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Ben-Gurion University of the Negev Department. of Electrical and Computer Engineering System for Feeding Energy to Power Lines Supervisor: Shmuel (Sam) Ben-Yaakov Students: Serge Yakushevsky, Dima Vilensky Abstract: In a world of limited energy resources, there is a strong need to finding alternative energy sources which will provide a clean, efficient and convenient solution over time. One of the promising technologies utilizes the energy of the sun and converts it into electrical energy and, in contrast to other technologies, does not pollute the environment. People have invented many ways to exploit solar energy, one of which employs photovoltaic panels that collect the solar energy and convert it into electrical energy using electrical circuits. This kind of energy conversion produces cheap and clean energy over a long period of time. There are many settings employing solar energy such as: boilers, private houses, factories, thermo-solar stations and even satellites. In our project we examine photo-voltaic (PV) panels. One of the main disadvantages of PV panels is their low efficiency (10-15%), due to limited insolation and to reception interruption because of clouds, dusts etc. The main aim of our project is to study ways to increase PV string efficiency, making our project very relevant and at the forefront of this research area. In this project we will investigate a PV panel field subject to inhomogeneous insolation caused by shading changes. The project’s main goals are to find new power- effective and cheap solutions and to build a system that will maximize the efficiency of a PV string by using electrical circuitry. PV modules are generally connected in series in order to produce the significant voltage required to efficiently drive an inverter and the grid. However, if even a very small part of the PV module is prevented from receiving light, the generated power of the PV module is decreased disproportionately. This excessive decrease occurs because PV modules that do not receive adequate light cannot operate at the normal operation point, but instead operate as load. As a result, the total power from the array of PV modules is substantially decreased even if only a small part of the PV modules is shaded. The success of this project and its results are likely to impact the energy consumption approach worldwide, make the usage of PV technology more profitable, help in 2 making our planet cleaner and decrease dependency on coal, gas and other fossil fuels. Research Proposal: The main goal of this project is to develop a new system that will maximize power from an array of PV panels by tracking the MPP (Maximum Power Point) and changing the operation point accordingly. Our system uses a new concept based on an inductor and switches where the voltage and the current are measured and the current is changed according to desired characteristics. Today, the PV systems are marginally in use, because of the low efficiency capability (10-15%). We are planning to change this by continually updating the choice of the right operation point that will improve the efficiency and lower the costs. Due to the movement of clouds, the ground is always partially shaded in a timevarying manner. Thus, it is very hard to determine the operation point that will lead to the MPP. Our system enables achieving changes in the MPP faster than existing systems. Fig.1. Schematic of current inverter unit circuit. 3 The Basic Idea and Main Goals: (1) The proposed current inverter was designed and built based on one-level architecture, with two solar cells and controlled by a micro controller that changes the duty cycle of two switches, depending on the output powers of the solar cells. The inverter’s work frequency is 100 kHz. (2) The architecture of the inverter includes a pair of solar panels and a pair of switches: ( P-MOS and N-MOS transistors that works complimentarily in a positive dead-time mode), a switched inductor that accumulates energy from one panel in the first half of the cycle and transmits it to another panel in the second half of the cycle, a micro controller that changes duty cycle and two probe systems: the first for voltage and the second for current, that provides inputs for the micro