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EC010504(EE) Electric Drives & Control Dr. Unnikrishnan P.C. Professor, EEE Module II Transformer √ Three Phase Induction Motor Single Phase Induction Motor Alternator Synchronous Motor Induction Motor Advantages • • • • • Robust; No brushes. No contacts on rotor shaft High Power/Weight ratio compared to DC motor Lower Cost/Power Easy to manufacture Almost maintenance-free, except for bearing and other mechanical parts • wide range of power ratings: fractional HP to 10 MW Induction Motor Disadvantages • Essentially a “fixed-speed” machine • Speed is determined by the supply frequency • To vary its speed need a variable frequency supply Parts of an Induction Motor Construction • An induction motor has two main parts – a stationary stator • consisting of a steel frame that supports a hollow, cylindrical core • core, constructed from stacked laminations (why?), having a number of evenly spaced slots, providing the space for the stator winding Construction- Stator Construction-Rotor • Two basic designs – Squirrel-Cage: conducting copper or aluminium bars laid into slots and shorted at both ends by shorting rings. (Squirrel Cage Induction Motor) – Wound-Rotor: complete set of three-phase windings exactly as the stator. Usually Yconnected, the ends of the three rotor wires are connected to 3 slip rings on the rotor shaft. In this way, the rotor circuit is accessible. (Slip-Ring Induction Motor) Construction Squirrel cage rotor Wound rotor Notice the slip rings Construction- Rotor Construction-Wound Rotor Slip Ring Induction Motor Slip rings Cutaway in a typical woundrotor IM. Notice the brushes and the slip rings Brushes Rotating Magnetic Field • Balanced three phase windings, i.e. mechanically displaced 120 degrees form each other, fed by balanced three phase source • A rotating magnetic field with constant magnitude is produced, rotating with a speed 120 f e Ns P Where fe is the supply frequency and P is the no. of poles and nsync is called the synchronous speed in rpm Synchronous speed P 50 Hz 60 Hz 2 3000 3600 4 1500 1800 6 1000 1200 8 750 900 10 600 720 12 500 600 Rotating Magnetic Field Rotating Magnetic Field Principle of operation • This rotating magnetic field cuts the rotor windings and produces an induced voltage in the rotor windings • Due to the fact that the rotor windings are short circuited, for both squirrel cage and wound-rotor, a current flows in the rotor windings • The rotor current produces another magnetic field • A torque is produced as a result of the interaction of those two magnetic fields 𝑇𝑖𝑛𝑑 = 𝑘𝐵𝑟 𝐵𝑠 Where 𝑇𝑖𝑛𝑑 is the induced torque and BR and BS are the magnetic flux densities of the rotor and the stator respectively. Induction Motor Speed • At what speed will the IM run? – Can the IM run at the synchronous speed, why? – If rotor runs at the synchronous speed, which is the same speed of the rotating magnetic field, then the rotor will appear stationary to the rotating magnetic field and the rotating magnetic field will not cut the rotor. So, no induced current will flow in the rotor and no rotor magnetic flux will be produced so no torque is generated and the rotor speed will fall below the synchronous speed – When the speed falls, the rotating magnetic field will cut the rotor windings and a torque is produced Induction Motor Speed • So, the IM will always run at a speed lower than the synchronous speed • The difference between the motor speed and the synchronous speed is called the Slip S= 𝑁𝑠 −𝑁𝑚 𝑁𝑠 Where 𝑁𝑠 = speed of the magnetic field 𝑁𝑚 = mechanical shaft speed of the motor S = The slip The Slip Notice that : if the rotor runs at synchronous speed s=0 if the rotor is stationary s=1 Slip may be expressed as a percentage by multiplying the above eq. by 100, notice that the slip is a ratio and doesn’t have units Frequency • The frequency of the voltage induced in the rotor is given by Pn fr 120 Where fr = the rotor frequency (Hz) P = number of stator poles n = slip speed (rpm) P (ns nm ) fr 120 P sns sf e 120 Torque • While the input to the induction motor is electrical power, its output is mechanical power and for that we should know some terms and quantities related to mechanical power • Any mechanical load applied to the motor shaft will introduce a Torque on the motor shaft. This torque is related to the motor output power and the rotor speed 𝑇𝑙𝑜𝑎𝑑 = 𝑃𝑜𝑢𝑡 𝜔𝑚 and 𝜔𝑚 = 2𝜋𝑛𝑚 60 rad/s Horse Power • Another unit used to measure mechanical power is the horse power • It is used to refer to the mechanical output power of the motor • Since we, as an electrical engineers, deal with watts as a unit to measure electrical power, there is a relation between horse power and watts. hp = 746 𝑊𝑎𝑡𝑡𝑠 Torque-Slip Equation 𝑇 𝛼 𝐸2 𝐼2 𝑐𝑜𝑠∅2 𝑆𝐸2 𝑇 = 𝑘 𝐸2 𝑅2 2 𝑅2 + (𝑆𝑋2 )2 𝑅2 2 𝑇= 𝐾𝑆𝐸2 𝑅2 𝑅2 2 + (𝑆𝑋2 )2 2 + (𝑆𝑋2 )2 Torque-Slip Characteristics 𝟐 𝑻= 𝑲𝑺𝑬𝟐 𝑹𝟐 𝟐 𝑹𝟐 + (𝑺𝑿𝟐 )𝟐 Low Slip Region: 𝑇𝛼 𝑆 1 High Slip Region: 𝑇𝛼 𝑆 Starters- Squirrel Cage IM • • • • Direct-On-line Starting Stator Rheostat Starting Autotransformer Starting Star-Delta Starter Direct On-Line(DOL) Starter • Used for motors upto 2 kW • Starting torque about twice the full load torque Stator Rheostat Starter Advantages: High PF during start, Less Expensive, Smooth acceleration Disadvantages: Losses in Resistors, Expensive, Low torque efficiency Auto-Transformer Starter Advantages: High torque/Ampere, Long starting period, Can be used for star and delta connected motors, Disadvantages: Low PF (Lagging), Higher cost Star-Delta Starter • Reduced starting current but the starting torque is also reduced by the same amount • Limited to applications where high starting torque is not necessary Starters- Slip Ring IM • Rotor Rheostat • Autotransformer Starting • Star-Delta Starter Rotor Rheostat Starter for Slip Ring IM • By increasing rotor resistance, the rotor current is reduced at starting. The torque is increased due to improvement in PF • Such motors can be started under load Power losses in Induction Machines • Copper losses – Copper loss in the stator (PSCL) = I12R1 – Copper loss in the rotor (PRCL) = I22R2 • Core loss (Pcore) • Mechanical power loss due to friction and windage • How this power flow in the motor? Power Flow in Induction Motor Power Relations Pin 3 VL I L cos 3 Vph I ph cos PSCL 3 I12 R1 𝑃𝑆𝐶𝐿 − 𝑆𝑡𝑎𝑡𝑜𝑟 𝐶𝑜𝑝𝑝𝑒𝑟 𝐿𝑜𝑠𝑠 PAG Pin ( PSCL Pcore ) 𝑃𝐴𝐺 − 𝐴𝑖𝑟 𝐺𝑎𝑝 𝑃𝑜𝑤𝑒𝑟 PRCL 3I 22 R2 𝑃𝑅𝐶𝐿 − 𝑅𝑜𝑡𝑜𝑟 𝐶𝑜𝑝𝑝𝑒𝑟 𝐿𝑜𝑠𝑠 Pconv PAG PRCL , 𝑃𝑐𝑜𝑛𝑣 −𝑇ℎ𝑒 𝐸𝑙𝑒𝑐𝑡𝑟𝑖𝑐𝑎𝑙 𝑃𝑜𝑤𝑒𝑟 𝑐𝑜𝑛𝑣𝑒𝑟𝑡𝑒𝑑 𝑡𝑜 𝑚𝑒𝑐ℎ𝑎𝑐𝑖𝑐𝑎𝑙 Pout Pconv ( Pf w Pstray ) 𝑇𝑙𝑜𝑎𝑑 = 𝑃𝑐𝑜𝑛𝑣 𝜔𝑚 Torque-speed characteristics Typical torque-speed characteristics of induction motor Maximum torque Effect of rotor resistance on torque-speed characteristic Speed Control Methods