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Low voltage, scalable nanocrystal FLASH memory fabricated by templated self assembly Presented by: 10/11/2005 Michael Logue Pierre Emelie Zhuang Wu J.R. Edwards 1 Outline Traditional Flash Devices Introduction to Flash memory Performances, Applications, Limitations How to improve Flash memory Nanocrystal Device fabrication Performance of Nanocrystal FLASH memory Emerging Nonvolatile Memory Technologies CBRAM, FeRAM, MRAM, ORAM, and PCRAM Final Conclusions 10/11/2005 2 Outline Traditional Flash Devices Introduction to Flash memory Performances, Applications, Limitations How to improve Flash memory Nanocrystal Device fabrication Performance of Nanocrystal FLASH memory Emerging Nonvolatile Memory Technologies CBRAM, FeRAM, MRAM, ORAM, and PCRAM Final Conclusions 10/11/2005 3 Introduction to Flash Memory Flash memory is a type of EEPROM chip EEPROM (Electrically Erasable Programmable Read-Only Memory) Flash memory chips don’t have to be removed from the circuit board and exposed to UV light to be erased Flash memory is “non-volatile” memory Meaning that the data stored in memory is retained even when it is not being powered 10/11/2005 4 How Flash Memory Works A Flash chip has a grid of columns and rows with a cell that has two transistors at each intersection The transistors are separated from each other by a thin oxide layer. One is known as the floating gate and the other is the control gate. The floating gates only link to the row, or wordline, is through the control gate. As long as this link is in place, the cell has a value of 1. To change the value to a 0 requires a curious process called Fowler-Nordheim tunneling. Tunneling is used to alter the placement of electrons in the floating gate. 10/11/2005 5 How Flash Memory Works Tunneling (continued) An electrical charge, usually 10-13 V, is applied to the floating gate. The charge comes from the column, or bitline, enters the floating gate and drains to ground This charge causes the floating gate transistor to act like an electron gun. The excited electrons are pushed through and trapped on other side of the thin oxide layer, giving it a negative charge. These negatively charged electrons act as a barrier between the control gate and the floating gate. If the flow through the gate is greater than 50 percent of the charge, it has a value of 1. When the charge passing through drops below the 50-percent threshold, the value changes to 0. 10/11/2005 6 How Flash Memory Works Erasing The electrons in the cells can be returned to normal ("1") by applying an electric field. Flash memory uses in-circuit wiring to apply the electric field either to the entire chip or to predetermined sections known as blocks. Flash memory works much faster than traditional EEPROMs because instead of erasing one byte at a time, it erases a block or the entire chip, and then rewrites it. Flash chips are made on silicon wafers using a process that takes 6-12 weeks and hundreds of manufacturing steps. The process requires multiple uses of photolithography, etch, diffusion, thin film deposition, planarization, and ion implantation. The width of the Control/Floating Gates will average between 12 and 25nm, depending on the process technology and the density of the number of cells on a chip (measured in megabytes) 10/11/2005 7 Benefits of Flash Memory Provides a shock insensitive, non-volatile form of data storage. Has miniscule energy requirements Flash is small, light and relatively inexpensive Flash is noiseless, has no moving parts, and allows faster access than a hard disk 10/11/2005 8 Limitations of Flash memory Cost per megabyte of a hard disk is drastically cheaper and capacity is substantially more Tolerates a limited number of write cycles This is because electrical charges provide permanent retention of transistor states. These charges are isolated by oxide layers, which help maintain consistent state, but also dissipate over time. 10/11/2005 9 Common Failure Mechanisms Improperly specified speed ratings used in flash card Poor interconnects and construction in card Flash card connector failure Flash card structural failure due to excessive stress Inserting card and applying a voltage while the card is wet Tunnel oxide degradation-ultimate wear out mechanism Package interconnect failure 10/11/2005 10 Types of Flash Memory Cell Types The way the cells actually work depend on whether they are NOR or NAND types. NOR flash is linearly addressable using a conventional processor, and thus also works for delivering executable code. However it’s slower than NAND, and requires more energy to read and write. It’s used primarily for burning and accessing programs in firmware. NAND also scales better than NOR, allowing for 4 and 8 GB products, and works from a command-based bus interface. However memory controller overhead is higher and more complex, and conventional processors require translation routines to enable them to read and write to NAND flash memory Chip Types Computers BIOS chip, SmartMedia, CompactFlash, Memory Stick, PCMCIA Type I and II, memory cards for video game consoles 10/11/2005 11 Applications Computer BIOS Chip Digital Cameras Appliances Video and stereo equipment Automobiles 