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YEDITEPE UNIVERSITY ENGINEERING & ARCHITECTURE FACULTY INDUSTRIAL ELECTRONICS LABORATORY EE 432 – INDUSTRIAL ELECTRONICS Deniz Yildirim Digitally signed by Deniz Yildirim DN: CN = Deniz Yildirim, C = TR, O = Istanbul Technical University, OU = Electrical Engineering Reason: I am the author of this document Date: 2011.10.29 22:15:09 +03'00' EXPERIMENT 3 POWER CONTROL IN AC CIRCUITS USING AN AC CHOPPER: LAMP DIMMER Introduction: AC-AC converters are mainly employed as controlling power in AC circuits. One of the solid-state switching devices, the triac, will be used in the construction of the ACAC converter. This converter is also a good example in understanding the behavior of phase-controlled AC choppers. Equipments: 726 86 734 02 735 12 726 80 735 09 735 04 735 261 Table 1. List of Equipments DC Power Supply Reference Variable Generator Control Unit Two Pulse Transformer 45/90, 3N Load Power Electronics Triac Isolation Amplifier (x 2) Multi-meter (x 2) Oscilloscope General Information: AC-to-AC converters have a wide range use in the industry. Applications such as light dimmers, AC motor controllers, heat controllers, uninterruptable power supplies are some examples for AC-AC converters. There are many different types of AC converters but basically, they produce an output voltage at the same frequency as input AC signal with variable amplitudes. These converters are also known as AC choppers. There are many different methods AC choppers use in producing variable AC output voltages. In this experiment students will construct a Single-Phase Full-Wave Controller (Phase Controlled AC Chopper) with resistive load. Figure 1 shows the basic phase-controlled AC chopper with resistive load. The anti-parallel connection of SCR thyristors gives the opportunity to control current in both positive and negative directions. This switch combination is a called bidirectional switch. You have seen in the first experiment that the triac has this bidirectional property. The anti-parallel SCR thyristors in Figure 1 can be replaced by a triac, but for simplicity of understanding thyristors will be used while giving general information. Other types of bidirectional switches can be composed by thyristors or EE432 Industrial Electronics, Fall 2011 Experiment 3, page 1/8 Last updated October 29, 2011 10:12 PM by D. Yildirim transistors. Students must make a quick research about bidirectional switches before attending the laboratory. ig1 Deniz Yildirim Oct 12, 2010 e3acchop.eps io T1 ig2 vs + T2 vo utility line - controller Rload Figure 1. Phase-controlled AC chopper with resistive load. Voltage vs is a sinusoidal input to the basic circuit shown in Figure 1 (it can be considered as the mains 220VRMS, 50 Hz). During the positive half cycle of input voltage, the power flow is controlled by varying the delay angle of the thyristor T1; and thyristor T2 controls the power flow during the negative half cycle. The firing pulses of T1 and T2 are kept 180º (π radians) apart. The waveforms for the input voltage, output voltage and gating signals for T1 and T2 are shown in Figure 2. vs Vm 4π 2π π 3π ωt (rad) ig1 ig2 io α ωt (rad) 2π+α vo vo ωt (rad) π+α io ωt (rad) α Deniz Yildirim Oct 12, 2010 e3acwave.eps Figure 2. Waveforms of input voltage (vs), output voltage (vo), output current (io) and triggering signals (ig1) and (ig2). EE432 Industrial Electronics, Fall 2011 Experiment 3, page 2/8 Last updated October 29, 2011 10:12 PM by D. Yildirim If vs = Vm sin(ωt ) is the input voltage and the delay angles of thyristors T1 and T2 are equal ( α1 = α 2 = α ) the RMS output voltage (Vo) can be found from: Vo,rms = Vo,rms = 1π ∫ [V sin(ωt )] d (ωt ) πα m 2 Vm α sin(2α ) α sin(2α ) ⋅ 1− + = Vs ,rms ⋅ 1 − + 2π 2π π π 2 By