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Power Amplifiers LM3886 Overture™ Audio Power Amplifier . The LM3886 is made by National Semiconductors Inc. and is a single chip power amp capable of outputting up to 68W of continuous average power into a load. Depending on the supply voltages and the load resistance used, the maximum output power will vary. See data sheets for details. Maximum O/P Power and Maximum IC power Using the specs for RL = 4Ω and VS = ±28V we are told PL max = 68W typical. Let’s determine the heat sink required to handle the maximum IC power dissipation. Assuming a sinewave input, we have: Power curves for sinewave signals PMAX = PS MAX PQ 2 VS2 = × π RL PL = PL π = dri 2 PMAX 4 π dri 2 PMAX 4 Remember that PQ max = PIC max is reached when VP = 2VS/π which does not occur at the same drive level than maximum O/P power (PL max) that occurs at maximum drive level or maximum VP. P MAX 2 V2 2 28 2 PQ MAX = S = 2× S = 2× = 39.7W ≈ 40W π RL π 4 π PQ = Assuming a maximum junction temperature of 150oC (thermal shutdown actually kicks in at 165 oC) we have: + 28V 2 3 .3 V p RB Vo V in L M 38 86 4 Ω 6 8W -28V = dri − VP2 for a sinewave O/P (average power) 2RL therefore for 68W of O/P power we have: PL max = L O A D VP = 2 PL max RL = 2 × 68 × 4 = 23.3V RF RE and IP = 23.3 / 4 = 5.83 AP T max J θ JC T C 1 oC/W θ CS T PMAX = 0.5 o C/W INSULATOR P max HEAT SINK T A m ax A θ SA TJ max − T A max 150 − 40 = = 40W θ JA θ JA ⇒ θ JA = 2.75 and θSA, = 2.75- 1.5 = 1.25 oC/W This is a reasonable heat sink. The amount of O/P power that can be obtained depends on the size of the heat sink and TJ max provided Io or Vo is within the safe operating area (SOA) of the LM3886. C. Sauriol Rev. 2/11/2003 © Power Amplifiers Page 13 Power Amplifiers For short amounts of time, the LM3886 can provide upwards of 200W of instantaneaous power to the load as it allows the junction temperarure to reach 250 oC above which SPIKe* protection kicks in to protect the O/P power transistors of the LM3886. * See AN-898 for extensive SPIKe protection description. BRIDGE CONFIGURATION Now if we want to increase the amount of power to the same 4Ω load, we can use a bridge configuration and double the voltage across the load using the same power supply voltages. + 28 V + 28 V 23. 3 V p RB 11. 65 Ap LM38 86 4 Ω 272 W -28 V RE1 L M38 86 L O A D Vo Vin -28 V - 23. 3 V p R F1 R F2 RE2 Now with a peak voltage of 46.6 VP we can deliver 272W to the load. Now the problem is that if we keep the same heat sink on the LM3886’s then the maximum power they can each dissipate stays the same therefore they will not be able to deliver the 11.65 AP required because the maximum power dissipation is now: PIC max = 2 VS2/ (π2RL) = 2*282/(π2 *2) = 79.4W ~ 80W as the load resistor appears to be a 2Ω resistor seen by each O/P alone, that is REQ = 23.3 VP/ 11.65AP = 2Ω. Because each LM3886 now ouputs twice the current it normally does, it dissipates twice the power it did before. To be able to deliver 272W to the load, we now have to use four LM3886’s in a bridge parallel configuration as shown below. C. Sauriol Rev. 2/11/2003 © Power Amplifiers Page 14 Power Amplifiers BRIDGE-PARALLEL CONFIGURATION + 2 8V + 2 8V 24 V p RB -24V p LM3 8 86 LM3 8 86 0.1 0.1 Vo 46 .6V p -28V -2 8V 5.83 A p RE 1 5.83Ap 2 3.3 V p RF 1 RE 2 RF 2 L O A D Vi n 1 1.6 5 Ap 5.83 A p 4 Ω 27 2W + 2 8V -2 3.3 V p + 2 8V 24 V p RB -24 V p 5.83Ap LM3 8 86 LM3 8 86 0.1 0.1 -28V RE 1 -2 8V RF 1 RE 2 RF 2 Now the load current is shared 50/50 between two amplifiers connected in parallel and the equivalent load resistance seen by each amplifier is now REQ = 24 VP / 5.83 AP = 4.1Ω . The O/P currents of each amplifier will be equal only if their O/P voltages are exactly equal and the 0.1Ω resistors are equal. R R This means that the gains are exactly the same: ANI = AINV = 1 + F 1 = F 2 R E1 R E 2 The O/P voltages of each amplifier will not be exactly the same therefore the 0.1Ω resistors are used to isolate them as they cannot be connected directly together. 