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Topics Basic fabrication steps. Transistor structures. Basic transistor behavior. Latch up. FPGA-Based System Design: Chapter 2 Copyright 2004 Prentice Hall PTR Fabrication processes IC built on silicon substrate: – some structures diffused into substrate; – other structures built on top of substrate. Substrate regions are doped with n-type and ptype impurities. (n+ = heavily doped) Wires made of polycrystalline silicon (poly), multiple layers of aluminum/copper (metal). Silicon dioxide (SiO2) is insulator. FPGA-Based System Design: Chapter 2 Copyright 2004 Prentice Hall PTR Simple cross section SiO2 metal3 metal2 metal1 transistor via poly n+ FPGA-Based System Design: Chapter 2 p+ n+ substrate substrate Copyright 2004 Prentice Hall PTR Photolithography Mask patterns are put on wafer using photosensitive material: FPGA-Based System Design: Chapter 2 Copyright 2004 Prentice Hall PTR Process steps First place tubs to provide properly-doped substrate for n-type, p-type transistors: p-tub n-tub substrate FPGA-Based System Design: Chapter 2 Copyright 2004 Prentice Hall PTR Process steps, cont’d. Pattern polysilicon before diffusion regions: poly p-tub FPGA-Based System Design: Chapter 2 gate oxide poly n-tub Copyright 2004 Prentice Hall PTR Process steps, cont’d Add diffusions, performing self-masking: poly n+ p-tub FPGA-Based System Design: Chapter 2 poly n+ p+ n-tub p+ Copyright 2004 Prentice Hall PTR Process steps, cont’d Start adding metal layers: metal 1 metal 1 vias poly n+ p-tub FPGA-Based System Design: Chapter 2 n+ poly p+ n-tub p+ Copyright 2004 Prentice Hall PTR Level 2 metal Polish SiO2 before adding metal 2: metal 2 metal 1 metal 1 vias poly n+ p-tub FPGA-Based System Design: Chapter 2 n+ poly p+ p-tub p+ Copyright 2004 Prentice Hall PTR Transistor structure n-type transistor: FPGA-Based System Design: Chapter 2 Copyright 2004 Prentice Hall PTR Transistor layout n-type (tubs may vary): L w FPGA-Based System Design: Chapter 2 Copyright 2004 Prentice Hall PTR Drain current characteristics FPGA-Based System Design: Chapter 2 Copyright 2004 Prentice Hall PTR Drain current Linear region (Vds < Vgs - Vt): – Id = k’ (W/L)(Vgs - Vt)(Vds - 0.5 Vds2) Saturation region (Vds >= Vgs - Vt): – Id = 0.5k’ (W/L)(Vgs - Vt) 2 FPGA-Based System Design: Chapter 2 Copyright 2004 Prentice Hall PTR 90 nm transconductances Typical parameters: n-type: – kn’ = 13 A/V2 – Vtn = 0.14 V p-type: – kp’ = 7 A/V2 – Vtp = -0.21 V FPGA-Based System Design: Chapter 2 Copyright 2004 Prentice Hall PTR Current through a transistor Use 90 nm parameters. Let W/L = 3/2. Measure at boundary between linear and saturation regions. Vgs = 0.25V: Id = 0.5k’(W/L)(Vgs-Vt)2= 0.12 A Vgs = 1V: Id = 7.2 A FPGA-Based System Design: Chapter 2 Copyright 2004 Prentice Hall PTR Basic transistor parasitics Gate to substrate, also gate to source/drain. Source/drain capacitance, resistance. FPGA-Based System Design: Chapter 2 Copyright 2004 Prentice Hall PTR Basic transistor parasitics, cont’d Gate capacitance Cg. Determined by active area. Source/drain overlap capacitances Cgs, Cgd. Determined by source/gate and drain/gate overlaps. Independent of transistor L. – Cgs = Col W Gate/bulk overlap capacitance. FPGA-Based System Design: Chapter 2 Copyright 2004 Prentice Hall PTR Latch-up CMOS ICs have parastic silicon-controlled rectifiers (SCRs). When powered up, SCRs can turn on, creating low-resistance path from power to ground. Current can destroy chip. Early CMOS problem. Can be solved with proper circuit/layout structures. FPGA-Based System Design: Chapter 2 Copyright 2004 Prentice Hall PTR Parasitic SCR circuit FPGA-Based System Design: Chapter 2 I-V behavior Copyright 2004 Prentice Hall PTR Parasitic SCR structure FPGA-Based System Design: Chapter 2 Copyright 2004 Prentice Hall PTR Solution to latch-up Use tub ties to connect tub to power rail. Use enough to create low-voltage connection. FPGA-Based System Design: Chapter 2 Copyright 2004 Prentice Hall PTR CMOS Process Steps FPGA-Based System Design: Chapter 2 Copyright 2004 Prentice Hall PTR