Download EM Test Switch installation manual

INSTALLATION
INSTRUCTIONS
2002
2003
EV-EM-TIMER
EV-EM-TIMER-ASM
CODE:2002
CODE:2003
CONTENTS
1. WELCOME
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
Thank you for choosing this quality
Ektor product. This manual is intended
to help you install this product in a
way that ensures the safety of yourself
and others. Whilst this Ektor product
is designed to be installed easily, we
highly recommend you take the time
to read this manual thoroughly before
commencing installation. When installed
correctly and serviced regularly,
this product will provide hassle free
operation for many years.
Welcome
Overview
Why use an Emergency Test Switch
Safety warnings
Installation
Contactor wiring
Emergency Test Switch contents
Emergency Test Switch description
Functions and status
Emergency Test Switch commissioning
Wiring and interlinking
Accessories list
Product specifications
Warranty information
Compliance standards
Technical support and troubleshooting
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EMERGENCY TEST SWITCH INSTALLATION INSTRUCTION
2. OVERVIEW
The Emergency Test Switch can monitor up to 5 lighting circuits and triggers a relay/contactor if any
of the monitored lines fail. The device also has a key input which is used to start and stop emergency
tests by triggering the relay/contactor. The buttons on the Emergency Test Switch are used for
commissioning purposes (i.e. Enable/Disable Prolong, Set Duration Time, Enable/Disable Monitoring
Lines). Multiple Emergency Test Switches can also be used together by connecting the devices via
interlinking cable, this feature will only monitor interconnect fault conditions and is not triggered if the
device is in a test.
3. WHY USE AN EMERGENCY TEST SWITCH
The Emergency Test Switch is an emergency test timer as well as a circuit monitoring device and complies
to AS 2293.1:2005 Sensing of supply failure (2.3.3). The Emergency Test Switch also provides additional
features such as prolong, where the devices can remain in emergency mode for an extended time
allowing HID lights time to relight (AS 2293.1:2005 2.3.2). For more information refer to AS 2293.1.
4. SAFETY WARNINGS
1. THIS PRODUCT MUST ONLY BE INSTALLED BY A LICENSED ELECTRICIAN.
2. BEFORE COMMENCING INSTALLATION TURN OFF AND ISOLATE THE ELECTRICAL SUPPLY.
3. DO NOT TOUCH THE TERMINAL BLOCK OR CIRCUITRY WHEN THE EMERGENCY TEST SWITCH IS ENERGISED.
4. THERE ARE NO USER SERVICEABLE PARTS. DO NOT ATTEMPT TO SERVICE ANY PARTS OF THE EMERGENCY TEST
SWITCH AS THIS WILL VOID THE WARRANTY.
5. AS THE INSTALLER, IT IS YOUR RESPONSIBILITY TO ENSURE YOU COMPLY TO ALL RELEVANT
BUILDING AND SAFETY CODES FOR EXAMPLE THE BCA, AS3000. REFER TO APPLICATION STANDARDS FOR THE
RELEVANT RULES.
6. WHEN INSTALLATION IS COMPLETE, PLEASE LEAVE THIS MANUAL WITH THE BUILDING’S OWNER(S) FOR
FUTURE REFERENCE.
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5. INSTALLATION
The Emergency Test Switch is DIN rail mounted and should be mounted inside a mains rated enclosure.
The Emergency Test Switch can be installed in two ways either as a centrally supplied system or a singlepoint system.
5.1 Centrally Supplied Systems
In centrally supplied systems loss of supply on a sensing circuit connected to the normal fittings
will automatically energize emergency luminaires and exit signs in the area served by the normal
lighting subcircuit.
Figure 1 shows how multiple Emergency Test Switches are wired to sense multiple normal fitting
subcircuits in a centrally supplied system. On a centrally supplied system the manual test facility only tests
the emergency fittings on the unit the devices are connected to and not on the interlinking units.
L1
L2
L3
L4
L5
Interlinking Cable
LEGEND
P = Protective device
Q = On-load isolator
S = Equipment supply circuit switch
T = Manual test facility
Figure 1: Wiring diagram for sensing and control of a large emergency lighting system
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EMERGENCY TEST SWITCH INSTALLATION INSTRUCTION
5.2 Single-point system
In single-point systems the self-contained emergency luminaires and exit signs are configured in such a
way if that the power fails on the normal lighting subcircuit the emergency devices will be powered by
the emergency power source.
Figure 2 shows how the Emergency Test Switch is wired in a small point system. There are no
monitored inputs on a single-point system and the loss of power will automatically make the emergency
fittings switch into emergency mode.
Note: As the emergency circuit is connected to the same protective device as the normal light fitting, no
sensing is required, as if the protective device is triggered the emergency lighting will turn on.
Note: Single-point system is only compatible with self contained emergency luminaires.
Switchboard
LEGEND
P = Protective device
S = Equipment supply circuit switch
T = Manual test facility
Figure 2: Self-contained emergency luminaire with a manual test facility in the monitored supply
(typical single lighting circuit buildings)
6. CONTACTOR WIRING
The Emergency Test Switch is designed to be used with a 1DIN size contactor (NOT provided).
