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1 2005 Professional Engineer Review Course Unit V – Electrical; Instructor: J. Hennings Introduction and Assignment Module 5.2: Electrical Distribution Notes System Power Factor System power factor is the ratio of the active power in KW to the apparent power in KVA Power factor pf = KW/KVA Where: KW KVA is is Kilowatts Kilovolt-amps Active power is also called the true or average power and represents the rate of conversion of energy from one form to another. In the case of heaters, the conversion is from electrical energy to heat. For motors, it is from electrical to primarily mechanical and some heat, and for generators it is mechanical to primarily electrical and some heat. The heat in both the motor and generator are associated with power loss. Apparent power (KVA) is supplied by the system generator(s) operating at a given system frequency and voltage level. Both frequency and voltage level are held at hopefully near constant levels by governors and voltage regulators respectively. Although both frequency and voltage levels are subject to short term changes due to changes in load, they will both be considered constant for the purpose of this discussion. A ships electrical distribution system is an “islanded system” that provides power on demand. Islanded meaning a finite number of generators (one, two or possibly three) operating separately or in parallel providing power as demanded (required) by the connected load. The apparent power is a function of the constant voltage multiplied by the current requirement of the load demand. In the case of a purely resistive load (heating elements for example), the real power (KW) and the apparent power (KVA) are the same, thus the power factor is unity. Most electrical loads (motors) are heavily inductive and require a third type of power called reactive power (KVAR). This reactive power represents the rate of energy converted to magnetic fields required for motor operation. The energy associated with these magnetic fields alternately builds up and decays in the motor as the A/C current 2 changes in both magnitude and polarity. During field build up, KVARs flow to the motor. During decay KVARs flow from the motor to the generator. This rate of energy conversion increases the KVA demand on the generator and can be accounted for by the following: KVA = [KW2 + KVAR2]½ Most textbooks and references usually represent real power (KW) by the letter P, apparent power (KVA) by the letter S, and reactive power (KVAR) by the letter Q. *Caution - do not confuse the letter S when used in power calculations for slip. Thus: S = [P2 + Q2] ½ And pf = P/S = [P2 + Q2] ½ Because the current through an inductive load lags the voltage across that load, an inductive load is said to have a “lagging” power factor. Therefore, most ship’s electrical distribution systems have lagging power factors because of the large induction motor load. These inductive KVARs are given the notation +Q. Capacitors on the other hand, while also reactive elements, have current to them lead the voltage across them. Capacitors are therefore said to have a “leading” power factor, and capacitive KVARs are given the notation –Q. The real power (KW) output of the system generator(s) at any time is the sum of all the (KW) demands of all connected loads plus line losses. Ptotal Pgen Ploads P1 P2 P3 .... PN The reactive power (KVA) output of the system generator(s) at any time is the “net” sum of all the (KVAR) demands of all connected loads. Qtotal Qgen Qloads Q1 Q2 Q3 ... Q N Note the inclusion of the parentheses when summing KVAR loads due to the possibility of both +Q (inductive) loads and –Q (capacitive) loads. For the most part, shipboard loads are inductive loads, thus +Q yielding lagging power factors. Care must be taken when summing the apparent loads. If loads do not have exactly the same power factors their apparent powers (KVA) can not be summed directly. Thus, for different power factor loads: 2 2 STotal S gen PTotal QTotal Power factors can range from PF = 1 for purely resistive loads to