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14/12/2021 PROJECT ON TECHNO-COMMERCIAL ANALYSIS OF HYUNDAI KONATHE ELECTRICAL VEHICLE BY SUDHANSHU SHEKHAR (1801069) MECHANICAL ENGINEERING, NATIONAL INSTITUTE OF TECHNOLOGY, PATNA UNDER GUIDANCE OF Mr. ASHISH KUMAR, CHIEF MENTOR, VARDHAN CONSULTING ENGINEERS (VCE) 1 14/12/2021 LIST OF FIGURES Figure 1: Front with sporty central grill…………………………09 Figure 2: Lithium ion battery price per kilowatt hour on yearly basis………………………………................................................13 Figure 3: Industry trend based on type of battery used..13 2 14/12/2021 LIST OF TABLES Table 1: Battery capacity of different Evs…………14 Table 2: Mileage of different Evs……………………..14 Table 3: Cost analysis of different Evs………………15 3 14/12/2021 NOMENCLATURE N- Neutral Mode P- Parking Mode D- Drive Mode R- Reverse Mode 4 14/12/2021 ABBREVIATIONS EV- Electrical Vehicle FAME- Faster Adoption & Manufacturing of Electric Vehicles HEV- Hybrid Electric Vehicle ILCV- Light Commercial Vehicle MHCV- Medium and Heavy Commercial Vehicle SCV- Small Commercial Vehicle 5 14/12/2021 ABSTRACT India, today is one of the main ten automotive markets on the planet and given its enormous working class populace with purchasing potential and the consistent financial growth. Speeding up electric auto deals is relied upon to proceed. The primary viable electric vehicles were delivered during the 1880s. From 2008, a renaissance in electric vehicle manufacturing happened because of advances in batteries, and the craving to decrease ozone harming substance discharges and further develop metropolitan air quality. Electric vehicles are worked on battery and electric motor so in EVs no ignition gases are framed because of nonappearance of IC engine. EVs discharge no tail pipe poisons gases like CO2, NOx and furthermore they can possibly diminish ozone harming substance emanation just as less air contamination. EVs are viewed as a promising answer for future transportation. Surveying future interest for electric vehicles Indian multinational company - Hyundai Motor India which is greatest auto assembling organization in India began creating new age of vehicles. 6 14/12/2021 CONTENTS • INTRODUCTION………………………………………………….8-9 • LITERATURE REVIEW………………………………………….9 • OBJECTIVE………………………………………………………….10 • THEORETICAL BACKGROUND……………………………..10 • BATTERY, MOTOR AND RANGE………………………....11-12 • CHARGING………………………………………………………….12 • ANALYSES……………………………………………………………12-15 • RESULTS AND DISCUSSION………………………………….15-16 • CONCLUSIONS…………………………………………………….16 • REFERENCES……………………………………………………….17 7 14/12/2021 INTRODUCTION • Over the years, the exploitation and pollution of natural resources have created the need for renewable and environment-friendly products. • One such product is electric vehicles which are a replacement for petroleum-based vehicles. The migration to EV is essential for an Indian automotive industry to retain its foothold and gain additional ground towards the axis of the electric vehicle. • While the market for electric vehicles is at an early stage of development, it is ready to reshape enterprises and networks everywhere throughout the world. The global electric car fleet has seen a surge of 5.1 million, up from 2 million and the sales of the new electric car is nearly doubling in number. • The People’s Republic of China is currently holding the position of the world’s largest electric car market and is closely followed by Europe and the United States of America. • Factors such as generous subsidies and tight regulations are driving factors for the increasing sales. Also, the exemption from license-plate lotteries and auctions in some Chinese cities are playing an instrumental role in promoting EVs. • One of the Scandinavian countries, Norway is the worldwide pioneer for the present electric car market share. • Approaches are crucial to guarantee that electric versatility has positive effects for adaptability in power frameworks. 