Download Tip any bin, any size, any shape, at any height.

Dumpmaster Bin-tipping Solutions from
Simpro Handling Equipment Ltd
Tip any bin, any size,
any shape, at any height.
Index
Page
General Description.................................................. 1-2
‘Standard Series’ Dumpmaster Heavy-Duty Tippers........... 3
‘Wide Series’ Dumpmaster Tippers.............................. 4
Options and Accessories
Guarding options.................................................. 5
Electrical options................................................. 7
Other options and accessories.................................. 9
Dimensions........................................................ 10
Specifications..................................................... 11
Dumpmaster bin-tippers – premium quality, intelligent design
•Dumpmaster bin-tippers have a unique tipping action whereby bins are lifted
straight up, and then gently rolled forward around the lip of the skip or hopper
being emptied into. Benefits of this design include a very small ‘footprint’, and
a wide range of tipping heights available (from 700mm to 6 metres or more).
Also, Dumpmasters may be mounted on four castors with no loss of stability.
•Dumpmaster tippers have a huge weight capacity of up to 250kg (or 300kg
with small modifications). The basic design can be modified to suit a wide range
of bin sizes, shapes, and weights.
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© Copyright Simpro Handling Equipment 2011
• Standard Dumpmasters have a galvanised frame and cradle, and are virtually
maintenance-free. Dumpmasters are available either with full stainless
steel construction, or with selected components from stainless-steel for critical
hygiene areas or corrosive environments.
• Standard drums and bins do not require clamping – simply place on the cradle
and press the ‘Raise’ button.
•Dumpmasters can be fitted with multi-purpose cradles which can empty
all standard sizes from 80 to 240 litre bins or even 80 to 360 litre bins with no
adjustment.
•Dumpmasters are highly versatile and can be used in numerous applications,
ranging from emptying rubbish bins into skips to pouring food ingredients into
hoppers or mixers. No matter what the application, Dumpmasters have
proved to be safe, reliable and economical to operate, year after year.
4 standard tipping heights,
but can be economically
built to tip at any height.
Hot-dip galvanized
main frame
Zinc-plated welded wire
mesh guarding
Cradles are available
to suit virtually
any size and shape
of bin.
Safety door interlock
system has a double-break
contact with mechanical
separation as required by
safety standards.
Safety and Operating
instructions at
eye level
Compact design, takes less
than 1m2 of floor space
Isolating key switch or
Emergency Stop
Weatherproof controls
Optional front guard panel
Non-marking castors
or bolt-down lugs
Battery, 1-phase, or 3-phase
power options
Optional foot guards
© Copyright Simpro Handling Equipment 2011
Page 2
‘Standard Series’ Dumpmasters
Dumpmaster ‘standard series’ bin-tippers are an ideal solution for emptying
bins and drums weighing up to 300kg at virtually any height. The tipping action of
a Dumpmaster is one of the safest, most efficient, and easiest to use systems
in the world.
DM1500
DM1800
DM2600
Dumpmasters are available in four standard tipping height (700, 1200, 1500
and 1800mm) but can be custom-built with any tipping height up to six metres.
Cradles are available for most common bins and drums.
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© Copyright Simpro Handling Equipment 2011
‘Wide Series’ Dumpmasters
1500mm tipping
height, 660l bin
1500mm tipping height,
custom plastic bin on dolly
‘Wide Series’ Dumpmasters employ the same efficient tipping geometry as
the well-proven ‘Standard Series’ machines. They are available with cradles to
suit a range of larger bins, including 660l, 1000/1100l wheelie bins, or square
and rectangular bins. Attachments are available to enable multiple bin sizes to
be tipped, for example a cradle for tipping 1100l bins can be fitted with auxiliary
catches to enable all standard wheelie bins from 80 litres up to 660 litres to be
tipped as well. No adjustment is required for tipping the different sizes – simply
wheel the bin in and empty it!
‘Wide Series’ Dumpmasters can be made to tip at any practical height.
They normally have a hot-dip galvanised frame and cradle, with zinc-plated
guarding. However, some or all of the machine components can be made from
stainless-steel for use in hygiene-critical areas or harsh environments.
© Copyright Simpro Handling Equipment 2011
Page 4
Options and Accessories for
Dumpmaster Bin-tippers
A range of accessories is available to provide additional features or functionality
for Dumpmaster bin-tippers. Many of these features can be retro-fitted to
existing machines.
Guarding Options and Accessories:
• Swing-up door: A swing-up door
supported by gas truts may be
fitted instead of the standard
side-hinged door(s). The option is
more compact and the door can
be easily fitted with a solenoid
lock for additional safety.
• Front panel: A pressed steel
panel is available for the front of
standard series Dumpmasters.
Note that this face is normally up
against the bin being tipped into,
but in some cases is required to
provide additional protection. • Foot Guards: Foot guard
pressings are available for most
Dumpmasters (including the
wide series models), to prevent
operators’ feet going under the
machine frame. The guards bolt
between the frame and castors,
and are very easily fitted.
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© Copyright Simpro Handling Equipment 2011
•Operator Guard: A polycarbonate guard
screen is available to protect the operator
from glass or chemical splashes.
•PET-G guarding: PET-G guarding panels
are available in place of the standard
welded wire mesh guards. PET-G is virtually
unbreakable (used for manufacturing softdrink bottles), but is more difficult to keep
looking clean than wire mesh.
