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EMC and COMPLIANCE ENGINEERING 1 – INTRODUCTION -OVERVIEW 1.1 EMC DEFINITION The acronym EMC represents Electro Magnetic Compatibility Electromagnetic Compatibility (EMC) is the ability of electronic equipment to operate or function without degradation or error and NOT be an interference source in its intended operating or EM environment 1.2 ELECTROMAGNETIC SPECTRUM FIGURE 1.1 The range of frequency and wavelength of electromagnetic waves is called the electromagnetic spectrum. Different parts of the spectrum have different names and different uses, as shown in Figure 1.1. f The frequency range for conducted emissions (150 kHz – 3 MHz) shown in Figure 1.1 is based on current standards for compliance. The radiated emissions range (3 MHz – 1 GHz) is for the current standard frequency range, but this may rise to 3 GHz – the frequency used by 3G mobile phones. Note: radiated emissions exist beyond the range shown! The medical equipment standard is more stringent and increases to 18 GHZ for radiated emissions and reduces to 9 kHz for conducted emissions. EET422 EMC & Compliance Eng INTRODUCTION 1 Prof R T Kennedy 2008-2009 1.3 ELECTROMAGNETIC WAVE FIGURE 1.2 The term electromagnetic implies EM Field Theory as shown in the electromagnetic wave representation of Figure 1.2. The Electric Field (E V/m) component of the EM wave is a vector quantity that represents the force created by uneven charge distribution and results from voltage fluctuations. The Magnetic Field Intensity (H A/m) component of the EM wave is a vector quantity that represents the magnetizing force created by moving charges. The Magnetic Flux Density ( ) is the direct result of circulating current and includes the effect of the medium ( H ) . An Electromagnetic Field is created whenever charges (electrons) are accelerated. All electrically charged particles are surrounded by electric fields and when the charges are in motion magnetic fields are produced. When the velocity of the charged particle changes an EM field is produced. Historically electromagnetic fields were first discovered in the 19th century when physicists noticed that electric arcs (sparks) could be reproduced at a distance with no connecting wires in between. All electromagnetic waves travel through the same medium at the same speed but at different frequencies and wavelengths. In vacuum or free space it is the speed of light v f 2.9979 108 m / s The velocity depends on the material permittivity ( ) that relates to the material interaction with the electric field, and permeability () that expresses the material interaction with the magnetic field. 1 v In a plane wave, as shown in Figure 1.2, the electric field is perpendicular to the magnetic field and the direction of propagation is perpendicular to both the electric and the magnetic fields. EET422 EMC & Compliance Eng INTRODUCTION 2 Prof R T Kennedy 2008-2009 1.4 NEAR FIELDS and FAR FIELDS 1.4.i NEAR FIELDS Fields in the region close to the source are called Near Fields and the E and H Fields are not necessarily perpendicular. The strength of the Near Fields often varies rapidly with space, and is dependent on the distance r from the source field strength 1 r 1 , r 2 , 1 r 3 r ... 2 Objects placed close to near sources may strongly affect the nature of the Near Fields. A measurement probe close to a source may change the nature of the Field. 1.4.ii FAR FIELDS At larger distances from the source the Field strength is proportional to the reciprocal of the distance ‘r’, the higher-order ‘r’ terms being negligible and the fields are termed Far Fields. r 2 Far Fields are approximately spherical waves and can be approximated in a limited region of space by plane waves. Making measurements is usually easier in Far Fields than in Near Fields. v f 2.9979 108 m / s v f 2.9979 108 m / s E E H I H I ~V ~ V FIGURE 1.3 FIGURE 1.4 In the Near Field the wave impedance depends mainly on the source type (electric or magnetic). A high voltage low current high impedance mainly electric field source is represented by the monopole shown in Figure 1.3. A low voltage high current low impedance mainly magnetic field is represented by the loop shown in Figure 1.4. EET422 EMC & Compliance Eng INTRODUCTION 3 Prof R T Kennedy 2008-2009 1.5 WAVE IMPEDANCE The ratio of the electric field strength to the magnetic field strength is termed the characteristic impedance (Z) and depends on the permittivity and permeability of the material the wave is travelling through. Z 0 4 10 7 377 0 8.85 10 12 Z0 E H In free space the characteristic impedance Zo is 377 H Z 1 H r2 1 E r3 1 r E 1 r Zo = 377 1 H r 1 H r 3 E 1 E r boundary 1 r2 r 2 FIGURE 1.5 In basic terms the difference between Near Fields and Far Fields is the variation in field strength with distance from the source, as shown in Figure 1.5. The transition at the boundary between the near-field and far-field regions is not sharp because the near fields gradually become less important as the distance from the source increases. 