver.
3.
SAFETY PRECAUTIONS
WARNING
The Senographe must be powered off.
4.
•
PREREQUISITE
Remove Senographe column covers. See D/R Job Card D/R 101 - Removal of Covers on page 539.
5.
PROCEDURE.
5-1.
Disassembly of Power Supply
Refer to Illustration 1.
1. Switch off the Senographe.
2. Locate the defective power supply (6)
mounted on the left of the Senographe column.
3. Disconnect the AC mains connector (3)
and the two low voltage connectors (1)
(one to Image Receptor and one to IDC).
4. Release the two securing clamps (4, 5)
located at bottom of power supply chassis
(two hex 5 mm nuts).
5. Remove the two hex 5 mm securing
screws and washers (2, 7) holding the top
of the power supply chassis. Take care not
to lose the screws.
1
7
2
6
3
5
4
Page no. 545
DR_102.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 102 - Image Receptor Power Supply
6. Remove the defective power supply by holding both
the top and bottom of its chassis with both hands.
Note:
Tilt the power supply assembly slightly forward to
ease removal.
5-2.
•
Reassembly
Reverse the disassembly procedure.
5-3.
Functional check
1. Switch ON the Senographe electrical power.
2. Check that the normal boot message is shown.
3. Make a test exposure.
.
6.
•
8
COMPLETION
Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
THE SENOGRAPHE IS NOW OPERATIONAL WITH THE NEW POWER SUPPLY.
Chapter 12
Page no. 546
DR_102.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 103 - Image Receptor
Job Card D/R 103 - Image Receptor
1.
•
Chapter 12
SUPPLIES
Image Receptor and its floppy disk with parameters.
2.
•
•
•
•
TOOLS
Right-angled flat screwdriver.
Set of metric Allen wrenches.
7 mm hex wrench.
Thread locking compound (Loctite blue).
3.
SAFETY PRECAUTIONS
WARNING
If the casing is punctured, remove the detector using protective gloves and dust masks.
Send the protective items for disposal along with the defective detector.
WARNING
The DMR senographe must be powered OFF.
4.
•
•
PREREQUISITES
Remove Bucky (or Breast holder).
Remove Compression Arm covers for access (refer to Job Card D/R 101 - Removal of Covers on
page 539).
5.
PROCEDURE
CAUTION
When disconnecting and connecting coolant hoses on the image receptor connector
panel, the panel should be facing downwards (i.e., normal position), to minimize the risk of
coolant spilling or splashing onto the adjacent electrical connector.
Page no. 547
DR_103.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 103 - Image Receptor
5-1.
Disassembly of Image Receptor
1. Refer to the upper illustration:
• Release (two screws) and remove the front connector (1).
2. Refer to the lower illustration:
• Disconnect the two optical fiber cables (2) by
extracting the optical connectors by hand.
1
CAUTION
Do not apply any force to fiber cables and take
care not to bend them excessively.
•
Disconnect the air and coolant supply pipes (3) by
pulling the connectors (not the pipes!).
3
2
CAUTION
Be careful to avoid spillage of coolant, especially onto or near electrical connections. If
any coolant is spilled, it must be cleaned up immediately.
3. Remove the bucky (two screws) for access to
the bucky interconnection plate (5).
4. Remove the two screws (4) securing the
bucky interconnection plate (5) to the rear wall
plate of the Image Receptor support (6).
4
5
6
Chapter 12
Page no. 548
DR_103.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 103 - Image Receptor
5. Remove three of the four Image Receptor securing
screws (7) located at the bottom of the compression
arm (5 mm allen wrench).
Note:
It is necessary to tilt the exam arm first to the left
and then to the right for access to the securing
screws (two on each side).
6. Loosen the last screw, then hold the receptor to prevent it from falling while removing the screw. It may
be advisable to lower the arm to a more convenient
height before performing this step.
7. Remove the Image Receptor (8) by holding it with
both hands and pulling it backward from its guides.
8. Release the hex screw securing the ground cable terminal (7 mm hex wrench and 5 mm allen wrench).
9. Place the defective Image Receptor on a stable
stand.
7
8
WARNING
Drain all coolant from the detector before it is stored or shipped. Shipping a detector
which contains coolant may cause irreparable damage. This is especially important in winter, when there is a danger of freezing.
Page no. 549
DR_103.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 103 - Image Receptor
5-2.
•
•
Reassembly
Reverse the disassembly procedure
Check the Conditioner fluid level and top up as necessary. Proceed as follows
CAUTION
When performing any of the following procedures, be careful to avoid spillage of coolant,
especially onto or near electrical connections. If any coolant is spilled, it must be cleaned
up immediately.
Note:
A document describing an alternate procedure is provided in the coolant kit. For maximum safety
and minimum risk of spillage, we recommend using the procedure given below:
1. Remove the reservoir cap and check the liquid level.
2. If necessary, add liquid until it reaches the bottom of the cap threads.
3. To flush air from the circuit; proceed as follows:
- Switch on the unit (switch ON the MDR circuit breaker and press the Conditioner ON button in the
generator cabinet).
- As the coolant circulates and air bubbles are flushed from the coolant circuit, the coolant level
falls. Add liquid as necessary until the level is steady at the bottom of the cap threads.
4. Replace the reservoir cap when you are satisfied that the level is correct.
5-3.
Clear Calibrations and Load Image Receptor Parameters
The new Image Receptor is supplied with a floppy disk containing parameters specific to the detector. To
clear the current detector calibrations and download the new parameters into the system, proceed as follows:
1. Power on the system.
2. Select Service desktop/Calibration/Detector; then select Clear Calibrations and perform the clear
procedure as indicated on the screen.
3. Select Service desktop/Utilities, then click on the Detector Replacement button and follow the
instructions. Insert the floppy disk supplied with the new Image Receptor as requested.
5-4.
First power-on check
1. Cycle OFF/ON the system,
2. Check that the message All devices are ready appears on the screen,
3. If the above message is displayed, continue with step 5.5 below. If not, verify that the various connections are correctly made and refer to Job Card D/R 109 - Digital Detector Firmware Flash on page
603.
Chapter 12
Page no. 550
DR_103.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 103 - Image Receptor
6.
•
COMPLETION
Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
6-1.
•
After performing the specified calibration and check procedures, a system backup must be made to
safeguard the new detector and calibration data.
6-2.
•
Data Backup
CAD License
If the ImageChecker® (R2) CAD option is present, the new detector ID must be declared on the
DMPU. Follow the instructions given in the Senographe 2000D CAD Option s.m. Job Card License
Management.
THE SENOGRAPHE 2000 D IS NOW OPERATIONAL WITH THE NEW IMAGE RECEPTOR
Page no. 551
DR_103.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 103 - Image Receptor
This page is blank..
Chapter 12
Page no. 552
DR_103.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104A - Replacing IDC Dione 1 or 2 With Dione 2
Job Card D/R 104A - Replacing IDC Dione 1 or 2 With Dione 2
Chapter 12
NOTE: BEFORE REPLACING THE IDC UNIT YOU MUST READ AND FOLLOW ALL INSTRUCTIONS
GIVEN IN Job Card D/R 100 - IDC Replacement Steering Guide on page 535.
1.
•
•
•
SUPPLIES
IDC Dione 2 unit 2286100 or, for US only, T3486EJ
Diskette supplied with the Image Receptor (Detector).
Blank DOS formatted diskette for backup of AWS parameters via Backup/Restore Service functionality.
FFDM-IDC Software Media Set:
- If AWS is 17.2.3 or higher: FFDM-IDC Version FFDM2.2.2, 2387366
- If AWS is 17.2: FFDM-IDC Version FFDM2.1.5, 2369993 (FMI 11496)
•
2.
•
TOOLS
5 mm wrench; 4 mm Allen wrench; small flat and cruciform screwdrivers.
3.
SAFETY PRECAUTIONS
WARNING
Before beginning work, shut down the equipment correctly and switch OFF the
Senographe 2000D hospital supply circuit breaker. Lock it in the OFF position or mark it
clearly with a warning sign to prevent others from applying power.
4.
•
•
•
•
PREREQUISITES
For security reasons, before FE arrival on site, the customer must archive onto CDROM or PACS all
patient images present on the AWS and any review workstation if present.
BEFORE REPLACING THE IDC UNIT YOU MUST:
- Read and follow all instructions given in Job Card D/R 100 - IDC Replacement Steering Guide on
page 535.
- Review and comply with the hardware and software version compatibility information given in
Chapter 13 System Evolution on page 605.
Remove Cart rear cover. See Job Card D/R 101 - Removal of Covers on page 539.
Current system backup. See Job Card D/R 019 - Back-up/Restore procedure on page 475.
Page no. 553
DR_104A-OC.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104A - Replacing IDC Dione 1 or 2 With Dione 2
5.
PROCEDURE.
5-1.
Summary
The following list summarizes the steps described in this document.
