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Macmillan Academy BTEC First Engineering Assessment 1 Activity Front Sheet This front sheet must be completed by the student where appropriate and included with the work submitted for assessment. Students Name Date Issued Assessors Name Completion Date Mr A Badger Submitted on Qualification Unit 14 Selecting and Using Secondary Machining Techniques to Remove Material Secondary Machining Techniques In this assessment you will have opportunities to provide evidence against the following criteria. Indicate the page numbers where the evidence can be found. Criteria reference P1 To achieve the criteria the evidence must show that the student is able to: Describe how three different secondary machining techniques are used. P2 Describe the appropriate use of three different workholding devices for these different techniques. P3 Describe the appropriate use of three different tools for these different techniques. Internal Verifiers approval to use with students IV’s Name IV’s Signature Tick if met Page numbers Date Assessment Feedback Form Assessment Feedback Report Unit Title: Selecting and Using Secondary Machining Techniques to Remove Material Assignment Title: Secondary Machining Techniques Student’s Name: Assessment Criteria Achieved P1 Describe how three different secondary machining techniques are used. Yes/No P2 Describe the appropriate use of three different workholding devices for these different techniques. Yes/No P3 Describe the appropriate use of three different tools for these different techniques. Yes/No Evidence Comments/feedback Yes/No Yes/No Assessor’s Signature: Date Assessor’s General Comments: Internal Verifier’s Comments on Assessment Name Signature Date Student’s Comments: Student’s Signature: Date Macmillan Academy BTEC First Engineering Assessment 1 - Secondary Machining Techniques Scenario You are the engineering apprentice for a large industrial company. As part of your training you must undergo appreciation courses in the other trades. The following tasks form part of a mechanical fitter’s job description. Tasks 1 You need to write a report for each of the named processes below. The reports must also include diagrams to aid in the description of how the process works, and what are the advantages and limitations of each process. TURNING - centre lathe, capstan eg turret, automatic MILLING - up-cut, down cut eg horizontal, vertical, universal DRILLING – Pillar and Bench drill This will cover the marking criteria P1. 2 You need to draw and describe the different holding devices used on the 3 machines named in P1, this will include, the 3 and 4 jaw chuck (97) used on the lathe, the heavy machine vice (83) used on the milling machine and the hand vice (83) used with the pillar drill. This will cover the marking criteria P2. 3 You will need to draw and describe the different cutting tools used on the 3 machines named in P1. This includes the lathe cutting tools (98), the cutters (103) used for horizontal/vertical milling and the twist drill bits(90) used on the pillar drill. This will cover the marking criteria P3.