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Adaptation of PWM and Reference Signal Tracking Methods for 27-Level Hybrid Multilevel Inverters M. Emin MERAL1, Lütfü SARIBULUT2, Ahmet TEKE2 and Mehmet TÜMAY2 [email protected], [email protected], [email protected] and [email protected] Yüzüncü Yıl University, Department of Electrical and Electronics Eng., Van, TURKEY 2 Çukurova University, Department of Electrical and Electronics Eng., Adana, TURKEY 1 Abstract: Multilevel inverters have become more popular due to reduced switching losses, low costs, low harmonic distortion and high-voltage capability when compared to PWM inverters. A new family of multilevel inverters that has decreased the number of separated DC sources has emerged named as hybrid multilevel inverter. In this study, theories and applications of three modulation methods for 27 level hybrid multilevel inverters are examined. In addition, a new method for reference signal generation is proposed. The comparative case studies are presented to validate the proposed modulation technique using Power System Computer Aided Design Program (PSCAD). Keywords: Hybrid multilevel inverters, H-bridge inverters, reference signal generation 1. Introduction Multilevel inverters have gained much attention in recent years due to their various advantages. The general concept of multilevel inverters involves the utilizing a higher number of power electronics switches to perform the power conversion in small voltage steps. The small voltage steps lead to obtain the low harmonic distortion and switching losses, devices possessing low voltage ratings and higher efficiency. Also, it performs the reduction of v t stresses on the load and gives the possibility of working with low speed power electronic switches. Such multilevel inverter topology permits a significant reduction of the output filter and an improvement of the efficiency [1-2]. The industrial drives and distributed generation resources include the multilevel inverters [3]. Recently, multilevel inverter topology has been applied to low-voltage applications, as well [4]. Diode-clamped, flying capacitor and cascaded (H-bridge) are the fundamental multilevel inverter topologies [5-7]. Among these inverters, the cascaded H-bridge inverter is useful for practical applications owing to the advantages that the modularized circuit layout, it does not need 1 extra clamping diodes or voltage balancing capacitors and it requires the reduced number of components to achieve the same number of output voltage levels among the conventional multilevel inverters [8]. Another important topic is the increasing the level number of multilevel inverter. Thus, the harmonic distortion can be reduced as much as possible while keeping low switching frequency and switching losses. The hybrid multilevel is the new structures, where the cascaded series inverters have different internal DC bus voltages, use different switching devices and are modulated quite differently in [9]. The hybrid multilevel inverter generates a larger number of levels with the same number of power devices of the cascaded multilevel inverter, uses more effectively the natural switching speed and voltage blocking characteristics are different types of switching devices. If the level of hybrid multilevel inverters increases, the total harmonic distortion (THD) of the output voltage decreases and the quality of the output AC voltage improves [10]. The methods that are the selective harmonic elimination, space vector modulation and sinusoidal PWM are the commonly used in the multilevel inverters [11-13]. Many modulation algorithms have been adapted or created for hybrid multilevel inverters in the literature. However, the conventional PWM method and phase shifted carrier PWM method were adapted to cascaded multilevel inverters but not adapted to hybrid multi-level inverters [14-15]. In this paper, a new control algorithm based on reference signal tracking using Clarke transformation is proposed for hybrid multilevel inverters. The important PWM methods such as the conventional PWM method and PSPWM method are applied to a 27 level hybrid H-bridge inverter [14-16]. The operation principles of these methods are verified by using PSCAD. Harmonic spectrums, THD and weighted THD (WTHD) values are also presented with the help of designed PSCAD-MATLAB interface. Finally, simulation results of presented methods are discussed and compared. 