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INSTALLATION INSTRUCTIONS 2002 2003 EV-EM-TIMER EV-EM-TIMER-ASM CODE:2002 CODE:2003 CONTENTS 1. WELCOME 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. Thank you for choosing this quality Ektor product. This manual is intended to help you install this product in a way that ensures the safety of yourself and others. Whilst this Ektor product is designed to be installed easily, we highly recommend you take the time to read this manual thoroughly before commencing installation. When installed correctly and serviced regularly, this product will provide hassle free operation for many years. Welcome Overview Why use an Emergency Test Switch Safety warnings Installation Contactor wiring Emergency Test Switch contents Emergency Test Switch description Functions and status Emergency Test Switch commissioning Wiring and interlinking Accessories list Product specifications Warranty information Compliance standards Technical support and troubleshooting 1 EMERGENCY TEST SWITCH INSTALLATION INSTRUCTION 2. OVERVIEW The Emergency Test Switch can monitor up to 5 lighting circuits and triggers a relay/contactor if any of the monitored lines fail. The device also has a key input which is used to start and stop emergency tests by triggering the relay/contactor. The buttons on the Emergency Test Switch are used for commissioning purposes (i.e. Enable/Disable Prolong, Set Duration Time, Enable/Disable Monitoring Lines). Multiple Emergency Test Switches can also be used together by connecting the devices via interlinking cable, this feature will only monitor interconnect fault conditions and is not triggered if the device is in a test. 3. WHY USE AN EMERGENCY TEST SWITCH The Emergency Test Switch is an emergency test timer as well as a circuit monitoring device and complies to AS 2293.1:2005 Sensing of supply failure (2.3.3). The Emergency Test Switch also provides additional features such as prolong, where the devices can remain in emergency mode for an extended time allowing HID lights time to relight (AS 2293.1:2005 2.3.2). For more information refer to AS 2293.1. 4. SAFETY WARNINGS 1. THIS PRODUCT MUST ONLY BE INSTALLED BY A LICENSED ELECTRICIAN. 2. BEFORE COMMENCING INSTALLATION TURN OFF AND ISOLATE THE ELECTRICAL SUPPLY. 3. DO NOT TOUCH THE TERMINAL BLOCK OR CIRCUITRY WHEN THE EMERGENCY TEST SWITCH IS ENERGISED. 4. THERE ARE NO USER SERVICEABLE PARTS. DO NOT ATTEMPT TO SERVICE ANY PARTS OF THE EMERGENCY TEST SWITCH AS THIS WILL VOID THE WARRANTY. 5. AS THE INSTALLER, IT IS YOUR RESPONSIBILITY TO ENSURE YOU COMPLY TO ALL RELEVANT BUILDING AND SAFETY CODES FOR EXAMPLE THE BCA, AS3000. REFER TO APPLICATION STANDARDS FOR THE RELEVANT RULES. 6. WHEN INSTALLATION IS COMPLETE, PLEASE LEAVE THIS MANUAL WITH THE BUILDING’S OWNER(S) FOR FUTURE REFERENCE. 2 5. INSTALLATION The Emergency Test Switch is DIN rail mounted and should be mounted inside a mains rated enclosure. The Emergency Test Switch can be installed in two ways either as a centrally supplied system or a singlepoint system. 5.1 Centrally Supplied Systems In centrally supplied systems loss of supply on a sensing circuit connected to the normal fittings will automatically energize emergency luminaires and exit signs in the area served by the normal lighting subcircuit. Figure 1 shows how multiple Emergency Test Switches are wired to sense multiple normal fitting subcircuits in a centrally supplied system. On a centrally supplied system the manual test facility only tests the emergency fittings on the unit the devices are connected to and not on the interlinking units. L1 L2 L3 L4 L5 Interlinking Cable LEGEND P = Protective device Q = On-load isolator S = Equipment supply circuit switch T = Manual test facility Figure 1: Wiring diagram for sensing and control of a large emergency lighting system 3 EMERGENCY TEST SWITCH INSTALLATION INSTRUCTION 5.2 Single-point system In single-point systems the self-contained emergency luminaires and exit signs are configured in such a way if that the power fails on the normal lighting subcircuit the emergency devices will be powered by the emergency power source. Figure 2 shows how the Emergency Test Switch is wired in a small point system. There are no monitored inputs on a single-point system and the loss of power will automatically make the emergency fittings switch into emergency mode. Note: As the emergency circuit is connected to the same protective device as the normal light fitting, no sensing is required, as if the protective device is triggered the emergency lighting will turn on. Note: Single-point system is only compatible with self contained emergency luminaires. Switchboard LEGEND P = Protective device S = Equipment supply circuit switch T = Manual test facility Figure 2: Self-contained emergency luminaire with a manual test facility in the monitored supply (typical single lighting circuit buildings) 6. CONTACTOR WIRING The Emergency Test Switch is designed to be used with a 1DIN