of IM Induction Motor Speed Control From Stator Side • By Changing The Applied Voltage 2 𝑇= 𝐾𝑆𝐸2 𝑅2 2 , T 𝑆𝐸2 2 𝑅2 + (𝑆𝑋2 )2 120 f e Ns P • By Changing The Applied Frequency • Constant V/F Control Of Induction MotorMost Popular • Changing The Number Of Stator Poles Constant V/F Control Of Induction Motor • If the supply frequency is reduced keeping the rated supply voltage, the air gap flux will tend to saturate causing excessive stator current and distortion of the stator flux wave. • If the ratio of voltage to frequency is kept constant, the flux remains constant. Also, the developed torque remains approximately constant. Speed Control Methods Of IM ….. Induction Motor Speed Control From Rotor Side • Rotor Rheostat Control • Cascade Operation • By Injecting EMF In Rotor Circuit: By changing the phase of injected emf, speed can be controlled Cascade Operation Example A 208-V, 10hp, four pole, 60 Hz, Y-connected induction motor has a full-load slip of 5 percent 1. What is the synchronous speed of this motor? 2. What is the rotor speed of this motor at rated load? 3. What is the rotor frequency of this motor at rated load? 4. What is the shaft torque of this motor at rated load? Solution 1. 2. nsync 120 f e 120(60) 1800 rpm P 4 nm (1 s)ns (1 0.05) 1800 1710 rpm f r sfe 0.05 60 3Hz 3. load 4. Pout Pout m 2 nm 60 10 hp 746 watt / hp 41.7 N .m 1710 2 (1/ 60) Example A 480-V, 60 Hz, 50-hp, three phase induction motor is drawing 60A at 0.85 PF lagging. The stator copper losses are 2 kW, and the rotor copper losses are 700 W. The friction and windage losses are 600 W, the core losses are 1800 W, and the stray losses are negligible. Find the following quantities: 1. 2. 3. 4. The air-gap power PAG. The power converted Pconv. The output power Pout. The efficiency of the motor. Solution 1. Pin 3VL I L cos 3 480 60 0.85 42.4 kW PAG Pin PSCL Pcore 42.4 2 1.8 38.6 kW Pconv PAG PRCL 2. 700 38.6 37.9 kW 1000 Pout Pconv PF &W 3. 600 37.9 37.3 kW 1000 Solution 37.3 Pout 50 hp 0.746 4. Pout 100% Pin 37.3 100 88% 42.4 Example A two-pole, 50-Hz induction motor supplies 15kW to a load at a speed of 2950 rpm. 1. What is the motor’s slip? 2. What is the induced torque in the motor in N.m under these conditions? 3. What will be the operating speed of the motor if its torque is doubled? 4. How much power will be supplied by the motor when the torque is doubled? Solution 120 f e 120 50 nsync 3000 rpm P 2 1. nsync nm 3000 2950 s 0.0167 or 1.67% nsync 3000 no Pf W given 2. assume Pconv Pload and ind load ind Pconv m 15 103 48.6 N.m 2 2950 60 Solution 3. In the low-slip region, the torque-speed curve is linear and the induced torque is direct proportional to slip. So, if the torque is doubled the new slip will be 3.33% and the motor speed will be nm (1 s )nsync (1 0.0333) 3000 2900 rpm Pconv ind m 4. 2 (2 48.6) (2900 ) 29.5 kW 60 Question? • Q: How to change the direction of rotation? • A: Change the phase sequence of the power supply. Question? • Q: Why rotor core loss in a three phase induction motor negligible? • A: Usually we operate motor at slip in the range 0.04 ~ 0.06, thus for a stator frequency of 50 Hz , rotor frequency is around 2~3 Hz. As core losses are proportional to square of frequency (Eddy current losses) or proportional to frequency ( Hysteresis losses) , therefore the value of the Core loss is negligible for rotor.