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Course Scheme for M. Tech (Computer Integrated Manufacturing) Batch 2013-15 Semester I Course Code MME 101 MME 103 MME 105 MME 107 MME 109 Course Code MME 102 MME 104 MME 106 MME 108 MME 110 Course Code MME 201 MME 203 MME 205 Course Code MME 202 Name of the course Computer Control of Machine Tool Mechatronics Lean Manufacturing Statistical Methods and Algorithms Computer Integrated Manufacturing Systems Total Semester II Name of the course Research Methodology & Design of Experiments Advanced Industrial Engineering Flexible Manufacturing System Control Systems Elective-I Total Semester III Name of the course Industrial Automation & Robotics Artificial Intelligence Dissertation Synopsis Total Semester IV Name of the course Dissertation Total Teaching Schedule L T P 4 2 4 1 4 1 4 1 4 20 3 2 Teaching Schedule L T P 4 4 4 4 4 20 1 1 1 1 4 2 2 Teaching Schedule L T P 4 1 2 4 8 1 2 Teaching Schedule L T P - Credits 5 4 4 4 4 21 Credits 4 5 4 4 4 21 Credits 5 4 8 17 Credits 20 20 List of Electives 1. MME 110 RAPID PROTOTYPING & TOOLING 2. 3. 4. 5. 6. MME 110 ADVANCED MATERIAL ENGINEERING MME 110 MANAGEMENT INFORMATION SYSTEM MME 110 COMPUTER AIDED INSPECTION & NON DESTRUCTIVE EVALUATION MME 110 MACHINE VISION AND ITS APPLICATIONS MME 110 DATA BASE MANAGEMENT SYSTEM TOTAL CREDITS-79 Page 1 of 19 Semester I MME 101 COMPUTER CONTROL OF MACHINE TOOLS L T P C 4 - 2 5 Introduction: Fundamental concepts in numerical control, Need of N.C. in machines tools, Its advantages, Structure of NC System. Part Programming: Block format and codes, Tool length and radius compensation, Flexible tooling, Tool path simulation on lathe and milling, Advanced programming features. Tooling For N. C. Machines: Tool and zero presetting, Work holding and setting up of CNC machine. N.C. Machine Tools : Types, Definition and designation of control axes, Constructional details of N. C. m/c tools, MCU structure and functions, Methods of improving accuracy and productivity using NC, Problems with conventional NC. Numerical Control of M/c Tools: NC, Functioning of NC, MCU Organization, CNC, DNC, Adaptive control types, Uses & benefits, Advantages of CNC, DNC their structure, Combined CNC/DNC systems. System Devices: Drives, Feedback devices, Counting devices, DAC and ADCs, Interpolator systems, Control loop circuit elements in PTP system, Contouring system, Incremental and absolute systems. Computer Assisted Part Programming: Automatic NC program generation from CAD models; The APT language, Machining of surfaces, Mould, Casting and Die design and manufacture using CAD/CAM software. Laboratory Work: Exercises in manual part programming for Turning and Milling Centers. Use of software for simulation of turned and milled parts and simple surfaces. Automatic Cutter location data generation from CAD Models in APT format and Post processing for machining on CNC machines. Mould, Casting and Die design and manufacture using CAD/CAM software. Recommended Books: 1. Koren, Y., Computer Control of Manufacturing systems, McGraw Hill (2005). 2. Kundra, T. K., Rao, P. N. and Tewari, N. K., Numerical Control and Computer Aided Manufacture, McGraw Hill (2004). 3. Pabla, S. and Adithan, M., CNC Machines, New Age International (P) Ltd. (1994). 4. Koren, Y. and Benuri, J., Numerical Control of Machine Tools, Khanna Publishers (2005). 5. Groover, M. P. and Zimmers, E. W., CAD/CAM, Prentice Hall of India (1997). 6. Manuals of CAD/CAM Software Package on CAM Module and CNC Machines. Page 2 of 19 MME 103 MECHATRONICS L T P C 4 1 - 4 Introduction: Integration of Mechanical Engineering, Electronics & Control Engineering and Computer Science, Elements of mechatronics system, Open system and closed system. Physical and Mathematical Modeling of Dynamic Systems: Equations of motion, Transforming physical model to Mathematical Model, Linearization, Frequency response, Component interaction. Control Systems: Performance specifications, Transfer functions, Stability. Controller types and their design using frequency domain and Laplace domain method, PID control. Digital Control z-transforms, Problems in analogue to digital conversion-Nyquist frequency, Digital controller design. Sensors and Actuators: Electronic, Electromechanical, Electro-hydraulic, etc., Analogue, Digital and Hybrid Mechatronics Systems: DC Motor control, POTS and Analog Control, Stepper Motor Control-Encoder, Microprocessor, Digital Control, Piezoelectric Actuators. Electronics: AD and DA converters, Op Amps, Microprocessors, Digital signal processing, Logic Circuit Devices, Gates- AND, OR, NAND etc. and combinations. Study of Mechatronics Devices: Hard disk drive, Laser disk drive, Printer, Scanner, Optical sensing and control mechanism in NC machine tools etc. Recommended Books: 1. Bolton, W., Mechatronics, Pearson Education Asia (2004). 