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worldwide | netherlands PC Control 02 | 2014 PC- and EtherCAT-based control platform modernizes particle accelerator Scientific research into the smallest particles of matter is of fundamental importance for many areas of study around the world. Particle research is also supported and used by the nanotechnology and semiconductor industries. High Voltage Engineering Europe (HVE), a scientific company based in Amersfoort in the Netherlands, develops and builds particle accelerators for a wide range of research applications in universities and in the semiconductor industry. With the application of the EtherCAT control components from Beckhoff, HVE is currently breaking new ground in particle accelerator technology. In a particle accelerator, positively or negatively charged particles or radioiso- The DC linear accelerators from HVE are available as Singletron or Tandetron topes are brought to a high energy level, with the velocities generated in the ac- models. In the Singletron, a direct voltage of several million volts (MV) is ap- celerator approaching the speed of light. The acceleration is generated through plied to the ion source. The electric field accelerates the charged particles from very strong electric fields. A familiar application example for a particle accelera- the ion source towards the earth potential. In the Tandetron, the ion source is at tor is accelerator mass spectrometry, in which the age of material samples is de- earth potential, i.e. the negative particles are accelerated towards the Tandetron termined using the C14 method (radiocarbon dating). Since the concentration of terminal, where a voltage of several MV is applied. Here they are recharged into the unstable, radioactive C14 (radionuclides) decreases according to the decay positive particles, so that they can accelerate a second time – this time from the law, the age of archaeological finds can be determined quite accurately. Other terminal to the earth potential. areas of application for particle accelerators from HVE include simulation-based research into the effects of solar wind and cosmic radiation on the electronics As a general rule, the higher the energy, the longer the accelerator tube has to used in space travel or analysis of the surface structure of semiconductor chips. be. The tube is located in a large metal tank filled with insulating gas, in order to keep the high voltage under control. The particle accelerators from HVE are The particle accelerators built by High Voltage Engineering are DC linear ac- between 3 m and 25 m long. celerators. They differ from the circular accelerator at CERN in Switzerland, not only in their much smaller size, but also in their design: the DC linear particle Factors in favor of EtherCAT: higher speed, greater bandwidth, accelerators have a high-voltage power supply that produces a direct voltage of improved stability up to 6 million volts. This DC voltage generates a strong electric field in an ac- HVE is currently developing a new particle accelerator, the 2 MV Singletron, celerator tube. The tube consists of round titanium electrodes that are separated where EtherCAT is used as the bus system for the first time. Until recently, HVE by insulators, with an opening in the middle. At the center of the accelerator used the CAN bus system; the switch to EtherCAT was prompted by the fact that tube is a vacuum, and the charged particles are accelerated along the axis of the CAN protocol does not provide the required high speed and that the legacy the accelerator tube by means of an electric field. bus technology is no longer being developed further by equipment vendors. PC Control 02 | 2014 worldwide | netherlands The tank of a 5 MV Tandetron particle accelerator with insulation gas and accelerator tube. High Voltage Engineering Europe High Voltage Engineering (HVE), based in Amersfoort in the Netherlands, was founded in 1959. The origin of the company is linked to the renowned American nuclear physicist, R. J. van de Graaff, who Ion source in action: the voltage applied to the ion source invented the Van de Graaff generator which is named after him. Since can be up to 5 million volts. 2005, HVE is an independent Dutch company. It currently employs around 80 staff, among them many engineers. HVE undertook a preparatory study to compare the currently available proto- of MATLAB®/Simulink® permits the execution of TwinCAT modules that were cols for industrial Ethernet. The decision in favor of EtherCAT was based on its generated as models in the Simulink® simulation environment. higher bandwidth, flexibility, scalability, modularity and stability. An important requirement for HVE was that the analog output must be absolutely stable and Further benefits for HVE include the integration of fast and precise measure- repeatable, without any drift in the data traffic. ment technology in the control platform, for example, for measuring the ion bundle profile over time. Special EtherCAT measurement terminals based on the Due to the modularity and diversity of the available Beckhoff I/O terminals, eXtreme Fast Control (XFC) technology from Beckhoff enable fast measurement EtherCAT also met the requirement for precise scalability of the control platform. of very small currents in the nanoampere range, with high temporal resolution. This is a thought-provoking development for high-voltage applications, since it Integration of measurement technology through enables even more precise measurement of the shape of the ion bundle in the XFC terminals particle accelerator. In the 2 MV Singletron, HVE uses an integrated Beckhoff control platform with TwinCAT PLC software, a C6920 control cabinet Industrial PC, EtherCAT as the communication system and EtherCAT I/O components. For HVE, an important argument for the decision in favor of the PC-based control system from Beckhoff was the long-term availability of the components and their backward compatibility with older technologies. From HVE’s perspective, the next generation TwinCAT 3 software also offers a number of engineering benefits. For example, no separate editor is required for programming, and the C++ and C programming languages are supported. C code enables the control system to operate in real-time during programming. The integration Further Information: www.highvolteng.com www.beckhoff.nl