1.6 ENGINEER TYPE CONSIDERATIONS Electrical and Electronic Engineers develop circuits and systems that involve both currents and voltages and are therefore EM systems. The objective is to function in the time and frequency domain with the signal confined to the conductor. Signals will be confined to the conductor if the signal wavelengths are significantly less than the physical length of the conductor, or twisted pairs or co-axial type cables are involved. If not confined to the conductor then we need to use other means to confine it, as that conductor has become an antenna and this leads to Electromagnetic Interference (EMI) Communication Engineers however tend to function in space and are more concerned with the conductors acting as antennae. EMC Engineers are primarily interested in organising / managing the electromagnetic fields in space. EET422 EMC & Compliance Eng INTRODUCTION 4 Prof R T Kennedy 2008-2009 1.6 MAXWELL’s EQUATIONS EM Field Theory brings to mind the Scottish physicist / mathematician James Clerk Maxwell (1831-1879), Figure 1.6, and the 4 equations that unified magnetic and electrical forces. FIGURE 1.6 Maxwell’s Theory tends to suggest that the EET422 course will be highly mathematical. EET422 is introductory (applied) EMC, hence the mathematical approach for specialist EMC Engineers is NOT involved. Lack of Mathematical rigour should not diminish the importance of the subject as Maxwell’s work was based on Michael Faraday’s ‘lines of force’ experimental observations. Maxwell discovered that electric and magnetic fields were intrinsically related with or without a conductive path for electrons. In simple terms and as shown in Figure 1 ‘a changing electric field produces a perpendicular magnetic field' 'a changing magnetic field produces a perpendicular electric field' Maxwell also predicted that electromagnetism would be propagated through space at a finite rate, an idea that subsequently led to the discovery of radio waves. 1.7 ELECTROMAGNETIC INTERFERENCE EMI is often referred to as RFI (radio frequency interference), but the latter is generally only related to interference created by radio transmitters or disturbances that effect radio receivers. Electromagnetic Interference (EMI) involves any unwanted emission (signal) from a device or system that adversely affects (interferes with) the normal operation of another device or system. EMI is therefore not restricted to only electromagnetic radiation; it also includes surges, line harmonic currents (power factor), supply voltage variations and electrostatic discharge (ESD) EMI SOURCES INTRINSIC NATURAL components atmospheric solar cosmic ESD MAN MADE WANTED transmitters radio & TV mobiles UNWANTED SMPS light dimmers fluorescents FIGURE 1.7 Examples of EMI sources are shown in Figure 1.7. EET422 EMC & Compliance Eng INTRODUCTION 5 Prof R T Kennedy 2008-2009 1.8 EMI EFFECTS Numerous EMI effects are observed including • RF Reception • annoying noise • loss of sensitivity • data upset • data link disruption • control signal errors • sense line feedback errors • analogue signal errors • signal-to-noise degradation • jamming • circuit malfunction • measurement errors • power variations • power levels outside range • equipment damage • physical damage 1.9 EMI ‘SITUATION’ FIGURE 3 FIGURE 1.8 3 coincident elements are required to create an EMI ‘situation’, as shown in Figure 1.8 a disturbance source (equipment that generates noise) normally referred to as the culprit a sensitive receptor (equipment susceptible to noise) normally referred to as the victim a coupling mechanism normally referred to as the propagation medium The source must be emitting at a time when the receptor is operating, on a frequency at which the receptor will be affected and the interference level needs to be noticeable. EET422 EMC & Compliance Eng INTRODUCTION 6 Prof R T Kennedy 2008-2009 1.10 DISTURBANCE ‘TYPE’ and PATH B C CULPRIT OURCE VICTIM A D FIGURE 1.9 The coupling path defines 2 types of disturbance or EMI. Conducted Interference is when the disturbance propagates via low impedance electrically conductive paths such as conductors (wires and PCB traces) as shown by ‘A’ in Figure 1.9. Radiated Interference is when the disturbance is airborne and coupled through electric fields, magnetic fields, and/or electro-magnetic wave propagation as shown by ‘B, C and D’ in Figure 1.9. As a rule of thumb higher frequency disturbances are radiated interference, whereas the lower frequency disturbances are conducted interference. Conducted and Radiated Interference each has 2 sub categories (to be discussed later) Differential (Normal) Mode noise Common Mode noise Interference may merely be an inconvenience - TV signal reception, but in some cases it can have serious and life threatening effects. 