varying α from 0 to π, Vo,rms can be varied from Vs,rms to 0 as can be clearly seen from Figure 3 (angle α must be in radians when substituting in above equation). Note that the range of triggering control angle for phase controlled AC chopper with resistive load is: 0 ≤α ≤π Single Phase AC Chopper v(a) 1 Vo,rms/Vs,rms (V) 0.8 0.6 0.4 0.2 0 0 20 40 60 80 100 120 140 160 180 angle (deg) Figure 2. Variation of V0,rms/ Vs,rms as a function of firing angle α. Students are advised to take a look at the behavior, triggering properties and control range of a phase controlled AC for resistive-inductive loading from reference [1] or other references. Procedure of Experiment: Students will perform four procedures using the equipment supplied by the laboratory. Procedure 1 gives information about the working principle of the triggering unit. In procedures 2 - 4 you will set the phase controlled AC chopper shown in Figure 1 for resistive (R), resistive inductive (R - L) and purely inductive loads, respectively and observe their behavior. EE432 Industrial Electronics, Fall 2011 Experiment 3, page 3/8 Last updated October 29, 2011 10:12 PM by D. Yildirim Note: When capturing oscilloscope screen and include in your report, you have to specify the time base (… ms/div) and scale of voltages (…V/div). 1. Triggering Circuit Circuit Set-up: Set the circuit shown in Figure 3. +15V +15V 734 02 735 12 oscilloscope control unit two pulse Ch1 Ch2 Usyn 0V 0V 0 726 86 DC power supply 2U2 10 -15V L1 N -15V reference variable generator 2U3 2U1 Deniz Yildirim Oct 12, 2010 e3_1.eps transformer 726 80 Figure 3. Set-up for Observing Triggering Pulses • View both the AC line voltage and the trigger signals on the scope. Observe the change in triggering angle as you change the reference voltage. Obtain the time waveforms of CH1 and CH2 at 1V, 5V and 9V control signal levels and capture the oscilloscope screen. Change the reference voltage from 0 to 10 volts and write down the triggering angles in Table 2. 2. Phase Controlled AC Chopper with Resistive Load Circuit Set-up: Set the circuit shown in Figure 4. +15V +15V 734 02 735 12 control unit two pulse 0V 0V 0 DC power supply Usyn L1 N 10 -15V 726 86 Deniz Yildirim Oct 12, 2010 e3_1r.eps -15V reference variable generator vs 2U2 2U3 735 04 2U1 729 09 transformer 726 80 EE432 Industrial Electronics, Fall 2011 Lamps Experiment 3, page 4/8 Last updated October 29, 2011 10:12 PM by D. Yildirim Figure 4. Phase Controlled AC Chopper with Resistive Load Set: vs = 90 V and R = 100 Ω • Observe the change in output voltage and output current for different triggering angles. • Obtain the time waveforms of the output current and output voltage waveforms for triggering angle π/2, measure their RMS values and capture the oscilloscope screen. Write result in Table 3. What is the control range of triggering angle α for resistive loads? Write result in Table 4. 3. Phase Controlled AC Chopper with Resistive-Inductive Load Circuit Set-up: Set the circuit shown in Figure 5. +15V +15V 734 02 735 12 control unit two pulse 0V 0V 0 726 86 Usyn L1 N 10 -15V DC power supply + -15V reference variable generator vo vs 2U2 2U3 729 09 735 04 2U1 Lamps transformer 726 80 Deniz Yildirim Oct 12, 2010 e3_1rl.eps 735 09 Figure 5. Phase Controlled AC Chopper with Resistive-Inductive Load Set: vs = 90 V and R = 100 Ω and L = 50 mH • Observe the change in output voltage and output current for different triggering angles. • Obtain the time waveforms of the output current and output voltage waveforms for triggering angle 3π/4, measure their RMS values and capture the oscilloscope screen. Write result in Table 3. What is the control range of triggering angle α for resistive inductive loads? Write result in Table 4. EE432 Industrial Electronics, Fall 2011 