0.1 I1 V1 VoH V2 = 0.1 I2 VoL RL IL V1+∆ ∆V 1 R F' 2 V − VOH V + ∆V1 − VOH I1 = 1 I2 = 1 0.1 0.1 C. Sauriol Rev. 2/11/2003 © R E' 2 ∆V1 AV 2Vin − AV 1Vin ∆I = I 2 − I 1 = = = 0.1 0.1 Power Amplifiers Vin − R "F 2 R "E 2 AV 1Vin 0.1 Page 15 Power Amplifiers Using 1% gain setting resistors, we have: 1.01 × R F 2 Vin − 0.99 × R F 2 Vin 1.02 × RF2 1.01 × R E 2 RE2 ∆V1 0.99 × R E 2 ∆I = I 2 − I 1 = = = 0.1 0.1 TOL 4× × V1 nom 0.04 × 24 0.96 100 ∆I max = I 2 − I 1 = = = = 9.6 A 0.1 0.1 0.1 Vin − 0.98 × RF2 RE2 0.04 × AV 1Vin = 0.1 RF2 RE2 Vin 0.1 This demonstrates that 1% resistors would not be appropriate as the worst case current imbalance is out of sight. Using 0.1% resistors the worst case imbalance would be 0.96A relative to 5.83AP which is more acceptable. To further reduce the current imbalance with 0.1% gain setting resistors, one has to increase the 0.1Ω resistors. Say we use 0.2Ω instead, then ∆I = 0.48A max relative to 5.83 AP which is more acceptable. One must realize that a severe current imbalance will result in different power dissipation for the current sharing parallel amplifiers and may result in premature thermal shutdown of the amplifier as the junction temperatures would be imbalanced. O/P DC Current O/P offset voltage can cause a large DC current to flow from one parallel amp to the other and introduce unnecessary power dissipation. Let’s assume the input AC voltage is 1VP max, therefore we need a gain of 24V/V to produce 24 VP . As shown on the previous page, the bridge-parallel amplifier has a serious flaw with respect to DC offsets. The maximum input offset voltage specified for the LM3886 is 10 mV, therefore Voo max = 24*10mV = 0.24V which can be either +ve or –ve. This results in 2.4A dc maximum flowing from one amplifier to the other. This is totally unacceptable. 0.1 2 .4A d c +0 .24 V 0V d c 0.1 RL Vo -0 .24 V 2 .4A d c To solve the this problem all RE’s are AC coupled to ground and the input signal is AC coupled to remove any DC component. The input offset voltages are now amplified by a gain of one, that is Voo = Vio = ±10 mV max which will produce a maximum DC current of IDC max = 20mV / 0.2Ω = 0.1A . Those capacitors will introduce a low cutoff frequency in the gain response. The 22 µF capacitors have to be non-electrolytic and can be bulky and expensive. See circuit on the next page. C. Sauriol Rev. 2/11/2003 © Power Amplifiers Page 16 Power Amplifiers Bridge-Parallel Amplifier with AC coupling used to lower Voo of the LM3886’s BRIDGE-PARALLEL AMPLIFIER WITH DC AUTOZERO FEEDBACK LOOP RE RF V in -V io 2 0.1 + 0.1 + V io4 1 Idc Idc R c1 Cc 0A 0A -V io 2 V io2 R c3 R c2 2 C. Sauriol Rev. 2/11/2003 © Op amp 2 will force Vo1 to equal –Vio2 As no DC current flow through RC1 . Although there is no DC feedback through Cc, there is a DC feedback loop through op amp 2, RC2-RC3, op amp 1 and back through RC1 which will force V- of op amp 2 to equal V+ ideally if Vio is zero. 0A IDC max = 2 Vio max/0.2 = 2*1 mV/0.2 IDC max = 10 mA for LF412A’s whose Vio max is specified as 1 mV. Power Amplifiers Page 17 Power Amplifiers The non-inverting amplifiers have a different DC autozero circuit but the result is the same. TRANSFER FUNCTION OF INVERTING AMPLIFIER WITH AUTOZERO LOOP Using Mason’s rule we have: Vo1 