These steps must be followed in order when replacing an IDC Dione 1 or 2 unit with a Dione 2
unit:
1. Disassembly (removal) of the existing IDC Dione 1 or 2 unit.
2. Reassembly (installation) of the replacement IDC Dione 2 unit. Do not connect fiber optic cables
at this point.
3. Load IDC software from the IDC Application Software CD-ROM (to determine which version of IDC
software to load, see Section 1).
4. Using diskette supplied with Image Receptor, carry out the Detector Replacement procedure.
5. Reset the Senographe 2000D system by powering it OFF/ON.
6. Connect the fiber-optic cables.
7. Return the defective IDC (section 8).
8. US sites only: complete the Information to be Provided to the Customer Concerning Upgrades form
(section 9), detach it and give it to the QC Technologist or Medical Physicist at the facility.
5-2.
Disassembly of IDC unit
1. Locate the IDC unit (1) inside the Cart.
2. Disconnect all cables from the IDC unit rear panel.
Note:
Note locations of disconnected cables.
1
Chapter 12
Page no. 554
DR_104A-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104A - Replacing IDC Dione 1 or 2 With Dione 2
3. Remove the screw (2) securing the IDC drawer to the
Cart left upright.
4. Disconnect the IDC tray ground wire from the terminal at
the right of the tray (see the rear panel connection illustrations in section 7; item 8 in the illustration of Dione 1).
2
5. Pull out the IDC unit tray (3).
3
6. Undo the Velcro strips (4) attaching the IDC unit to the
tray.
4
7. Remove the defective IDC unit (5).
5
5-3.
•
Reassembly of IDC unit
Reverse the disassembly procedure, but do not connect the fiber optic cables.
See section 7 for IDC rear panel connections.
Notice:
The fiber optic cables must not be connected before loading software.
Page no. 555
DR_104A-OC.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104A - Replacing IDC Dione 1 or 2 With Dione 2
5-4.
Software Load
A complete IDC software installation takes about 1/4 hour.
1. On the AWS screen background (drag the application screen out of the way), click the right mouse
button to display the Service Tools menu; select Command Window.
2. In this command window, log as root:
{Hostname} su - root↵
(and then enter root password) ↵
3. Depending on the AWS version, prepare the appropriate IDC application software CDROM (see Section 1).
4. Load the IDC Application CD into the AWS CD drive, then install the release on ADS:
{Hostname} cd /cdrom/cdrom0/iqst/install↵
{Hostname} installIdc.sh↵
The message below is displayed on the command window:
-------------------------------------------This procedure will install IDC files on AWS
hit [Return] key when ready or [q/Q] to quit
-------------------------------------------Hit the Return key. One minute later the message below is displayed:
directory iqst/install created
Transferring IDC files from CDROM to AWS...
IDC files transfer from CDROM to AWS is completed
5. Boot IDC using the "JUMPSTART 2.2" diskette: Insert the JUMPSTART 2.2 diskette into the IDC diskette drive (NOT the AWS diskette drive!) and reboot IDC by pushing the reset button on the IDC.
6. Load the IDC Application CD into the AWS CD drive, then install the release:
{Hostname} cd /cdrom/cdrom0/iqst/install↵
{Hostname} script_release idc↵
The message below is displayed on the command window:
-------------------------------------------This procedure will install IDC files on AWS
hit [Return] key when ready or [q/Q] to quit
-------------------------------------------Hit the Return key. Several messages are displayed indicating thet the IDC is alive; and that files are
transferred from AWS to IDC. Seven to ten minutes later, the following message is displayed:
IDC files transfer from AWS to IDC is completed
{hostname}
Chapter 12
Page no. 556
DR_104A-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104A - Replacing IDC Dione 1 or 2 With Dione 2
7. Creation of the bootfile
Type the following commands:
{Hostname} telnet idc↵
{Hostname} cd "/idc"↵
{Hostname} rm "bootrom.sys"↵
{Hostname} mkbootAta 0,0,"bootrom.ata"↵
{Hostname} logout↵
8. Update the IDC Scripts on AWS:
In the window, type:
{Hostname} cd export/home/sdc/senovision/scripts↵
{Hostname} Update_IDC_Files↵
9. When End of script is displayed and CD-ROM automatically ejected, files are updated.
10. Remove the diskette from the IDC drive.
11. Be sure that the diskette is removed from the IDC drive: Rebooting the IDC with the diskette in the
IDC drive at this point could create problems, and you might even have to re-install the IDC software.
12. If the cd is not ejected type the following commands:
{Hostname} cd /↵
{Hostname} eject↵
13. Using the diskette supplied with the Image Receptor, carry out the Detector Replacement procedure
(refer to Job Card D/R 103 - Image Receptor on page 547, section 5-3).
Notice:
DO NOT carry out any IDC Restore operation - doing so might introduce files that are incompatible
with the new IDC installation!
5-5.
Functional Check of New IDC Unit
1. Shut down the Senographe 2000 D system by clicking the button
on the Browser.
2. When the system is powered off, power it on again by pushing the ON button on the X-Ray console.
3. If the message System is operational appears on the screen, the Senographe 2000 D is now
operational. If not, verify that the various connections are correctly made.
4. Make an acquisition.
6.
•
•
COMPLETION
Carry out the procedure(s) specified as Required Calibrations and Checks for the present Job Card
in Job Card D/R 000 - Calibration after FRU Replacement on page 435.
US sites only: complete the Information to be Provided to the Customer Concerning Upgrades form
(section 9), detach it and give it to the QC Technologist or Medical Physicist at the facility.
Page no. 557
DR_104A-OC.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104A - Replacing IDC Dione 1 or 2 With Dione 2
7.
IDC DIONE 2 REAR PANEL CONNECTIONS
IDC - Dione 2
4
5
IDC - Dione 1 (for information only):
2
5
7
3
2
7
3
1
1
6
4
8
6
Reference
Function
Reference
Function
1
DMR Link RT (1) 2240227
5
Ethernet (To ADS)
2
Conditioner 2226612
6
AC mains
3
Detector Power Supply 2226621
7
Optical Fiber cables (to detector)
4
DMR Link Serial 2240227
8
Tray ground wire
Chapter 12
Page no. 558
DR_104A-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104A - Replacing IDC Dione 1 or 2 With Dione 2
8.
RETURNING THE IDC
Since the IDC is a repairable unit, be sure to return the defective unit according to standard procedure.
Page no. 559
DR_104A-OC.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104A - Replacing IDC Dione 1 or 2 With Dione 2
This page is blank.
Chapter 12
Page no. 560
DR_104A-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104A - Replacing IDC Dione 1 or 2 With Dione 2
9.
INFORMATION TO BE PROVIDED TO THE CUSTOMER CONCERNING
UPGRADES
FOR US SITES only: FDA requirement regarding “major repair”
This section must be detached and given to the QC Technologist or Medical Physicist at the facility.
Nature of the Upgrade
If the IDC or AWS is upgraded to provide some feature corrections, this upgrade can impact the calibration of the Senographe 2000D. In particular, if an AWS software upgrade from cold is performed during
this system modification, or if the IDC Hardware is replaced and the IDC software is updated, then it is
expected that detector calibration files will be lost. If this should happen, substantial re-calibration is
required and subsequent in-person mammography equipment evaluation by a medical physicist will be
required. Additional details are provided in the next section.
Post-Upgrade Responsibilities of the Facility
As per quality mammography standard 21CFR 900.12(e)(10) and subsequent guidance developed by
the FDA, any software upgrade is considered as a Major Repair.
As a consequence, a mammography equipment evaluation shall be conducted after this upgrade and
before the customer uses the system to image patients.
The Field Engineer (FE) must notify the facility that they must inform their physicist that the upgrade is
going on and that the physicist’s services might be needed in case an AWS or IDC software installation
from cold is required and the FE has to calibrate the detector system.
Unless otherwise noted, tests to be performed can be found in the Senographe 2000 D QAP: Quality
Control Tests For MQSA Facilities.
The FE will check the boxes below to identify the outcome of the upgrade and inform the facility of its
responsibilities with regard to the mammography equipment evaluation. The tests that need to be performed are detailed below.
Page no. 561
DR_104A-OC.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104A - Replacing IDC Dione 1 or 2 With Dione 2
AWS Software Upgrade from Warm
The test to be performed is:
• Check that Annotation Model 3 has been selected for printing films. See Senographe 2000 D Acquisition System Operator Manual, doc. no. 2285097-100, Rev. 1, Chapter 7, Section 8-3.
This test is not routinely performed as part of the quality assurance program for the Senographe 2000 D.
However, it is considered to be part of the quality assurance program for the specific purpose of this
upgrade and it is expected that it can be readily performed by the Quality Control Technologist. Consequently, the mammography equipment evaluation may be performed under “Medical Physicist Oversight”
according to an Alternative Requirement to 21 CFR 900.12(e)(10) approved May 31, 2002. Hence, this
mammography equipment evaluation can be performed by the QC Technologist in consultation with the
Medical Physicist; in-person mammography equipment evaluation by the Medical Physicist is not
required.
