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RCV-*** SYNTHESIZED TELEMETRY RECEIVER 8/15/2009 REV 10/2012 VLF Designs 1621 Bella Vista Dr. Jackson, Mo. 63755 PH 573-204-1286 [email protected] RCV-*** Receiver Manual The RCV-*** receiver utilizes a commercially available, synthesized, receiver module combined with custom circuitry to provide a low cost solution for FDM telemetry. The receiver has been customized by replacing the extremely narrow band crystal filters with a wider band monolithic ceramic filter. The 2nd IF ceramic filter has been replaced with a linear phase response unit in order to insure very little distortion in the demodulated signal, thus allowing the use of multiple carriers with little or no intermodulation. A 5 pole low pass filter has been added to the output to minimize out of band noise from the receiver. As an option, the receiver audio output can be transformer coupled. Transient suppression is applied to the power and demodulation outputs. With the addition of an optional quarter wave shorting stub installed across the RF input, the radio can be made extremely resistant to lightning damage. Specifications Frequency Ranges: Specify Desired Operating Frequency RCV-144 144.000-154.235Mhz RCV-154 154.200-164.435Mhz RCV-164 164.400-174.635Mhz RCV-210 216.000-226.235MHz RCV-220 220.000-230.235MHz RCV-400 400.000-410.000MHz RCV-410 410.000-420.000MHz RCV-420 420.000-430.000MHz RCV-430 430.000-440.000Mhz RCV-440 440.000-450.000MHz RCV-450 450.000-460.000MHz RCV-460 460.000-470.000MHz Type: Synthesized NBFM Minimum Channel Spacing: 5 Khz Frequency Stability: 2ppm, -30C to +60C Modulation Acceptance: ± 30 Khz Input Impedance: 50 ohm Sensitivity: 0.35uV or better (12 db SINAD) Selectivity: -50 db at ±25 Khz Image Rejection: 60 dB If Filter: 10.7Mhz Ceramic, 455Khz Ceramic Frequency response: 300 -3500Hz Distortion: 1.5% or less, 0.8% typical Output Impedance: 100 ohm Output level: 5Vp-p Maximum Operating Voltage: 12 V nominal, 11 to 14.5VDC Operating Current: 40mA Max 35 mA. Typical (depends on output level) Size: 7" x 4" x 2" Case: Anodized Aluminum Controls: Squelch, Output level Operating Temperature Range: -30C to +60C Operating Humidity: 0-95% RH (Non Condensing) Power and modulation mating connector: PT06-8-4S Pin A: Power Pin B: Audio output Pin C and D: Ground Antenna connection: Type "N" (others available) Specify desired operating frequency and audio output level when ordering so that unit will be optimally tuned. Field Frequency Change The receiver that forms the core of the RCV-*** is frequency synthesized. A microprocessor programmed at the factory is used to set the operating frequency. This microprocessor is installed in an 8 position DIP socket. Frequency changes of less than 500 Khz can be performed by simply replacing the microprocessor. Frequency changes greater than 500 Khz are done in the same fashion but may require retuning of the whole receiver for optimum performance. Two additional frequencies can preprogrammed into the microprocessor when the radios are ordered. Selection of these frequencies is explained later in the manual. If a frequency change is to be done in the field, first replace the microprocessor IC with one for the new frequency. Then, retune VCO coil L1 to produce 2.0 ± 0.5VDC at TP1 , otherwise the lock range of the VCO may be decreased. If the frequency change is done on the bench and a communications service monitor is available, then, the entire receiver should be retuned for optimum performance. Telemetry Application Notes The receiver manufacturers schematics and troubleshooting for the VHF version of the receiver are provided as part of this manual. The UHF version is similar. Because this receiver can be used for many different applications, not all of the manufacturers information will be applicable to the telemetry application. The alignment procedure that follows should be used in place of any instructions from the receiver manual as they pertain to the use of this equipment specifically in the context of telemetry applications. Several modifications have been made to the receiver to make it usable with telemetry equipment. The low impedance output amplifier components have been removed in order to conserve power. FL-4 is a wider bandwidth ceramic filter, and all 4 crystal filter elements and their associated components have been removed in order to minimize passband distortion. FL-5, the 2nd IF filter has been replaced with a linear phase version in order to minimize distortion in the demodulated signal. C44 was removed to remove modulation de-emphasis. R38 was changed to lower distortion. Alignment instructions Alignment of this radio is similar to any narrow band FM receiver once the synthesizer has been set up properly. Follow the instructions for field frequency change if the radio operating frequency is to be changed. Alignment should be performed at a nominal input voltage of 12.5 VDC. Alignment of the radio should normally be done at the average temperature the radio will be exposed to. For most applications, this is normal room temperature. However if the radio will only be used in a climate substantially different, then the alignment should be performed at the average of the temperatures the radio will be exposed to. This radio will inherently operate over a very large range of temperatures, however minimum distortion may not be realized when the radio is operated near the extremes of its temperature range, unless tuning is done under these temperature conditions. RF Alignment Procedure 1.) Adjust L1 for 2.00 VDC between TP1 and ground. 2.) Connect a service monitor set to receive with the input cable draped near the radio. Set the service monitor receive frequency to 10.7 Mhz below the receiver operating frequency. Adjust TCXO U3 to zero the first LO relative to the service monitor. 3.) Set the service monitor to transmit at the receiver operating frequency. Set the modulation to 1KHz and the deviation of the service monitor to 5 Khz. Connect the audio output of the receiver to the SINAD input of the service monitor. Adjust the audio output for 1.0Vrms. Adjust the RF output level of the service monitor to produce a SINAD level of approximately 10-12 dB. Readjustment of the generator output level may be required as each stage is tuned. 4.) Adjust C29 for best SINAD value. 5.) Adjust C30 for best SINAD value. 6.) Adjust C21 for best SINAD value. 7.) Adjust C24 for best SINAD value 8.) Adjust C32 for best SINAD value 9.) Adjust C33 for best SINAD value. 10.) Adjust C31 for best SINAD value 10.) Repeat steps 4 through 10 until no further improvement is obtained. 11.) Set T1 to mid range. (tuning is not important without crystal filter) 12.) Set signal generator for full receiver quieting. (typically -80dBm) and adjust quad coil T2 for minimum distortion. 13.) Optionally adjust U3 tcxo to minimize distortion. This will match the IF frequency to the output of the mixer. 14.) Set receiver output to desired level (typically 1Vrms for 5 Khz deviation) 15.) Set service monitor RF output level to produce 12 dB SINAD level. Record this value as receiver sensitivity. Optional squelch set up 1.) Set generator to 0.3uV output and adjust pot to squelch receiver output then turn squelch pot CCW until receiver just unsquelches 2.) Decrease generator output level to .2uV and verify that receiver squelches. RECEIVER BASE LAYOUT RECEIVER BASE SCHEMATIC