PF = 0 for purely reactive loads. Although purely resistive loads such as heaters do occur, motors in fact are both resistive and inductive. Most of the apparent power (KVA) supplied to a 3 motor is converted to mechanical power (1hp = .746KW), so that motor power factors are usually 0.8 to 0.9. Example: A squirrel-cage induction motor provides 50hp to a load. The motor efficiency is 90% and the motor power factor is .83 lagging. Calculate P, Q and S to the motor. Note: the 50hp is power out of the motor, and we are asked to calculate electrical power P (KW) into the motor. Solution: 50hp .746 41.4KW .9 pf = P/S so: 41.4KW S 49.9KVA .83 P S S2 P2 49.92 41.42 27.9 KVAR Example: Four loads are supplied from the same feeder. The load characteristics are Load #1: Load #2: Load #3: Load #4: 40KW @ pf = .8 lagging 80 KVA @ pf = .9 lagging 5KW @ unity power factor 3KVA @ pf = .83 leading Find PT (total KW), QT (total KVAR), ST (total KVA), and pfT (total power factor) that the four loads will draw from the feeder. Solution: P1 = Q1 = P2 = Q2 = P3 Q3 = = 40KW given 502 402 30 KVAR 80 KVA * .9 = 72KW 802 722 34.9 KVAR 5KW given 0 because unity power factor 4 P4 = Q4 = PT QT = = ST = 3KVA * .83 = 2.5KW 32 2.52 1.7 KVAR 40 + 72 + 5 + 2.5 = 119.5KW (30) + (34.9) + (0) + (-1.7) = +63.2 KVAR 119.52 63.22 135.2 KVA 119.5 .884 lagging 135.2 Note that because QT was positive, the pfT is lagging. Had QT been a negative value, then pfT would have been leading. pfT = Distribution and Power Circuits: Reference 1, Chapter XVII (Section 6.3) states that power distribution serves motor-driven auxiliaries and heating equipment. These loads are supplied either individually or in groups by feeders from a ship service distribution switchboard. Some of the most important characteristics of all feeders are the current-carrying capacity, resistance in ohms per 1000ft. and the type of insulation used. Because these conductors are non-ideal, they will incurr power losses and voltage drops (%V.D.) across them when they conduct current. To determine the percent voltage drop in a 3 phase feeder carrying power, the following formulae are used: For cables 52,600 CM and smaller: % V.D. = 3 12 I L 100 CM V For cables 66,400 CM and larger: % V.D. = 3 12 I L CF 100 CM V Where: % V.D. I L CM V CF is the percent voltage drop current in Amperes is the load center length in feet is the cross sectional conductor area in circular mils Voltage in volts Correction factor is a constant for a given size cable and power factor and is used where applicable. 5 Load center length is a combination of the physical length of the cable and the amount of power in watts being carried. The following example shows how to calculate the load center length (L) used in the % V.D. equation. Example: Calculate the load center length (L) for the following feeder: Figure 5.2.1 78ft * 200W = 15600 ft-W 104ft * 200W = 20800 ft-W 122ft * 100W = 12200 ft-W 134ft * 100W = 13400 ft-W L 62000 ft W 103.3 ft 600W Example: Calculate the percent voltage drop (%V.D.) for the following 212,000CM, 3 phase feeder: Service: Voltage Current Load center length Correction factor % V.D. = vital auxiliaries V = 440V I = 194.1 A L = 110 ft CF = 1.16 3 12 194.1 110 1.16 100 .55% 212,000 440 6 Problems: 1) A 440v, 60hz, 3 phase feeder supplies the following 4 loads. Load #1: A 20hp squirrel-cage induction motor with efficiency of 88% and a power factor of .85 lagging. Load #2: A heater load of 7.5KVA @ pf = 1 Load #3: 25 KVA @ pf = .8 lagging Load #4: 12 KW @ pf = .9 leading Calculate: PT (total KW), QT (total KVAR), ST (total KVA) and pfT (total power factor) that the four loads represent to the electrical system. Is pf T leading or lagging? Why? PT: a) 56.5KW b) 65.5KW c) 75.5KW d) 85.5KW QT: a) +14.2KVAR b) +17.8KVAR c) +19.8KVAR d) +21.3KVAR ST: a) 52.1KVA b) 59.9KVA c) 63.2KVA d) 67.1KVA pfT: a) .89 b) .92 c) .94 d) .97 2) A 3 phase, 52,600 CM feeder cable has a load center length of 35 ft. The feeder voltage is 208v and carries 40 amps of current. Calculate the percent voltage drop (% V.D.). % V.D.: a) .27% b) .30% c) .32% d) .37%