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EE 410 – Power Electronics Laboratory Experiment 4 – Buck Converter - EE 410 – Power Electronics Laboratory Fall 2010 Dr. Dolan Experiment #4 – Buck Regulator Group #3 James Tuccillo, Scott Carey, Rene Canedo 11/15/2010 EE 410 – Power Electronics Laboratory Experiment 4 – Buck Converter Equipment Used: Oscilloscope PC with LTSpiceIV LT1976 Module DC Power Supply AC Power Meter BK Precision 8540 DC Electronic Load Circuit Diagrams: Figure 1: LTSpice Simulation of Buck converter using LT1976 Figure 2: Linear Technology’s LT1976 Controller Demo Board EE 410 – Power Electronics Laboratory Experiment 4 – Buck Converter Software Procedure: a) Load LTSpiceIV program b) Create a new file: File New Schematic c) Place parts by going to Edit on the menu. Note that instead of a resistor as the load, you may also use a dc current source for the load LT 1976: Edit Component [PowerProducts] LT1976 DC Source: Edit Component Voltage Right Click on DC source to change the DC voltage value Capacitor: Edit Capacitor (or click the capacitor symbol on the menu) Right Click on capacitor to change the Capacitance value Resistor: Edit Resistor (or click the resistor symbol on the menu) Right Click on resistor to change the Resistance value Diode: Edit Diode (or click the diode symbol on the menu) Right Click on diode Pick New Diode select the diode part number Inductor: Edit Inductor (or click the inductor symbol on the menu) Right Click on inductor to change Inductance value d) Set simulation: Simulate Edit Simulation Cmd Under Transient tab, type in 12ms for stop time then hit OK e) Run simulation: Simulate Run (or click the run short cut on the menu) A “Select Visible waveforms” window appears, just click OK Once the simulation is completed, display the output voltage waveform by placing the cursor at the output voltage node (voltage probe will appear once the cursor is at the node) g) Display the inductor current, by placing the current probe ON the component (current probe will appear once the cursor is ON the component) h) Measure the following Steady State performance: Percent Line regulation with Vinmin = 9V and Vinmax = 15V, both measured at full load Percent Load regulation with 10% load and full load as points of measurements, both measured at nominal input voltage. Peak to peak ripple of output voltage Vopp vs. Percent load from 20% to 100% with 20% step size. Tabulate and plot the result. Peak to peak ripple of inductor current ILpp vs. Percent load using the same previous step. Tabulate and plot the result. Efficiency vs. Percent loads with again the same previous step. See note b) below for obtaining the efficiency. Tabulate and plot the result. f) EE 410 – Power Electronics Laboratory Experiment 4 – Buck Converter Hardware Procedure: a) Turn on the dual dc power supply and adjust its voltage to 9 V. Once you get the 9 V then turn the power supply off. b) Connect the ac power meter in between the input terminals of the dc-dc converter and the 9V power supply c) Without connecting the electronic load to the Buck module, turn on the electronic load. Press the On/Off key to turn OFF the load. Select the Constant Current (CC) mode. Select the digit to adjust by pressing either the left or right arrow key. Select the current range to 3 A by pressing the Shift key and the “D-Mode” key until the 30 A led on the display is OFF. Set the current value by turning the knob to 20% load. d) Connect the output terminals of the dc-dc converter to the electronic load terminals. MAKE SURE THE POLARITY OF CABLE CONNECTING THE TERMINALS FROM THE CONVERTER TO THE LOAD MATCHES (+ from converter’s output goes to + of the electronic load, and – terminal of converter to – terminal of the load. e) Connect a multimeter to measure the output voltage of dc-dc converter f) Connect the output terminals to