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Automation and Drives PROFINET The Industrial Ethernet Standard for Automation Michael Linsenmeier Pre Sales Consultant SIMATIC NET Siemens AG, Automation and Drives Karlsruhe, Germany Automation and Drives Ethernet goes down to field level! PROFINET Trends Trends Answer: PROFINET Real time Distibuted field devices PROFINET Today and tomorrow Control Level = Office World Cell Level Competition References Field Level Industrial Ethernet the basis for PROFINET Siemens A&D as driver of innovation in the field level! PROFINET the industrial ethernet standard A&D SC, 04/2007 2 Automation and Drives You want to use the latest technological trends in automation? PROFINET There Trends Trends is a trend away from central control structures to distributed local units Answer: PROFINET Use of Ethernet in all levels of automation Real time Increase Distibuted field devices IT- in use of open IT standards in automation and automation worlds are growing together PROFINET Today and tomorrow Competition References PROFINET the industrial ethernet standard A&D SC, 04/2007 3 Automation and Drives The answer to your requirements and trends: PROFINET PROFINET Trends Answer: PROFINET Answer: PROFINET is the open Industrial Ethernet standard from PROFIBUS International (PI) Real time Distibuted field devices is PROFINET Today and tomorrow utilizes Competition is based on Industrial Ethernet TCP/IP and IT-Standards Real-Time Ethernet References allows seamless integration of field bus systems PROFINET the industrial ethernet standard A&D SC, 04/2007 4 Automation and Drives PROFINET – the Industrial Ethernet Standard PROFINET Process Trends Safety Real-time Communication Answer: PROFINET Answer: PROFINET Real time Distibuted field devices PROFINET Today and tomorrow IT-Standards & Security Network Installation Competition PROFINET Distributed Intelligence Distributed Field Devices Motion Control References The complete and comprehensive solution! PROFINET the industrial ethernet standard A&D SC, 04/2007 5 Automation and Drives PROFINET for factory automation: The comprehensive solution! PROFINET Trends Answer: PROFINET Answer: PROFINET HMI Controller Real time Distibuted field devices Security Switching Safety Wireless PROFINET Today and tomorrow Competition References Distributed I/O Proxy Motion Control Robotic & Drives Other field buses Sensors HMI Proxy Safety Distributed I/O PROFINET the industrial ethernet standard A&D SC, 04/2007 6 Automation and Drives PROFINET Comunicación en tiempo real PROFINET Uniform communication and quick reaction times Simultaneous Trends Answer: PROFINET Real time Real time real-time and IT-service on one cable Scaleable real-time communication from non-critical time applications up to high performance applications Unlimited Distibuted field devices TCP/IP communication Internet Factory Automation PROFINET Today and tomorrow Motion Control Competition References <100ms IT-services <10ms <1ms TCP/IP IRT RT PROFINET the industrial ethernet standard A&D SC, 04/2007 7 Automation and Drives PROFINET – Connection of Distributed field devices to Industrial Ethernet PROFINET SIMATIC ET 200 with integrated 2-port switch for building line structures Use existing I/O modules without changes Trends Answer: PROFINET Real time Real time Distibuted field devices PROFINET Today and tomorrow Device configuration in the familiar way PLC user program with known commands Competition References Flexible use of distributed field devices on PROFIBUS and Industrial Ethernet PROFINET the industrial ethernet standard A&D SC, 04/2007 8 Automation and Drives Configuration in STEP7 PROFINET Trends Same configuration view for PROFIBUS and PROFINET STEP7 / HW-Config Answer: PROFINET GSDML Real time Distributred field Distibuted field devices devices PROFINET Today and tomorrow Competition GSD + XML = GSDML References Quick start in PROFINET through the use of existing user know-how PROFINET the industrial ethernet standard A&D SC, 04/2007 9 Automation and Drives PROFINET- diagnostics of devices in STEP7 PROFINET Same diagnostics view for PROFIBUS and PROFINET Overview Diagnostics Trends Answer: PROFINET Real time Detailed Diagnostics Distributred field Distibuted field devices devices PROFINET Today and tomorrow Competition References Efficient error localization and removal through integrated system diagnostics PROFINET the industrial ethernet standard A&D SC, 04/2007 10 Automation and Drives PROFINET – for more nodes, better performance