AWS Software Upgrade from Cold
There was a need for system re-calibration. In-person mammography equipment evaluation by a medical physicist is required. Section references identify specific tests in Senographe 2000 D QAP: Quality
Control Tests for MQSA Facilities, QC Manual. Tests to be performed are:
• Test listed above for “AWS Software Upgrade from Warm”
This test may be performed by the QC Technologist
• Sec. 1-5: Flat Field and Phantom IQ Tests.
Following re-calibration of the detector gain it is necessary that the facility re-establish the baseline
CNR. However, evaluation of the image on the printer is not necessary.
• Sec. 1-8: AOP Mode and SNR Check
• Sec. 2-4: Breast Entrance Exposure, Average Glandular Dose, and Reproducibility
This test must be performed on-site by a Medical Physicist.
IDC Software Upgrade from Warm
The IDC software installations were successful and there was no need for any detector calibration. Section references identify specific tests in Senographe 2000 D QAP: Quality Control Tests for MQSA Facilities, QC Manual. The test to be performed is:
•
Sec. 1-8: AOP Mode and SNR Check: This test is routinely performed by the Quality Control Technologist as part of the quality assurance program for the Senographe 2000 D. Consequently, the mammography equipment evaluation may be performed under “Medical Physicist Oversight” according to
an Alternative Requirement to 21 CFR 900.12(e)(10) approved May 31, 2002. Hence, this mammography equipment evaluation can be performed by the QC Technologist in consultation with the Medical Physicist; in-person mammography equipment evaluation by the Medical Physicist is not
required.
Chapter 12
Page no. 562
DR_104A-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104A - Replacing IDC Dione 1 or 2 With Dione 2
IDC Hardware replacement & IDC Software upgrade from Cold
This upgrade resulted in the loss of some detector calibrations. It was necessary for the FE to calibrate
the entire system. The following calibrations were performed on the system.
Note:
Before performing the calibrations, the FE should refer to Job Card CAL 000 - Calibration Interactions on page 187.
Job Card CAL 013 - Bad Pixel Calibration on page 225
Job Card CAL 014 - Detector Gain Calibration on page 229
Job Card CAL 015 - Conversion Factor Measurement on page 231
Job Card CAL 016 - Half-Value Layer Measurement on page 233
Job Card CAL 017 - AOP Calibration on page 237
Job Card CAL 020 - mAs Non-linearity Calibration (Automatic) on page 253
Since the detector calibration affects the gain maps and conversion factor, the tests that must be done
are (section references identify specific tests in Senographe 2000 D QAP: Quality Control Tests for
MQSA Facilities, QC Manual.):
•
•
•
Sec. 1-5: Flat Field and Phantom IQ Tests,
Following re-calibration of the detector gain it is necessary that the facility re-establish the baseline
CNR, but it is not necessary to evaluate the phantom image on the RWS or the printer.
Sec. 1-8: AOP Mode and SNR Check
Sec. 2-4: Breast Entrance Exposure, Average Glandular Dose, and Reproducibility
This test must be performed on-site by a Medical Physicist.
Important:
• If any test failure is found, it shall be corrected and the correction confirmed before doing patient
examinations.
• Testing records must be kept on customer site (facility’s responsibility).
Page no. 563
DR_104A-OC.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104A - Replacing IDC Dione 1 or 2 With Dione 2
This page is blank.
Chapter 12
Page no. 564
DR_104A-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104B - Replacing IDC Dione 1 or 2 With Dione 3 or 4
Job Card D/R 104B - Replacing IDC Dione 1 or 2 With Dione 3 or 4Chapter 12
NOTE: BEFORE REPLACING THE IDC UNIT YOU MUST READ AND FOLLOW ALL INSTRUCTIONS
GIVEN IN Job Card D/R 100 - IDC Replacement Steering Guide on page 535.
1.
•
•
•
SUPPLIES
IDC Dione 3 unit 2346842 or IDC Dione 4 unit 2375961
Diskette supplied with the Image Receptor (Detector).
Blank DOS formatted diskette for backup of AWS parameters via Backup/Restore Service functionality.
Only if AWS is 17.2: AWS Application Software version 17.3 5113760
FFDM-IDC Software Media Set FFDM-IDC Version FFDM3.2.1 2380803
IDC Dione 3 or 4 Optical Fiber 2340426
IDC Dione 3 or 4 Troubleshooting Loop Back Cable 2350524
•
•
•
•
2.
•
TOOLS
5 mm wrench; 4 mm Allen wrench; small flat and cruciform screwdrivers.
3.
SAFETY PRECAUTIONS
WARNING
Before beginning work, shut down the equipment correctly and switch OFF the
Senographe 2000D hospital supply circuit breaker. Lock it in the OFF position or mark it
clearly with a warning sign to prevent others from applying power.
4.
•
•
•
•
PREREQUISITES
For security reasons, before FE arrival on site, the customer must archive onto CDROM or PACS all
patient images present on the AWS and any review workstation if present.
BEFORE REPLACING THE IDC UNIT YOU MUST:
- Read and follow all instructions given in Job Card D/R 100 - IDC Replacement Steering Guide on
page 535.
- Review and comply with the hardware and software version compatibility information given in
Chapter 13 System Evolution on page 605.
Remove Cart rear cover. See Job Card D/R 101 - Removal of Covers on page 539.
Current system backup. See Job Card D/R 019 - Back-up/Restore procedure on page 475.
Page no. 565
DR_104B-OC.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104B - Replacing IDC Dione 1 or 2 With Dione 3 or 4
5.
PROCEDURE.
5-1.
Summary
The following list summarizes the steps described in this document.
These steps must be followed in order when replacing an IDC Dione 1 or 2 unit with a Dione 3 or
4 unit:
1. Only if current AWS version is 17.2: Upgrade AWS software to 17.3 using the AWS Application Software CD-ROM specified in Section 1.
2. Disassembly (removal) of the existing IDC Dione 1 or 2 unit.
3. Replace the existing IDC-DMR Fiber Optic Cable for IDC Dione 1 or 2 (2226619) with the IDC-DMR
Fiber Optic Cable for IDC Dione 3 or 4 (2340426). This fiber optic cable is part of the Bulkhead/IDCAWS-UPS Black Harness.
4. Reassembly (installation) of the replacement IDC Dione 3 or 4 unit. Do not connect fiber optic
cables at this point.
5. Load IDC software from the IDC Application Software CD-ROM specified in Section 1.
6. Using diskette supplied with Image Receptor, carry out the Detector Replacement procedure.
7. Reset the Senographe 2000D system by powering it OFF/ON.
8. Connect the fiber-optic cables.
9. Return the defective IDC (section 7).
10. US sites only: complete the Information to be Provided to the Customer Concerning Upgrades form
(section 9 of the present Job Card), detach it and give it to the QC Technologist or Medical Physicist
at the facility.
Chapter 12
Page no. 566
DR_104B-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104B - Replacing IDC Dione 1 or 2 With Dione 3 or 4
5-2.
Upgrade AWS to 17.3 if Necessary
ONLY if the current AWS version is 17.2, upgrade it to 17.3 using the AWS Application Software CDROM specified in Section 1. Follow the instructions in the booklet provided with the CD-ROM.
5-3.
Disassembly of IDC unit
1. Locate the IDC unit (1) inside the Cart.
2. Disconnect all cables from the IDC unit rear panel.
Note:
Note locations of disconnected cables.
1
3. Remove the screw (2) securing the IDC drawer to the
Cart left upright.
4. Disconnect the IDC tray ground wire from the terminal at
the right of the tray (see the rear panel connection illustrations in section 8; item 8 in the illustration of Dione I).
2
5. Pull out the IDC unit tray (3).
3
6. Undo the Velcro strips (4) attaching the IDC unit to the
tray.
4
7. Remove the defective IDC unit (5).
5
Page no. 567
DR_104B-OC.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104B - Replacing IDC Dione 1 or 2 With Dione 3 or 4
5-4.
Replace IDC-DMR Fiber Optic Cable
Replace the existing IDC-DMR Fiber Optic Cable for IDC Dione 1 or 2 (2226619) with the IDC-DMR
Fiber Optic Cable for IDC Dione 3 or 4 (2340426). This fiber optic cable is part of the Bulkhead/IDCAWS-UPS Black Harness.
Notice:
Be sure to run the new cable with the correct connectors on the IDC end (the connectors on the
IDC end are not the same as those on the ganry bulkhead end).
5-5.
•
Reassembly of IDC unit
Reverse the disassembly procedure, but do not connect the fiber optic cables.
See section 8 for IDC rear panel connections.
Notice:
The fiber optic cables must not be connected before loading software.
Chapter 12
Page no. 568
DR_104B-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104B - Replacing IDC Dione 1 or 2 With Dione 3 or 4
5-6.
Software Load
A complete IDC software installation takes about 1/4 hour.