size contactor (NOT provided). Recommended contactors are CLIPSAL 4CNT1/1NC or HAGER ESC227. To emergency fittings L 1 A1 Emergency Timer 2 A2 Lin (from protective device) N L1 N L2 N L3 N L4 N L5 Figure 3: Wiring diagram of the Emergency Test Switch with DIN Enclosure 4 7. EMERGENCY TEST SWITCH CONTENTS The Emergency Test Switch is sold in two different models: • Emergency Test Switch - This includes 1x Emergency Test Switch unit and 1x interlinking cable. This model is for use in bigger applications, where multiple units are connected together to monitor up to 30 mains inputs. • Emergency Test Switch with DIN Enclosure - This includes 1x Emergency Test Switch, 1x Assembly Enclosure and pre-cut wires for connection between the Emergency Test Switch unit and contactor (contactor NOT included with model). This model is used in smaller applications where up to 5 mains inputs can be monitored. EMERGENCY TEST SWITCH Includes 1 x Emergency Test Switch 1 x Green Interlinking Cable EMERGENCY TEST SWITCH WITH DIN ENCLOSURE Includes 1 x Emergency Test Switch with DIN Enclosure 1 x Emergency Test Switch Recommended contactors (NOT provided) • • CLIPSAL 4CNT1 / INC HAGER ESC227 5 EMERGENCY TEST SWITCH INSTALLATION INSTRUCTION 8. EMERGENCY TEST SWITCH DESCRIPTION Figure 4: Emergency Test Switch functions 9. FUNCTIONS AND STATUS The table below shows the status indicators of the buttons and status LEDs. INDICATOR 6 STATUS DESCRIPTION SET ON OFF Test duration is set on 120 minutes Test duration is set on 90 minutes PROLONG ON OFF FLASHING Prolong enabled Prolong disabled Prolong in progress STATUS ON OFF FLASHING 2x FLASH 3x FLASH 4x FLASH Normal operation No power Emergency condition detected Commission successful Relay mode has been change to normally-closed Relay mode has been change to normally-open TEST ON OFF FLASHING Test running No test running Test standby timer running 10. EMERGENCY TEST SWITCH COMMISSIONING Below details the method used to commission the Emergency Test Switch: FUNCTION Hold down SET + turn key to STOP DESCRIPTION COMMISSION This feature will enable/disable monitored inputs 1-5 depending on the current state of each input. Lines which are supposed to be monitored should be live when commissioning. The status LED will flash twice to indicate the process was successful. TOGGLE RELAY MODE This feature will change the default state of the relay. If enabled the relay will be normally-open and be switched to live if in emergency/test. If disabled the relay will be normally-closed (live) and be switched to off if in emergency/test. The status LED will flash three times to indicate the relay mode has changed to normally-closed. The status LED will flash four times to indicate the relay mode has changed to normally-open. TOGGLE PROLONG If prolong is enabled the device will wait 15 minutes before returning to normal operation when the power is returned from power failure on any of the monitored lines or if the unit loses power. When prolong is active the prolong button will flash. TOGGLE TEST DURATION This feature will toggle how long the duration test should commence after the unit has started a test. It can be set to either 90 minutes or 120 minutes. START EMERGENCY TEST This will start a duration test and switch the unit to emergency mode for the set duration time. STOP EMERGENCY TEST This will stop any emergency test or prolong mode and return the relay to normal operation. Hold down PROLONG + turn key to STOP Hold down PROLONG + turn key to START Hold down SET + turn key to START Turn key to START Turn key to STOP 7 EMERGENCY TEST SWITCH INSTALLATION INSTRUCTION 11. WIRING AND INTERLINKING Multiple Emergency Test Switches can be interlinked so that multiple emergency systems can be triggered at the same time when one or more lighting circuits fail. Up to 6x units can be connected together, allowing up to 30 main circuits to be monitored. The units being interlinked need to have a common neutral connection as shown in the figure below. The EM-TIMER-INTERLINK Cable (6122) shall be used to interlink the units. Note: The interlink cable is only used to trigger an emergency condition. The setting of prolong and relay mode will need to be set on each Emergency Test Switch. Interlink Cable L L L Emergency Timer Emergency Timer Emergency Timer N L1 N L2 N L3 N L4 N L5 N L1 N L2 N L3 N L4 N L5 N L1 N L2 N L3 N L4 N L5 Figure 5: Emergency Test Switch connecting diagram 12. ACCESSORIES LIST Below are the listings of the compatible for use with the Emergency Test Switch. 