2. Topology of the Hybrid Multilevel Inverter Hybrid multilevel inverter is used with an order-3 configuration varies in DC source ratio with 1/3/9 [9]. The inverter given in Figure 1 consists of three H-bridge cells and DC link 2 voltage among the stages has the relationship of VDC, 3VDC and 9VDC. By using three Hbridge cells fed with separate DC sources and controlling the switching of the cells, an output voltage with various levels can be generated. The output voltages of H-bridge cell are given in Table 1. Vt V1 S11 S13 S21 S23 S12 S14 S31 S33 S32 S34 9Vdc 3Vdc Vdc V3 V2 S22 S24 Figure 1. Hybrid multilevel inverter topology with the ratio of 1/3/9 P and N denote the output voltages of the stages of VDC, 3VDC and 9VDC with positive and negative voltage polarities, respectively. Z denotes that the related stage is in a freewheeling state. Figure 2 illustrates the voltage polarities (positive, zero and negative polarities) for the first H-bridge cell according to the switching states. Output Voltage of Each Cell V1 (H-bridge cell 1) V2 (H-bridge cell 2) V3 (H-bridge cell 3) States Switches Polarity S11- S14 ON P S12- S14 ON Z S12- S13 ON N S21- S24 ON P S22- S24 ON Z S22- S23 ON N S31- S34 ON P S32- S34 ON Z S32- S33 ON N Value +1Vdc 0Vdc -1Vdc +3Vdc 0Vdc -3Vdc +9Vdc 0Vdc -9Vdc Table 1. The output voltage of each H-bridge cell 3 S11 Vdc +Vdc S12 S13 S11 S13 Vdc 0 S14 S13 Vdc -Vdc S14 S12 A) Pozitive polarity S11 S12 S14 C) Negative polarity B) Zero polarity Figure 2. Output voltage polarities and switching states for the first H-bridge cell 27 output levels can be obtained by various switching states of each H-bridge cell. The switching states and the output values proposed hybrid inverter are given in Table 2. The inverter switching losses of PWM inverters with H-bridge cell are significantly reduced compared with other methods [9]. Table 2. Voltage levels of hybrid multilevel inverter with polarities V ou t V 1 V 2 V 3 V ou t V 1 V 2 V 3 -13V dc N N N + 13V dc P P P -12V dc Z N N + 12V dc Z P P -11V dc P N N + 11V dc N P P -10V dc N Z N + 10V dc P Z P -9V dc Z Z N + 9V dc Z Z P -8V dc P Z N + 8V dc N Z P -7V dc N P N + 7V dc P N P -6V dc Z P N + 6V dc Z N P -5V dc P P N + 5V dc N N P -4V dc N N Z + 4V dc P P Z -3V dc Z N Z + 3V dc Z P Z -2V dc P N Z + 2V dc N P Z -1V dc N Z Z + 1V dc P Z Z 0V dc Z Z Z 3. Commonly Used PWM Methods in the Hybrid Multilevel Inverter Topology Two methods namely modified sinusoidal PWM (MSPWM) and modified phase shifted carrier PWM (MPSPWM) method are commonly used in the hybrid multilevel inverter topology [14-15]. These methods are examined in the following. 4 3.1. Modified General Sinusoidal PWM Method In MSPWM method, the amplitude of triangular carrier signal is equal to maximum value of reference signal. The carrier signal frequency can be selected arbitrarily between 10 to 100 times of reference signal frequency. In this study, the comparison of reference signal with carrier and the required switching positions of each H-bridge cell are given in Figure 3 and Table 2, respectively. They are determined by control unit when the magnitude variations of the reference signal, which passes through the one level to another level are detected. In each sampling time, the control unit continuously compares the reference signal with carrier signal. Carrier Reference Signal 13Vdc A P3 A V dc 0.0 P2 V dc P1 V dc P0 0 V dc -13Vdc . time Figure 3. Carrier signal, reference signal and output voltage levels In the comparison of these signals, the situations, that the magnitude of reference signal is higher, equal or lower than the magnitude of carrier signal can be occurred. A simple position example is given in the following. For an instance, the point p1 is the starting level of +2VDC, the crossing point is p2 and the starting level of +3VDC level is p3. The reference signal is higher than carrier signal until the reference signal passes from p0 to p1 or equal to p2, the firing positions of IGBTs of each H-bridge cells are selected according to upper level of the interval (+2VDC level) by the control unit. The reference signal is lower than the carrier signal between p2 and p3, the firing positions are selected considering the lower level 5 of the interval (+3VDC level). For negative levels, firing positions are symmetrical with the firing positions of positive levels. 