1. On the AWS screen background (drag the application screen out of the way), click the right mouse
button to display the Service Tools menu; select Command Window.
2. In this command window, log as root:
{Hostname} su - root↵
(and then enter root password) ↵
3. Depending on the AWS version, prepare the appropriate IDC application software CDROM (see Section 1).
4. Load the IDC Application CD into the AWS CD drive, then install the release on ADS:
{Hostname} cd /cdrom/cdrom0/iqst/install↵
{Hostname} installIdc.sh↵
The message below is displayed on the command window:
-------------------------------------------This procedure will install IDC files on AWS
hit [Return] key when ready or [q/Q] to quit
-------------------------------------------Hit the Return key. One minute later the message below is displayed:
directory iqst/install created
Transferring IDC files from CDROM to AWS...
IDC files transfer from CDROM to AWS is completed
5. Boot IDC using the "JUMPSTART 2.2" diskette: Insert the JUMPSTART 2.2 diskette into the IDC diskette drive (NOT the AWS diskette drive!) and reboot IDC by pushing the reset button on the IDC.
6. Load the IDC Application CD into the AWS CD drive, then install the release:
{Hostname} cd /cdrom/cdrom0/iqst/install↵
{Hostname} script_release idc↵
The message below is displayed on the command window:
-------------------------------------------This procedure will install IDC files on AWS
hit [Return] key when ready or [q/Q] to quit
-------------------------------------------Hit the Return key. Several messages are displayed indicating thet the IDC is alive; and that files are
transferred from AWS to IDC. Seven to ten minutes later, the following message is displayed:
IDC files transfer from AWS to IDC is completed
{hostname}
Page no. 569
DR_104B-OC.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104B - Replacing IDC Dione 1 or 2 With Dione 3 or 4
7. Creation of the bootfile
Type the following commands:
{Hostname} telnet idc↵
{Hostname} cd "/idc"↵
{Hostname} rm "bootrom.sys"↵
{Hostname} mkbootAta 0,0,"bootrom.ata"↵
{Hostname} logout↵
8. Update the IDC Scripts on AWS:
In the window, type:
{Hostname} cd export/home/sdc/senovision/scripts↵
{Hostname} Update_IDC_Files↵
9. When End of script is displayed and CD-ROM automatically ejected, files are updated.
10. Remove the diskette from the IDC drive.
11. Be sure that the diskette is removed from the IDC drive: Rebooting the IDC with the diskette in the
IDC drive at this point could create problems, and you might even have to re-install the IDC software.
12. If the cd is not ejected type the following commands:
{Hostname} cd /↵
{Hostname} eject↵
13. Using the diskette supplied with the Image Receptor, carry out the Detector Replacement procedure
(refer to Job Card D/R 103 - Image Receptor on page 547, section 5-3).
Notice:
DO NOT carry out any IDC Restore operation - doing so might introduce files that are incompatible
with the new IDC installation!
5-7.
Functional check of new IDC unit
1. Shut down the Senographe 2000D system by clicking the button
on the Browser.
2. When the system is powered off, power it on again by pushing the ON button on the X-Ray console.
3. If the message System is operational appears on the screen, the Senographe 2000D is now
operational. If not, verify that the various connections are correctly made.
4. Make an acquisition.
Chapter 12
Page no. 570
DR_104B-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104B - Replacing IDC Dione 1 or 2 With Dione 3 or 4
6.
•
•
7.
COMPLETION
Carry out the procedure(s) specified as Required Calibrations and Checks for the present Job Card
in Job Card D/R 000 - Calibration after FRU Replacement on page 435.
US sites only: complete the Information to be Provided to the Customer Concerning Upgrades form
(section 9), detach it and give it to the QC Technologist or Medical Physicist at the facility.
RETURNING THE IDC
Since the IDC is a repairable unit, be sure to return the defective unit according to standard procedure.
Page no. 571
DR_104B-OC.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104B - Replacing IDC Dione 1 or 2 With Dione 3 or 4
8.
IDC REAR PANEL CONNECTIONS
IDC - Dione 3 or Dione 4:
7
4
5
2
3
6
1
IDC - Dione 2 (for information only):
4
IDC - Dione 1 (for information only):
5
5
2
7
2
7
3
3
1
1
6
4
8
6
Reference
Function
Reference
Function
1
DMR Link RT (1) 2240227
5
Ethernet (To ADS)
2
Conditioner 2226612
6
AC mains
3
Detector Power Supply 2226621
7
Optical Fiber cables (to detector)
4
DMR Link Serial 2240227
8
Tray ground wire
Chapter 12
Page no. 572
DR_104B-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104B - Replacing IDC Dione 1 or 2 With Dione 3 or 4
9.
INFORMATION TO BE PROVIDED TO THE CUSTOMER CONCERNING
UPGRADES
FOR US SITES only: FDA requirement regarding “major repair”
This section must be detached and given to the QC Technologist or Medical Physicist at the facility.
Nature of the Upgrade
If the IDC or AWS is upgraded to provide some feature corrections, this upgrade can impact the calibration of the Senographe 2000D. In particular, if an AWS software upgrade from cold is performed during
this system modification, or if the IDC Hardware is replaced and the IDC software is updated, then it is
expected that detector calibration files will be lost. If this should happen, substantial re-calibration is
required and subsequent in-person mammography equipment evaluation by a medical physicist will be
required. Additional details are provided in the next section.
Post-Upgrade Responsibilities of the Facility
As per quality mammography standard 21CFR 900.12(e)(10) and subsequent guidance developed by
the FDA, any software upgrade is considered as a Major Repair.
As a consequence, a mammography equipment evaluation shall be conducted after this upgrade and
before the customer uses the system to image patients.
The Field Engineer (FE) must notify the facility that they must inform their physicist that the upgrade is
going on and that the physicist’s services might be needed in case an AWS or IDC software installation
from cold is required and the FE has to calibrate the detector system.
Unless otherwise noted, tests to be performed can be found in the Senographe 2000 D QAP: Quality
Control Tests For MQSA Facilities.
The FE will check the boxes below to identify the outcome of the upgrade and inform the facility of its
responsibilities with regard to the mammography equipment evaluation. The tests that need to be performed are detailed below.
Page no. 573
DR_104B-OC.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104B - Replacing IDC Dione 1 or 2 With Dione 3 or 4
AWS Software Upgrade from Warm
The test to be performed is:
• Check that Annotation Model 3 has been selected for printing films. See Senographe 2000 D Acquisition System Operator Manual, doc. no. 2285097-100, Rev. 1, Chapter 7, Section 8-3.
This test is not routinely performed as part of the quality assurance program for the Senographe 2000 D.
However, it is considered to be part of the quality assurance program for the specific purpose of this
upgrade and it is expected that it can be readily performed by the Quality Control Technologist. Consequently, the mammography equipment evaluation may be performed under “Medical Physicist Oversight”
according to an Alternative Requirement to 21 CFR 900.12(e)(10) approved May 31, 2002. Hence, this
mammography equipment evaluation can be performed by the QC Technologist in consultation with the
Medical Physicist; in-person mammography equipment evaluation by the Medical Physicist is not
required.
AWS Software Upgrade from Cold
There was a need for system re-calibration. In-person mammography equipment evaluation by a medical physicist is required. Section references identify specific tests in Senographe 2000 D QAP: Quality
Control Tests for MQSA Facilities, QC Manual. Tests to be performed are:
• Test listed above for “AWS Software Upgrade from Warm”
This test may be performed by the QC Technologist
• Sec. 1-5: Flat Field and Phantom IQ Tests.
Following re-calibration of the detector gain it is necessary that the facility re-establish the baseline
CNR. However, evaluation of the image on the printer is not necessary.
• Sec. 1-8: AOP Mode and SNR Check
• Sec. 2-4: Breast Entrance Exposure, Average Glandular Dose, and Reproducibility
This test must be performed on-site by a Medical Physicist.
IDC Software Upgrade from Warm
The IDC software installations were successful and there was no need for any detector calibration. Section references identify specific tests in Senographe 2000 D QAP: Quality Control Tests for MQSA Facilities, QC Manual. The test to be performed is:
•
Sec. 1-8: AOP Mode and SNR Check: This test is routinely performed by the Quality Control Technologist as part of the quality assurance program for the Senographe 2000 D. Consequently, the mammography equipment evaluation may be performed under “Medical Physicist Oversight” according to
an Alternative Requirement to 21 CFR 900.12(e)(10) approved May 31, 2002. Hence, this mammography equipment evaluation can be performed by the QC Technologist in consultation with the Medical Physicist; in-person mammography equipment evaluation by the Medical Physicist is not
required.
Chapter 12
Page no. 574
DR_104B-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104B - Replacing IDC Dione 1 or 2 With Dione 3 or 4
IDC Hardware replacement & IDC Software upgrade from Cold
This upgrade resulted in the loss of some detector calibrations. It was necessary for the FE to calibrate
the entire system. The following calibrations were performed on the system.