8 14/12/2021 Figure 1: Front with sporty central grill [2] LITERATURE REVIEW • India is rapidly moving in the direction of electrifying mobility with the plan to catalyze the increasing demand for electric vehicles (EVs) [1][2]. • Novel EM topologies, namely stator PM, flux memory, hybrid excitation, multiphase, magnetic geared and reconfigurable winding machines, are potentially efficient candidates for EV powertrains [3]. • Based on the principle of minimum curb mass, the design used two-speed ratio gearbox and considered the select of motor base speed and the comprehensive matching of motor and battery which afforded the result economic warranty [4]. 9 14/12/2021 OBJECTIVE • To optimize the techno-commercial aspect of Hyundai Kona EV in the global market and to discuss all aspects that effects it. THEORETICAL BACKGROUND Working of EV at the point when you place vehicle in drive mode and push on the accelerator then, at that point - Controller directs electrical energy from batteries to the motor through the inverter. Inverter sends a specific measure of electrical energy to the motor as per profundity of pressing factor applied on accelerator. E-motor changes over current into mechanical energy. At the point when the brakes are squeezed or the vehicle is decelerating, the motor turns into an alternator and produces power, which is sent back to the battery [2]. To make India a complete electric vehicles market by 2040 requires assistance in incentives for the development of EVs similar to the Faster Adoption & Manufacturing of Electric Vehicles (FAME) Scheme in 2015 which incentivized manufacturing of Eco-friendly vehicles including Hybrid Electric Vehicles (HEV). The electric vehicle market of India is in its early stage with only 2 electric car manufacturers, 3-4 OEM’s in Electric buses and about 10+ players in 2 Wheelers. Other auto OEMs are presently taking a gander at presenting EV models in India. The Government intends to move in the direction of making an interest for EVs by purchasing in mass, which could accommodate enormous requests for automakers [2]. 10 14/12/2021 Battery, Motor & Range [1] The Hyundai Kona has a motor that can achieve max power of 100 kw and an impressive torque of 395 Nm. Compare this to the Mahindra eVerito, which delivers up to 31 kW of power and 91 Nm of torque. 0 to 100 kmph should be below 10 seconds. 155 kmph is the rated top speed. So finally, we have an electric car is truly highway worth and can compete against every ICE vehicle in the Indian market. Now the range. The Hyundai Kona can deliver an eye popping range of 300 km per charge! The Indian electric car market has only seen vehicles with range between 80 to 140 km since 2010. So to see an electric deliver such a range will ensure there is no 'range anxiety' for newbies (even though we have debunked the concept of range anxiety over the years). And to deliver that sort of range and power, you will need a large battery. The battery in the Hyundai Kona Electric SUV stores 39.2 kWh of energy. This means that you will consume around 40 units of electricity to go 300 km. Considering residential rates of Rs 6, that would come up to Rs 240 to go 300 km which is incredibly economical compared to all the ICE guzzlers mentioned above. Consider this, at 10 kmpl, you would need 30 litres of Petrol to go 300 km at a ridiculous cost of Rs 2400! So you start saving money from day one! Its like an electric car is printing money for you! Hyundai are using Lithium-Ion Polymer battery, which is different to the Lithium Iron Phosphate (LiFePO4) batteries used in Indian electric cars. Li-polymer offers slightly higher specific energy and can be made thinner than conventional Li-ion, but the manufacturing cost is said to be higher. Companies like Mahindra Electric, Tata Motors use Lithium Iron Phosphate (LiFePO4) batteries in Indian electric cars as they are better for hot weather conditions found in India. 11 14/12/2021 However, Hyundai has created a Battery Thermal Management system in the KONA Electric, which enables higher battery efficiency and higher lifetime. Also the battery pack is liquid cooled via a connection to the A/C system and heated by an electric heating element. So as an end user, you don't have to worry much regarding heat. Charging [1] The Kona Electric uses a Combined Charging System (CCS) port which is an extension of the Type 2 connector - used in the Mahindra eVerito. The CCS port has two additional direct current (DC) contacts to allow high-power DC fast charging. Thus you will only find one port both for AC and DC charging as seen in the below pics. ANALYSES In these, we will see about batteries and later specifically see the market analysis of Li-batteries. Then, we will compare various electric vehicles on different parameters. 