3.2. Modified Phase Shifted PWM Method for Hybrid Multilevel Inverter The difference between MPSPWM and MSPWM methods is the usage of carrier signals. The number of used carrier signals is defined proportional with the inverter level. For instance, 27 triangular carrier signals are used for proposed hybrid inverter. The amplitudes of all carrier signals are equal to the amplitude of reference signal and their phases are angle shifted from the fundamental carrier signal as the calculated by (1). The reference signal and carrier signals are given in Figure 4. angle 3600 n (1) where, n is the level of the hybrid inverter. For each level of hybrid inverter, one carrier signal is used. The reference signal and the related carrier signal are compared for each interval between two levels. As mentioned in MSPWM method, IGBTs are switched by the control unit according to situations that the reference signal is higher, equal or lower than the related carrier signal. kV 0.30 -0.30 Carrier signals for positive levels Reference Signal Carrier signal (1) Carrier signal (13) Carrier signals for negative levels kV Reference Signal Carrier signal (1) Carrier signal (13) 0.30 (s) -0.30 Figure 4. Carrier Signals for positive and negative levels 4. Proposed control method for 27 level hybrid multilevel In PWM methods, the switching signals are obtained by comparing the carrier signal with reference signal. In the proposed method, the calculations of switching depend on the 6 (s) tracking of the reference signal magnitude without comparing the carrier signal with reference signal. The phase angle (θ) of the three phase system is needed to calculate the amplitude of the reference signal and to synchronize the inverter output with three-phase system. It can be calculated by using phase locked loop (PLL) and Clarke transformation (α-β). PLL gives the initial phase angle (not effected any disturbances) during the operation of the system and protect its initial value during the all system working process. However, the instant amplitude variations and angle shifted of the reference signal can be rapidly realized by using α-β transformation. Hence, α-β transformation with is preferred to use in the proposed method. In α-β transformation, the three-phase stationary coordinate system is transformed into the two-phase stationary reference frame by (2). V V T 1 1 1 2 2 2 V V V 3 3 an bn cn 3 0 2 2 (2) where; Van , Vbn , Vcn are the phase voltages of the three phase system. After the calculation of the α-β components, θ of the three phase system (for phase A) can be found by using (3). tan 1 ( V V ) (3) The amplitude of the reference signal can be calculated by (4). VrefA V cos( ) (4) Likewise, (5) can be used for tracking phase B. VrefB V cos( 2 / 3) (5) 7 V and θ of the reference signal obtained in the reference frame is given in Figure 5. The reference signal is be calculated by utilizing (6) and is used for tracking of phase A. V V2 V2 (6) harmoniccomp Measurement of Reference Voltages and Generation of Carrier Signal g11 g13 g12 g14 Control Unit: Generation of Firing Pulses using FORTRAN Codes A Van B Vbn C Van Vbn Vcn FFT Vt F = 50 B C Measurement of Harmonic Components and PSCAD-MATLAB Interface g31 g33 g32 g34 Vcn 31 Total Harmonic Distortion 31 Individual Ph (31) A g21 g23 g22 g 24 Mag (31) dc harmoniccomp interface.m 2 31 interface inp New Matlab Interface carrier Vt V1 V2 g11 4 1 g22 g34 4 g33 g24 4 1 g21 g12 1 4 1 g23 g14 4 g13 1 Circuit of Hybrid Multilevel Inverter 4 1 V3 g31 g32 Figure 5. Two-phase stationary reference frame PSCAD is used to simulate the hybrid multilevel inverter. In this study, the control unit of hybrid multilevel inverter is created with FORTRAN codes to decrease the used components number. The power circuit and control unit of proposed 27-level hybrid multilevel inverter is given in Figure 6. 8 Vbn V V V Van Vcn Figure 6. Simulation model of 27 level inverter and its control unit The determination of VrefA with FORTRAN codes is given in Table 3(A). After that, the maximum value of reference signal is divided to the levels. The amplitude of reference signal is divided into 13 parts and the one of them is called unit amplitude (Eu) as given in Figure 7. In the proposed method, the first step is to determine the voltage levels. For instance, the zero voltage level is between the voltage levels of 0 and E0.5, the first voltage level is between the voltage levels of E0.5 and E1.5, the second voltage level is between the voltage levels of E1.5 to E2.5. #LOCAL REAL D #LOCAL REAL Q #LOCAL REAL phase #LOCAL REAL VrefA #LOCAL REAL IVI D = 0.6666 * ($phaseA- (0.5 * $phaseB) - (0.5 * $phaseC)) Q = 0.6666 * ((0.8660 * $ phaseB) - (0.8660 * $ phaseA)) Phase = 57.2974795 *ATAN2( Q , D) IVI = SQRT(( D * D) + (Q * Q)) #LOCAL REAL step #LOCAL REAL E0 #LOCAL REAL E1 #LOCAL REAL E2 #LOCAL REAL E3 step = IVI / 13 E0 = 0 E1 = step * 0.5 E2 = step * 1.5 E3 = step * 2.5 !