Note:
Before performing the calibrations, the FE should refer to Job Card CAL 000 - Calibration Interactions on page 187.
Job Card CAL 013 - Bad Pixel Calibration on page 225
Job Card CAL 014 - Detector Gain Calibration on page 229
Job Card CAL 015 - Conversion Factor Measurement on page 231
Job Card CAL 016 - Half-Value Layer Measurement on page 233
Job Card CAL 017 - AOP Calibration on page 237
Job Card CAL 020 - mAs Non-linearity Calibration (Automatic) on page 253
Since the detector calibration affects the gain maps and conversion factor, the tests that must be done
are (section references identify specific tests in Senographe 2000 D QAP: Quality Control Tests for
MQSA Facilities, QC Manual.):
•
•
•
Sec. 1-5: Flat Field and Phantom IQ Tests,
Following re-calibration of the detector gain it is necessary that the facility re-establish the baseline
CNR, but it is not necessary to evaluate the phantom image on the RWS or the printer.
Sec. 1-8: AOP Mode and SNR Check
Sec. 2-4: Breast Entrance Exposure, Average Glandular Dose, and Reproducibility
This test must be performed on-site by a Medical Physicist.
Important:
• If any test failure is found, it shall be corrected and the correction confirmed before doing patient
examinations.
• Testing records must be kept on customer site (facility’s responsibility).
Page no. 575
DR_104B-OC.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104B - Replacing IDC Dione 1 or 2 With Dione 3 or 4
This page is blank.
Chapter 12
Page no. 576
DR_104B-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104C - Replacing IDC Dione 3 or 4 With Dione 3 or 4
Job Card D/R 104C - Replacing IDC Dione 3 or 4 With Dione 3 or 4Chapter 12
NOTE: BEFORE REPLACING THE IDC UNIT YOU MUST READ AND FOLLOW ALL INSTRUCTIONS
GIVEN IN Job Card D/R 100 - IDC Replacement Steering Guide on page 535.
1.
•
•
•
SUPPLIES
IDC Dione 3 unit 2346842 or IDC Dione 4 unit 2375961
Diskette supplied with the Image Receptor (Detector).
Blank DOS formatted diskette for backup of AWS parameters via Backup/Restore Service functionality.
FFDM-IDC Software Media Set FFDM-IDC Version FFDM3.2.1 2380803
•
2.
•
TOOLS
5 mm wrench; 4 mm Allen wrench; small flat and cruciform screwdrivers.
3.
SAFETY PRECAUTIONS
WARNING
Before beginning work, shut down the equipment correctly and switch OFF the
Senographe 2000D hospital supply circuit breaker. Lock it in the OFF position or mark it
clearly with a warning sign to prevent others from applying power.
4.
•
•
•
•
PREREQUISITES
For security reasons, before FE arrival on site, the customer must archive onto CDROM or PACS all
patient images present on the AWS and any review workstation if present.
BEFORE REPLACING THE IDC UNIT YOU MUST:
- Read and follow all instructions given in Job Card D/R 100 - IDC Replacement Steering Guide on
page 535.
- Review and comply with the hardware and software version compatibility information given in
Chapter 13 System Evolution on page 605.
Remove Cart rear cover. See Job Card D/R 101 - Removal of Covers on page 539.
Current system backup. See Job Card D/R 019 - Back-up/Restore procedure on page 475.
Page no. 577
DR_104C-OC.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104C - Replacing IDC Dione 3 or 4 With Dione 3 or 4
5.
PROCEDURE.
5-1.
Summary
The following list summarizes the steps described in this document.
These steps must be followed in order when replacing an IDC Dione 3 or 4 unit with a Dione 3 or
4 unit:
1. Disassembly (removal) of the existing IDC Dione 3 or 4 unit.
2. Reassembly (installation) of the replacement IDC Dione 3 or 4 unit. Do not connect fiber optic
cables at this point.
3. Load IDC software from the IDC Application Software CD-ROM specified in Section 1.
4. Using diskette supplied with Image Receptor, carry out the Detector Replacement procedure.
5. Reset the Senographe 2000D system by powering it OFF/ON.
6. Connect the fiber-optic cables.
7. Return the defective IDC (section 7).
8. US sites only: complete the Information to be Provided to the Customer Concerning Upgrades form
(section 9), detach it and give it to the QC Technologist or Medical Physicist at the facility.
Chapter 12
Page no. 578
DR_104C-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104C - Replacing IDC Dione 3 or 4 With Dione 3 or 4
5-2.
Disassembly of IDC unit
1. Locate the IDC unit (1) inside the Cart.
2. Disconnect all cables from the IDC unit rear panel.
Note:
Note locations of disconnected cables.
1
3. Remove the screw (2) securing the IDC drawer to the
Cart left upright.
4. Disconnect the IDC tray ground wire from the terminal at
the right of the tray (see the rear panel connection illustrations in section 8; item 8 in the illustration of Dione I).
2
5. Pull out the IDC unit tray (3).
3
6. Undo the Velcro strips (4) attaching the IDC unit to the
tray.
4
7. Remove the defective IDC unit (5).
5
5-3.
•
Reassembly of IDC unit
Reverse the disassembly procedure, but do not connect the fiber optic cables.
See section 8 for IDC rear panel connections.
Notice:
The fiber optic cables must not be connected before loading software.
Page no. 579
DR_104C-OC.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104C - Replacing IDC Dione 3 or 4 With Dione 3 or 4
5-4.
Software Load
A complete IDC software installation takes about 1/4 hour.
1. On the AWS screen background (drag the application screen out of the way), click the right mouse
button to display the Service Tools menu; select Command Window.
2. In this command window, log as root:
{Hostname} su - root↵
(and then enter root password) ↵
3. Depending on the AWS version, prepare the appropriate IDC application software CDROM (see Section 1).
4. Load the IDC Application CD into the AWS CD drive, then install the release on ADS:
{Hostname} cd /cdrom/cdrom0/iqst/install↵
{Hostname} installIdc.sh↵
The message below is displayed on the command window:
-------------------------------------------This procedure will install IDC files on AWS
hit [Return] key when ready or [q/Q] to quit
-------------------------------------------Hit the Return key. One minute later the message below is displayed:
directory iqst/install created
Transferring IDC files from CDROM to AWS...
IDC files transfer from CDROM to AWS is completed
5. Boot IDC using the "JUMPSTART 2.2" diskette: Insert the JUMPSTART 2.2 diskette into the IDC diskette drive (NOT the AWS diskette drive!) and reboot IDC by pushing the reset button on the IDC.
6. Load the IDC Application CD into the AWS CD drive, then install the release:
{Hostname} cd /cdrom/cdrom0/iqst/install↵
{Hostname} script_release idc↵
The message below is displayed on the command window:
-------------------------------------------This procedure will install IDC files on AWS
hit [Return] key when ready or [q/Q] to quit
-------------------------------------------Hit the Return key. Several messages are displayed indicating thet the IDC is alive; and that files are
transferred from AWS to IDC. Seven to ten minutes later, the following message is displayed:
IDC files transfer from AWS to IDC is completed
{hostname}
Chapter 12
Page no. 580
DR_104C-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104C - Replacing IDC Dione 3 or 4 With Dione 3 or 4
7. Creation of the bootfile
Type the following commands:
{Hostname} telnet idc↵
{Hostname} cd "/idc"↵
{Hostname} rm "bootrom.sys"↵
{Hostname} mkbootAta 0,0,"bootrom.ata"↵
{Hostname} logout↵
8. Update the IDC Scripts on AWS:
In the window, type:
{Hostname} cd export/home/sdc/senovision/scripts↵
{Hostname} Update_IDC_Files↵
9. When End of script is displayed and CD-ROM automatically ejected, files are updated.
10. Remove the diskette from the IDC drive.
11. Be sure that the diskette is removed from the IDC drive: Rebooting the IDC with the diskette in the
IDC drive at this point could create problems, and you might even have to re-install the IDC software.
12. If the cd is not ejected type the following commands:
{Hostname} cd /↵
{Hostname} eject↵
13. Using the diskette supplied with the Image Receptor, carry out the Detector Replacement procedure
(refer to Job Card D/R 103 - Image Receptor on page 547, section 5-3).
Notice:
DO NOT carry out any IDC Restore operation - doing so might introduce files that are incompatible
with the new IDC installation!
5-5.
Functional check of new IDC unit
1. Shut down the Senographe 2000D system by clicking the button
on the Browser.
2. When the system is powered off, power it on again by pushing the ON button on the X-Ray console.
3. If the message System is operational appears on the screen, the Senographe 2000D is now
operational. If not, verify that the various connections are correctly made.
4. Make an acquisition.
Page no. 581
DR_104C-OC.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104C - Replacing IDC Dione 3 or 4 With Dione 3 or 4
6.
•
•
7.
COMPLETION
Carry out the procedure(s) specified as Required Calibrations and Checks for the present Job Card
in Job Card D/R 000 - Calibration after FRU Replacement on page 435.