Experiment 3, page 5/8 Last updated October 29, 2011 10:12 PM by D. Yildirim 4. Phase Controlled AC Chopper with Purely Inductive Load Circuit Set-up: Set the circuit shown in Figure 6. Set: vs = 45 V and L = 50 mH +15V +15V 734 02 735 12 control unit two pulse Usyn 0V 0V 0 726 86 10 -15V DC power supply Deniz Yildirim Oct 12, 2010 e3_1l.eps L1 N -15V reference variable generator 735 09 vs 2U2 2U3 735 04 2U1 + load vo - transformer 726 80 Figure 6. Phase Controlled AC Chopper with Purely Inductive Load • Observe the change in output voltage and output current for different triggering angles. • Obtain the time waveforms of the output current and output voltage waveforms for triggering angle π/4, measure their RMS values and capture the oscilloscope screen. Write result in Table 3. What is the control range of triggering angle α for purely inductive loads? Write result in Table 4. IMPORTANT: Always check and be cautious on following the safety rules given bellow: 1. Before applying the mains power, always show your set-up to laboratory assistants or course instructor. 2. Check if your circuit set-up is correct. 3. Check if the protection ground is connected. 4. Always set the pulse controller reference voltage to zero before applying the mains. 5. Use a multi-meter to check the current to protect the equipment from excessive current. EE432 Industrial Electronics, Fall 2011 Experiment 3, page 6/8 Last updated October 29, 2011 10:12 PM by D. Yildirim Conclusion: You have seen the basic properties and working principle of a phase controlled AC chopper with various load types. During the preparation of your final report it is asked from you to answer the following questions. 1. Draw graph representing the delay angle a function of variable reference voltage according to the data you have recovered from procedure 1. a. Derive an equation that fits the graph. b. What is reference voltage values for the phase angles; π/4, 3π/7 and π/6 2. Calculate theoretically the values of RMS output voltage and RMS output current of the phase controlled AC chopper with resistive load (in procedure 2) from the waveforms for firing angle π/2. 3. Calculate theoretically the values of RMS output voltage of the phase controlled AC chopper with resistive-inductive load (in procedure 3) from the waveforms for firing angle 3π/4. 4. Calculate theoretically the values of RMS output voltage of the phase controlled AC chopper with inductive load (in procedure 4) from the waveforms for firing angle π/4 5. Make quick research on the internet about light dimmer controlled with triacs. Find a circuit (not too complicated) and shortly explain its behavior. References: [1] M. H. Rashid, Power Electronics; Circuits, Devices and Applications, 3rd ed., Prentice Hall, 2003. EE432 Industrial Electronics, Fall 2011 Experiment 3, page 7/8 Last updated October 29, 2011 10:12 PM by D. Yildirim EXPERIMENT RESULT SHEET This form must be filled in using a PEN. Use of PENCIL IS NOT ALLOWED EXPERIMENT 2: POWER CONTROL IN AC CIRCUITS USING AN AC CHOPPER STUDENT NO STUDENT NAME SIGNATURE DATE 1 2 3 4 INSTRUCTOR APPROVAL Table 2: Variation of firing angle with control voltage Variable Reference Triggering Angle Voltage (V) (degrees) Resistive Load Table 3: Measurement values Resistive-Inductive Load Inductive Load Firing angle (degrees) Firing angle (degrees) Firing angle (degrees) Vout,RMS (V) Iout,RMS (A) Vout,RMS (V) Iout,RMS (A) Vout,RMS (V) Iout,RMS (A) Table 4: Control range of firing angles for different loads Resistive Load ResistiveInductive Load Inductive Load Firing angle range (degrees) Min EE432 Industrial Electronics, Fall 2011 Max Firing angle range (degrees) Min Max Experiment 3, page 8/8 Firing angle range (degrees) Min Max Last updated October 29, 2011 10:12 PM by D. Yildirim