2. Kamm, L. J., Understanding Electro-Mechanical Engineering, An Introduction to Mechatronics, Prantice Hall of India (2000). 3. Anslander, D. M. and Kampf, C. J., Mechatronics: Mechanical System Interfacing, Prantice Hall (1995). 4. Alciatore, D. G. and Histand, M. B., Introduction to Mechatronics and Measurement System, McGraw Hill (1999). 5. Doebelin, E. O., Measurement Systems, Application & Design, McGraw Hill (2004). 6. Nagrath, I. J. and Gopal, M., Control System Engineering, New Age International (2008). Page 3 of 19 MME 105 LEAN MANUFACTURING L T P C 4 1 - 4 INTRODUCTION TO LEAN MANUFACTURING: Objectives of lean manufacturing-key principles and implications of lean manufacturing- traditional Vs lean manufacturing. LEAN MANUFACTURING CONCEPTS: Value creation and waste elimination- main kinds of waste- pull production-different models of pull production-continuous flow-continuous improvement / Kaizen- worker involvement -cellular layout- administrative lean. LEAN MANUFACTURING TOOLS AND METHODOLOGIES: Standard work communication of standard work to employees -standard work and flexibility -visual controlsquality at the source- 5S principles -preventative maintenance-total quality management-total productive maintenance -changeover/setup time -batch size reduction -production leveling. VALUE STREAM MAPPING: The as-is diagram-the future state map-application to the factory simulation scenario-line balancing -Poke Yoke -Kanban – overall equipment effectiveness. JUST IN TIME MANUFACTURING: Introduction - elements of JIT - uniform production rate - pull versus push method- Kanban system - small lot size - quick, inexpensive set-up continuous improvement. Optimised production technology. ONE-PIECE FLOW: Process razing techniques – cells for assembly line – case studies. IMPLEMENTING LEAN: Road map-senior management Involvement-best practices. RECONCILING LEAN WITH OTHER SYSTEMS: Toyota production system-lean six sigma-lean and ERP-lean with ISO9001:2000. REFERENCES BOOKS: 1. Askin R G and Goldberg J B, “Design and Analysis of Lean Production Systems”, John Wiley and Sons Inc., 2003. 2. Michael L George, David T Rowlands, Bill Kastle, “What is Lean Six Sigma”, McGraw Hill, New York, 2004. 3. Micheal Wader, “Lean Tools: A Pocket Guide to Implementing Lean Practices”, Productivity and Quality Publishing Pvt Ltd, 2002. 4. Kenichi Sekine, “One-Piece Flow”, Productivity Press, Portland, Oregon, 1992. 5. Alan Robinson “Continuous Improvement in Operations”, Productivity Press, Portland, Oregon, 1991. Page 4 of 19 6. Joseph A De Feo, William W Bearnard , “Juran Institute’s Six Sigma Break Through and Beyond”, Tata McGraw Hill Edition, New Delhi, 2004. 7. Richard B Chase F Robert Jacobs and Nicholas J Aquilano, “Operations Management for Competitive Advantage”, McGraw Hill/Irwin; Tenth Edition, 2003. 8. Poke - Yoke, "Improving Product Quality by Preventing Defects", Productivity Press, 1992. MME 107 Statistical Methods and Algorithms L T P C 4 1 - 4 Introduction: Nature and objectives of research, Study and formulation of research problem. Scope and formulation of hypothesis. Preparation and presentation of research proposal using statistical package. Review of Probability: Appraisal of axiomatic approach of probability, Conditional probability, Baye’s rule, Conditional distributions, and conditional expectations. Markov chains: Basics of markov chains, Finite state space, Markov chains, Transition and stationary markov chains. Continuous time markov process: continuous time branching processes, Kolmogorov, Forward and backward equations, Pure birth, Pure death, Birth and death process. Analysis of variance: One Way Classification: ANOVA for fixed effect model, ANOVA for Random Effect Model, Two-way Classification (one observation per cell): ANOVA for fixed effect model, ANOVA for Random Effect Model. Design of Experiments: Completely Randomised Design, Randomised Block Design, Latin Square Design, their statistical analysis and variance of estimates, Analysis of