US sites only: complete the Information to be Provided to the Customer Concerning Upgrades form
(section 9), detach it and give it to the QC Technologist or Medical Physicist at the facility.
RETURNING THE IDC
Since the IDC is a repairable unit, be sure to return the defective unit according to standard procedure.
Chapter 12
Page no. 582
DR_104C-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104C - Replacing IDC Dione 3 or 4 With Dione 3 or 4
8.
IDC REAR PANEL CONNECTIONS
IDC - Dione 3 or Dione 4:
7
4
5
2
3
6
1
IDC - Dione 2 (for information only):
4
IDC - Dione 1 (for information only):
5
5
2
7
2
7
3
3
1
1
6
4
8
6
Reference
Function
Reference
Function
1
DMR Link RT (1) 2240227
5
Ethernet (To ADS)
2
Conditioner 2226612
6
AC mains
3
Detector Power Supply 2226621
7
Optical Fiber cables (to detector)
4
DMR Link Serial 2240227
8
Tray ground wire
Page no. 583
DR_104C-OC.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104C - Replacing IDC Dione 3 or 4 With Dione 3 or 4
This page is blank.
Chapter 12
Page no. 584
DR_104C-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104C - Replacing IDC Dione 3 or 4 With Dione 3 or 4
9.
INFORMATION TO BE PROVIDED TO THE CUSTOMER CONCERNING
UPGRADES
FOR US SITES only: FDA requirement regarding “major repair”
This section must be detached and given to the QC Technologist or Medical Physicist at the facility.
Nature of the Upgrade
If the IDC or AWS is upgraded to provide some feature corrections, this upgrade can impact the calibration of the Senographe 2000D. In particular, if an AWS software upgrade from cold is performed during
this system modification, or if the IDC Hardware is replaced and the IDC software is updated, then it is
expected that detector calibration files will be lost. If this should happen, substantial re-calibration is
required and subsequent in-person mammography equipment evaluation by a medical physicist will be
required. Additional details are provided in the next section.
Post-Upgrade Responsibilities of the Facility
As per quality mammography standard 21CFR 900.12(e)(10) and subsequent guidance developed by
the FDA, any software upgrade is considered as a Major Repair.
As a consequence, a mammography equipment evaluation shall be conducted after this upgrade and
before the customer uses the system to image patients.
The Field Engineer (FE) must notify the facility that they must inform their physicist that the upgrade is
going on and that the physicist’s services might be needed in case an AWS or IDC software installation
from cold is required and the FE has to calibrate the detector system.
Unless otherwise noted, tests to be performed can be found in the Senographe 2000 D QAP: Quality
Control Tests For MQSA Facilities.
The FE will check the boxes below to identify the outcome of the upgrade and inform the facility of its
responsibilities with regard to the mammography equipment evaluation. The tests that need to be performed are detailed below.
Page no. 585
DR_104C-OC.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104C - Replacing IDC Dione 3 or 4 With Dione 3 or 4
AWS Software Upgrade from Warm
The test to be performed is:
• Check that Annotation Model 3 has been selected for printing films. See Senographe 2000 D Acquisition System Operator Manual, doc. no. 2285097-100, Rev. 1, Chapter 7, Section 8-3.
This test is not routinely performed as part of the quality assurance program for the Senographe 2000 D.
However, it is considered to be part of the quality assurance program for the specific purpose of this
upgrade and it is expected that it can be readily performed by the Quality Control Technologist. Consequently, the mammography equipment evaluation may be performed under “Medical Physicist Oversight”
according to an Alternative Requirement to 21 CFR 900.12(e)(10) approved May 31, 2002. Hence, this
mammography equipment evaluation can be performed by the QC Technologist in consultation with the
Medical Physicist; in-person mammography equipment evaluation by the Medical Physicist is not
required.
AWS Software Upgrade from Cold
There was a need for system re-calibration. In-person mammography equipment evaluation by a medical physicist is required. Section references identify specific tests in Senographe 2000 D QAP: Quality
Control Tests for MQSA Facilities, QC Manual. Tests to be performed are:
• Test listed above for “AWS Software Upgrade from Warm”
This test may be performed by the QC Technologist
• Sec. 1-5: Flat Field and Phantom IQ Tests.
Following re-calibration of the detector gain it is necessary that the facility re-establish the baseline
CNR. However, evaluation of the image on the printer is not necessary.
• Sec. 1-8: AOP Mode and SNR Check
• Sec. 2-4: Breast Entrance Exposure, Average Glandular Dose, and Reproducibility
This test must be performed on-site by a Medical Physicist.
IDC Software Upgrade from Warm
The IDC software installations were successful and there was no need for any detector calibration. Section references identify specific tests in Senographe 2000 D QAP: Quality Control Tests for MQSA Facilities, QC Manual. The test to be performed is:
•
Sec. 1-8: AOP Mode and SNR Check: This test is routinely performed by the Quality Control Technologist as part of the quality assurance program for the Senographe 2000 D. Consequently, the mammography equipment evaluation may be performed under “Medical Physicist Oversight” according to
an Alternative Requirement to 21 CFR 900.12(e)(10) approved May 31, 2002. Hence, this mammography equipment evaluation can be performed by the QC Technologist in consultation with the Medical Physicist; in-person mammography equipment evaluation by the Medical Physicist is not
required.
Chapter 12
Page no. 586
DR_104C-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104C - Replacing IDC Dione 3 or 4 With Dione 3 or 4
IDC Hardware replacement & IDC Software upgrade from Cold
This upgrade resulted in the loss of some detector calibrations. It was necessary for the FE to calibrate
the entire system. The following calibrations were performed on the system.
Note:
Before performing the calibrations, the FE should refer to Job Card CAL 000 - Calibration Interactions on page 187.
Job Card CAL 013 - Bad Pixel Calibration on page 225
Job Card CAL 014 - Detector Gain Calibration on page 229
Job Card CAL 015 - Conversion Factor Measurement on page 231
Job Card CAL 016 - Half-Value Layer Measurement on page 233
Job Card CAL 017 - AOP Calibration on page 237
Job Card CAL 020 - mAs Non-linearity Calibration (Automatic) on page 253
Since the detector calibration affects the gain maps and conversion factor, the tests that must be done
are (section references identify specific tests in Senographe 2000 D QAP: Quality Control Tests for
MQSA Facilities, QC Manual.):
•
•
•
Sec. 1-5: Flat Field and Phantom IQ Tests,
Following re-calibration of the detector gain it is necessary that the facility re-establish the baseline
CNR, but it is not necessary to evaluate the phantom image on the RWS or the printer.
Sec. 1-8: AOP Mode and SNR Check
Sec. 2-4: Breast Entrance Exposure, Average Glandular Dose, and Reproducibility
This test must be performed on-site by a Medical Physicist.
Important:
• If any test failure is found, it shall be corrected and the correction confirmed before doing patient
examinations.
• Testing records must be kept on customer site (facility’s responsibility).
Page no. 587
DR_104C-OC.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 104C - Replacing IDC Dione 3 or 4 With Dione 3 or 4
This page is blank.
Chapter 12
Page no. 588
DR_104C-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 105 - Conditioner Unit
Job Card D/R 105 - Conditioner Unit
1.
•
•
SUPPLIES
Conditioner unit.
Cooling liquid kit (refer to the Generator and Conditioner Cabinet section of the Renewal Parts List on
page 395 for part number) including:
- Pre-mixed coolant for conditioner.
- Funnel.
- Safety goggles.
- Purge tool 2249359 (short length of coolant pipe with connector).
- Empty container labelled Empty.
- Gloves.
- Documentation (INS type).
2.
•
TOOLS
Small flat screwdriver.
3.
•
•
Chapter 12
SAFETY PRECAUTIONS
When filling the Conditioner, take great care to keep coolant away from the vents, the ON/OFF switch
and the power cord connection. Do not immerse the Conditioner in any liquid.
Dispose of surplus coolant with care as described in the section Surplus Coolant Disposal; refer to
the Caution below.
CAUTION
• Before adding coolant to the Conditioner, always switch OFF the Generator and MDR circuit breakers in the Generator Cabinet. Switch on the MDR breaker only as instructed.
• Always use a funnel when adding coolant to the Conditioner.
• Always wear goggles when working with the coolant.
• The coolant provided for filling the Conditioner circuit is water protected by a fungicide.
In its undiluted form this fungicide is toxic, but in the solution provided it is very dilute,
and is not dangerous to health if handled correctly. Waste solution in the concentration
used will not cause pollution if disposed of in a non-sensitive environment.
• However, when handling the solution you should treat it with care; avoid unnecessary
contact and wear goggles. See below for First Aid advice.
First Aid in case of contact with Conditioner coolant:
Immediately flush eyes or skin with plenty of water for at least 15 minutes.
If coolant contacts the eye, call a physician immediately.
If coolant is swallowed, drink one to two glasses of water or milk. Avoid alcohol. Call a physician
immediately.