an oscilloscope g) Ask the instructor to check your circuit. Once verified you may now turn on the power supply. Also turn on the electronic load by pressing On/Off key. h) Obtain the following measurements when input voltage is Vinmin = 9 V and full load of 3 Watts. When increasing the load, turn the knob on the electronic load gradually and slowly while closely watching the current on the display. Table 3-1. DC-DC Converter Data Percent Load 0 20 40 60 80 100 Pin [W] Vout [V] Iout [A] Pout [W] Vopp-ripple [V] Percent Efficiency i) Using data above, compute percent load regulation and plot the Vopp-ripple vs. Percent Load j) Turn off the electronic load by pressing the On/Off key, and turn off the power supply. k) Change the input voltage to 12 V and reset the load current back to 20%. Repeat measurements for the above table. l) Repeat the previous step for input voltage of 15 V. m) Turn the power supply off n) Compute percent line regulation at full load when Vinmin = 9V and Vinmax = 15V o) Plot the efficiencies from the three sets of measurements (Vi n = 9V, 12V, and 15V). p) Set the input voltage to 12 V and adjust the load to 80%. Do not turn on the power supply and electronic load yet. q) Place the scope probe to measure the voltage across the diode. For a Buck converter, this is the “Switching Node”. Ask the instructor to verify the placement of the scope probe. r) Once verified turn on the power and the load, and obtain the diode voltage waveform. Measure the duty cycle and the switching frequency of the dc-dc converter EE 410 – Power Electronics Laboratory Experiment 4 – Buck Converter Calculations %𝐿𝑖𝑛𝑒 𝑅𝑒𝑔𝑢𝑙𝑎𝑡𝑖𝑜𝑛 = 𝑉𝑜𝑢𝑡(ℎ𝑖𝑔ℎ 𝑖𝑛𝑝𝑢𝑡) − 𝑉𝑜𝑢𝑡(𝑙𝑜𝑤 𝑖𝑛𝑝𝑢𝑡) ∗ 100 𝑉𝑜𝑢𝑡(𝑛𝑜𝑚𝑖𝑛𝑎𝑙) %𝐿𝑜𝑎𝑑 𝑅𝑒𝑔𝑢𝑙𝑎𝑡𝑖𝑜𝑛 = Ƞ= 𝑉𝑜𝑢𝑡(𝑙𝑜𝑤 𝑙𝑜𝑎𝑑) − 𝑉𝑜𝑢𝑡(ℎ𝑖𝑔ℎ−𝑙𝑜𝑎𝑑) ∗ 100 𝑉𝑜𝑢𝑡(ℎ𝑖𝑔ℎ 𝑙𝑜𝑎𝑑) 𝑃𝑜𝑢𝑡 𝑉𝑜𝑢𝑡−𝑎𝑣𝑔 ∗ 𝐼𝑜𝑢𝑡−𝑎𝑣𝑔 = 𝑃𝑖𝑛 𝑉𝑖𝑛−𝑎𝑣𝑔 ∗ 𝐼𝑖𝑛−𝑎𝑣𝑔 Data and Observations: Table 1 DC-DC Converter Data EE 410 – Power Electronics Laboratory Experiment 4 – Buck Converter Graph 1: Vout before and during steady state Line and Load regulations of simulation results (software procedure step h) %𝐿𝑖𝑛𝑒 𝑅𝑒𝑔 = %𝐿𝑜𝑎𝑑 𝑅𝑒𝑔 = 3.344𝑉 − 3.347𝑉 ∗ 100 = .091% 3.3𝑉 3.33432 − 3.3448 ∗ 100 = 478.3 ∗ 10−6 3.3448 Experimental percent line regulation at full load with Vin min =9V and Vinmax=15V in hardware step n %𝐿𝑖𝑛𝑒 𝑅𝑒𝑔 = 3.267 − 3.274 ∗ 100 = .21% 3.3 peak-peak voltage ripple vs %load (Simulation) 50 45 Voltage (mV) 40 35 30 25 20 15 10 5 0 0% 10% 20% 30% 40% 50% 60% Graph 2: Vripple as percent load increases 70% 80% 90% 100% EE 410 – Power Electronics Laboratory Experiment 4 – Buck Converter peak-peak ripple current Vs % load (Simulation) 3 Current (A) 2.5 2 1.5 1 0.5 0 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Graph 3: Inductor current ripple as percent load increases Efficiency vs %load (Simulation) 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0% 10% 20% 30% 40% 50% 60% 70% Graph 4: Efficiency graph as percent load increases 80% 90% 100% EE 410 – Power Electronics Laboratory Experiment 4 – Buck Converter Vout_ripple vs %load (Experimental for Vin=9V) 35 30 Voltage (mV) 25 20 15 10 5 0 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Graph 5: Vout_ripple vs. percent load Vin =9V Vout_ripple vs %load (Experimental for Vin=12V) 35 30 Voltage (mV) 25 20 15 10 5 0 0% 10% 20% 30% 40% 50% 60% Graph 6 Vout_ripple vs. percent load Vin =12V 70% 80% 90% 100% EE 410 – Power Electronics Laboratory Experiment 4 – Buck Converter Vout_ripple vs %load (Experimental for Vin=15V) 35 30 Voltage (mV) 25 20 15 10 5 0 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Graph 7 Vout_ripple vs. percent load Vin =15V Efficiency vs %load (Experimental for Vin=9V) 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0% 10% 20% 30% 40% 50% 60% 70% Graph 8: Efficiency vs. percent load for Vin =9V 80% 90% 100% EE 410 – Power Electronics Laboratory Experiment 4 – Buck Converter Efficiency vs %load (Experimental for Vin=12V) 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0% 20% 40% 60% 80% 100% Graph 9: Efficiency vs. percent load Vin = 12 V Efficiency vs %load (Experimental for Vin=15V) 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0% 20% 40% 60% Graph 10: Efficiency vs. percent load Vin = 15 V 80% 100% EE 410 – Power Electronics Laboratory Experiment 4 – Buck Converter Figure 3: Diode voltage waveform Duty cycle = 32.2%, Switching freq. = 641 kHz Discussion: The efficiency plot of the buck converter was taken with different voltage inputs to compare which input voltage and at what percent load the DC-DC converter is most power efficient. The input value that was the least efficient was the highest voltage of Vin= 15V. The trend between voltages showed that the higher the voltage input went the less efficient due to more loss over the switched and diodes. Also at higher voltages the duty cycle is reduced to maintain the same output voltage which requires the switch to be open longer. Since the switch is open longer less power is transferred directly to the load. The group also took plots of the Vripple as the percent load increases to see the effect of drawing more current on the voltage output waveform. The results show that Vripple does not increase as the output current increases because the voltage ripple is only affected by the duty cycle, capacitor size, output voltage, inductor size, and switching frequency. The duty cycle for buck converter is dependent on the input and output voltage. This result is expected because the idea behind a buck converter is to keep a constant voltage regardless of the current drawn from the circuit. Another important aspect of a buck converter is the load regulation which gives a measure of the difference of the average output voltage at high load and low load over the high load. The load regulation improves as the Vin increases due to more energy being available with the higher voltage input. Also a higher voltage input draws less current through the system reducing the I2R losses. The duty cycle in a buck converter is the output voltage over the input voltage. The input voltage was held constant and the output voltage would vary slightly which slightly changes the duty cycle of the system. The theoretical duty cycle for Vin = 3.3/15= .22, a 22 percent duty cycle while the measured duty cycle is 32.2% due to the output voltage fluctuating slightly. EE 410 – Power Electronics Laboratory Experiment 4 – Buck Converter Conclusion: This lab covered the operation of a basic buck converter which takes a higher input voltage and bucks it down to a lower voltage at the output. The prelab gives a mathematical understanding of how the system should ideally work with ideal diodes and switches with no voltage drop across them, which shows what the power system is primarily affected by. It is important to keep the voltage and current ripple as low as possible in order to get a clean usable waveform at the end which is also explained in the prelab. The operation of the buck converter is shown in the simulation section of the lab by observing the current and voltage waveforms at different areas in the circuit, and the effect of increasing the load to those waveforms. The hardware section of the lab gave an understanding of how the buck converter performs with non-ideal parts and the results of different input voltages and higher loads. These non-ideal parts with voltage drops across the switches and the diodes affected the efficiency of the circuit and cause a change in the duty cycle. Signatures: _______________________ Name ________________________ Signature ________________________ Date _______________________ Name ________________________ Signature ________________________ Date _______________________ Name _______________________ Signature _________________________ Date