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Lesson Reference No:L90 (To be entered by MP Knowledge Team) Summary of Lesson Idea/Lesson Title Use of elevated PAH (Tar) planings in HBM road foundation Please rate your idea/lesson using the selectivity criteria and place a tick in the relevant boxes ** Refer to Selectivity Criteria on attached Sheet below each criteria to indicate the impact it has. Selectivity Criteria Cost for Project JTR* H&S** Reputation Sust/Env*** Rating Time * JTR = Journey Time Reliability Highly beneficial ** H&S = Health & Safety Medium beneficial *** Sust/Env = Sustainability/Environment Low beneficial Neutral/no impact Adverse Impact Commercial Sensitivity - Please indicate if the idea has commercial sensitivity and therefore does not merit wider visibility, No by stating yes/no in the adjacent box. Scheme A46 Newark to Widmerpool Improvements Approx works value (£m) £260m Richard Jones/Alistair Powell - 01949822300 Evidence Coordinator Name & Details 21/04/2011 Date Submitted Key Issue: The safe re-use of Coal Tar road planings within the site to avoid disposal off site as hazardous waste. Short Overview of Issue During site investigations, areas of the existing A46 carriageway were found to contain PAHs. Rather than dispose of this material off site, which is hazardous waste attracting a high landfill tax, we developed a methodology to test, classify and re-use in the permanent works in bound and unbound materials.by testing, grading and designating stockpiles with varying levels of PAH for use in sub-base (57,000t) or HBM material (11,000t). Solutions to the Problem or Opportunity URS Scott Wilson were commissioned to evaluate the site investigation data, produce a report outlining the procedures for on site testing, classification of the affected planings and for their Qualified Person under the Definition of Waste: Development Industry Code of Practice to approve the management procedures to be employed. This negates the need for formal approval by the Environment Agency. The attached flowchart shows the methodology and decision process. The site UKAS accredited laboratory undertake UVF testing, (normally a specialist analytical chemistry lab test) on site to give same day results, enabling rapid decisions to be made on the destination and treatment of the planings. Risk of misclassification or operational error leading to the the wrong material being placed in unbound areas. Mitigated by increased site testing and rigorous quality control. Associated Risks & Issues: Departures required None - Covered under the Definition of Waste: Development Industry Code of Practice, September 2008. Also, EA Regulatory position statement MWRP RPS 075, Version 1, December 2010. Justification of Selectivity Matrix Indicators Cost, Sustainability and Environment: Reduced raw material and therefore reduced cost and more sustainable. Reduced transport and landfill (Hazardouse Waste) costs and less CO2 emissions. Maintain our commitment to zero waste to landfill. Solution developed with the EA agreement. Time: As long as testing and designation can be done ahead of installation there should be no effect on programme. The reduced haulage distances aid programme and resource constraints. JTR: Reduced off site road movements therefore contributing to improved JTR. H&S: Reduced road miles decreases the risk of incidents between site traffic and public. Proven leachate results for long te HA Reputation: Reduced cost, zero waste to landfill, more sustainable solution. Repeatability - Please provide your assessment This method of classification and designation can be applied to other projects where PAH's are present in existing road construction and there is a requirement to remove all or part of the road construction. on whether the idea is a one off for your scheme or if there is potential for wider cost benefits if used on successive projects. Does this idea have links to any other ideas already on the Ideas Knowledge Bank Database or the HA Toolkits? Yes - L24 - Tar planings used as an aggregate in concrete Please provide any supporting evidence pictures, graphs, figures, documents or other evidence. Material Characterisation flowchart Verification Group Decision The VG liked this idea as anything that re-uses waste that is toxic is good for sustainability. The Environment Agency has changed its requirements so Tar Planing is not categorised as toxic. It is understood that this idea was used on the M25 Homesdale Tunnel and saved £3M. Ideas to be placed on KB. Please forward a copy of this completed pro-forma to the HA Project Manager for information Version 5 - 24/02/11 Comments from Richard Jones about Cost Benefits for Idea L90 Use of Elevated PAH (Tar) Planning The work has yet to be completed but we currently expect to re-use in the works 68,000 tonnes of tar planings. Disposal off site would cost of the order of £180/T (Landfill tax is about 60/T, then there is tip costs and haulage). So this is a very significant sum However this should not be seen as a cost saving. Dealing with Coal Tar materials was a risk item for the project and we have used innovative testing and classification to mitigate the risk. Happy to explain this to the Verification Group via a telecon if you wish.