Remove and wash contaminated clothing before reuse
Page no. 589
DR_105.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 105 - Conditioner Unit
n
4.
•
•
PREREQUISITES
Review and comply with the hardware and software version compatibility information given in Chapter 13 System Evolution on page 605.
Remove Generator Cabinet covers as required for access. See Job Card D/R 101 - Removal of Covers on page 539.
5.
PROCEDURE
5-1.
Preparation - Conditioner Drain
To drain the Conditioner, proceed as follows:
1. Shut down the entire system by clicking the System Shutdown button
on the Browser window.
2. Switch OFF the Generator and MDR circuit breakers in the Generator Cabinet.
3. Prepare the Empty container to receive the used coolant. Place the end of the purge tool into the
container.
4. Disconnect the coolant input pipe
from the Conditioner. The pipe connector seals automatically.
5. Connect the disconnected coolant input pipe to the purge tool. The connector is now unsealed, and
coolant can drain into the prepared container.
6. Switch ON the MDR circuit breaker and press the Conditioner ON button in the generator cabinet.
7. Coolant drains into the container, until the “Check Fluid” alarm stops the flow.
8. Switch OFF the MDR circuit breaker.
Note:
The Conditioner is now empty.
9. Label the container containing the drained coolant to indicate the nature of its contents; cross out the
word Empty on the label, and copy the information from one of the coolant containers (Flush or Topping) provided in the kit. See below for disposal.
Chapter 12
Page no. 590
DR_105.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 105 - Conditioner Unit
5-2.
Disassembly of Conditioner
•
Before beginning work, shut down correctly the equipment and switch OFF the Senographe hospital
supply circuit breaker. Lock it in the OFF position or mark it clearly with a warning sign to prevent others from applying power.
1. Locate the Conditioner unit (1) in the Mains
Distribution Rack.
1
2. Disconnect serial line connector (2) from the
Conditioner unit.
3. Disconnect the two air pipes and two coolant pipes
(4) from the Conditioner unit.
Note:
The coolant pipe connectors are self-sealing.
4. Disconnect the AC Mains cable connector (3).
2
3
4
Page no. 591
DR_105.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 105 - Conditioner Unit
5. Remove the two front screws (6) and the two rear
screws (5) securing the Conditioner unit to the
generator support.
Note:
Some systems use a nylon strap to secure the
Conditioner instead of the four screws.
5
6
6. Loosen, without removing, screw (7) securing air
duct (8) in place, then carefully remove air duct.
7. Remove defective Conditioner unit from the Generator cabinet by pulling it through the left side of
the generator chassis.
5-3.
8
7
Reassembly
Reverse the disassembly procedure.
Chapter 12
Page no. 592
DR_105.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 105 - Conditioner Unit
5-4.
Coolant Fill
A document describing an alternate procedure is provided in the coolant kit. For maximum safety and
minimum risk of spillage during coolant installation, we recommend using the procedure given below:
1. Check that all hoses are correctly connected.
2. Remove the reservoir cap, then slowly add liquid
from the container for the conditioner to the reservoir
until the liquid reaches the bottom of the cap
threads. The total capacity of the cooling circuit is
approximately 500 ml (1 pint).
3. Switch on the unit (switch ON the MDR circuit
breaker and press the Conditioner ON button in the
generator cabinet).
4. As the coolant circulates and air bubbles are flushed
from the system, the coolant level falls. Add liquid as
necessary until the level is steady at the bottom of
the cap threads.
5. Replace the reservoir cap when you are satisfied
that the level is correct.
5-5.
•
•
•
•
Conditioner
and
MDR
Conditioner
Detector supply
Cart
UPS
Generator
Generator
Breaker
Surplus Coolant Disposal
In a normal non-sensitive environment, surplus coolant may be disposed of by pouring down a drain.
Triple-rinse containers before placing them in appropriate waste receptacles.
6.
•
ON/OFF
push buttons:
Switch ON the Senographe electrical power.
Check that the Conditioner display shows the message IDC CONTROL for about 5 seconds shortly
after the system is switched on.
Check that within about 15 minutes of operation manifold temperature shown on the Conditioner display is 20°C +2°C.
About 15 minutes after the system is operational, make an exposure; verify that the exposure proceeds correctly, with no warning message displayed after the acquisition.
5-6.
•
•
Functional check
MDR Breaker
COMPLETION
Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
Page no. 593
DR_105.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 105 - Conditioner Unit
This page is blank.
Chapter 12
Page no. 594
DR_105.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 107 - AWS unit
Job Card D/R 107 - AWS unit
1.
•
Chapter 12
SUPPLIES
AWS unit.
2.
•
•
•
•
TOOLS
5 mm wrench.
4 mm Allen wrench
small flat screwdriver.
CD-ROM Senographe 2000 D AWS Application Software (supplied with the system).
3.
SAFETY PRECAUTIONS
WARNING
Before beginning work, shut down correctly the equipment and switch OFF the
Senographe 2000 D hospital supply circuit breaker. Lock it in the OFF position or mark it
clearly with a warning sign to prevent others from applying power.
4.
•
PREREQUISITES
Review and comply with the hardware and software version compatibility information given in Chapter 13 System Evolution on page 605.
Remove Cart rear cover. See Job Card D/R 101 - Removal of Covers on page 539.
•
5.
PROCEDURE.
5-1.
Disassembly of AWS unit
1. Locate AWS unit (1) inside the AWS Cart.
2. Remove all connected cables from the AWS unit rear
panel.
Note:
Note locations of all disconnected cables.
Page no. 595
DR_107-OC.fm
1
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 107 - AWS unit
3. Remove screw (2) securing the AWS tray to the Cart
left upright.
2
4. Disconnect the ground wire (3) from the terminal
at the right of the AWS unit tray.
3
5. Pull out the AWS unit tray (4).
6. Undo the Velcro strips (5) securing the AWS unit to
the tray.
7. Remove the defective AWS unit (6).
5
6
4
5-2.
•
Reassembly of new AWS unit
Reverse the disassembly procedure.
Note:
See section 5-3 for AWS rear panel connections on a Sun U10 station.
See section 5-4 for AWS rear panel connections on a Sun SB150 station.
Chapter 12
Page no. 596
DR_107-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 107 - AWS unit
5-3.
AWS Rear Panel Connectors (Sun U10 Station)
2
1
4
3
5
6
11
10
9
Reference
Function (and cable p/n)
1
Service-specific cable (connected at AWS
panel only) (2244433)
2
External Ethernet Link (2226632)
3
CD-ROM Writer SCSI Link (530-2115-02)
4
Generator Serial Link (2226625)
5
Not used
6
UPS Serial Link (2226615)
7
IDC Ethernet Link (2226628)
8
Monitor
9
Modem Serial Link (2175122)
10
Keyboard
11
AC mains
12
Tray ground connection
Page no. 597
DR_107-OC.fm
8
12
7
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 107 - AWS unit
5-4.
AWS Rear Panel Connectors (Sun SB150 Station)
7
9
3
5
11
1
5
13
10 12
Reference
Function (and cable p/n)
1
Service-specific cable (connected at AWS
panel only) (2244433)
2
External Ethernet Link (2226632)
3
CD-ROM Writer SCSI Link (2150580 or
2402214)
4
Generator Serial Link (2226625)
5
Not used
6
UPS Serial Link (2226615)
7
IDC Ethernet Link (2226628)
8
Monitor (2306204)
9
Modem Serial Link
10
Keyboard USB Link
11
AC mains
12
Mouse or Trackball USB Link
13
Bar Code Reader USB Link
14
Tray Ground Connection
Chapter 12
2
5
4
5
8
6
14
Page no. 598
DR_107-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 107 - AWS unit
5-5.
•
Software Installation
Install the AWS Application from the AWS Application Software CD-ROM supplied with the system.
CAUTION
It is important to load the same software version as that installed in the old AWS.
Follow the instructions given in the CD-ROM booklet to install the software.
•
5-6.
Back-Up and Restore of data
Refer to Job Card D/R 019 - Back-up/Restore procedure on page 475.
1. Restore AWS parameters from the back-up diskette. If the back-up diskette is not available, the
patients in the Worklist will be lost, and the procedures given in Job Card CFG 005 - AWS Configuration on page 139 must be carried out.
2. Because the IDC and Senographe parameter back-up copies were held in the AWS, a new back-up
must be performed in order to make IDC and Senographe back-up parameters available.
Perform a system back-up.
Notice:
If this is not done, no back-up for IDC and Senographe parameters will exist.
5-7.
Re-installation of CD-R writer
After removal and re-installation of the AWS, the CD-ROM unit must be re-installed. Follow the procedures in Job Card IST 015 - Installation of the CD-R writer (option) on page 95.
5-8.
Declaration of Network Devices
Open the Remote Hosts Selection window (refer to Job Card CFG 006 - Declare Network Hosts on page
143) and verify that all network devices are still correctly declared. If not, follow the procedures given in
Job Card CFG 006 - Declare Network Hosts on page 143 and Job Card CFG 009 - Declare Printers
(Filming Devices) on page 167 to declare hosts as required.
