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EKT 314 ELECTRONIC INSTRUMENTATION Elektronik Instrumentasi Semester 2 2012/2013 Chapter 3 Analog Signal Conditioning Session 1 & 2 Mr. Fazrul Faiz Zakaria school of computer and communication engineering. universiti malaysia perlis 1 Wednesday, March 27, 13 Signal Conditioning The connection bet ween a sensor and an interface circuit. In the image on the left, the sensor has voltage output. In the image on the right, the sensor has current output. Sensors produce different kind of signals Voltage output or Current output Can’t necessarily take sensor output and put right into Microprocessor ADC or logic input Signal may need: High to low impedance buffer, current to voltage conversion, gain, detection, & filtering. Wednesday, March 27, 13 Wednesday, March 27, 13 The Objectives Explain the purpose of analog signal conditioning. Design a Wheatstone bridge circuit to convert resistance change to voltage change. Design RC low-pass and high pass filter circuits to eliminate unwanted signals. Understanding the schematics of four common op amp circuits and provide the transfer functions. Explain the operation of an instrumentation amplifier and draw its schematic. Design an analog signal-conditioning system to convert an input range of voltages to some desired output range of voltage. Design analog signal conditioning so that some range of resistance variations is converted into a desired range of voltage variation. Wednesday, March 27, 13 The Principles Convert signal to a form suitable for interface with other elements Signal level and bias changes Linearization Signal Conditioning Conversion Filtering and impedance matching Concept of loading Wednesday, March 27, 13 Signal Level and bias changes adjusting the level (magnitude) and bias (zero value) of some voltage representing a process variable amplification vs attenuation --> uses amplifier Linearization The purpose of linearization is to provide an output that varies linearly with some variable even if the sensor output does not. Wednesday, March 27, 13 Conversion Convert one type of electrical variation into another. Signal Transmission (Voltage to current, Current to Voltage converter) Digital Interface (ADC requires 0-5V input) Filtering & impedance matching Filtering-Eliminate unwanted signals in the process-control loop Impedance matching-transducer internal impedance or line impedance can cause error in measurement of a dynamic variable. Wednesday, March 27, 13 Concept of loading Concern -loading of one circuit by another. Thévenin's theorem for linear electrical net works states that any combination of voltage sources, current sources, and resistors with t wo terminals is electrically equivalent to a single voltage source Vth and a single series resistor Rth. this equivalent voltage Vth is voltage obtained at the terminals A-B of the net work with terminal A-B open circuits this equivalent resistance Rth is the resistance obtained at terminal A-B of the net work with all its current source open circuited and all voltage sources short circuited Wednesday, March 27, 13 Example 1.1 An amplifier outputs a voltage that is 10 times the voltage on its input terminal. It has an input resistance of 10 kΩ. A sensor outputs a voltage proportional to temperature with a transfer function of 20mV/ °C. The sensor has an output resistance of 5.0 kΩ. If the temperature is 50 °C, find the amplifier output. Wednesday, March 27, 13 Solution for Signal Conditioning Passive Circuits Divider Circuits Bridge Circuits RC Filters Operational amplifier (OP-AMP) Wednesday, March 27, 13 Divider Circuits The simple voltage divider can often be used to convert resistance variation into voltage variation. R total = R 1 + R 2 V V s s I total = = R total R 1 + R 2 R 2 VD = I total R 2 = Vs R1 + R2 Demo either R1 or R2 can be your sensor Wednesday, March 27, 13 Example 3.2 the sensor system shown above has R1=10Kohm and Vs=5V. suppose that R2 is our sensor whose resistance varies from 4Kohm to 12Kohm as some dynamic variable varies over a range . Find (a) the minimum and maximum of VD (b) the range of output impedance and (c) the range of power dissipated by R2 Wednesday, March 27, 13 Bridge Circuits Bridge circuits are used to convert impedance variations into voltage variations in the instrumentation situation this bridge is operate in