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NanoFab Trainer Nick Reeder [email protected] June 28, 2012 NanoFab Trainer • Educational tool that lets user see the results of performing sequences of basic nanofabrication operations on a silicon (Si) wafer. • Runs under Windows operating system. • Written in LabVIEW 2009; requires LabVIEW 2009 Run-Time Engine (free download at http://joule.ni.com/nidu/cds/view/p/id/1600/lang/en). User Operations • • • • • Ion implantation (“doping”) Thermal oxidation Photolithography Depositing layers of material Removing material Ion Implantation • Modifies the electrical characteristics of the silicon wafer. Such modification is the key technique underlying the operation of semiconductor devices (diodes, transistors, thyristors). • Implanting boron results in “p-type” doping. • Implanting phosphorus results in “n-type” doping. Example: Fabricating a MOSFET • MOSFET = Metal-oxide-semiconductor field effect transistor Thermal oxidation • Grows a layer of silicon dioxide (SiO2) on the wafer surface. • Key properties of SiO2: – Impervious to ion implantation. – Can be etched away by immersion in hydrofluoric acid (HF), which does not etch silicon. Photolithography • Steps in photolithography: – Spin-coat photoresist. – Create and place mask. Mask defines which areas will be exposed to UV light and which areas will be shaded. – Expose with UV light. – “Develop” the photoresist: UV-exposed areas are removed, while shaded areas remain. • Wikipedia http://en.wikipedia.org/wiki/Photolithography Depositing Layers • Methods of depositing layers of material – Electron-beam evaporation – Chemical vapor deposition (CVD) – Sputtering • The materials deposited may be metals, dielectrics, or semiconductors. Removing material • Methods of removing material – Wet etching • • Low-tech Immerse wafer in a bath of liquid acid or solvent – Dry etching • • High-tech Expose wafer to plasma beam Other Features of Trainer • Maintains history of user operations. • Will track cost, time, and quality of user operations. • “Tutorial” page will provide photos and videos of operations being performed in the lab, along with text explaining theory.