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TVSS FILTER USER MANUAL M0901 - Version 1.5 Always On UPS Systems Inc. Bldg 1 - 150 Campion Road, Kelowna, BC, Canada, V1X 7S8 Phone: (250) 491-9777 Ext. 451, Fax: (250) 491-9775, Email: [email protected] Dear Customer, We thank you for choosing our Electrical Service Entrance Transient Voltage Surge Suppressors (TVSS). We are pleased to include you as one of our valued customers at Always"On UPS Systems Inc. We are confident that this Always“On TVSS Filter, developed and manufactured in our ISO 9001 Certified facilities will provide the quality and satisfaction you demand. Please read the User Manual carefully as it will inform you to how to use this Electrical Service Entrance Filter. Thank you for choosing us. We Are Always On! TABLE OF CONTENTS 1.0 INTRODUCTION AND INSTALLATION................................................................. 1 1.1 Introduction ............................................................................................................... 1 1.2 Inspection .................................................................................................................. 1 1.3 Location .................................................................................................................... 1 1.4 Wiring for Single Phase Applications....................................................................... 2 1.5 Wiring for Three Phase Applications ....................................................................... 3 1.6 Mounting ................................................................................................................... 4 2.0 TECHNICAL SPECIFICATIONS ............................................................................... 5 2.1 Specifications ............................................................................................................ 5 2.2 Features ..................................................................................................................... 5 2.3 LED Operation .......................................................................................................... 6 3.0 THEORY OF OPERATION......................................................................................... 7 4.0 REFERENCE CHARTS AND TABLES ..................................................................... 8 4.1 Description of Model Number .................................................................................. 8 4.2 Residential, Commercial and Industrial ESE Applications ...................................... 9 4.3 Insertion Loss Chart ................................................................................................ 11 5.0 CONTACT INFORMATION ..................................................................................... 13 5.1 Additional Purchases or Upgrades .......................................................................... 13 5.2 QA / Warranty Questions........................................................................................ 13 5.3 Software Questions ................................................................................................. 13 1.0 INTRODUCTION AND INSTALLATION 1.1 Introduction Always“On UPS Systems “ESE” (TVSS) filter is designed to protect your equipment against external and internally produced surges, impulses, interference associated with low frequency harmonics and lighting induced spikes. The User Manual should be read entirely before the installation begins. 1.2 Inspection Carefully inspect the ESE filter for any marks or damage prior to installation. If visible damage is evident, do not attempt to install the TVSS. Immediately contact the delivery company of the damage and inform Always“On directly. The TVSS filter should only be installed by a Qualified Electrician. 1.3 Location To obtain maximum performance and life span of your TVSS filter, always keep in mind the following: The operating temperature of the TVSS is –40˚C to +40˚C, at an operating humidity of 0-97% (non-condensing) The ESE filter comes in a NEMA 12 container, which is intended for indoor use and protects against dust, falling dirt and dripping non-corrosive liquids The ESE filter should be installed as close to the panel as possible to minimize lead length Inadequate grounding will severely decrease the effectiveness and life span of your TVSS filter. Use an insulated grounding conductor whenever possible. Grounding system must meet your country’s Electrical Codes. Make sure that all circuits are de-energized prior to installation. 1 1.4 Wiring for Single Phase Applications Follow steps listed below for proper installation (Refer to Figure 1.4.1): 1) Ensure that line voltage does not exceed filter’s specified voltage. 