10/11/2005 12 Outline Traditional Flash Devices Introduction to Flash memory Performances, Applications, Limitations How to improve Flash memory Nanocrystal Device fabrication Performance of Nanocrystal FLASH memory Emerging Nonvolatile Memory Technologies CBRAM, FeRAM, MRAM, ORAM, and PCRAM Final Conclusions 10/11/2005 13 Device Fabrication of Scalable Nanocrystal Flash Memory Silicon nanocrystals were defined using diblock copolymer thin film self assembly Process involves spin-coating a dilute polymer solution and annealing to promote phase separation into nanometer-scale polymer domains The diblock copolymer was composed of polystyrene (PS) and poly(methyl methacrylate) (PMMA). Their molecular weight ratio produces hexagonally-closedpacked PMMA cylinders in a PS matrix. The PMMA is removed with an organic solvent, leaving a porous PS film. This film is used as a sacrificial layer to define nanocrystals at sublithographic dimensions. 10/11/2005 14 Device Fabrication of Scalable Nanocrystal Flash Memory Fig 1-(a )form porous PS film on thermal oxide hardmask; (b) etch PS pattern onto oxide; (c) grow program oxide (2-3nm) and conformally deposit a:Si; (d) etch a:Si using an anisotropic RIE process The nanocrystals’ dimensions are the same as the original polymer film, 20nm(+/-10%), and a center-center spacing of 40nm The nanocrystal density was found to be 6.5*1010/cm2. Using polymers with lower molecular weight can produce smaller dimensions 10/11/2005 15 Device Fabrication of Scalable Nanocrystal Flash Memory The devices are completed by depositing a control oxide (7-12nm) on top of the nanocrystal array, then depositing, doping and patterning the polysilicon gate. A single metal layer is used to contact the gate. 10/11/2005 16 Device Fabrication of Scalable Nanocrystal Flash Memory 10/11/2005 17 Outline Traditional Flash Devices Introduction to Flash memory Performances, Applications, Limitations How to improve Flash memory Nanocrystal Device fabrication Performance of Nanocrystal FLASH memory Emerging Nonvolatile Memory Technologies CBRAM, FeRAM, MRAM, ORAM, and PCRAM Final Conclusions 10/11/2005 18 Performance of Nanocrystal FLASH memory “Writing”: injection of charges into the nanocrystals “Erasing”: expelling charge from the nanocrystals High frequency CV measurements are shown for device E Stored charge shifts the device flat band voltage VFB VW = -4 V → ΔVFB > 0.5 V Potentially low voltage operation 10/11/2005 19 Performance of Nanocrystal FLASH memory Larger VFB shifts are achieved using larger VW (read voltage -2 V and write time of 20 s) Magnitude and slope of ΔVFB depend on: - program oxide thickness tprog - control oxide thickness tctrl Control of the fabrication leads to control of device performance Control device F (with no nanoctrystals) show no ΔVFB at |VW| < 9 V 10/11/2005 20 Performance of Nanocrystal FLASH memory At high |VW|, charge begins to leak through the control oxide ΔVFB saturates • Device breakdown is set by the control oxide thickness tctrl Again, control of the fabrication leads to control of device performance 10/11/2005 21 Performance of Nanocrystal FLASH memory Effect of the program oxide thickness tprog (for fixed tctrl) is shown on this figure Devices with tprog = 3 nm (C and D) show larger ΔVFB than tprog = 2 nm (A and B) Due to the larger voltage on the floating gate for the same VW • ΔVFB increases with write time for a fixed VW • Write time of 50 µs → ΔVFB ~ 0.2 V • Devices are fully erased with a 100 µs erase voltage pulse of +4 V 10/11/2005 22 Performance of Nanocrystal FLASH memory Stability of the written and erased memory states is measured on this figure (VW = -6 V and VE = +4 V) Small signal capacitance at -2 V is measured as a function of time and converted to ΔVFB by tracking along a CV curve Up to 500 s, ΔVFB remained larger for tprog = 3nm (C and D) than for tprog = 2 nm (A and B) Logarithmic fit for A and B devices projects retention time > 106 s 10/11/2005 23 Performance of Nanocrystal FLASH memory Device endurance is measured using (VW = -6 V, 50 µs) and (VE = +4 V, 50 µs) Read voltage of -2 V Write/erase window remains unchanged out to 109 cycles 10/11/2005 24 Performance of Nanocrystal FLASH memory - Conclusion Charge is stored in small islands of Si rather than in a continuous floating gate Precise control of nanocrystal size and position can be achieved Control of the device fabrication (especially the dielectric thickness) makes things easier in terms of manufacturability, scalability and control of the device performance Devices exhibit low voltage memory operation with promising retention and endurance properties => Nanocrystal FLASH memory may improve reliability in FLASH devices 10/11/2005 25 Performance of Nanocrystal FLASH memory - Limitations Nanocrystal storage does not change the transistor physics: it’s the same mechanism for read and write It does not solve all the problems associated with FLASH devices mentioned earlier • It will probably not help FLASH memory scale to smaller geometries • It will probably never be used for FLASH memory devices but it shows a novel fabrication technique with promising applications • FLASH memory will probably be replaced in the next ten years by other emerging non-volatile memory technologies 10/11/2005 26 Outline Traditional Flash Devices Introduction to Flash memory Performances, Applications, Limitations How to improve Flash memory Nanocrystal Device fabrication Performance of Nanocrystal FLASH memory Emerging Nonvolatile Memory Technologies CBRAM, FeRAM, MRAM, ORAM, and PCRAM Final Conclusions 10/11/2005 27 CBRAM Conductive Bridging RAM 10/11/2005 28 Basic principles On/off states correspond to presence or lack of a conductive bridge between electrodes. Writing/erasing follows the formation and removal of the bridge; Reading is done by measuring resistance between electrodes. 