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UK Journal of Pharmaceutical and Biosciences Vol. 2(4), 01-04, 2014 REVIEW ARTICLE UK Journal of Pharmaceutical and Biosciences Available at www.ukjpb.com Principles of salt formation Patrick Makary Modern Sciences and Arts University, 26 July Mehwar Road intersection with Wahat Road, 6 October City, Egypt, Postal code: 11787 Article Information Received 25 May 2014 Received in revised form 01 Aug 2014 Accepted 03 August 2014 Abstract It has been evaluated that approximately 50% of all drug molecules marketed as medicinal products are administered in a form of salts as they offer many benefits for the pharmaceutical Keywords: Salts, Formation, Selection, Pharmaceutical drugs. Salt formation is a relatively simple and powerful pre-formation technique that can result in * and the most suitable forms are examined further to ensure an optimal choice. Although the significant improvement of drug’s physicochemical properties. Following the formation of candidate salt forms, the optimal form is chosen for further development. Salt selection is a rational and step-wise process, in which salts are analysed with regard to particular properties Corresponding Author: E-mail:[email protected] Tel.: +201001414121 effects of salt formation may be highly beneficial to the drug’s performance, there are a number of properties that may deteriorate as a result of the drug being formulated as a salt. 1 Introduction organoleptic properties of the active pharmaceutical ingredients (e.g. The physicochemical characteristics and economical state of a medicinal drug can be manipulated and improved by conversion to a salt form. Selecting the appropriate salt is considered to be a very important step since each salt shows distinctive properties to the parent drug. Usually the salt- forming agents are selected by testing and experience according to the cost of raw materials, simplicity of crystallization and the amount of yield produced1. taste acceptability can be modified by salt formation)1. It has been also stated that salts reduce the pain of injection (e.g. Morphine, diethylamine, N-methyl glucamine salts of cephalosporin)7. 2 Concept of Salt Formation The process of salt formation is relatively simple and involves, in essence, pairing the parent drug molecule with an appropriate counterion. The essential prerequisite is the presence of ionisable It has been estimated that approximately 50% of all drug molecules functional groups in the drug’s structure that allow sufficient ionic marketed as medicinal products are administered in a form of salts. interaction between the drug and the salt former. The charged This simple statistic shows that salt formation of drug substances is a groups in the structure of the drug and the counterion are attracted central pre-formulation process and it must be associated with by ionic intermolecular forces. At favourable thermodynamic significant conditions, the salt is precipitated in the crystallised from 8,9, Fig 1. advantages. Certainly, many drug molecules are characterised by undesirable physicochemical properties that can be 3 Salt former selection effectively improved by converting a basic or acidic drug into a salt form2. The choice of the salt forming agent is dictated by a number of criteria that the salt is intended to meet. Formulation (dosage form) Salts formation offer many advantages to the pharmaceutical products as it can improve the solubility, dissolution rate, permeability and efficacy of the drug3,4. In addition, salts can help in the improvement of the hydrolytic and thermal stability1,5. Also salts play an important role in targeted drug delivery of dosage form (e.g. in the cases of controlled release dosage forms)6. Furthermore, the type may influence this choice – for solid dosage forms, oral solutions, and injectables, highly soluble hydrochlorides and mesylates can be chosen. Alternatively, for suspensions, relatively insoluble counterions such as embonate, estylate, and tosylate may be preferred10. Patrick Makary. Principles of salt formation in an aqueous environment back into the drug and salt former components with no desirable influence on the drug properties 11 4 Salt selection process In the pre-formulation stages of drug development multiple salt forms can be prepared for a drug that is to be developed. Those salt forms need to be compared with regard to their physiochemical and biopharmaceutical properties. The main aim of the process is to choose an optimal salt form that will ensure the most desirable properties for processing, storage, and product performance10. Morris et al developed a multi-staged approach by allowing effective Fig 1. Diagrammatic representation of salt formation process Additionally, the molecular weight of the counterion may also play a role as for high-dose (low-potency) drugs ions of a low molecular weight are preferred, while for low-dose (potent) drugs the molecular and efficient salt screening. Every tier of the process is designed to test different physicochemical properties and the analysed salts can be rejected or progressed to the subsequent stages based on their performance12. weight of the counterion is not usually an issue. Moreover, the The first stage of salt selection is the crystallinity assessment. immediate drug release profile usually requires hydrochloride and Crystalline structure is associated with a higher stability and sodium, while slow drug release is usually achieved with large and therefore the properties of a crystalline salt may be expected not to relatively insoluble counterions such as embonate, estylate, and vary extensively during transportation, handling, storage, and use. 2 tosylate . Furthermore, the therapeutic indications of the drug is a limiting However, the amorphous salt form may have advantages (e.g. improved solubility profile)13. factor as the intake of some ions such as sodium is restricted in After that, the hygroscopicity profile of the salt form is evaluated to conditions such as hypertension and diabetes. Importantly, salt define the degree of variability of the properties in the varying formers should also meet regulatory requirements. For example, humidity conditions. The salt forms with appropriate hygroscopicity counterions should not have adverse safety implications as well as profiles are subsequently evaluated for their solubility. The they should not be characterised by known of potential toxicity (e.g. acceptable salts are tested for their physicochemical stability that lithium). includes polymorphic stability and excipient compatibility3. The