Covariance. Multivariate Data Analysis: Introduction, multivariate normal distributions, Mean vector, Variance-covariance matrix, Correlation matrix and their estimation for multivariate data., Step wise regression, Selection of best set of variables, Classification and discrimination problems. Factor analysis and principal component analysis. Illustrative examples and Multivariate data analysis using statistical package. Time Series and forecasting: Components of time series, Analysis of time series, Measurement of trend, Measurement of seasonal variations , Measurement of cyclic variations , AutoRegression Analysis, Auto-correlation , Random component in time series. Laboratory Work: Implementation of statistical techniques using statistical packages viz. SPSS, Mathematica including evaluation of statistical parameters and data interpretation, Regression Analysis, covariance, Analysis of variance, multivariate data analysis and problems based on time series and forecasting. Page 5 of 19 Recommended Books Medhi, J., Stochastic Processes, New Age International (2005). Populis,A., Random Variables and Stochastic Processes, Tata McGraw Hill (2002). Montgomery, Introduction to Statistical Quality Control, John Wiley and Sons (2005). Bhuyan,K.C., Multivariate Analysis and Its Applications, New Central Book Agency (2002). Anderson,T.W., An Introduction to Multivariate Statistical Analysis, John Wiley and Sons (2003). Goon, Das, Gupta, Fundamental of Statistics Vol.-II, World Press (1999). MME 109 COMPUTER INTEGRATED MANUFACTURING SYSTEMS L T P C 4 - - 4 Introduction: Types of production systems and their automation. CAD/CAM integration. Concept of FMS and CIMS. Elements of a General CIM System: Types of CIM systems. CAD-CAM link for CIMS. Benefits of CAM, FMS and CIMS. Automated material handling systems, equipment and their functions. Integration of Robots in CIMS, Automatic Storage and Retrieval Systems (AS/RS), Carousel. Palletization and fixtures. CIMS configurations: DNC based factory management and control, Integrated CAD/CAM system and shared database. Introduction to Rapid Prototyping, and Rapid Tooling, Reverse Engineering. Concept of concurrent engineering. Product life cycle management. Group Technology: Concept and terminology, Part family formation, Classification and coding systems for components, Group Technology machine cells. Computer Aided Process Planning: CAPP and route sheet development, CAPP system, Computer aided plant layout. Computer Aided Production Planning and Control: Inventory control and MRP. Computer aided shop floor control, process monitoring. Computer aided Inspection & Quality Control. Shop floor data collection systems, Shop floor control, Sensors used, Tool management system, automatic identification systems, Barcode system. Introduction to fundamentals of computer communications: Networking, Computermachine-personnel communication links. Network architectures & techniques. Information flow in networks, Network standards. CIM Database and Database Management Systems: Types, Management Information System, Manufacturing data preparation. Page 6 of 19 Laboratory Work: Study of CIMS/FMS systems & using VRCIM software, Study & use of 3D scanner for reverse engineering and QC, Surface modeling and manipulation for reverse engineering using standard CAD package, Die design and manufacturing from CAD model for reverse engineering. Use of QUEST software to demonstrate production planning and scheduling by simulation. Recommended Books: 1. 2. 3. 4. 5. 6. 7. Groover, M. P. and Zimmers, E. W., CAD/ CAM, Pearson Education Asia (2008). Groover, M. P., Automation, Production systems and Computer Integrated Manufacturing, Pearson Education Asia (2009). Vajpayee, S. K., Principles of Computer Integrated Manufacturing, Prentice Hall (1999). Rao, P. N., Tewari, N. K. and Kundra, T. K., Computer Integrated Manufacturing, McGraw Hill (1995). Mitchell, H., CIM Systems -An Introduction to Computer Integrated Manufacturing, Prentice Hall (1991). Rehg, J. A. and Kraebber, H. W., Computer Integrated Manufacturing, Pearson Education Asia (2002). Software Manuals for tutorial on reverse engineering and quality control using 3D scanner- Scan tools, Surface modeling, Die Design, Automated part programming-2, 3, and 5 axis, QUEST, PLM software like Intralink, WindChill, etc. available from the supplier, in laboratory. Page 7 of 19 Semester II MME 102 RESEARCH METHODOLOGY & DESIGN OF EXPERIMENTS L T P C 4 - - 4 Nature and objectives of research Methods of Research: historical, descriptive and experimental Alternative approaches to the study of the research problem and problem formulation. Formulation of hypotheses, Feasibility, preparation and presentation of research proposal. Introduction to statistical analysis : Probability and probability distributions; binomial, Poisson, exponential and normal distributions and their applications. Sampling: Primary and secondary data, their collection and validation, methods of sampling: Simple random sampling, stratified random sampling and systematic sampling. Regression and correlation analysis. Tests of significance based on normal, t and chi-square distributions. Analysis of variance. Basic Principles of design of experiments, completely randomized and randomized block designs Edition, tabulation & testing of hypotheses, Interpolation of results, presentation, styles for figures, tables, text, quoting of reference and bibliography. Use of software for statistical analysis like SPSS, Mini Tab or MAT Lab, Report writing, preparation of thesis, use of software like MS Office. The course will include extensive use of software, report writing and seminars in the tutorial class. Recommended Books 1. C.R. Kothari, Research Methodology, Wishwa Prakashan 2. P.G. Tripathi, Research Methodology, Sultan Chand & Sons, N. Delhi 3. Fisher, Design of Experiments, Hafner 4. Sadhu Singh, Research Methodology in Social Sciences, Himalya Publishers 5. Stoufferetal, Measurement & Prediction, Wiley, N. York 6. J.W. Barnes, Statistical Analysis for Engineers & Scientists, McGraw Hill, N. York 7. Donald Cooper. Business Research Methods, Tata McGraw Hill, N. Delhi Page 8 of 19 MME 104 ADVANCED INDUSTRIAL ENGINEERING L T P C 4 1 2 5 Leading growth through Customer Centricity –Inside Out to Outside in, Application of Information Technology to Customer Centricity and Skill Gap Bridging , Introduction to Desktop Expert Systems, The expert-system-based automated process planning systems, Case Base Reasoning(CBR), Advantages of CBR, Rapid application Development, Overview of Visual Basic and .NET Technologies, Application of Information Technology to Business Process ReEngineering(BPR), BPR for Productivity, enhancement of quality , economy to scale and for Strategic Depth, Identification of Unique Activities aligned to Contribution ,Benchmarking, Activities NOT to be benchmarked, What is Strategy adulteration, How to prevent Strategy adulteration. Building a resilient organization: The Resilience tool kit: The five levers, Formal Mechanism: Silo Swapping, Corporate IT, Technical Assistance Centers, Maximize Access to Information, Skill development for new competencies, Expanding the Periphery: more hands in more pots for ultimate customer centricity. Capabilities: Developing the skills to cope with changing customer needs with the aid of computers. Road to greater customer centricity: Mapping the journey to greater resilience through milestones. Business Process Reengineering: What is BPR, Considerations in BPR, Total Quality management to enhance depth of strategy, How to Plan Your Project, Select the Right Team, and Choose optimum approach, Articulate the business/technical issues driving the project, Enterprise resource Planning, Research and methodology. Vision and Objectives, Analysis of Existing Processes, Identify Process for Redesign, Identify Change Levers, Implement the new Process, Make New Process Operational, Evaluate the New Process, Ongoing Continuous Improvements for productivity ,enhancement of quality and for customer centricity with the aid of modern Information Technology Tools . Text Books: 1. Reengineering the Corporation - A Manifesto for Business Revolution by M. Hammer and James Champy. 2. Reengineering for Results: Keys to Success from Government Experience Sharon L. Caudle; National Academy of Public Administration. 3. The Breakthrough Strategy for Total Quality, Productivity, and Competitiveness James Harrington Page 9 of 19 4. The Change Management Toolkit for Reengineering For companies and individuals involved in reengineering and represents a practical approach to the management of change - in any organization - from Holland and Davis, Worthing Brighton Press. 