5-9.
Functional check of new AWS unit
1. Power up the Senographe 2000 D and check that the message All devices are ready appears on the
AWS screen,
2. If the above message is displayed, the Senographe 2000D is now operational. If not, verify that the
various connections are correctly made.
3. Perform an image acquisition, then a network transfer to other devices.
6.
•
COMPLETION
Carry out the procedure(s) specified as Required Calibrations and Checks for this Job Card in Job
Card D/R 000 - Calibration after FRU Replacement on page 435.
Page no. 599
DR_107-OC.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 107 - AWS unit
This page is blank.
Chapter 12
Page no. 600
DR_107-OC.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 108 - Software reload
Job Card D/R 108 - Software reload
1.
•
Chapter 12
SUPPLIES
Software kits supplied with the system
2.
•
TOOLS
None.
3.
SAFETY PRECAUTIONS
No specific safety precautions are applicable.
4.
•
PREREQUISITES
Wherever possible, a full system backup must be available. Refer to Job Card D/R 019 - Back-up/
Restore procedure on page 475.
5.
AWS SOFTWARE
5-1.
AWS Full Software Reload
•
A full AWS software reload (operating system and application software) may be necessary if, for
example, the AWS unit has been replaced, or if lost or corrupted files make it impossible to run the
application after rebooting, and reloading the application only is not successful.
Use the same AWS software CD-ROMs as used for the current installation (supplied with the system
or supplied for a software update).
CAUTION
•
•
If reloading software after a system crash or after replacement of the AWS, it is important
to load the same software version as that previously installed.
Follow the Install from scratch instructions given in the booklet supplied with the AWS Application
Software CD-ROM to install the software. Before starting the procedure, take note of the requirements for Material needed.
After completing the installation, refer to Job Card D/R 019 - Back-up/Restore procedure on page
475:
- Restore AWS parameters from the backup diskette. If this diskette is not available the procedures
given in Job Card CFG 005 - AWS Configuration on page 139 must be carried out.
- Perform a system backup.
Notice:
If the system backup is not done, no backup for IDC and Senographe parameters will exist.
Page no. 601
DR_108.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 108 - Software reload
5-2.
•
AWS Application Reload or Update
To reload the Application software only, or if a new version of application software must be installed
on your system, use the AWS Application Software CD-ROM used for the current installation, or that
provided for the update, and follow the Update from CD-ROM instructions given in the CD-ROM
booklet.
6.
IDC SOFTWARE
6-1.
IDC Software Reload or Update from CD-ROM
Software reload from CD-ROM is necessary when the IDC unit has been replaced, or if a new version of
the IDC software must be installed on your system:
• First restore the IDC directory data from the current system backup. Refer to Job Card D/R 019 Back-up/Restore procedure on page 475.
• Follow the installation instructions given in the CD-ROM booklet supplied with the IDC Application
Software CD-ROM used for the current installation or supplied for a software update. Remember to
carry out the Detector Replacement procedure (requires the floppy disk containing parameters for the
detector).
6-2.
•
IDC Data restore from Backup
If lost or corrupted files make it impossible to run the application after rebooting, restore the IDC
directory data from the current system backup. Refer to Job Card D/R 019 - Back-up/Restore procedure on page 475.
7.
SENOGRAPHE PARAMETERS
7-1.
Senographe Software Reload
•
•
If Senographe parameters have been lost or corrupted, reload them from the current system backup.
Refer to Job Card D/R 019 - Back-up/Restore procedure on page 475.
If the backup is not available, it will be necessary to recalibrate the Senographe.
Chapter 12
Page no. 602
DR_108.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 109 - Digital Detector Firmware Flash
Job Card D/R 109 - Digital Detector Firmware Flash
1.
Chapter 12
SYMPTOMS
The detector contains firmware in a PROM mounted on its electronic cards. This firmware can be downloaded by IDC in certain cases, namely when the version of the detector is not compatible with IDC version.
The symptoms on a system that has corrupted detector firmware are that, at every IDC reboot, you get
an error like the one below if you monitor the boot sequence in a telnet idc window:
IDC-Detector Communication Failed: [AEController:RegulationTask] Booting
detector failed after retries
Detector Electronics Failed: Async error - C80 #0- APOLLO_DRIVER_ERROR:
ERR_DCT_ERROR_CRC_DETECTOR - param: 0x10 IDC-Detector Communication Failed: CDetectorBoot::verifySignature read
fails
These symptoms may seem rather similar to a fiber optics communication failure, for example, or any
other failure that prevents IDC from booting, so you should suspect firmware corruption only if the IDC or
the detector has been changed and a software compatibility problem has occurred.
2.
SOLUTION
There exists a way to force a detector firmware download from IDC to the detector. Apply it if you think
that the detector firmware is corrupted:
1. Open a command window.
2. Type "telnet idc" with login "target" and password "password".
3. You will see the Vxworks prompt -> on the screen.
4. Type: -> downloadDetectorFW <ENTER>
5. Then you will see some messages on the screen saying that IDC should be rebooted.
6. Reboot IDC, and it's done, the detector should boot normally.
Page no. 603
DR_109.fm
Chapter 12
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
Job Card D/R 109 - Digital Detector Firmware Flash
This page is blank.
Chapter 12
Page no. 604
DR_109.fm
System_evolution.fm
Page no. 605
Kit 5113760
Kit 5179391-2
U10 all configs
or SB150 5109928
17.3
(2x40Gb HD)
same as 17.2.10
or SB150 5113759
+ SB150 5113759 and 5113759-2
(2x80Gb HD)
(2x80Gb HD) compatibility
or SB150 5113759-2
(2x80Gb HD)
U10 all configs
or SB150 5109928
(2x40Gb HD)
or SB150 5113759
(2x80Gb HD)
or SB150 5113759-2
(2x80Gb HD)
NO: cannot be
used with IDC
FFDM2.1.5
NO: cannot be
used with IDC
FFDM2.1.5
NO: cannot be
used with IDC
FFDM2.1.5
OK
OK
FMI 11496
(mandatory)
FFDM2.1.5
same as 2.1.4
+ address I31/I32 bug
OK
OK
OK
OK
OK
OK
OK
OK
NO: only ADS 17.2.3 NO: only ADS 17.2.3
or later can
or later can
be used
be used
FFDM2.2.2
FFDM3.2.1
same as 2.1.5
+ dryerless conditioner same as 2.2.2 but for
Dione3
and 4
+ bad pixel map
Kit soft 2387366 (see Kit soft 2380803 (see
SN 4513 and 4514)
SN 4513 and 4514)
IDC Hardware:
Dione 3 or 4
OK
OK
OK
ADS/IDC/Conditioner Compatibility Matrix
NO: cannot be
used with IDC
FFDM2.1.4
NO: cannot be
used with IDC
FFDM2.1.4
NO: cannot be
used with IDC
FFDM2.1.4
OK
OK
IDC Software FMI ONYX (mandatory)
Deployment:
FFDM2.1.4
current ONYX IB
IDC
OK
OK
OK
Revision 1
17.4.5
same as 17.3
Kit 5104340
U10 all configs
or SB150 5109928
(2x40Gb HD)
17.2.10
same as 17.2.3 + new driver for
UPS750 + carets correction
+ SB150 5109928 (2x40Gb HD)
compatibility
FMI ONYX
(mandatory)
17.2
FMI 11497
Kit 2359614
ADS Software
Deployment
ADS
ADS Software:
17.2.3
same as 17.2 + CQA + SPR
corrections: e.g. multiprint,
query with today's date
U10 all configs
ADS
Hardware:
IDC Software:
NO: cannot be
used with IDC
FFDM2.1.5
NO: cannot be
used with IDC
FFDM2.1.4
2210405-15 (FRU pn 2387548)
IDC Hardware:
OK
NO: cannot be
used with IDC
FFDM2.1.4
2210405-14 (FRU pn 2390024)
IDC Hardware:
Dione 1 or 2
OK
OK
2210405-8 (FRU pn 2210405-8)
or
2210405-11 (FRU pn 2386318)
Conditioner
GE Healthcare
Senographe 2000 D Acquisition System
Service Manual 2302228-3-100
ADS/IDC/Conditioner Compatibility Matrix
CHAPTER 13 SYSTEM EVOLUTION
Chapter 13
Chapter 13
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
ADS/IDC/Conditioner Compatibility Matrix
This page is blank.
Chapter 13
Page no. 606
System_evolution.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
End of the Publication
End of the Publication
Congratulations !! You have reached the end of this Publication.
To consult the Revision History, see Revision History on page 16.
Page no. 607
Last-Page.fm
GE Healthcare
Senographe 2000 D Acquisition System
Revision 1
Service Manual 2302228-3-100
End of the Publication
Manufactured by:
GE Medical Systems SCS
BP 34
F78533 BUC CEDEX France
Page no. 608
Last-Page.fm