2) Connect the ESE to L1 and L2 of the panel buss. 3) Neutral (N) and Ground (G) are always connected to panel Neutral and Ground Bus. 4) Normally wires are connected across a 2-pole breaker (15A). If breaker(s) are not available connection to the incoming power buss is acceptable as the ESE’s are supplied with internal 20 amp fuses. 5) Ensure all connections are secure. 6) A minimum of 10AWG wire is recommended to connect the ESE to the power buss. 7) Make sure the ESE is securely mounted. L1 L2 N G 15A 15A L1 L2 N SHP/ ESE Single Phase G Panel Figure 1.4.1 2 1.5 Wiring for Three Phase Applications Follow steps listed below for proper installation (Refer to Figure 1.5.1): 1) Ensure that line voltage does not exceed filter’s specified voltage. 2) Connect the ESE to L1, L2 and L3 of the panel buss. 3) Neutral (N) and Ground (G) are always connected to panel Neutral and Ground Bus. 4) Normally wires are connected across a 3-pole breaker (30A) or three (3) single pole breakers (30A). If breaker(s) are not available connection to the incoming power buss is acceptable as the ESE’s are supplied with internal 20 amp fuses. 5) Ensure all connections are secure. 6) A minimum of 10AWG wire is recommended to connect the ESE to the power buss. 7) Make sure the ESE is securely mounted. L1 L2 L3 N G 30A * 30A ESE 30A Three Phase Panel L1 L2 L3 N G Figure 1.5.1 * Breakers can be either one (1) Three Phase 30A Breaker or three (3) Single Phase 30A Breakers. 3 1.6 Mounting Securely mount the ESE on the desired location using the four holes on the corners of the container. 10 1/2" 14 3/4" 10 1/2" Figure 1.6.1 4 2.0 TECHNICAL SPECIFICATIONS 2.1 Specifications Frequency: Voltages: Phases: Protection Modes: Technology: Insertion Loss: Bandwidth: Response Time Standards: Surge Current Sink Current Capacity / Ø: Operating Humidity: Operating Temp: Warranty: Enclosure: Weight: 50/60Hz 208, 240, 480, 600 (other voltages available) Wye or Delta - Three phase and Single phase 10 for Y, 6 for D Bi-Directional Parallel Nominal 60dB, Mil-Standard-220A@100kHz 10kHz-50MHz or 180Hz-50MHz Instantaneous / Constant UL1449 Rev. 1998 (TVSS) 60kA to 600kA per phase 20 amps 0-97% (non-condensing) -40º C to +40º C 10 years NEMA 12 Flange Mount 14 x 12 x 6 inches 13.6kg / 30 lbs. (Approx.) 2.2 Features Status indicators (LED’s) for each phase are located on the front panel to alert the user of a potential failure within the protection device, open fuse, or loss of one or more phases due to an upstream error. An error could leave the system unprotected, so immediate action is necessary. Each ESE is equipped with removable fuses per phase. This eliminates dedicated and costly 3 phase panel breakers. 5 2.3 LED Operation The LED indicators are positioned on the front of the panel (2 per phase) for easy reference. GREEN LED's - Normal Operation RED LED's - Fault Condition. Loss of protection for that phase. LED's not lit - loss of power or LED failure. The illuminated GREEN LED's indicate normal operation of the “ESE” filter. In the event that the GREEN LED is not lit, a failure in the utility has occurred, an internal fault has occurred (the RED LED is illuminated) or the LED itself has failed. To determine which, push the Fault Test Button. Fault Test Button Operation The Fault Test Button will activate the Diagnostic package, which will attempt to illuminate all the LED's and activate the alarms to test for a failure condition. 1) 2) 3) 4) 5) Note which LED's are on. Press the Fault Test Button. All LED's and alarms should activate. Release the Fault Test Button Current status will be displayed when test is complete. 6 Green and Red LED’s Safety Hatch Fault Test Button Figure 2.3.1 3.0 THEORY OF OPERATION The “ESE” is designed as a TVSS (Transient Voltage Surge Suppressor) for low voltage distribution equipment of 600V or less, and is configured to connect directly to the main service entrance panel or downstream sub-panels as a primary or secondary form of protection, as used in one or two stage systems. Parallel hybrid circuitry incorporates both voltage and frequency dependant components which protect against all high amplitude impulses, low level transients and broadband noise. The hybrid filter is designed to accurately track and filter all angles of each waveform throughout the entire three-phase rotation. This process ensures let-through voltages are minimized while ring wave and electrical noise attenuation is maximized. All modes of protection are incorporated into every model of ESE as standard features. These include; L-N, L-G, N-G as well as L-L. This allows for a total of