12 14/12/2021 Fig 2-Lithium ion battery price per kilowatt hour on yearly basis[1] 350 LITHIUM-ION BATTERY PRICE/KWH 300 300 276 248 250 211 179 200 153 150 100 50 0 2017-18 2018-19 2019-20 2020-21 2021-22 2022-23 YEARS Lithium-ion battery price Fig. 3-Industry trend based on type of battery used[1] Lead Lithium 90 84 80 74 Percentage Contribution 70 71 34 60 55 50 -10 6 47 40 34 30 -48 -42 20 -68 10 0 2017-18 2018-19 2019-20 2020-21 Year 13 2021-22 2022-23 14/12/2021 Battery Capacity (kWh) Mahindra e-verito 21.2 Tata Tigor 21.5 Hyundai Kona 39.2 MG ZS EV 44.5 Tata Nexon 30.2 0 10 20 30 40 50 Table 1: Battery capacity of different EVs Mileage (km/full charge) Electric Vehicles 500 452 450 400 350 340 312 300 250 200 150 142 140 Tata Tigor Mahindra everito 100 50 0 Tata Nexon MG ZS EV Hyundai Kona Table 2: Mileage of different EVs 14 14/12/2021 COST (in Rupees) 2500000 2500000 2000000 2000000 1500000 1329000 Cost 1500000 1368770 1000000 500000 0 TATA NEXON MG ZS EV HYUNDAI KONA TATA TIGOR EV Electric Cars MAHINDRA EVERITO Table 3: Cost analysis of different EVs Results and Discussions: The clearest benefit of any electric vehicle over combustion engine vehicle is its zero tail pipe outflows, which is an irrefutable truth. Expanded utilization of electric vehicle would lessen the measure of exhaust cloud shaping poisons created by vehicles which runs on ordinary fuel [1][2]. Charging Station [1]: Hyundai is already frisking to expand the number of charging stations in our country. Once the right framework is in place, it will play a vital role in migrating to clean energy. Customer Relationship Management [1]: With the high-level customer relationship management team, it will be able to achieve more potential customers by spearheading the EV in our country. 15 14/12/2021 Battery [1][3][5]: The lithium resources of India are not that great and therefore needs to establish a reliable supply-chain for the same. MANAGEMENT [2]: There should be a proper framework for data collection and set up data centers. Tail Pipe outflows [2][5]: EVs discharge no tail pipe poisons gases like CO2, NOx and furthermore they can possibly diminish ozone harming substance emanation just as less air contamination. CONCLUSIONS Electric vehicles are better for climate as well as extraordinary vehicles to possess and to smooth, quiet just as speedy speeding up drive. Hyundai Motors India known for its trust and quality, the fact that the company invests a good amount of money in R&D speaks volumes about the skilled workforce the company has. The major challenge is lack of innovation in the electric vehicle segment. Hyundai Kona EV is best electric vehicle among other contender electric vehicles in India. 16 14/12/2021 REFERENCES Abhishek Upadhyay & Naresh Sharma, “Driving the vehicle revolution in India: Case study of Hyundai Kona EV”. Palarch’s Journal of Archaeology of Egypt/Egyptology 17(6). Vol 5 ISSN 1567-214x. Symbiosis Institute of Digital and Telecom Management, Symbiosis International (Deemed University), Pune, India. Vicky Das, “Techno-Commercial Analysis of Electric Vehicle –A Case Study on Hyundai Kona Ev”. Volume 6, Issue 7, July – 2021, ISSN No: -2456-2165, Student, Mechanical Department, Sanjay Ghodawat Institute, Kolhapur, Maharashtra, India. Anton Rassõlkin & Valery Vodovozov, “Experimental Setup to Explore the Drives of Battery Electric Vehicles”. World Electric Vehicle Journal Vol. 6 - ISSN 2032-6653 - © 2013 WEVA Page. Electrical Engineering Department, Tallinn University of Technology, 19086, Tallinn, Ehitajate tee 5, Estonia. Lekshmi S.& Lal Priya P.S., “Mathematical Modelling of Electrical Vehicles-A survey “. Control Engineering Practice 92 (2019) 104138, Vol 6. Department of Electrical Engineering, College of Engineering Trivandrum, Kerala, India. 17