1.11 EMISSIONS, SUSCEPTIBILITY and IMMUNITY radiated emissions radiated susceptibility SUSCEPTIBLE RECEPTOR (VICTIM) NOISE SOURCE (CULPRIT) conducted emissions conducted susceptibility FIGURE 1.10 Susceptibility is an indicator of the level to which a device or system will be affected by interference, whereas Immunity reflects the ability to be unaffected by interference. Radiated Susceptibility and Immunity together with radiated and conducted susceptibility needs to be considered. EET422 EMC & Compliance Eng INTRODUCTION 7 Prof R T Kennedy 2008-2009 1.12 EMI COUPLING Electric and magnetic fields are relatively short-ranged at low frequencies and are concentrated in the vicinity of the source which could be current carrying conductor wires or pcb traces. 1.12.i ELECTRIC FIELD COUPLING E FIGURE 1.11 FIGURE 1.12 Electric fields are proportional to voltage hence unless large voltages are involved low frequency capacitive coupling over short distances is the EMI problem. An electric field interference between a power cable and signal circuit is shown in Figure 1.11 with the resulting displacement currents modelled by stray capacitances, as shown in Figure 1.12. The effect of the capacitive coupled interference increases when the distance between the circuits reduces the voltage difference between the two circuits increases the low frequency power circuit current contains high frequency components due to supplying non-linear loads fast switching currents are present in the power cable Example: Power supply circuit cables and a nearby parallel local area network parallel over 10 m in a cable tray. Sinusoidal current in the power cable from a 230 V, 50 Hz supply may produce a 10V disturbing signal in the data cable. If the power cable current has high frequency components generated by non-linear loads the disturbing signal in the data cable could rise to more than 90 V which may lead to poor performance or malfunctions of LANs. EET422 EMC & Compliance Eng INTRODUCTION 8 Prof R T Kennedy 2008-2009 1.12.ii MAGNETIC FIELD COUPLING H M FIGURE 1.13 FIGURE 1.14 Magnetic fields are proportional to current and low frequency inductive coupling over short distances is the EMI problem. A time varying current in the power cable generates a magnetic field, as shown in Figure 1.13, that induces a ‘disturbance’ voltage in the nearby signal circuit that is modelled by the mutual inductance of the coupled circuits, as shown in Figure 1.12. The effect of the inductive coupled interference increases when the distance between the circuits reduces and cover a large area the current creating the disturbance increases the frequency of the disturbing signal increases fast switching currents are present in the power cable Example: A 10 A 50 Hz power line current can generate magnetic fields of the order of 1.5 µT that will ‘disturb’ cathode ray tube-type computer terminals at a distance of 1.3 m by inducing screen flicker. The effect is more pronounced when high frequency current components exist. EET422 EMC & Compliance Eng INTRODUCTION 9 Prof R T Kennedy 2008-2009 1.12.iii IMPEDANCE COUPLING VC ZC FIGURE 1.15 FIGURE 1.16 Impedance coupling occurs when circuits use common lines and /or coupling impedances, as shown in Figure 1.15, and modeled by the impedance element Zc shown in Figure 1.16. The common impedance in conjunction with the power circuit current introduces a voltage level shift in the signal circuit that may be sufficient such that the signal circuit malfunctions. The effect of the impedance coupled interference increases when the common impedance, resistance and self inductance, increases the current creating the disturbance increases the frequency increases 1.12.iv RADIATIVE COUPLING High frequency long distance radiated coupling is the result of the electromagnetic fields, previously discussed. 