******** If VrefA is between E0 and E1 ********** IF ( VrefA.GT.E0 .AND.LE.E1) THEN $g11 = 0 : $ g12 = 0 : $g13 = 1 : $g14 = 1 $g21 = 1 : $g22 = 1 : $g23 = 0 : $g24 = 0 $g31 = 0 : $g32 = 0 : $g33 = 1 : $g34 = 1 !******** If VrefA is between E1 and E2 ********** ELSE IF ( VrefA.GT.E1 .AND. VrefA.LE.E2) THEN $ g11 = 1 : $g12 = 0 : $g13 = 0 : $g14 = 1 $g21 = 0 : $g22 = 0 : $g23 = 1 : $g24 = 1 $g31 = 0 : $g32 = 0 : $g33 = 1 : $g34 = 1 … … END IF VrefA= IVI * COS (0.01745 * phase) The calculation of Vref in the control unit of hybrid inverter by using FORTRAN codes The calculation of zero, first and second voltage levels and assignment of switching position for IGBTs (A) (B) Table 3. FORTRAN codes of the VrefA, calculation of the voltage level and assignment the switching position of IGBTs 9 The second step is to assign the switching sequences given in the Table 2. Such as, if the reference voltage is in the first level, the first stage is operated to obtain +1VDC and the other stages are operated to obtain 0VDC. According to these levels, the positions of switches S11, S14, S21, S24, S31, S34 are selected as logic one and the positions of switches S12, S13, S22, S23, S32, S33 are selected as logic zero. The switching signals of IGBTs are given by the control unit according to these sequences. The FORTRAN codes used to calculate the zero, first and second voltage levels and to assign the switching position of IGBTS are given in Table 3(B). FORTRAN codes of first two levels are given in Table 3(B). The calculation procedure of other levels is similar to these two levels. E3.5 E2.5 E1.5 E0.5 -E0.5 -E1.5 +2 Vdc level 0 Vdc level -2 Vdc level 0. 0190 kV Reference Signal 0.30 0. 0200 0. 0210 Output of inverter -0.30 (s) Figure 7. Positive cycle of reference signal and output voltage levels 5. Simulation Results and Discussions PSCAD/EMTDC simulation package is used to illustrate the output voltage waveforms. Harmonic spectrums, THD and WTHD values are calculated and presented via PSCADMATLAB interface. The output voltages of each cell with reference voltage for the positive 10 levels (from +1VDC to +13 VDC and zero level) and inverter outputs of three methods are given in Figure 8. V1, V2, V3 and Van are the waveforms of the first H-bridge cell, the second H-bridge cell, the third H-bridge cell and reference phase-A voltages, respectively. A large capacitor value for DC link is used to eliminate the transients and undesirable oscillations of AC output voltage. The carrier signal frequency used in PWM methods is selected as 2 kHz. Obtaining the first 14 level by MGSPWM method V1 V2 V3 Van 0.350 MGSPWM method Vt 0.350 kV kV 24 V -0.100 -0.350 MPSPWM method Obtaininig the first 14 level by MPSPWM method V3 Vt Van 0.350 positive levels positive levels 0.350 V2 kV negative levels V1 kV -0.350 -0.100 Obtaining the first 14 level by NEW method 0.350 V1 V2 V3 Vt Van kV kV -0.100 0.0000 NEW method 0.350 0.0020 0.0040 time 0.0060 -0.350 0.0000 time 0.0050 0.0100 0.0150 0.0200 Figure 8. Output voltages of each H-bridge cell and total output voltages for all methods The value of interval between levels is 24V (The desired amplitude Am=311V/total positive level number n=13, Am/n=24 V). All the modulation methods generate 27 level output voltage. The proposed method produces the higher quality sinusoidal waveform compared 11 to the voltages of the other three methods. However, other methods have almost the same voltage waveform. Harmonic spectrums of output voltage for all methods are given in Figure 9 and the following results can be obtained from harmonic spectrums of modulation methods. The proposed method generates the minimum 3rd harmonic component and the values of all harmonic components are not higher than 0.5%. In MGSPWM method, the harmonic components higher than 15th have minimum value compared to the MPSPWM method and the proposed method. In MPSPWM method, the values of harmonic components higher than 20th are greater than MGSPWM method and the proposed methods. The values of even harmonics can be ignored in the proposed method but they are relatively high in MPSPWM method and MGSPWM methods. Figure 9. Harmonic spectrums of output voltage for all methods (for ma=1) THD results of output voltages for three methods are calculated by (7). 