•25mm mesh guarding: the standard
mesh is 50 x 4mm, which allows fingers
through but no more. Smaller mesh is
available if required.
•Left-hinged door: the door on standard
machines is hinged on the right-hand
side. Left-hinged doors are available if
specified at the time of ordering.
© Copyright Simpro Handling Equipment 2011
Page 6
Electrical Options and Accessories:
•Power Supply: Dumpmasters can be powered by 1-phase, 3-phase, battery, (or
even compressed-air for use in hazardous areas). In all cases, the power supply is
used to run a motor, which in turn drives a hydraulic pump. The lifting pressure and
speed are accurately controlled, resulting in a safe, smooth operation.
•Auto-cycle option: an auto-cycle controller is available for mains-powered
machines only. This unit connects directly into a standard wiring loom, and has
3 potentiometers to adjust the raise, hold, and lower times. For more complex
functions (e.g. interacting with other equipment) a programmable relay is available.
•Solar Panel: machines that are used outside can be fitted with a solar panel.
Depending on the amount of direct sunlight available, up to 2 tonnes per day
can be emptied using solar power alone.
•Door-end controls/2-hand controls: The
controls can be mounted at the ‘door end’
of the machine so the operator is well away
from the product as it empties. As a further
safety measure, dual controls can be fitted,
requiring the use of both
hands to operate.
•Certified Door latch: the door switch
system on standard Dumpmasters is
safe and reliable, and uses a double-break
mechanical contact as required by safety
standards. However, it is not a certified
system. Approved door switches can be
fitted if required.
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© Copyright Simpro Handling Equipment 2011
•Additional Controls: Additional controls can be fitted on the opposite side to
standard. Several options are available:
The simplest and cheapest method is to
have the raise/lower buttons mounted
in the vertical cover on the opposite
side. The standard controls can also be
retained if desired. An emergency stop
or key switch can also be provided.
Steel covers can be fitted to both sides.
The power pack normally remains on the
standard side. Controls can be fitted on
either or both sides.
Note: The power-pack covers can be fitted on the right-hand side rather than the
left, although this is generally not recommended, as the entire machine will need
to be built to the opposite hand.
© Copyright Simpro Handling Equipment 2011
Page 8
Other Options and Accessories
•Frame-mounted chutes: Two standard frame-mounted chutes are available for
situations where the Dumpmaster cannot go right up against the skip, bin,
or hopper. Note that the tipping height generally needs to be increased to allow
for the slope of the chute. The chutes attach easily with two bolts, and can be
folded up out of the way when not in use. Custom chutes are also available.
200
300
275
375
1570
1465
DM1800 with 200mm chute
and 120l bin
•Bin Hooks: The Bin-Hook kit
attaches quickly and easily to
most Dumpmasters, allowing
them to be attached securely to
a bin or skip. Several different
versions are available, to suit
different bins. The hook frame
can be simply mounted at any
height, without fastenings.
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© Copyright Simpro Handling Equipment 2011
DM1800 with 300mm chute
and 240l bin
•Stainless-steel construction:
Dumpmasters are available either
completely constructed from stainless-steel,
or with selected components made from
stainless-steel.
•Corrosion-resistant lifting chains: if the
Dumpmaster is to be used in a corrosive
environment, nickel-plated lifting chains can
be supplied. These offer a similar level of
corrosion-resistance to stainless-steel while
retaining the strength of standard chains.
•Scales: where product needs to be
accurately weighed, platform scales can
be provided to fit under the cradle. The
weight of the cradle, bin, and product is
recorded before emptying, then the bin and
cradle are weighed again after emptying;
the difference is obviously the weight of the
product. The cradle does sit slightly off the
ground, and a ramp is provided with the scale kit.
Standard Dimensions (mm)
Model
‘Standard Series’
Dumpmaster
Dumpmaster 660
Dumpmaster 1100
Tipping
height
700
1200
1500
1800
1500
1800
2100
1500
1800
2100
Width
Length
950
1150
1780
1275
1780
1525
Height
1765
2265
2565
2865
3155
3455
3755
3245
3545
3845
(T+1065mm)
(T+1655mm)
(T+1745mm)
T= tipping height
© Copyright Simpro Handling Equipment 2011
Page 10
Electrical specifications:
Motor Type
Supply Voltage
Power
Current Draw
Control Voltage
1-phase
200 – 240Vac
1.1kW
6.5 Amps
24Vac
3-phase
400 – 430Vac
0.75kW
1.9 Amps
24Vac
Battery
12Vdc
0.80kW
125 Amps
12Vdc
IP Rating: The Raise/Lower, key switch, and Emergency Stop switches are rated
to IP66. Motors are rated to IP54 but are mounted inside a steel cover which
provides additional protection.
Castors: 4 x 100mm swivel castors, 2 with brake
Hydraulic:
• Pressure-compensating valve to regulate lowering speed
• Pressure-relief valve to limit lifting capacity.
Also available from Simpro:
Quikstak ‘smart-stacker’ ‘Crate Wizard’ manual/powered, stationary/mobile Crate stackers
For more information contact:
HANDLING EQUIPMENT LTD
• Email: [email protected]
• Web: www.simpro.net.nz • T: +64 9 634 7445
• F: +64 9 634 7438
Products are protected by Registered Deisgn, Trade Marks and Patents.