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Principles of Engineering Unit 1.1.3 – Mechanisms - Simple Machines 1 - Lever, Wheel and Axle, & Pulley Simple Machines Mechanisms that manipulate magnitude of _________ or ______________. The Six Simple Machines ___________ _______________________ _________________________ ____________ ___________ ____________ Mechanical Advantage Ratio of the ________________ of the resistance and effort forces. Ratio of ______________ traveled by the effort and the resistance force. Calculated ratios allow designers to manipulate speed, distance, force, and function. Mechanical Advantage Example A mechanical advantage of 4:1 tells us what about a mechanism? Magnitude of Force: Effort force magnitude is ____ times _________ than the magnitude of the resistance force. Distance Traveled by Forces: Effort force travels ____ times ___________ distance than the resistance force. Work The force applied on an object _________ the distance traveled by the object. The force needed to overcome friction is not considered 1-9 The product of the effort times the distance traveled will be the ________ regardless of the system mechanical advantage. Mechanical Advantage Ratios One is the magic number If MA is ___________ than 1: Proportionally _________ effort force is required to overcome the resistance force. Proportionally ___________ effort distance is required to overcome the resistance force. MA can never be less than or equal to ________. If MA is ________ than 1: Proportionally ____________ effort force is required to overcome the resistance force. Proportionally ________ effort distance is required to overcome the resistance force. MA can never be less than or equal to ________. Ideal Mechanical Advantage (IMA) Theory-based calculation IMA = ----------Friction loss is ______ taken into consideration Ratio of ___________ traveled by effort and resistance force. DE = Distance traveled by effort force Used in ____________ and safety factor design calculations. DR = Distance traveled by resistance force Actual Mechanical Advantage (AMA) Inquiry-based calculation AMA = ----------Frictional losses ______ taken into consideration. Used in efficiency calculations. FR = Magnitude of resistance force Ratio of _________ _________________ FE = Magnitude of effort force 1-10 Real World Mechanical Advantage Can you think of a machine that has a mechanical advantage _________ than 1? ____________________ Can you think of a machine that has a mechanical advantage ________ than 1? _____________________ Lever A rigid bar used to exert a pressure or sustain a weight at one point of its length by the application of a force at a second and turning at a third on a ____________. 1st Class Lever Fulcrum is located ___________ the effort and the resistance force. Effort and resistance forces are applied to the lever arm in the ________ direction. Only class of lever that can have a MA ___________ than or _______ than 1. 2nd Class Lever Fulcrum is located at one _______ of the lever. Resistance force is located ____________ the fulcrum and the effort force. Resistance force and effort force are in opposing directions. Always has a mechanical advantage __________ 3rd Class Lever Fulcrum is located at one end of the lever. __________ force is located ____________ the fulcrum and the resistance. Resistance force and effort force are in ____________ directions. 1-11 Always has a mechanical advantage _______ Moment The ___________ effect of a force about a point, equal to the magnitude of the force times the perpendicular distance from the point to the line of action from the force. Moment = __________ x ____________ Torque: A force that produces or tends to produce ____________ or ____________. Lever Moment Calculation Calculate the effort moment acting on the lever above. When the effort and resistance moments are __________, the lever is in _________ _______________. Static equilibrium: A condition where there are no ______ external forces acting upon a particle or rigid body and the body remains at rest or continues at a constant velocity. Using what you know regarding static equilibrium, calculate the unknown distance from the fulcrum to the resistance force. D IMA = E DR Lever IMA 1-12 Both effort and resistance forces will travel in a circle if unopposed. __________________ is the distance around the perimeter of a circle. Circumference = 2 π r F AMA = R FE Lever AMA The ratio of applied resistance force to applied effort force IMA = 5.5 in/2.25 in Efficiency In a machine, the _________ of useful energy output to the total energy input, or the _______________ of the work input that is converted to work output The ratio of AMA to IMA Efficiency = AMA IMA What is the efficiency of the lever above? No machine is 100% efficient. Wheel & Axle A wheel is a lever arm that is fixed to a __________, which is called an ________. The wheel and axle move ____________ as a simple lever to lift or to move an item by rolling. It is important to know within the wheel and axle system which is applying the effort and resistance force – the __________ or the ________. 1-13 Wheel & Axle IMA Both effort and resistance forces will travel in a circle if unopposed. IMA = DE DR Wheel & Axle AMA AMA = FR FE Pulley A pulley is a lever consisting of a wheel with a groove in its rim which is used to change the _____________ and ______________ of a force exerted by a rope or cable. Pulley IMA Fixed Pulley - 1st class lever with an IMA of 1 - Changes the ____________ of force Movable Pulley - 2nd class lever with an IMA of 2 - Force directions stay ____________ Pulleys In Combination Fixed and movable pulleys in combination provide mechanical advantage _______ a change of direction for effort force. Movable pulleys in combination provide mechanical advantage ___________ change in effort force direction. Pulley AMA AMA = FR FE 1-14