controller and the other components. (3) The proposed system with a micro controller improves the inverter’s efficiency – to 86%. (4) The desired output is achieved using a digital system control (dsPIC33fj16gs502) microcontroller,- which is responsible for switching the transistors. (5) A long lifetime is obtained due to (avoid the use of electrolytic capacitors). (6) A low-cost solution for a current inverter is proposed. (7) Design of appropriate MPPT algorithms is presented. Schedule Changes: We successfully met the time schedule targets of the project except examination of the final code of micro-controller with the MPPT algorithm. However, in the simulations the micro-controller worked satisfactorily. Basic Principle of the Solution: The solution principle is based on using a current inverter built on a switching circuit model. The switching is controlled by a digital controller, which varies the duty-cycle to control the switching. In this way we obtain optimal power at the output with minimum losses at the solar panel array. Our circuit is based on a buck-boost inverter and behaves as a buck or a boost inverter depending on the part of the duty cycle. Our 4 micro inverter is naturally synchronized to the grid and its ADC is synchronized to two different PWMs in order to achieve maximum efficiency. System Specifications: Input values (DC): Requirement number Definition Values 1 Recommended input power 180W 2 Maximum input DC voltage VOC=60V 3 Maximum input DC current ISC=8A Table1. System specifications. Fig.2 Schematic of current inverter with micro controller interface The topology of the inverter has been designed to minimize power losses and includes a minimal number of components with minimal resistance. However, there remain a few points that can be dealt with to improve the efficiency. 5 Fig.3 The PSIM model of our system Current Invertor Based on Switched Inductor: In order to transmit energy from one solar panel to another we will connect a current inverter based on buck-boost inverter with a switched inductor for each pair of panels. Fig.4 Current inverter with micro controller interface 6 Work Principle of Current Inverter: Each cycle includes two different states: ON and OFF In state ON: Transistor Q1 is open and transistor Q2 is closed Current goes to inductor and inductor accumulates energy In state OFF: Transistor Q1 is closed and transistor Q2 is open Current of inductor flows via transistor Q1 7 Components: 1) The circuit is based on buck-boost converter. The circuit comprises 100uH inductor, a pair of balanced electrolytic capacitors Cpv1 andCpv2, 500uF each, N-MOS transistor SUD40N08-16 and P-MOS transistor SUD50P08-25L. 2) As drivers for the transistors, we chose MIC4426 that are able to drive two signals to a pair of switches. Note: the output signals of the drivers are in opposite phase relative to the input signals of the drivers. 3) Protective resistors are connected to the drivers. A voltage divider guarantees that the driver will give a constant control signal and a resistor of 1kOhm limits the current for driver safety. 4) For solving the problem of floating point between the switches we chose in DC restorer help circuit. For correct operation of the DC restorer, we use a Schottky diode (1N5822), sufficiently fast and protect VGS voltage of the PMOS from overvoltage. Current Inverter System (before adding the probe circuits): Fig.5 Photograph of our system before adding probe circuits 8 Results of systems checking with Duty Cycle = 0.5 Equipment for experiments: Current inverter Rheostat 24Ω DMMx2 Oscilloscope Energy source 30V 2A In order to check the system we connected a voltage source of 20V instead of the Pv2 and instead of Pv1 we connected a rheostat so that we could check for different loads (R). The tests were actually performed for a buck-boost circuit and the results are shown in the following tables. RL ESR Rdson_N Rdson_P (Ohm) (Ohm) (Ohm) 0.04 0.145 0.016 Cdss_N Cdss_P (Ohm) (F) (F) 0.021 3.7E-10 3.2E-10 Table2. Values of resistance and capacitance 𝑅𝐿 - Resistance of inductor ESR - Resistance of balancing capacitors 𝑅𝑑𝑠𝑜𝑛_𝑁 - Conduction resistance of N-MOS switch 𝑅𝑑𝑠𝑜𝑛_𝑃 - Conduction resistance of P-MOS switch Cdss - Output capacitance of transistor Vin R (Vpv2) Iin P_loss 2*Psw (Ohm) (V) (A) (W) (W) P_CdssP P_CdssN P_RdsonP P_RdsonN (W) (W) (W) (W) P_L (W) 2*P_ESR Eff_calc (W) (%) 23.1 20.33 0.64 0.56341 0.31462 0.02175 0.025149 0.0180782 0.0137738 0.0688 0.10117 95.66 20.5 20.34 0.74 0.67475 0.36368 0.021739 0.025135 0.0238742 0.0181898 0.0909 0.13118 95.51 15.8 20.22 0.98 0.97456 0.47784 0.021398 0.024741 0.0412118 0.0313994 0.1569 0.2209 95.08 13.7 20.23 1.14 1.2044 0.021316 0.024647 0.0554582 0.0422538 0.2112 0.29474 94.77 11.4 20.2 1.36 1.55699 0.65932 0.021153 0.024458 0.0785582 0.0598538 0.2992 0.41437 94.33 0.5548 Table3. Expect calculated losses for different values of R. 9 Power losses from transistor capacitance: 𝐶𝑑𝑠𝑠 × 𝑉𝑚𝑎𝑥 2 𝑃_𝐶𝑑𝑠𝑠 = 𝑓𝑆𝑊 2 Switching losses: 𝐼𝑠𝑉𝑠 𝑃𝑠𝑤 = 𝑡 𝑓 3 𝑟 𝑆𝑊 Conduction losses: 𝑃𝑟 = 𝐼𝑅𝑀𝑆 2 × 𝑅 R Vin(Vpv2) Vo Vo(Vpv1) Iin (Ohm) (V) (V) (V) (A) Pin (W) Loses Efficiency Pout (W) (W) (%) 23.1 20.33 36.87 16.54 0.64 13.0112 11.84293 1.168274 91.02102 20.5 20.34 36.86 16.52 0.74 15.0516 13.3127 1.738898 88.44709 15.8 20.22 36.57 16.35 0.98 19.8156 16.91915 2.896454 85.38296 13.7 20.23 36.5 16.27 1.14 23.0622 19.32211 3.740091 83.78259 11.4 20.2 36.36 16.16 1.36 27.472 22.90751 4.564491 83.38493 Table4. Measured losses in the experiments 10 P_loss f(Iin) 2 1.5 1 P_loss f(Iin) 0.5 0 0 0.5 1 1.5 Graph1. Calculated power losses as a function of input current Practical loses f(Iin) 5 4 3 Practical loses f(Iin) 2 1 0 0 0.5 1 1.5 Graph2. Measured power losses as a function of input current Eff f(R) 100.0 90.0 80.0 70.0 Eff f(R) 60.0 50.0 0 5 10 15 20 25 Graph3. Measured system efficiency as a function of output resistance 11 Eff f(Iin) 100.0 90.0 80.0 Eff f(Iin) 70.0 60.0 50.0 0 0.5 1 1.5 Graph4. Measured system efficiency as a function of input current Fig.6. Two PWMs with a dead time 12 Fig.7.Two probe circuits Fig.8. PWM and ADC Fig.9. ADC accrues between switching noises 13 References: 1) R.W. Erickson, A.P. Rogers, “A Microinverter for Building-Integrated Photovoltaics”, Applied Power Electronics Conference and Exposition, 2009. APEC 2009. Twenty-Fourth Annual IEEE , Page(s): 911 – 917. 2) Y.Nimmi, D. Shmilovich, “A returned Energy Architecture for Improved Photovoltaic Systems Efficiency,” Circuits and Systems (ISCAS), Proceedings of 2010 IEEE International Symposiumpp. 2191-2194. 3) T. Shimizu,K. Wada, N. 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Canesin, “Comparative Analysis of MPPT Techniques for PV Applications”, Clean Electrical Power (ICCEP), 2011 International Conference on, Issue Date : 14-16 June 2011 , On page(s): 99 – 104. 11) R.Kadri, Jean-Paul Gaubert, G. Champenois, “Centralized MPPT with string current diverter for solving the series connection problem in photovoltaic power generation system”, Clean Electrical Power (ICCEP), 2011 14 International Conference, Issue Date : 14-16 June 2011, On page(s): 116 – 123. 12) N. Kimura, Y. Sakoda, T. Morizane, “DC-DC Converter Current measurement for MPPT Control”, Power Electronics and ECCE Asia (ICPE & ECCE), 2011 IEEE 8th International Conference on, Issue Date : May 30 2011-June 3 2011, On page(s): 1548 – 1551. 13) C. A. P. Tavares, K.T.F. Leite, W.I. Suemitsu, M.D. Bellar, “Performance Evaluation of Photovoltaic Solar System with Different MPPT Methods”, Industrial Electronics, 2009. IECON '09. 35th Annual Conference of IEEE, Issue Date : 3-5 Nov. 2009 , On page(s): 719 – 724. 14) C.Zhang, D. Zhao, J. Wang, G. Chen, “A Modified MPPT Method with Variable Perturbation Step for Photovoltaic System”, Power Electronics and Motion Control Conference, 2009. IPEMC '09. IEEE 6th International , Publication Year: 2009 , Page(s): 2096 – 2099. 15) N.Femia, G.Petrone, G. Spagnuolo, M.Vitelli, “Perturb and Observe MPPT Technique Robustness Improved”, Industrial Electronics, 2004 IEEE International Symposium on, Issue Date : 4-7 May 2004 , Volume : 2, On page(s): 845 - 850 vol. 2. 16) www.abc.net.au/science/ 17) http://www.solarcell.net.in/ 18) http://www.solartechnology.co.uk/ 19) http://www.alternative-energy-news.info/technology/solar-power 20) http://www.vishay.com/ 21) http://sharp-world.com/ 22) "Analog Electronic Circuits" Lecture notes of the course by Prof. S. BenYaakov http://www.ee.bgu.ac.il/~angcirc/frames.html 23) "Switch Mode DC-DC Converters "Lecture notes of the course by Prof. S. Ben-Yaakov http://www.ee.bgu.ac.il/~dcdc/ 15