choice may also be influenced by intellectual property rights as Subsequently, polymorphism of the salt forms is investigated and its commercial use of previously patented salt forms is restricted. influence on the variability of salt’s properties is assessed. After the Finally, marketing issues may an impact on the drug formulation stage of polymorphism assessment, the acceptable salt forms are choice or change, what may consequently influence the salt former tested for process control, economic feasibility, and processability. At used in order to achieve the desired dosage form presentation10. this stage the parameters of corrosiveness, taste, wettability, and The degree of ionization is also considered to be a critical parameter flowability are assessed)12. for salt selection, where the difference in the pKa values of the drug Finally, the selected salt form is tested in regard to its and counterion are important for successful salt formation. For the pharmacological properties (onset and the duration of activity) and synthesis of salt forms of basic drugs, the pKa of the counterion is drug release profile. These stages may be followed by safety required to be at least 2 pH units lower than the pKa of the drug. studies. Upon satisfying completion of the tests, the optimal salt form Conversely, for the synthesis of salt forms of acidic drugs, the pKa of will enter pre-clinical and clinical testing phases. the counterion should be at least 2 units higher than the pKa of the drug9. 5 Effects of salt formation Salt forms of drugs have significant effects on physicochemical This rule of difference in pKa of the ionisable group of the drug properties of the drug influencing its quality, safety, and molecule and of the salt former (acid or base) is to confirm that the performance. Importantly, different salt forms rarely change drug’s proton transfer is energetically favourable. When that difference is pharmacological properties10. significantly small, a complex may form but it may rapidly dissociate UK J Pharm & Biosci, 2014: 2(4); 2 Patrick Makary. Principles of salt formation One of the main effects is the drug’s increased solubility and may experience reduced dissolution rate and solubility in the dissolution rate. If the drug is a weak base and formulated as a salt, stomach due to precipitated free acid or base at the surface of the its solubility and dissolution rate will increase in the intestine (pH ca. solid dosage form4 7.0) due to the buffering action of the salt. Namely, upon dissolution the salt form will release protons to the medium decreasing the pH of the drug’s microenvironment (drug’s microclimate or diffusion layer) and increasing the dissolution rate of the basic drug. Conversely, if the drug is a weak acid, upon dissolution in the stomach (pH ca. 1.5), its salt will increase the pH of the drug’s microenvironment resulting in a higher dissolution rate of the acidic drug3,4. Finally, as salt forms are ionised species their partitioning into lipophilic phases may be reduced. This may in turn reduce their permeability through biological membranes (such as gastro-intestinal membranes) and consequently reduce absorption and drug’s bioavailability. However, drug’s bioavailability may be improved through salt formation, what was achieved with piroxicam (formulated as an ethanolamine salt)15. For example, the sodium salt form of an oral hypoglycaemic agent 6 Conclusion tolbutamide is known to dissolve 5,000 times faster in acidic media if compared to the free acid. Similarly, the sodium salt of a non- Selecting an ideal salt form is a very essential step to guarantee a steroidal anti-inflammatory drug naproxen has a better solubility successful development of a highly safe and efficient drug product. A profile if compared with the free acid form and as a result of that the well designed screening plan is required to meet the essential and salt form is absorbed faster. Analogically, strongly acidic salt forms of desirable criteria that set the standard for salt screening. 10 (as Furthermore, the selection processes of the salt must also measure hydrochlorides) have enhanced dissolution profiles in gastric and the regulatory and marketing considerations to balance the drug's intestinal media if compared to the free base forms. physicochemical weakly basic drugs such as chlorpromazine and ranitidine and biopharmaceutical properties against commercial considerations. Other desirable physicochemical effects of salt formation include improved thermal, hydrolytic, and photo-stability, enhanced organoleptic properties, and improved compactibility. Furthermore, salt formation may be used to achieve a controlled release of a drug 7 Acknowledgment This work would not have been possible without the effort and encouragement of several individuals of my colleagues. through the control of the drug microenvironment’s pH that is independent of the varying bulk pH (as demonstrated with salicylic I would like thank my supervisor Prof. Mohamed Effat for his acid, benzoic acid, and sulfathiazole). Moreover, targeted drug valuable guidance and support since I have started my work at MSA delivery to the colon can be achieved by forming salts and thus University. availing the reduced absorption of the ionised drug5. My deepest gratitude goes to all my family for their love and support Despite the vast application of salts, salt formation may have a throughout my life; I am indebted to them all. number of undesirable effects on the drug’s properties and ultimately 8 References affect its performance in vivo. Firstly, as counterions are therapeutically inactive, the proportion of the drug in the formulation 1. salts. J Pharm Sci. 1977; 66(1): 1-19. is decreased resulting in higher powder volumes for capsule loading and tablet compaction. These in turn can result in larger dosage 2. units and consequently pose problems at administration14. Moreover, introducing counterions to the drug structure may result in properties. Furthermore, salts prepared from strong acids and bases 3. In addition, salts may cause problems with corrosiveness resulting in impaired manufacturing process (e.g. hydrochloride salts may cause deterioration of the punch tooling). What is more, hydrochloride salts Gould PL. Salt selection for basic drugs. Int J Pharm. 1986; 33(1): 201-217. 4. Stahl PH, Nakano M. Pharmaceutical aspects of the drug salt form. Handb Pharm Salts. 2008:83-116. are usually highly hygroscopic posing problems with storage and reducing product’s shelf life14. Stahl PH, Wermuth CG. 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