and new applications PROFINET Compared to established field bus systems PROFINET allows The Trends Answer: PROFINET Real time Distibuted field devices connection of more nodes Performance up to 100 times better with Motion control applications Access to process data with standard office tools Wireless communication with Industrial Wireless LAN PROFINET PROFINET Today andtomorrow tomorrow Today and Competition References Higher performance through the innovative standard PROFINET the industrial ethernet standard A&D SC, 04/2007 11 Automation and Drives Contactless communication with RCoax and Rapid Roaming PROFINET Rapid Roaming provides an RF field that allows mobile nodes a very fast handoff from one cell to the next The handoff is so fast that even PROFINET IO communication is possible during roaming without an interruption (update times up to 20 ms). Trends Answer: PROFINET Real time Distibuted field devices PROFINET PROFINET Today andtomorrow tomorrow Today and Competition References PROFINET the industrial ethernet standard A&D SC, 04/2007 13 Automation and Drives Safely to the top ... PROFINET Trends Solution: Mobile crane trucs by and Security Customer: Schmolz & Bickenbach / Germany Sector: Metal industry Answer: PROFINET Customer profile: Real time Distibuted field devices PROFINET Today and tomorrow Competition References References High-bay warehouse with wireless and security Firmen LOGO The company founded in 1919 is represented throughout Europe and is a leader in the German steel trade, stainless steel foundries and steel processing. Working fields include: distribution, bright steel, steel service center, hydroforming and foundries. Customer requirement: Migration of an existing cassette high-bay warehouse from SIMATIC S5 to S7. A costoptimized, future-oriented and reliable solution is to be provided. The centralized structure is to be replaced by a distributed one. Application of absolute-value encoders for positioning. PROFINET the industrial ethernet standard A&D SC, 04/2007 15 Automation and Drives Safely to the top ... PROFINET High-bay warehouse with wireless and security Firmen LOGO Trends Solution: Mobile crane trucs by and Security Customer: Schmolz & Bickenbach / Germany Sector: Metal industry Answer: PROFINET Customer`s decision: Real time Replacement of parallel cabling (garlands) to the mobile crane trucks by wireless. Positive experience with an Industrial Wireless LAN in an implemented plant with a distribution trolley. Distibuted field devices PROFINET Today and tomorrow Competition Industrial Wireless LAN is the basis for reliable, high-performance PROFINET I/O communication. The SIMATIC ET 200S is mounted on the movable part of the machine together with an IWLAN/PB link in order to control the movement and positioning of the crane. References References PROFINET the industrial ethernet standard A&D SC, 04/2007 16 Automation and Drives Safely to the top ... PROFINET Trends Solution: Mobile crane trucs by and Security Customer: Schmolz & Bickenbach / Germany Sector: Metal industry Answer: PROFINET Advantages/benefits fot the customer: High-bay warehouse with wireless and security Firmen LOGO Real time Distibuted field devices PROFINET Today and tomorrow Competition Reliable, high-performance communication between the stationary SIMATIC S7 and the mobile crane trucks with distributed ET200S with I/Os and SSI encoders. No broken cables possible with wireless transmission, thus maintenance-free and reliable operation. Future-oriented solution due to simple expansion. Remote access to all components through customer's factory network. References References PROFINET the industrial ethernet standard A&D SC, 04/2007 17 Automation and Drives Safely to the top ... High-bay warehouse with wireless and security Firmen LOGO PROFINET Trends Solution: Mobile crane trucs by and Security Customer: Schmolz & Bickenbach / Germany Sector: Metal industry Answer: PROFINET Ethernet network Real time SCALANCE S612 Distibuted field devices STEP 7 2 x CPU 315-2 PN/DP 4 x MP270 2 x SCALANCE W788-1PRO PROFINET Today and tomorrow SCALANCE X208. Crane lorry 1 Competition References References CPU 416-2 CP443-1 Adv. IWLAN/PB Link PN-IO Crane lorry 2 IWLAN/PB Link ET200S PN-IO with I/O und SSI ET200S with I/O und SSI PROFINET the industrial ethernet standard Crane lorry 3 IWLAN/PB Link PN-IO Crane lorry 4 IWLAN/PB Link ET200S PN-IO with I/O und SSI ET200S with I/O und SSI A&D SC, 04/2007 18 Automation and Drives PROFINET The Industrial Ethernet Standard for Automation