Recommended contactors are CLIPSAL 4CNT1/1NC or HAGER ESC227.
To emergency fittings
L
1
A1
Emergency Timer
2
A2
Lin (from protective device)
N L1 N L2 N L3 N L4 N L5
Figure 3: Wiring diagram of the Emergency Test Switch with DIN Enclosure
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7. EMERGENCY TEST SWITCH CONTENTS
The Emergency Test Switch is sold in two different models:
• Emergency Test Switch - This includes 1x Emergency Test Switch unit and 1x interlinking cable.
This model is for use in bigger applications, where multiple units are connected together to
monitor up to 30 mains inputs.
•
Emergency Test Switch with DIN Enclosure - This includes 1x Emergency Test Switch, 1x
Assembly Enclosure and pre-cut wires for connection between the Emergency Test Switch unit
and contactor (contactor NOT included with model). This model is used in smaller applications
where up to 5 mains inputs can be monitored.
EMERGENCY TEST SWITCH
Includes
1 x Emergency Test Switch
1 x Green Interlinking Cable
EMERGENCY TEST SWITCH WITH DIN ENCLOSURE
Includes
1 x Emergency Test Switch
with DIN Enclosure
1 x Emergency Test Switch
Recommended contactors
(NOT provided)
•
•
CLIPSAL 4CNT1 / INC
HAGER ESC227
5
EMERGENCY TEST SWITCH INSTALLATION INSTRUCTION
8. EMERGENCY TEST SWITCH DESCRIPTION
Figure 4: Emergency Test Switch functions
9. FUNCTIONS AND STATUS
The table below shows the status indicators of the buttons and status LEDs.
INDICATOR
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STATUS
DESCRIPTION
SET
ON
OFF
Test duration is set on 120 minutes
Test duration is set on 90 minutes
PROLONG
ON
OFF
FLASHING
Prolong enabled
Prolong disabled
Prolong in progress
STATUS
ON
OFF
FLASHING
2x FLASH
3x FLASH
4x FLASH
Normal operation
No power
Emergency condition detected
Commission successful
Relay mode has been change to normally-closed
Relay mode has been change to normally-open
TEST
ON
OFF
FLASHING
Test running
No test running
Test standby timer running
10. EMERGENCY TEST SWITCH COMMISSIONING
Below details the method used to commission the Emergency Test Switch:
FUNCTION
Hold down SET + turn key to STOP
DESCRIPTION
COMMISSION
This feature will enable/disable monitored inputs 1-5
depending on the current state of each input. Lines which
are supposed to be monitored should be live when
commissioning. The status LED will flash twice to indicate
the process was successful.
TOGGLE RELAY
MODE
This feature will change the default state of the relay. If
enabled the relay will be normally-open and be switched to
live if in emergency/test. If disabled the relay will be
normally-closed (live) and be switched to off if in
emergency/test. The status LED will flash three times to
indicate the relay mode has changed to normally-closed.
The status LED will flash four times to indicate the relay
mode has changed to normally-open.
TOGGLE
PROLONG
If prolong is enabled the device will wait 15 minutes before
returning to normal operation when the power is returned
from power failure on any of the monitored lines or if the
unit loses power. When prolong is active the prolong button
will flash.
TOGGLE TEST
DURATION
This feature will toggle how long the duration test should
commence after the unit has started a test. It can be set to
either 90 minutes or 120 minutes.
START
EMERGENCY
TEST
This will start a duration test and switch the unit to
emergency mode for the set duration time.
STOP
EMERGENCY
TEST
This will stop any emergency test or prolong mode and
return the relay to normal operation.
Hold down PROLONG + turn key to STOP
Hold down PROLONG + turn key to START
Hold down SET + turn key to START
Turn key to START
Turn key to STOP
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EMERGENCY TEST SWITCH INSTALLATION INSTRUCTION
11. WIRING AND INTERLINKING
Multiple Emergency Test Switches can be interlinked so that multiple emergency systems can be
triggered at the same time when one or more lighting circuits fail. Up to 6x units can be connected
together, allowing up to 30 main circuits to be monitored. The units being interlinked need to have a
common neutral connection as shown in the figure below. The EM-TIMER-INTERLINK Cable (6122)
shall be used to interlink the units.
Note: The interlink cable is only used to trigger an emergency condition. The setting of prolong and
relay mode will need to be set on each Emergency Test Switch.
Interlink Cable
L
L
L
Emergency Timer
Emergency Timer
Emergency Timer
N L1 N L2 N L3 N L4 N L5
N L1 N L2 N L3 N L4 N L5
N L1 N L2 N L3 N L4 N L5
Figure 5: Emergency Test Switch connecting diagram
12. ACCESSORIES LIST
Below are the listings of the compatible for use with the Emergency Test Switch.
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PART
EVOLT CODE
CODE
COMPLETE UNITS
Emergency Test Switch
Emergency Test Switch with DIN Enclosure
Interlink cable
EV-EM-TIMER
EV-EM-TIMER-ASM
EV-EM-INTERLINK
2002
2003
6122
13. PRODUCT SPECIFICATIONS
EMERGENCY TEST SWITCH
44mm
70mm
45mm
92mm
72mm
92mm
EMERGENCY TEST SWITCH WITH DIN ENCLOSURE
60mm
160mm
123mm
123mm
Voltage (V)
Frequency (Hz)
Max. Ambient Temp.