5. Competing for the Future, Gary Hamel and C.K. Prahalad; book review and ordering info. References: 1. Deming Management Method, The Mary Walton; Perigee, Books, Book review Best Practices In Reengineering, McGraw-Hill New York, NY, 1995 by David K. Carr and Henry J. Johansson, Coopers and Lybrand 2. Managing the Change Process: A Field Book for Change Agents, Team, Leaders and Reengineering Managers; David K. Carr, Kelvin J, Hard, Wiliiam J. Trahant 3. New Tools For New Times: The Workflow Paradigm, Second Edition, WARIA Book Review on line, http://www.waria.com/waria/fischer.html 4. Process Innovation: Reengineering Work Through Information Technology, Thomas Davenport; Harvard Business School Press 5. Reengineering Revolution, A Handbook (The) HarperCollins - Publishers, Inc. New York, 1995, Michael Hammer and Steven A. Stanton; Book Review Only 6. The Wisdom of Teams: Creating the High-Performance Organization, Jon R. Katzenbach Douglas K. Smith. 7. Winning With Quality: Applying, Quality Principles In Product Development, John W. Wesner, Jeffrey M. Hiatt, and David C. Trimble 8.Business Process Re-Engineering and Change Management by B R Dey, Biztantra Publication MME 106 FLEXIBLE MANUFACTURING SYSTEMS L T P C 4 1 - 4 Introduction: Flexible Manufacturing Systems - Economic justification of FMS - Development and implementation of FMS - planning phases ,integration, system configuration - layouts and simulation Automated Material Handling - conveyors, Automated Guided Vehicles - Role of robots in material handling. Automated storage systems - AS/RS-carousel storage system - WIP storage systems - interfacing handling and storage with manufacturing. Page 10 of 19 Computer Control of FMS - Planning, scheduling and Hierarchy of computer control - DNC system- communication between DNC computer and machine control unit - Computer Software, Simulation and Data Base of FMS - Manufacturing Data systems- planning FMS data base. Modeling of FMS - Scheduling of FMS - knowledge based scheduling, scheduling rules, tool management of FMS, material handling system schedule. REFERENCE BOOKS Jha. N.K., 'Hand Book of Flexible Manufacturing Systems', Academic Press Inc,1991 Parish.D.J., 'Flexible Manufacturing' ,Butter worth-Heinemann Ltd,1990 Groover. M. P., 'Automation production systems and computer integrated manufacturing', Prentice hall of India pvt. ltd,1989 Buffa .E.S. and Sarin, 'Modern Production and Operations Management', Wiley Eastern, 1987 International journal of Production Research- 1981 to 1995 MME 108 CONTROL SYSTEMS L T P C 4 1 - 4 Introduction to the control system and servomechanisms; examples Differential equations of physical systems ; mechanical systems and electrical analogies Concept of Transfer Function, and derivation for d.c. servomotor Block diagrams and reduction methods Construction of Signal flow graphs; Mason's Gain formula and its applications Feedback systems and effect of feedback on sensitivity and system dynamics Effect of feedback on control systems with disturbance signals; regenerative feedback Temperature feedback control system D.C and A.C servomotors, potentiometers and synchros Test signals and time domain response of first order system Response of second order system; time domain specifications Steady state errors and error constants for various types of systems Stability of control systems and effect of root locations Routh Hurwitz stability criterion Concept of root locus and magnitude and angle criteria Root locus construction rules; examples Introduction to Frequency Response and correlation with time response, Polar plots Bode plots Experimental determination of transfer function using Bode plot Page 11 of 19 Principle of argument and introduction to Nyquist stability criterion Nyquist stability analysis: examples Introduction to control systems design Concept of state variable model Representation of continuous system using state variable method Textbook(s) T1 Control systems Engineering, Nagrath I.J. and M.Gopal, New Age International., 4th edition, 2005 Reference book(s) R1 Control Systems, A. Nagoor Kani, RBA Publications, 1998 R2 Automatic Control Systems, B.C.Kuo, Prentice Hall of India, 7th Edition, 2003 R3 Control Systems: Principles and design, M.Gopal , Tata - Mc Graw Hill,2003. Page 12 of 19 Semester III MME 201 Industrial Automation & Robotics L T P C 4 1 2 5 Introduction to Automation Basic Elements of an Automated System, Level of Automation. Industrial control system Process Industries versus Discrete Manufacturing Industries, Continues versus Discrete