1.12.v SUMMARY E FIELD RECEPTORS CAPACITANCE (PARASITIC) SOURCES Electric Fields (E) E Magnetic Fields (H) H RECEPTORS E & H FIELD H FIELD RECEPTORS INDUCTANCE (PARASITIC & MUTUAL) FAR FIELD NEAR FIELD FIGURE 1.17 EET422 EMC & Compliance Eng INTRODUCTION 10 Prof R T Kennedy 2008-2009 1.13 THE ENVIRONMENT and EMI EMI is basically a form of environmental pollution and must be controlled and managed. Legislation is now in place to insist on minimum standards (to be discussed later). Risk management strategies should perhaps integrate EMC and environmental testing rather than treating them as separate issues. 1.13.i SOURCE RECEPTOR DUAL ROLE SOURCE . RECEPTOR SOURCE RECEPTOR FIGURE 1.18 The evolution of electronics into every day products means that the probability of EMI generated problems is ever increasing, of which an example of the problem is shown in Figure 1.18. It should also be noted that circuits and systems are not exclusive and play a dual role by being both source of and receptor of interference, as shown in Figure 1.18 and Figure 1.19. FIGURE 1.19 Electrical and Electronic System Designers can do a lot to mitigate the occurrence of interference. Products can be designed to minimise the generation of disturbing signal emissions and to have good immunity to EM fields. Noise sources cannot be completely eliminated – they always exists and have the potential of causing interference to or degrading the performance of both the source and other ‘victim’ equipment since noise coupling pathways can never be completely broken and noise receptors can never be completely isolated. 1.13.ii SYSTEM INTERIOR and EMI EET422 EMC & Compliance Eng INTRODUCTION 11 Prof R T Kennedy 2008-2009 In addition to the dual role of source and receptor via the external environment parts of a system can also act in the same dual roles. FIGURE 1.20 Active electronic systems comprising interconnected modules and passive and active components including integrated circuits involve voltage and current variations that result in the generation of electromagnetic fields all around the equipment. The close proximity of components requires EMI design considerations to ensure the circuit does not interfere with itself as well as other circuits and equipment. Technology advances have, in particular, increased noise related issues on PCB’s, Figure 1.20, due to more electrical and electronic devices in operation increasing density of systems operating in close proximity increasing levels of integration lower voltage level signals higher frequency and faster switching systems 1.14 COMPATIBILITY Compatibility, meaning ‘living in harmony’, when applied to the electro magnetic environment means that an electronic or electrical product shall work as intended in its (EM) environment without affecting or being affected by other equipment. The term Electromagnetic Compatibility (EMC) was used at the beginning of the twentieth century to point out the interference and disturbance caused by electric or electronic equipment on broadcasting. Nowadays, the acronym EMC indicates the compatibility of electronic equipment with the electromagnetic environment in which they are working. The 3 criteria for compatibility are systems should not cause interference to other systems systems should not be susceptible to other system’s emissions systems should not cause internal interference EET422 EMC & Compliance Eng INTRODUCTION 12 Prof R T Kennedy 2008-2009 FIGURE 1.21 EMC as shown in Figure 1.21 is the combination electromagnetic interference (EMI) and electromagnetic susceptibility (EMS). EMI involves the management of radiated and conducted emissions whereas EMS involves immunity to radiated and conducted interference. Emissions from and immunity of equipment have to be compliant with limits defined in national and international regulations (to be discussed later). 1.15 MINIMISING EMI There are three aspects to minimising EMI (to be considered later) suppress the emissions at source make the coupling path as inefficient as possible make the receptor less susceptible to the emission Methods to be discussed later include isolation (physical separation) limiting circuit bandwidth filtering grounding shielding EET422 EMC & Compliance Eng INTRODUCTION 13 Prof R T Kennedy 2008-2009 1.16 MINIMISINIG EMC DESIGN CYCLE FIGURE 1.22 EMC should be considered as an integral part of circuit and system design, and not as an add-on when the system fails compliance testing, as indicated in Figure 1.22 1.17 MICHAEL FARADAY and SHIELDING FIGURE 1.23 In 1836 Michael Faraday (1791-1867), shown in Figure 1.23, (an experimenter and not a mathematician!) observed that the charge on a charged conductor resided and travelled only on its exterior, and had no