1 2 THD Vn V1 n2,3,... 1/ 2 (7) 12 The presented methods are compared to each other for different modulation indexes. The modulation index is defined as follows: ma Am Ac (8) where Am is the peak amplitude of the reference or modulation signal, Ac is the carrier (triangular) peak value. As shown in Figure 10a, THD values (32nd order of harmonics are taken into account) are kept below the voltage distortion limits between 0.5-1.0 modulation indexes for all methods [17]. When the modulation index is between 0.9-1.0, the proposed method produces the superior output waveform with minimum THD value. For modulation indexes between 0.91.0, MSPWM method produces higher THD compared to proposed method but the THD values are lower than MPSPWM method. However, for the lower modulation indexes, MPSPWM method produces better output waveform with lower THD values. Figure 10a. THD values of output voltage versus modulation indexes Another measure is needed to compare harmonic distortions caused mainly by lower order harmonics due to the importance of low order harmonics [14]. This is known as 13 WTHD and calculated by using (9). Up to 32nd order of harmonics are taken into account in WTHD calculation and given in Figure 10b. 1 V WTHD ( n ) 2 V1 n2,3,... n 1/ 2 (9) where, V1 is the amplitude of fundamental component, n is the order of harmonics and Vn is the amplitude of nth harmonic. Figure 10b. WTHD values of output voltage versus modulation indexes The proposed method produces an output waveform with minimum WTHD when the modulation index is between 0.8-1.0 and lowers than 0.5 as given in Figure 10b. 6. Conclusions In this paper, three modulation methods are adopted to 27 level hybrid multilevel inverters. The first two methods are based on PWM methods. These methods are adapted to hybrid multilevel inverter to provide output voltage with 27-levels. A new method based on reference signal tracking algorithm is proposed as third method. In the proposed method, the switching signals of power switches are obtained without comparing the carrier signal with reference signal. The reference signal is obtained using Clarke transformation. The magnitude of reference signal is divided to hybrid inverter levels and switching of IGBTs 14 for each H-bridge cell is determined according to these levels. The performances of examined methods are verified through simulation studies. According to the results, the proposed method gives superior THD, WTHD and output voltage waveform than the conventional PWM methods. The proposed method has simple software to implement the control algorithm because it does not need the necessity of PWM comparison. The proposed method is very effective to decrease the voltage harmonics in the hybrid multilevel inverter applications. References [1] Babaei E., Hosseini S. H., Gharehpetian G. B., Haque M. T. and Sabahi M., “Reduction of DC voltage sources and switches in asymmetrical multilevel converters using a novel topology”, Electric Power Systems Research, 77: 1073-1085, (2007). [2] Patangia H. and Gregory D., “Implementation of a multilevel SPWM inverter for capacitive loads”, Industrial Technology IEEE International Conference, 283-287, (2006). [3] Timothy L., “The Power Electronics Handbook”, CRC Press Industrial Electronics Series Press, 2002. [4] Ewanchuk J., Salmon J. and Knight A. 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M., “Modified SPWM control schemes for three-phase inverters”, IEEE International Conference on Power Electronics and Drive Systems, 2: 651-656, (2001). [14] Radan A., Shahirinia A. H. and Falahi M., “Evaluation of carrier-based PWM methods for multi-level inverters”, IEEE Industrial Electronics Int. Symposium, 389-394, (2007). [15] Jeevananthan S., Nandhakumar R. and Dananjayan P., “Inverted sine carrier for fundamental fortification in PWM inverters and FPGA based implementations”, Serbian Journal of Electrical Engineering, 4: 171-187, (2007). [16] Geethalakshmi B., DelhiBabu K., Varma C. M. and Dananjayan P., “Performance evaluation of three phase cascaded H-bridge multilevel inverter based on multi carrier PWM techniques”, International Conference on Advances in Energy Research, (2007). [17] IEEE, Recommended practices and requirements for harmonic control in electrical power systems, IEEE 519-1992, Standard, (1993). 16