220~240V
50/60
50°C
Emergency Test Switch Weight 197 grams
DIN Enclosure Weight
149 grams
Relay Connection
Screw terminal for 1 to 4mm2 cable
IP Rating
Operating Temperature
Storage Temperature
Total Power Consumption
IP20
0-50°C
0-50°C
2.3W
Relay Type
Relay Load
Supply Connection
Mounting
Non-latching
2A 240V~ maximum
Screw terminal for 1 to 4mm2 cable
(2002) DIN Rail (35m)
(2003) Field mounted
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EMERGENCY TEST SWITCH INSTALLATION INSTRUCTION
14. WARRANTY INFORMATION
Ektor products are distributed in Australia and New Zealand by Evolt Pty Ltd (Evolt).
The Australian Consumer Law as well as other Australian laws guarantee certain conditions, warranties
and undertakings, and give you other legal rights, in relation to the quality and fitness for purpose of Ektor
products sold in Australia.
In Australia, our goods come with guarantees that cannot be excluded under the Australian Consumer
Law. You are entitled to a replacement or refund for a major failure and compensation for any other
reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the
goods fail to be of acceptable quality and the failure does not amount to a major failure. What constitutes a
major failure is set out in the Australian Consumer Law.
Nothing in this Warranty purports to modify or exclude the conditions, warranties and undertakings, and
other legal rights, under the Australian Competition and Consumer Act and other Australian laws. Ektor
products are warranted in Australia for a period of 12 months from the date of delivery of the product,
provided that the products are properly stored, installed, used and maintained in accordance with the
instructions contained within their manual.
Products that have been altered in any way or used other than in accordance with their instructions
are not covered by this Warranty. This Warranty is not transferable and is valid only in the hands of the
purchaser of the product. The warranty does not cover Ektor products other than those purchased from
Evolt. Proof of purchase must be provided to Evolt with any warranty claim. Evolt recommends that the
purchaser attaches their proof of purchase to their product manual.
If you wish to claim under this Warranty, you must, at your own expense, return the product or that part
of the product which you believe is defective, and proof of original purchase, your name, address and
telephone number and a certificate of installation or other document required by the law for the installation
of electrical products in the place in which the product was installed, to Evolt Pty Ltd at PO Box 271
Kingsgrove NSW 1480 within 12 months from the date of purchase. Please note that the Warranty does not
cover removal or reinstallation of the product or that part of the product which you believe is defective.
Evolt’s total liability under this Warranty is limited to the cost of repair or replacement of the faulty product.
Evolt may satisfy its obligations under this Warranty in full by repair or replacement of a faulty product.
This Warranty does not apply to consumable items such as lamps or batteries or other items that can be
classified as consumable.
For the avoidance of any doubt, any and all warranties or conditions which are not guaranteed under the
Australian Competition and Consumer Act or the Australian Competition and Consumer Regulations 2010 and
which are not expressly included in this Warranty as additional warranties or conditions are excluded.
This Warranty does not cover loss or damage caused by wear and tear, misuse, incorrect installation or
operation, failure to clean and maintain, incorrect voltage or non-authorised electrical connections, adverse
external conditions (such as power surges and dips, acts of God, exposure to heat, corrosion, insect or vermin
infestation), use of non-authorised or defective parts or globes, or to items that have been repaired other than
by Evolt or a repairer approved by Evolt.
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15. COMPLIANCE STANDARDS
STANDARD
Australian/ New Zealand
Standards
European Committee
for Standardisation
TITLE
AS 2293.1:2005+A1:2008+A2:2014
Emergency escape lighting and exit signs for buildings.
Part 1: System design, installation and operation.
AS/NZ 61347-2-11
Particular requirements for miscellaneous electronic circuits
used with luminares.
AS/NZS CISPR 15:2011
Limits and methods of measurement of radio disturbance
characteristics of electrical lighting and similar equipment.
EN 61347-2-11
Particular requirements for miscellaneous electronic
circuits used with luminares.
EN 60598-1:2008+A11:2009
Luminaires - Part 1: General requirements and tests.
EN 60598-2-22:1998+A1:2003+A2:2008
Luminaires - Part 2-22: Particular requirements Luminaires for emergency lighting.
EN 55015:2006+A1:2007+A2:2009
Limits and methods of measurement of radio disturbance
characteristics of electrical lighting and similar equipment.
EN 61547:2009
Equipment for general lighting purposes - Electromagnetic
compatibility (EMC) immunity requirements.
16. TECHNICAL SUPPORT AND TROUBLESHOOTING
For further assistance in using this product, consult your nearest wholesaler or Evolt Pty Ltd. Be aware
that illustrations and images used are for illustration purposes only and, changes may apply to products
after the release of this document.
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Ph: + 612 9502 1161
Fax: + 612 9502 1154
Email: [email protected]
evolt.com.au
Reference: 2002-IM-120214
602924 V2.5