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Kauchuk i Rezina, No. 4, 2011, pp. 26–27 Procedure for assessing the friction properties of vulcanisates in a liquid medium V.V. Vlasov and M.E. Solov’ev Yaroslavl’ State Technical University Selected from International Polymer Science and Technology, 39, No. 1, 2011, reference KR 11/04/26; transl. serial no. 16404 Translated by P. Curtis Today there are many methods for determining the abrasion of vulcanisates [1, 2], but in practically all of them it is dry friction that is considered. In practice, most mechanical rubber goods, including motor vehicle tyres, undergo wear in a liquid medium, and therefore it is not possible sufficiently accurately to predict the wear resistance and friction properties of a particular product under actual service conditions. We propose a procedure for assessing the friction properties of vulcanisates in air and in a liquid medium. To conduct investigations, we developed a special unit. The test method is similar to tests on a Grasselli machine [3] and consists in determining the friction properties of vulcanisates during slip of a specimen pressed against the abrasive surface of a disc rotating at constant speed under the action of a variable normal force. An important difference from the Grasselli machine is that design features (the friction unit, in a vessel filled with liquid, is positioned at an angle of 20° to the horizontal) allow tests to be conducted in a liquid medium. Because of this angle of the unit, the formation of a wetted surface becomes possible. For this, a certain volume of liquid is poured into the unit, with which part of the rotating abrasive disc is immersed in the liquid. The material used for the abrasive disc was a material similar in properties to the standard abrasive for conducting tests (GOST 34474). Specimens similar to those used on a Schopper machine are used as the test specimen on the given unit [3]. On the given unit, an assessment was made of the abrasion and friction properties of a typical tread vulcanisate based on a combination of natural rubber and polybutadiene rubber and N-339 carbon black © 2012 Smithers Rapra Technology as a function of the contact pressure and the type of medium in the contact zone. During abrasion of the vulcanisate in air, the friction coefficient on a dry abrasive surface is maximum. Here, strong heating up and intense breakdown of the material occur. The dependence of the friction coefficient on pressure at the contact spot in the examined load range is practically rectilinear, as shown in Figure 1. The nonabsolute linearity of the dependences may be due to the fact that, under load, there is a change in the stress–strain state of the specimen, which leads to a certain change in the area of surface contact with the abrasive surface. As can be seen from Figure 1, the dependence of the frictional force in water is S-shaped. This may be due to the fact that, at low contact pressures, a layer Figure 1. Dependence of the friction coefficient µ on the contact pressure P for a specimen of standard vulcanisate: 1 – wetted surface; 2 – in water; 3 – dry surface T/35 of water appears between the abrasive surface and the specimen, acting as a lubricant and lowering the friction coefficient. With increase in the load and consequently in the pressure at the contact spot, the water is forced out and this layer breaks down, on account of which there is an increase in the friction coefficient, which has a value similar to that on a dry surface. The dependence of friction coefficient on contact pressure on a wetted surface is most interesting (see Figure 1). The given dependence is practically linear and similar to the dependence obtained under dry friction conditions, but, with identical values of the pressure at the contact spot, the friction coefficient is lower. This may be due to the fact that, when the abrasive disc enters the layer of water, wetting and aeration of the surface occur. Thus, the presence of air bubbles in the air film at the contact spot is the cause of reduction in the friction coefficient. Figure 2. Dependence of the abrasion I on the contact pressure P for the test vulcanisate: 1 – wetted surface; 2 – in water; 3 – dry surface As regards the abrasion of the rubber under the given test conditions, under dry friction conditions it is an order of magnitude higher than in water and on a wetted surface, which is graphically demonstrated in Figure 2. This may be due to the features of friction described above. Besides standard rubber, a test tread rubber containing a combination of natural rubber and polybutadiene rubber, 15 parts N-234 carbon black, and 50 parts Zeosyl® was also subjected to tests. Comparison of the friction properties of the vulcanisates investigated under identical test conditions (Figures 1 and 3) indicates that the standard rubber has a slightly higher friction coefficient under dry friction but a considerably lower friction coefficient in water and on a wetted surface (see Figure 4) than the test vulcanisate. This is due to the fact that the test vulcanisate contains silicon dioxide filler Zeosyl® which can be wetted by water [4, 5]. Therefore, on account of the forces of surface tension of water, appearing as a result of wetting of two surfaces (the abrasive surface and the surface of the vulcanisate), the friction coefficient increases. Figure 3. Dependence of the friction coefficient µ on the contact pressure for the test vulcanisate: 1 – wetted surface; 2 – in water; 3 – dry surface Thus, the given procedure for assessing the cohesive properties of vulcanisates under various contact conditions has shown its effectiveness and may be used to optimise the frictional properties of vulcanisates. REFERENCES 1. G.M. Bartenev and V.V. Lavrent’ev, Friction and Wear of Polymers. Khimiya, Leningrad, 240 pp. (1972). 2. G.M. Bartenev et al., Kauch. i Rezina, (3):20 (1969). T/36 Figure 4. Dependence of the friction coefficient µ on the contact pressure P on the wetted surface for the standard (1) and test (2) vulcanisates International Polymer Science and Technology, Vol. 39, No. 4, 2012 3. G.I. Brodskii et al., Abrasion of Vulcanisates. Khimiya, Moscow, 240 pp. (1975). 4. A.M. Pichugin, Material Science Aspects of the Development of Tyre Vulcanisates. Mashinostroenie, Moscow, 383 pp. (2008). 5. I.M. Agayants, Rubber Worker’s Cookbook. Gelioprint, Moscow, 120 pp. (2009). Received 4.12.2010 © 2012 Smithers Rapra Technology T/37