Control, Computer Process Control, Forms of Computer Process Control. Hardware components for Automation & Process Control Sensors, Actuators, Analog-to-Digital Converters, Digital-to-Analog Converters, Input/output Devices for Discrete Data. Discrete control using programmable logic controllers Discrete Process control, Ladder Logic Diagrams, Introduction to Programmable Logic controllers. Feeding Devices Introduction to feeders, Fundamentals of production lines, Types of assembly lines, Transfer system and Transfer mechanisms, Different types of feeders, Apron feeder, Belt feeder, Vibratory feeders, Rotary feeders, Reciprocating feeders, Disc feeders, Screw feeders, Centrifugal feeders, Flexible feeders. Robotics Introduction, Classification of Robots, History of Robotics, Different configurations, Advantages and Disadvantages of Robots, Robot Components, Robot Degrees of Freedom, Robot Joints, Robot Coordinates, Robot Reference Frames, Robot Characteristics. Kinematics of Robots Introduction, Robots as Mechanisms, Conventions, Matrix Representation, Representation of a Point in Space, Representation of a Vector in Space, Representation of a Frame at the Origin of a Fixed Reference Frame, Representation of a Frame Relative to a Fixed Reference Frame, Representation of a Rigid Body, Homogeneous Transformation Matrices, Representation of Transformations, Representation of a Pure Translation, Representation of a Pure Rotation about an Axis. Industrial robotics & its applications Robot Control Systems, End Effectors, Sensors in Robotics, Industrial Robot Applications, Other Robots and its Applications. Page 13 of 19 SUGGESTED READING/ BOOKS 1. Mikell P. Groover, Automation, Production Systems and Computer-integrated manufacturing, 3rd edition, Pearson Education Inc. 2. Saeed B. Niku., Introduction to Robotics, Analysis, Systems, Applications‚ PHI learning private limited. 3. A.K. Gupta, S.K. Arora, Industrial Automation and Robotics, Laxmi publication. 4. S R Deb, Sankha Deb, Robotics Technology and Flexible Automation , Tata McGraw-Hill. 5. Robert J Schilling, Fundamental of Robotics Analysis & Control, Pearson Education Inc. MME 203 Artificial Intelligence L T P C 4 - - 4 Introduction: History, Definition of AI, LISP and other programming languages, Introduction to LISP, LISP and PROLOG distinction, LISP programming languages syntax. Inconsistencies and uncertainties: Truth maintenance systems, default reasoning and closed world assumption, Model and temporary logics, Introduction to Fuzzy logic with examples. Structure knowledge: Graph, frames and related structures, Search and control strategies, Matching techniques. Knowledge organization: Integration of knowledge in memory organization systems, Perception, communication and Expert systems, Overview of Linguistics, natural language generation and system. Pattern recognition system: Understanding speech recognition, Image transformation, vision system architecture, Rule based system architecture, knowledge acquisition and validation, knowledge system building tools. REFERENCE BOOKS Russel (Stuart), 'Aritificial Intelligence- Modern approach, Pearson Education series in AI', 3rd Edition, 2002 Dan W Patterson, 'Introduction to Artificial intelligence and Expert systems', Prentice Hall of India Pvt. Ltd, 2001 Eugene Charniak, Drew Mc Dermot, 'Introduction to Artificial intelligence', Addison Wesley Longman Inc., 1998 George. F, William. A. Stubblefield, 'Artificial Intelligence', The Benjamin Cummins Publishing Co., Inc 2nd Edition, 1992 Robert J Schalkoff, 'Artificial intelligence An Engineering Approach', McGraw Hill International Edition, 1990 Page 14 of 19 Electives MME 110 RAPID PROTOTYPING & TOOLING L T P C 4 1 - 4 Introduction: Classification of manufacturing processes, Different Manufacturing Systems, Introduction to Rapid Prototyping (RP), Need of RP in context of batch production, FMS and CIM and its application; Basic Principles of RP, Steps in RP, Process chain in RP in integrated CAD-CAM environment, Advantages of RP. Classifications of Different RP Techniques: Based on Raw Material, Based on layering technique (2D or 3D) and energy sources. Process Technology in RP: Comparative study of Stereo-lithography (SL) with photopolymerization, SL with liquid thermal polymerization, Solid foil polymerization, Selective laser sintering, Selective powder binding, Ballastic particle manufacturing : both 2D and 3D, Fused Deposition