TN ∑ Tk N k = = 1 1 Vin 1 − ∑ B1 + ∑ B2 − ∑ B3 + K 1 − B1 T1 = − RF RE N 1 = 1 B1 = L( S ) R RC 3 1 × × 1 + F SCC RC1 RC 2 + RC 3 RE R − F ×1 V RE = O1 = Vin R RC 3 1 1+ × × 1 + F SCC RC1 RC 2 + RC 3 R E V R SCC RC1 = O1 = − F × Vin RE R RC 3 SCC RC1 + 1 + F × RE RC 2 + RC 3 L( S ) = − AVF AVF The resulting TF shows a first-order response whose break frequency is (in r/s) given by the root of the denominator, that is RF RC 3 1k 21.5k 1 + × × 1 + RE RC 2 + RC 3 1k 215k + 1k S den = − =− = −0.1 ω C = 0.1 r / s or FC = 16 mHz C C RC1 0.47 µ × 2.21M RE 1k FHI = β V × GBW = × GBW = × 8M = 355.5 kHz RE + RF 1k + 21.5k Inverting Amplifier Gain Response C. Sauriol Rev. 2/11/2003 © Power Amplifiers Page 18 Power Amplifiers TRANSFER FUNCTION OF NON-INVERTING AMPLIFIER WITH AUTOZERO LOOP Vo1 TN ∑ Tk N k = = 1 1 Vin 1 − ∑ B1 + ∑ B2 − ∑ B3 + K 1 − B1 T1 = c N1 = 1 1 1 RF ×− × 1 + 1 + SC C RC SC C RC R E 2 RF 1 + SC C RC R R VO1 E1 E2 = = R Vin SC C RC + F RE 2 L(S ) = AVF S den RF 20.5k RE 2 205k =− =− = −0.0963 ω C = 0.0963 r / s C C RC 0.47 µ × 2.21M or FC = 15.3 mHz VO1 RF 20.5 = 1 + = 1+ = 21.6V / V which is off from the Vin RE1 RE 2 1k 205k inverting gain that was –21.5V/V and would create a non-zero average voltage across the load. If Vo max = 24VP for the inverting amp, the non- inverting amp will output 24VP*21.6/21.5 = 24.111VP, therefore the average voltage will be 24 − 24.111 55.5m Vavg = = 55.5mV and I avg = = 13.2 mA 2 4 + 0.1 + 1.1 Which is not significant. The HF gain is ( past FC) AVF = To match the gains of the inverting and non-inverting amps, the value of RF should be changed to 20.4K in the non-inverting amp . Another thing that should be matched is the cutoff frequencies of the DC autozero loops. As it stands now, they are very close but that could pose a problem for LF frequency signals or slow transient voltages that have to be amplified. The O/P’s of the inverting and non-inverting amps will not respond at the same speed due to different time constants (τloop = 1/ωc) of the loops and may result in large differences in the magnitudes of the O/P voltages. NOTE: The 7.13 Hz cutoff frequency would attenuate very slow transient inputs and as a result the DC autozero loops would not react very much to very slow transients. Therefore the imbalance in DC autozero loop time constants (or FC) is not a big concern. C. Sauriol Rev. 2/11/2003 © Power Amplifiers Page 19 Power Amplifiers Parallel-Bridge Amplifier with DC Autozero Loop C. Sauriol Rev. 2/11/2003 © Power Amplifiers Page 20 Power Amplifiers WOOFER LEFT CHANNEL TONE CONTROL OR EQUALIZER LEFT CHANNEL INPUT ACTIVE CROSSOVER LF POWER AMP LF PRE-AMP TWEETER HF POWER AMP HF WOOFER RIGHT CHANNEL TONE CONTROL OR EQUALIZER RIGHT CHANNEL INPUT ACTIVE CROSSOVER LF LF PRE-AMP TWEETER HF AUDIO AMPLIFIER BLOCK DIAGRAM C. Sauriol POWER AMP Rev. 2/11/2003 © Power Amplifiers Page 21 POWER AMP HF Power Amplifiers Frequency (Hz) Woofer Speaker Impedance ( Magnitude is solid line, phase is dotted line) The above graph shows clearly that speaker impedance – including enclosure effect – varies with frequency and shows several resonant points (dips) where the impedance is minimum, the worst of which is at about 200 Hz where it dips to about 3Ω /-55o where the power amplifier can be stressed more and will have to supply more current and may have to absorb some of the reactive power caused by the phaseshift. Let’s say that the above response is not very good and reflects a poor speakerenclosure combination design and could be improved and also corrected with active equalizer filters inserted after the pre-amps. C. Sauriol Rev. 2/11/2003 © Power Amplifiers Page 22