influence on anything enclosed within it. Physicists later provided the reasoning that the exterior charges redistribute such that the interior fields due to them cancel. Essentially it is an application of "Gauss's Law": since like charges repel each other (opposites attract), electrical charge will "migrate" to the surface of a conducting form, such as a sphere. INTERNAL FIELD TERMINATIONS E FIELD METAL SPHERE FIGURE 1.24 FIGURE 1.25 Faraday’s concept of Electric Field coupling is shown in Figure 1.24 and Figure 1.25. EET422 EMC & Compliance Eng INTRODUCTION 14 Prof R T Kennedy 2008-2009 1.18 FARADAY CAGE To demonstrate his theory Faraday built a room coated with metal foil and allowed high-voltage discharges from an electrostatic generator to strike the outside of the room. An electroscope was used to show that there was no electric charge present on the inside of the room's walls. In principle Faraday’s demonstration was equivalent to placing modern electronic circuits in an enclosed box to eliminate external emissions and provide immunity from external EM fields! Michael Faraday was therefore the first EMC engineer! Faraday Cage is the general name given to metallic enclosures that prevent entry or escape of electromagnetic fields and ideally consists of an unbroken perfectly conducting shell, and is the forerunner to modern screened rooms and derivatives that are used in modern EMC measurement laboratories. 1.18.i EMI IMMUNITY SHIELDING FIGURE 1.26a FIGURE 1.26b Ideal immunity shielding would be total enclosure that absorbs and reflects radiated noise as shown in Figure 1.26a. In practice however this will not be achieved for reasons that include apertures required to input and output signals and power. 1.18.ii EMI EMISSIONS SHIELDING FIGURE 1.27 The concept of EMI emissions screening is shown in Figure 1.27 NOTE: The concept of the Faraday Cage is not to eliminate EMI at the source hence even if perfect screening to the ‘outside world’ existed the internal circuits still need EMI attention. EET422 EMC & Compliance Eng INTRODUCTION 15 Prof R T Kennedy 2008-2009 1.19 ‘EVERY DAY’ FARADAY CAGES Numerous examples of the Faraday Cage concept are to be found in every day situations without realising it! 1.19.i Aircrcaft Aircraft act as Faraday Cages protecting passengers from lightning strikes. As long as there are no gaps in the highly conductive aluminum surface of the aircraft the electrical current from the lightning will travel along it and all passengers may experience is the occasional temporary flickering of lights. The pilot however may observe some short-lived radio interference on the instrument panel! 1.19.ii Automobiles If you are in a car when lightning strikes it you'll probably be okay as long as you don't stick your hand out the window to check and see if it's "still raining.“ The current will simply travel along the metallic exterior of the vehicle. 1.19.iii Microwave Ovens The cooking chamber of the microwave often is a Faraday cage enclosure that prevents the microwaves escaping into the environment. 1.19.iv Credit Cards and RFID Passports Credit card and RFID passport shielding sleeves are small portable Faraday cages. 1.19.v Mobile Phones Mobile Phones and radios may have no reception inside elevators or similar structures. Some traditional architectural materials also act as Faraday shields. 1.19.vi Exam Rooms A teacher in the UK has suggested a method to eliminate the cheating epidemic via text message using cell phones. - lining every exam room with a Faraday-like cage! 1.19.vii Crazy Stuff! Some people wear tin-foil (aluminium foil) hats in the belief that they act to shield the brain from such influences as electromagnetic fields, or against mind control and /or mind reading. EET422 EMC & Compliance Eng INTRODUCTION 16 Prof R T Kennedy 2008-2009 1.19. viii Aluminium Canoe You find yourself out on a lake in an aluminum canoe during a thunderstorm. Do you stay in the canoe ? swim to shore? turn the canoe over and dive under it for protection stay in the canoe ? if you take a direct hit you are dead in the same way that a 15 kV ESD strike kills an ic swim to shore? = body in water strike hitting water = mega joules of energy of which some of the energy will pass through you. it only takes a little bit of that energy to kill you! turn the canoe over and dive under it for protection although the upturned boat acts as a Faraday Shield you are in the water! stay in boat; the hull of the boat will hopefully divert the current around you (Faraday Shield). EET422 EMC & Compliance Eng INTRODUCTION 17 Prof R T Kennedy 2008-2009