8 PART EVOLT CODE CODE COMPLETE UNITS Emergency Test Switch Emergency Test Switch with DIN Enclosure Interlink cable EV-EM-TIMER EV-EM-TIMER-ASM EV-EM-INTERLINK 2002 2003 6122 13. PRODUCT SPECIFICATIONS EMERGENCY TEST SWITCH 44mm 70mm 45mm 92mm 72mm 92mm EMERGENCY TEST SWITCH WITH DIN ENCLOSURE 60mm 160mm 123mm 123mm Voltage (V) Frequency (Hz) Max. Ambient Temp. 220~240V 50/60 50°C Emergency Test Switch Weight 197 grams DIN Enclosure Weight 149 grams Relay Connection Screw terminal for 1 to 4mm2 cable IP Rating Operating Temperature Storage Temperature Total Power Consumption IP20 0-50°C 0-50°C 2.3W Relay Type Relay Load Supply Connection Mounting Non-latching 2A 240V~ maximum Screw terminal for 1 to 4mm2 cable (2002) DIN Rail (35m) (2003) Field mounted 9 EMERGENCY TEST SWITCH INSTALLATION INSTRUCTION 14. WARRANTY INFORMATION Ektor products are distributed in Australia and New Zealand by Evolt Pty Ltd (Evolt). The Australian Consumer Law as well as other Australian laws guarantee certain conditions, warranties and undertakings, and give you other legal rights, in relation to the quality and fitness for purpose of Ektor products sold in Australia. In Australia, our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. What constitutes a major failure is set out in the Australian Consumer Law. Nothing in this Warranty purports to modify or exclude the conditions, warranties and undertakings, and other legal rights, under the Australian Competition and Consumer Act and other Australian laws. Ektor products are warranted in Australia for a period of 12 months from the date of delivery of the product, provided that the products are properly stored, installed, used and maintained in accordance with the instructions contained within their manual. Products that have been altered in any way or used other than in accordance with their instructions are not covered by this Warranty. This Warranty is not transferable and is valid only in the hands of the purchaser of the product. The warranty does not cover Ektor products other than those purchased from Evolt. Proof of purchase must be provided to Evolt with any warranty claim. Evolt recommends that the purchaser attaches their proof of purchase to their product manual. If you wish to claim under this Warranty, you must, at your own expense, return the product or that part of the product which you believe is defective, and proof of original purchase, your name, address and telephone number and a certificate of installation or other document required by the law for the installation of electrical products in the place in which the product was installed, to Evolt Pty Ltd at PO Box 271 Kingsgrove NSW 1480 within 12 months from the date of purchase. Please note that the Warranty does not cover removal or reinstallation of the product or that part of the product which you believe is defective. Evolt’s total liability under this Warranty is limited to the cost of repair or replacement of the faulty product. Evolt may satisfy its obligations under this Warranty in full by repair or replacement of a faulty product. This Warranty does not apply to consumable items such as lamps or batteries or other items that can be classified as consumable. For the avoidance of any doubt, any and all warranties or conditions which are not guaranteed under the Australian Competition and Consumer Act or the Australian Competition and Consumer Regulations 2010 and which are not expressly included in this Warranty as additional warranties or conditions are excluded. This Warranty does not cover loss or damage caused by wear and tear, misuse, incorrect installation or operation, failure to clean and maintain, incorrect voltage or non-authorised electrical connections, adverse external conditions (such as power surges and dips, acts of God, exposure to heat, corrosion, insect or vermin infestation), use of non-authorised or defective parts or globes, or to items that have been repaired other than by Evolt or a repairer approved by Evolt. 10 15. COMPLIANCE STANDARDS STANDARD Australian/ New Zealand Standards European Committee for Standardisation TITLE AS 2293.1:2005+A1:2008+A2:2014 Emergency escape lighting and exit signs for buildings. Part 1: System design, installation and operation. AS/NZ 61347-2-11 Particular requirements for miscellaneous electronic circuits used with luminares. AS/NZS CISPR 15:2011 Limits and methods of measurement of radio disturbance characteristics of electrical lighting and similar equipment. EN 61347-2-11 Particular requirements for miscellaneous electronic circuits used with luminares. EN 60598-1:2008+A11:2009 Luminaires - Part 1: General requirements and tests. EN 60598-2-22:1998+A1:2003+A2:2008 Luminaires - Part 2-22: Particular requirements Luminaires for emergency lighting. EN 55015:2006+A1:2007+A2:2009 Limits and methods of measurement of radio disturbance characteristics of electrical lighting and similar equipment. EN 61547:2009 Equipment for general lighting purposes - Electromagnetic compatibility (EMC) immunity requirements. 16. TECHNICAL SUPPORT AND TROUBLESHOOTING For further assistance in using this product, consult your nearest wholesaler or Evolt Pty Ltd. Be aware that illustrations and images used are for illustration purposes only and, changes may apply to products after the release of this document. 11 Ph: + 612 9502 1161 Fax: + 612 9502 1154 Email: [email protected] evolt.com.au Reference: 2002-IM-120214 602924 V2.5