Modeling, Shape Melting, Laminated Object Manufacturing, Solid Ground Curing, Repetitive Masking and deposition, Beam Inference Solidification, Holographic Interference Solidification, Special Topic on RP using metallic alloys, Programming in RP, Modelling, Slicing, Internal Hatching, Surface Skin Fills, Support Structure . CAD Data and Programming techniques for RP: Data requirements, Solid modeling for RP, Surface modeling, Geometric processes, Interface formats, Model preparation, Slicing methods, Design of support structures, Internal hatching and surface skin fills. Materials for RP: Plastics, Ceramics, Resins, Metals, Selection criterions for materials for different processes, The advantages and Limitations of different types of materials. Rapid Tooling:Reverse engineering, 3D scanning, 3D digitizing and data fitting, High speed machining. Recommended Books: 1. 2. 3. 4. 5. 6. 7. Kai, C. C., Fai, L. K. and Sing, L. C., Rapid Prototyping: Principles and Applications, World Scientific Publication (2008). Grimm, T., User's Guide to Rapid Prototyping, Society of Manufacturing Engineers (2004). Gebhardt, A., Rapid Prototyping, Hanser Gardner Publications (2003). Upcraft, S. and Ranky, P. G., Rapid Prototyping Solutions, CIMware USA, Inc (2003). Jacob, P. F., Rapid Prototyping and Manufacturing, Fundamentals of Sterolithography, SME (1992). Rapid Prototyping Reports, CAD/CAM Publishings (1991). Zeid, I., CAD/CAM: Theory and Practice, McGraw Hill (1991). Page 15 of 19 MME 110 ADVANCED MATERIAL ENGINEERING L T P C 4 1 - 4 Plastic Behaviour in metals - Shear strength of perfect and real crystals - Strengthening mechanisms Effect of Temperature, Strain, and Strain Rate on Plastic behaviour -Super Plasticity - Griffith's Theory of Fracture - Fracture Toughness - Creep - Deformation Mechanism Maps - Fatigue Selection of materials for Mechanical Properties, Strength, Toughness, Fatigue and Creep, Surface durability, Wear Resistance, Corrosion Resistance - Case Studies in Material Selection for Aero, Auto, Marine, Machinery and Nuclear Applications - Dual Phase Steels, Micro Alloyed Steel, High Strength Low Alloy (HSLA)Steel, Transformation Induced Plasticity (TRIP) Steel, Maraging Steel, Intermetallics Ni and Ti Aluminides - Smart Materials, Shape Memory Alloys, Metallic Glass, Quasi Crystal and Nano Grystalline Materials - Polymeric Materials, Advanced Structural Ceramics, WC, TiC, TaC, Al2O3 SiC, Si3N4, CBN, Diamond, Fibers, Foams - Adhesives and Coatings - Properties, Processing and Applications. REFERENCE BOOKS Budinski. G.K. and Budinski. K.M., 'Engineering Materials, Properties and Selection', 7th Edition, Prentice Hall of India, 2002 Daniel Henkel, Allan Pense, "Structures and Properties of Engineering Materials", Tata McGraw Hill Publishers, 2001 Thomas H. Curtney, 'Mechanical Behaviour of Materials', ( 2nd Edition ), McGraw Hill, 2000 Filnn. R.A. and Trojan. P.K., 'Engineering Materials and their Applications', (4th Edition), Jai co, 1999 Charles.J.A.., and Crane F.A.A., 'Selection and Use of Engineering Materials', ( 3rd Edition ), Butterworth - Heiremann, 1997 Metals Hand Book, Vol. 10, 'Failure Analysis and Prevention', (10th Edition), 1994 Lubin. G. Ed., 'Hand Book of composites', Van Nestrand, Rcishahole, USA, 1994 George. E. Dieter, 'Mechanical Metallurgy', McGraw Hill, 1988 Page 16 of 19 MME 110 MANAGEMENT INFORMATION SYSTEM L T P C 4 1 - 4 The Evolution of order policies- From MRP to MRP II- Operations control- The role of production organization - DATABASE CONCEPTS - Data modeling for a Database- Records and files- Abstraction and Data integration- Three level architecture for DBMSComponents of DBMS- Advantages and disadvantages of DBMS - DESIGNING DATABASE Relationship among entities- ER diagram- Data Models- Relational, Network, Hierarchical Relational Model - Concepts, principles, keys, Relational operations-Functional DependencyNormalization- Query languages - MANUFACTURING CONSIDERATION The product and its structure- Inventory and process flow- Shop floor control- Data structure and procedure- Various model - The order scheduling module- Input/Output analysis module- Stock status databaseComplete IOM database - INFORMATION SYSTEM FOR MANUFACTURING - Computerised manufacturing information system- Case study. REFERENCE BOOKS Date. C.J, 'An Introduction to Database systems', Narosa Publishing House, 1997 Bipin C.Desai, 'An Introduction to Database systems', West