the unbalance operation voltage across the a & b point depend on the resistance ratio, when the ratio are equal where R1R4=R2R3, in that situation voltage across a & b will be zero any change on the resistance value which cause the bridge unbalance, will produce a voltage across the a & b point. Wednesday, March 27, 13 Bridge Circuits TV = V a - V b Va = potential of point a with respect to c Vb = potential of point b with respect to c R4 R3 Va = R1 + R3 : Vs and Vb = R2 + R4 : Vs R4 R3 TV = R 1 + R 3 : V s - R 2 + R 4 : V s R3 R2 - R1 R4 TV = T Q R 1 + R 3 V : Q R 2 + R 4 V Y V s Demo Wednesday, March 27, 13 Bridge Circuits When a galvanometer is used for a null detector, it is convenient to use the Thévenin equivalent circuit of the bridge. R3 R2 - R1 R4 Y Vs V th = T QR 1 + R 3 V : QR 2 + R 4V Demo R2 R4 R1 R3 R th = + R1 + R3 R2 + R4 Demo V th IG = R th + R G Wednesday, March 27, 13 Example 3.3 A bridge circuit has resistance of R1=R2=R3=2Kohm and R4=2.05 Kohm and a 5V of supply. If a galvanometer with a 50 ohm internal resistance is used for a detector, find the offset current. Wednesday, March 27, 13 Example 3.4 A bridge circuit has resistance of R1=R2=R3=R4=2Kohm and a 10V of supply. clearly, the bridge is nulled. suppose a 31/2 digit DVM on a 200mV scale will be used for null detector. find the resistance resolution for the measurements of R4 Wednesday, March 27, 13 Bridge Circuits LEAD COMPENSATION When bridge circuit may be located at considerable distance from the sensor whose resistance changes are to be measured. Problem many effect that change the resistance. any changes in lead resistance are introduced equally into both arms of the bridge circuit, thus causing no effective change in bridge offset For remote sensor applications, this compensation system is used to avoid errors from lead resistance Wednesday, March 27, 13 Wire 3, is the power lead and has no influence on the bridge balance If wire 2 changes in resistance--> change R4. Wire 1 changes by the same amount (& exposed to the same environment) --> change R3 Example 3.5 A bridge circuit is used with sensor located 100 m away. The bridge is not lead compensated and the cable to the sensor has a resistance of 0.45 ohm/ft. The bridge nulls with R1=3400 ohm, R2=3445 ohm and R3=1560 ohm.What is the sensor resistance ? Wednesday, March 27, 13 Bridge Circuits Current Balance Bridge This method uses a current to null the bridge R 4 >> R 5 (R 2 + R 4 ) >> R 5 Now ; Vb = V (R 4 + R 5 ) R2 +R4 +R5 + IR 5 so ; # R & R + R 4 5 3 (( − IR 5 ΔV = V %% − $ R1 + R 3 R 2 + R 4 + R 5 ' Wednesday, March 27, 13 Example 3.6 A current balance bridge circuit has resistors R1=R2=10 Kohm, R3=1 Kohm R4=950 ohm and R5=50 ohm and high-impedance null detector.find the current required to null the bridge if R3 change by 1 ohm. the supply voltage is 10 V Wednesday, March 27, 13 Bridge Circuits Primary application of bridge circuits Bridge off-null voltage is clearly nonlinear for large-scale changes in resistance. To Convert variations of resistance into Variations of voltage If the range of resistance variation is Small and centered about the null value Then then nonlinearity of voltage Resistance is small. However, for small ranges of resistance change, the off-null voltage is nearly linear. Wednesday, March 27, 13 RC Filters To eliminate unwanted noise signals from measurements, it is often necessary to use circuits that block certain frequencies or bands of frequencies. Wednesday, March 27, 13 RC Filters Low Pass RC Filter fc = 1 It blocks high frequencies and passes low frequencies. V out = V in Wednesday, March 27, 13 2 πRC 1 ! $ f 1+ # & " fc % 2 RC Filters Design Guideline find the critical frequency that will satisfy the design criteria Wednesday, March 27, 13 Example 3.7 A measurement signal has a frequency < 1 kHz, but there is unwanted noise at about 1MHz. Design a low pass filter that attenuates the noise to 1%. what is the effect on the mesurement signal at its maximum of 1 kHz Wednesday, March 27, 13 RC Filters High-Pass Filter -Passes High frequencies -Blocks low frequencies Wednesday, March 27, 13 fc = 1 V out V in 2 πRC ! $ f # f & " c % = 2 ! $ 1+ # f & f " c % Example 3.8 Pulse for stepping motor are being transmitted at 2000 Hz. Design a filter to reduce 60 Hz noise but reduce the pulses by no more than 3dB Wednesday, March 27, 13 Wednesday, March 27, 13