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Laboratory Manual for Substation Design EET 414/4 Name:_______________________________ Matrix No:___________ Date:_________ EXPERIMENT 1. INTRODUCTION TO SUBSTATIONS Objective: To introduce classifications, functions, works and supporting installations, design of grid resistance, operation and maintenance of substations. Introduction What is a substation? Substations are integral parts of a power system and form important link between the generating stations, transmission systems, distribution systems and the load points such as Figure 1. The substation’s function is to support the system, providing points of delivery in the transmission system. Substations meter distribution equipment and power lines step down voltage for distribution to homes, and maintain voltage at a constant level. This constant level of voltage is particularly important. To travel long distances over wires, electric power must be much higher voltage than the level at which it is actually produced by a power plant. The higher the voltage, the lower the line loss and voltage drop and the greater the system’s efficiency. As the power gets closer to its destinations, voltage is gradually decreased to a level safe for consumers. Transmission substations give the power its first step down, and distribution substation step it down father, so it may be sent on the consumer. The lines leaving a distribution substation are owned and maintained by the local utility. These lines carry the power to homes, businesses, schools and industries. A multitude of equipment is contained in substations: transformers, circuit breakers insulators, reactors, lightning arrester and more. A transformer performs the main function of a substation, which is to reduce the voltage to an acceptable level for distribution. The voltage regulator maintains a constant outgoing voltage. Laboratory Manual for Substation Design EET 414/4 FIGURE 1. SUBSTATION Laboratory Manual for Substation Design EET 414/4 FIGURE 2. ONE LINE DIAGRAM OF ELECTRIC POWER SYSTEM FIGURE 3. ELECTRICAL POWER GENERATION SYSTEMS Classification of Substations (S/S) A. Classification based on functions Step-up Substation (generation substation) Transmission substation Sub-transmission Substation Distribution Substation B. Classification based on constructions Air Insulated Substation (AIS): Outdoor installations S/S (Switchyard) Indoor installations S/S Gas insulated S/S Outdoor installations S/S (Switchyard) In such substations bus-bar and connector can be seen by naked eye. In such substations main equipment like, circuit breakers, isolator, bus-bar, power Laboratory Manual for Substation Design EET 414/4 transformer, lightning arrester etc, are installed out door, whereas controls, measurement, and auxiliary equipment are installed in buildings. Indoor installations S/S., entire of main equipments and controls, measurement, and auxiliary equipment are installed in buildings. Six types of bus/switching arrangements commonly used in AIS design. FIGURE 4. CONFIGURATION OF BUSBARS Gas insulated substations, There are several equipments inside like, Circuit breakers, switches, instrument transformer, lightning arrester and so on are in the form of metal enclosed SF6 gas filled modules. The modules are assembled in accordance with the required configuration. The various live parts are enclosed inside the enclosures and are supported on epoxy post insulator or disc insulator or disc insulators. Laboratory Manual for Substation Design EET 414/4 FIGURE 5. GAS INSULATION SUBSTATION 1. CIRCUIT BREAKER 2. DISCONECTOR (ISOLATOR) 3. EARTHING (GROUNDING) SWITCH 4. CURRENT TRANSFORMER 5. VOLTAGE TRANSFORMER 6. CABLE SEALING END CHAMBER 7. GAS BARRIER 8. SUPPORTING INSULATOR 9. MAIN BUSBAR 10. RESERVE BUSBAR C. Parts of the Works Electrical Works Civil works Installation supports Electrical works consist of: 1. Transformer 5. Grounding systems 2. Bus-bar 6. Cable installations 3. Circuit Breaker 7. Control panel Laboratory Manual for Substation Design EET 414/4 4. Protective relay 8. etc FIGURE 6. BUS-BAR ERECTIONS FIGURE 7 : Substation Equipment Parts Laboratory Manual for Substation Design EET 414/4 Control Panel FIGURE 8. CONTROL PANEL Cable Installations FIGURE 9. CABLE DUCT INSTALLATIONS Laboratory Manual for Substation Design EET 414/4 Grounding System 1. Equipment Grounding (Body Grounding) 2. System grounding (Neutral grounding) 3. Substation grounding There are two main design goals to be achieved by any substation ground system under normal as well as fault conditions. These are: i). To provide means to dissipate electric currents into the earth without exceeding any operating and equipment limits. ii). To assure that a person in the vicinity of grounded facilities is not exposed to the danger of critical electric shock. The grounding system includes all of the interconnected grounding facilities in the substation area, including the ground grid, overhead ground wires, neutral conductor, underground cables, foundations, deep well, etc. FIGURE 10: SUBSTATIONS GROUNDING SYSTEMS 1. 2. 3. 4. 5. Grounding electrodes (spike) Grounding conductor Risers Shielding wire Surge arrester 6. Grounding switch 7. Transformer neutral 8. Cable 9. Equipment body or frame Laboratory Manual for Substation Design EET 414/4 Civil Works 1. Control Building, officer building, auxiliary building 2. Road Entrance 3. Foundation and support pillar: Building foundations, switchyard foundation, transformer foundations. 4. Drainage 5. Cable duct 6. etc FIGURE 11. CIVIL WORKS Laboratory Manual for Substation Design EET 414/4 Installation supports 1. Fire protections 2. Battery system 3. Water pump house Substation Functions for The Electric Power System 1. Voltage change from one level to another 2. Voltage regulated to compensate for system voltage change 3. Electric transmission and distribution circuits switched into and out of the system 4. Electric power qualities flowing in the transmission and distribution circuits measured 5. Communication signals connected to the circuits 6. Lightning and switching surges eliminated from electric system 7. Electric generators connected to the transmission and distributions 8. Interconnection between the electric systems of various companies completed 9. Reactive kVA supplied to the transmission and distributions circuits and the flow reactive kVA on the transmission and distributions circuits controlled. Substation Equipment Major Components and its Functions. There are various of substation main equipments as shown Figure 6. 1. Power transformer: to change ac electric energy at one voltage level to another voltage level base upon electromagnetic principle. 2. Current instrument: are used for reducing/stepping down a.c. current from higher value to lower suitable value for measuring, protection and control. 3. Voltage transformer is used for stepping down voltage from higher value to lower suitable value for measurement, protection and control. 4,5 Bus-bars: connected location the incoming and out going circuit. 6. Circuit Breaker: is device capable of making and breaking and electric circuit under normal and abnormal conditions such as short circuits. It can operate automatically and clear fault currents safely and quickly. Laboratory Manual for Substation Design EET 414/4 7. Isolator (disconnecting switch): A switching device which can be opened or closed only under no load conditions. 8. Earthing Switch: that connects a conductor to the earth so as to discharge the charge on the conductor to ground. 9. Shunt capacitor: power factor improvement by mean of reactive kVA supplied 10. Shunt reactor: to raise voltage 11. Lightning arrester: to protect the substation equipment from lightning and switching over voltage surges. FIGURE 12. SINGLE LINE DIAGRAM SHOWING SUBSTATION EQUIPMENT Single Line Diagram SUBSTATION ‘A’ MAIN INTAKE EARTH EARTH EARTH EARTH EARTH SUBSTATION ‘B’ EARTH RING MAIN UNIT EARTH Out In Step-up Transformer Step-down Transformer EARTH EARTH FIGURE 13. One line diagram of Modular Power system Laboratory Manual for Substation Design EET 414/4 Name:__________________________________ Matrix No:________ Date:______ DISCUSSION ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ CONCLUSION ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ Instructor Approval:_______________________________ Date:______________