Publishing Company, 1996 Kerr. R, 'Knowledge Based Manufacturing Management', Addison-Wesley, 1991 Luca G. Sartori, 'Manufacturing Information Systems', Addison-Wesley Publishing Company, 1988 Orlicky. G, 'Material Requirements Planning', McGraw Hill Publishing Co., 1975 MME 110 Computer Aided Inspection & Non Destructive Evaluation L T P C 4 1 - 4 Metrological concepts - Abbes principle - need and problems with high precision measurements Computer aided metrology and inspection,, laser , contact and non contact inspection. Use of microprocessors and computers in CAI, Co ordinate Measuring Machine (CMM), Tool Makers Microscope, Image Shearing Microscope, Universal Measuring Machine, etc. Introduction Principles and Characteristics of Liquid penetrants testing-. Magnetic test - Magnetisation methods accoustic emission techniques, instrumentation, Radiography test- Radiation sources - X-Ray and Gama rays - Viewing and interpretation of radiographs , Ultrasonic test, Applications, Advantages and limitations Page 17 of 19 REFERENCE BOOKS Baldev Raj, Jayakumar. T and Thavasimuthu M., 'Practical Nondestructive Testing'Narosa Publishing House, 2002 'American Society of Metals', Metals Hand book, Vol. 11, 10th edition, 1998 Jain R.K., 'Engineering Metrology', Khanna Publishers, 1997 'Progress in Acoustic Emission', Proceedings of 10th International Acoustic Emission symposium, Japanese society for NDT, 1990 Barry Hull and Vernon John, 'Non Destructive Testing', Macmillan, 1988 Gayler and Shotbolt, 'Metrology for Engineers', ELBS, 1980 MME 110 MACHINE VISION AND ITS APPLICATIONS L T P C 4 1 - 4 Introduction to Machine Vision - Advantages of Machine vision - Applications of machine vision. Image Processing - image acquisition Principles and Devices -Binary image processing - Digital Imaging - Grey Scale Modification -Sharpening and Smoothing the ../sites/default/files - Regions and Edges - Region representation - image storage - Image enhancement - Image Filtering. Histogram modifications, linear systems and filters. Image Detection -Edge detection- Contours, geometry of curves, Digital curves, Curve fitting, Circular arcs, Conics and Spline curves - Surfaces, representations, interpolation, Approximation, Segmentation, Registration. Introduction to Texture, Statistical and Model based analysis of Texture, Structural analysis of ordered texture - Photometric stereo. Dynamic Vision - Segmentation using Motion and Moving camera Motion. Object recognition - and their applications with examples, two and three dimensional measurements, Interfacing a robot with a Vision system. REFERENCE BOOKS Pham. D.T., Dimov. S. S., 'Rapid manufacturing: the technologies and applications of RPT and rapid tooling', Springer, London, 2001 Hilton.P.D., 'Rapid Tooling', Marcel Dekker, 2000 Chua.C.K., 'Rapid Protyping', Wiley, 1997 Beaman.J.J. et all, 'Solid freeform fabrication', Kluwer, 1997 Page 18 of 19 Jacohs.P.F., 'Stereolithography and other rapid prototyping and manufacturing technologies', ASME, 1996 Burns.M, 'Automated Fabrication', PHI, 1993 MME 110 DATA BASE MANAGEMENT SYSTEM L T P C 4 1 - 4 FILE ORGANISATION - The constituents of a file, formal specification of storage of a file, operations on files. Serial files, index-sequential files, direct file, secondary key retrieval - DATA MODELLING FOR A DATABASE - Three level architecture proposal for a DBMS. Components of a DBMS DATA ASSOCIATIONS - Entity-relationship model- relational data model, network data model and hierarchical data model - RELATIONAL MODEL: Relational database - relational algebra, relational calculus, relational database manipulation - SQL, views - RELATIONAL DATABASE DESIGN CONCURRENCY MANAGEMENT - DATABASE SECURITY: Integrity and control - security and integrity threats - DATABASE DESIGN - The organization and its information system definition of the problem - analysis of existing system and procedures - preliminary design computing system division - final design - implementation and testing - operation - operation and tuning. REFERENCE BOOKS Bipin C. Desai - An introduction to Database Systems, West Publishing Company, 1996 Henry F Korth and S.Sudarshan, Abrahm Silber Schatz, - Database System Concepts, McGraw Hill Inc., 1997 R.Elmasri and S.B. Navathe - Fundamentals of Database Systems. The Benjamin/Cumming Publishing Company, Inc.1994 Raghu Ramakrishnan, Database Management Systems, McGraw Hill Inc., 1997 Page 19 of 19