10/11/2005 29 How to achieve the bridges a redox reaction drives metal ions in the chalcogenide glass forming metal-rich clusters that lead to a conductive bridge between the electrodes. Writing voltage 250mV, writing current 2µA 10/11/2005 30 How to remove a bridge The memory element can be switched back to the OFF-state by applying a reverse bias voltage. In this case metal ions are removed and due to that size and number of metal-rich clusters are reduced resulting in an erased conductive bridge Here, the erasing voltage is -80mV 10/11/2005 31 CBRAM cell resistance and threshold voltage as a function of storage material area. 10/11/2005 32 CBRAM data retention measured at elevated temperatures. 10/11/2005 33 The Ferro-electric RAM FRAM is an array of ferroelectric capacitors, with a thin ferroelectric film in between, which is typically made of lead zirconate titanate (PZT). 10/11/2005 34 The bit is read by applying an electric field on the memory capacitor. The amount of charge needed to flip the memory cell to the opposite state is measured and the previous state of the cell is revealed. 10/11/2005 35 Re-write The read operation destroys the memory cell state, and has to be followed by a corresponding write operation, in order to write the bit back. 10/11/2005 36 Magneto-resistive RAM A cell is made up of three major parts One of the two plates is a permanent magnet set to a particular polarity, the other's field will change to match that of an external field 10/11/2005 37 Data is written to the cells by creating an induced magnetic field in a grid of write lines above and below the cells current creates an induced magnetic field, which flips the polarity of the "writable" plate to match the induced field if the two plates have the same polarity this is considered to mean "0", while if the two plates are of opposite polarity the resistance will be higher and this means "1". 10/11/2005 38 By measuring the resistance along the read lines, the state (field) of any particular cell can be determined 10/11/2005 39 Outline Traditional Flash Devices Introduction to Flash memory Performances, Applications, Limitations How to improve Flash memory Nanocrystal Device fabrication Performance of Nanocrystal FLASH memory Emerging Nonvolatile Memory Technologies CBRAM, FeRAM, MRAM, ORAM, and PCRAM Final Conclusions 10/11/2005 40 ORAM Organic Random Access Memory Reversible resistive operation by voltage application Requires boosted voltage for WRITE operation 10/11/2005 41 ORAM Scaling Resistance ratio decrease with device area Extrapolation indicates a resistance ratio of >10 at 20x20nm2 Switching voltages are independent of device area 10/11/2005 42 ORAM Performance Promising distribution functions for threshold voltage 10/11/2005 43 Outline Traditional Flash Devices Introduction to Flash memory Performances, Applications, Limitations How to improve Flash memory Nanocrystal Device fabrication Performance of Nanocrystal FLASH memory Emerging Nonvolatile Memory Technologies CBRAM, FeRAM, MRAM, ORAM, and PCRAM Final Conclusions 10/11/2005 44 PCRAM Phase Change Random Access Memory Chalcogenide glass (GexSbyTez) Same material family as used in rewritable CD/DVD disks Rather than laser beam, uses current to heat material 10/11/2005 45 Basic PCRAM Structure 10/11/2005 46 PCRAM Characteristics Short, high current pulse to make amorphous state (high resistance RESET state) Longer, medium current pulse to make polycrystalline state (low resistance SET state) Low current pulse to differentiate state (READ state) 10/11/2005 47 PCRAM RESET Pulse Temperature of programmed volume of phase-change material exceeds the melting point Eliminates the polycrystalline ordering Device quenches to “freeze in” the disordered structural state 10/11/2005 Cho et al., http://www.epcos.org/pdf_2004/17paper_cho.pdf 48 PCRAM SET Pulse Temperature of programmed volume of phase-change material maintained in rapid crystallization range Maintained for a sufficient time for crystal ordering 10/11/2005 49 PCRAM READ Pulse Low current pulse, with essentially no joule heating Current used to sense resistance 10/11/2005 50 PCRAM Scaling 10/11/2005 51 PCRAM Scaling Normalized radial temperature distribution Heat plume scaled down with device diameter 10/11/2005 52 Outline Traditional Flash Devices Introduction to Flash memory Performances, Applications, Limitations How to improve Flash memory Nanocrystal Device fabrication Performance of Nanocrystal FLASH memory Emerging Nonvolatile Memory Technologies CBRAM, FeRAM, MRAM, ORAM, and PCRAM Final Conclusions 10/11/2005 53 Conclusion 10/11/2005 54