ten modes in a Wye system, and six modes in a Delta system, thus maximizing suppression and filtering capacity and characteristics. The use of separate fuses, common for each phase within the module, allows for the surge suppression and filter components to more accurately share the dissipation of the 7 transients’ energy. The fuses also provide short circuit protection for each individual phase should a fault occur, while allowing remaining phases to stay online and protected. The Surge Counter option allows the number of potentially damaging transients and surges to be totaled on an ongoing basis. Each phase is individually sampled within the hybrid filter allowing the counter to increment should an event occur to one, or all phases of the system. By continually monitoring the normal static current for each filter, an increase in current over time due to an impulse can be detected, and if outside of the acceptable range will be attenuated by the filter and will increase the surge counter by one. Modular design and construction allows for field upgrades and filter module replacement if needed. The ESE is designed to have a service life in excess of 25 years under normal circumstances. Should replacement be needed complete modular removal ensures all faulty and suspect components are replaced. 4.0 REFERENCE CHARTS AND TABLES When ordering or inquiring into our ESE products, please refer to our particular ESE products from the table below. 4.1 Description of Model Number ESE Model Type ESE 200K SURGE CURRENT: 60K (SHP)* 60kA per phase 100K 100kA per phase 160K 160kA per phase 200K 200kA per phase 250K 250kA per phase 300K 300kA per phase 400K 400kA per phase 500K 500kA per phase 600K 600kA per phase 208 Y DC-SC-FM-FT Voltages**: Configuration: 208 Wye or Delta 240 480 600 Options: Dry Contact Communication Surge Counter Flush Mount Fault Test ** Other voltages available. * Note: “SHP” Smart Home Protector for residential use only. 8 Examples: MODEL ESE ESE SURGE CURRENT 100K 250K VOLTAGE 208 480 Y or D Y Y MODEL ESE-100K-208Y-DC-SC ESE-250K-480Y-DC-SC Options DC - Dry Contact (Form “C”) Communications for remote monitoring. SC - Surge Counter to indicate number of high energy, potentially damaging spikes and surges. FM – Flush Mount FTB - Fault Test Button to check system for internal faults. 4.2 Residential, Commercial and Industrial ESE Applications Residential (Smart Home) and Multi-residential Complexes Model # ESE-60K-240Y [2] ESE-100K-208Y-DC-SC [3] (other voltages available) Panel Size Up to 200A Above 200A Commercial (Office, Retail, etc.) Model # ESE-100K-208Y-DC-SC [3] (other voltages available) ESE-160K-208Y-DC-SC [3] (other voltages available) ESE-200K-208Y-DC-SC [3] (other voltages available) Panel Size Up to 2000A Up to 3000A Above 3000A Industrial 9 ESE Sizing Chart for Industrial Environments Panel Size 1000A 2000A 3000A ESE-100K 5000A Consult Manufacturer for Panels exceeding 5000A or 200hp connected. For further specifications on our ESE’s, please visit our web site at www.alwaysonups.com or contact customer service at [email protected] or call us at the number below. ESE-160K ESE-200K ESE Size 4000A ESE-250K ESE-300K ESE-400K ESE-500K 0 Total Horsepower 20 20hp 40 40hp 60 60hp 80 80hp 100 100hp 120 120hp 140 140hp 160 160hp 180 180hp 200 200hp 10 4.3 Insertion Loss Chart This chart shows the insertion loss of a system. Insertion Loss MIL-STD – 220A @ 100kHz 0 Attenuation (dB) -10 -20 -30 -40 -50 -60 -70 10k 100k 1M 10M 100M Frequency (Hz) INSERTION LOSS -50dB @ 50kHz -56dB @ 100kHz -62dB @ 1MHz -55dB @ 10MHz -50dB @ 100MHz Modesof Protection/Circuits N G G L N L SinglePhase L L L ThreePhase Peak Surge Current and Joule Rating (A) Peak Surge Current Rating Based on 8 x 20 s Wave ESE Model: ESE-120K240Y-DC Peak Surge Current per Circuit: 70,000A Total Peak Surge Current Capacity: 1Y, 2D 2Y, 3D 210,000A 420,000A Joule Rating Based on 8 x 20 s Wave ESE Voltage: 208-240Vac Peak Surge Current per Circuit: 70,000 Joule Rating: 1Y, 2D 2Y, 3D 7,560J 15,120J 11 12 5.0 CONTACT INFORMATION 5.1 Additional Purchases or Upgrades Always On UPS Systems Inc. Bldg 1 – 150 Campion Road, Kelowna, BC, Canada, V1X 7S8 Phone: (250) 491-9777 Ext 451 Fax: (250) 491-9775 Email: [email protected] Website: www.alwayson.com 5.2 QA / Warranty Questions Always“On UPS Systems Inc. Bldg 1 – 150 Campion Road, Kelowna, BC, Canada, V1X 7S8 Phone: (250) 491-9777 Ext 209 Fax: (250) 491-9775 Email: [email protected] Website: www.alwayson.com 5.3 Software Questions Always On UPS Systems Inc. Bldg 1 – 150 Campion Road, Kelowna, BC, Canada, V1X 7S8 Phone: (250) 491-9777 Ext 204 Fax: (250) 491-9775 Email: [email protected] Website: www.alwayson.com 13