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International Electrical Engineering Journal (IEEJ) Vol. 7 (2016) No.3, pp. 2173-2181 ISSN 2078-2365 http://www.ieejournal.com/ Torsional Oscillations Mitigation via Novel Fuzzy Control Based Braking Resistor Model 1 M.Fayez Ahmed, 2 M.A. Ebrahim, 3M.A. El-Hadidy, 4W. M. Mansour 1 Cairo Electricity Production Company, Egypt 3 Egyptian Electricity Holding Company (EEHC), Egypt 2,4 Faculty of Engineering at Shoubra, Benha University, Cairo, Egypt 1 [email protected], [email protected], [email protected] 4 [email protected], Abstract— Turbine generator shaft torsional oscillations is an interdisciplinary problem since it involves mechanical and electrical engineering. Torsional oscillations occur in the mechanical systems for electrical reasons. There is a great incentive to mitigate the shaft torsional oscillations especially when unrestricted high speed reclosure (HSR) is utilized on the overhead transmission lines emanating from a power plant. Torsional oscillation damping compromises between the use of HSR and preserving shaft fatigue life of the involved turbine generator. In this paper a novel dynamic braking resistor model is utilized for the purpose of damping torsional oscillations. The novel model is the rectifier controlled braking resistor (RCBR). It is connected at the generator terminals and controlled by fuzzy logic controller to damp the turbine generator shaft torsional oscillations after unsuccessful reclosure. Comparative simulation study between the unsuccessful reclosure with and without RCBR proves the effectiveness of the scheme for damping torsional oscillations. Index Terms— damping turbine-generator shaft torsional oscillations, unsuccessful reclosure, rectifier controlled braking resistor (RCBR), fuzzy logic controller (FLC), MATLAB/SIMULINK. I. INTRODUCTION In the analysis of power system dynamic performance, the rotor of a turbine-generator (T-G) is assumed to be made of a single mass. But, in fact, a T-G rotor is a very sophisticated mechanical system. It consists of series of massive rotor elements coupled in tandem at their slender shaft extensions which ride with minimum friction in a well lubricated journal bearings. The rotor of a steam turbine generator unit may exceed 50 meters in total length and weight several hundred tons [1, 2]. Under steady state conditions a constant torque in the shaft extensions transfer kinetic energy between the relatively rigid rotating masses. The mechanical shaft system as a whole is coupled with the electrical network by the electromagnetic torque (Te) in the generator air gap [3]. Any sudden impact in the electromagnetic torque causes each rotor in shaftline to oscillate about its rotational axis, resulting in twisting in the different shaft sections and to a lesser extent in Fayez et. al., the large-diameter rotor masses [4].The magnitude of the inertias of the individual masses together with magnitude of the spring constants of the connecting shafts determine the frequency of theses oscillations according to Newton’s Law for torsional mechanics [5]. Torsional oscillations (vibrations) are so difficult to recognize because of the following reasons [6]: 1. Most units in operation do not possess torsional oscillations monitor. 2. Damaging magnitude torsional oscillations have very small duration and unless the unit trips during the event, most operators could not notice the phenomenon making the corrective action is impossible. 3. Torsional vibration, unlike lateral vibration, cannot be felt on the turbine deck thus significantly torsional events may go unobserved. The main torsional oscillation stimulation mechanism falls under abrupt changes in generator normal armature and field currents. These abrupt changes may happen due to the following reasons [7]: 1. Network faults. 2. Fault clearings. 3. Automatic reclosing. 4. Transmission line switching. 5. Generator malsynchronization. Since fault statistics indicate that over 80% of overhead transmission line (OHTL) faults are temporary in nature it has become a consensus operating feature to automatically reclose the tripped circuit breaker after some dead time. This dead time should be long enough for the secondary arc extinction to guarantee the success of the autoreclosure [8]. Shaft torsional oscillations created by the faults and the subsequent fault clearing still relatively sustained in the time frame of high speed reclosure (HSR) because the torsional oscillations have very light damping . In the case of unsuccessful HSR two additional transients would occur i.e. the second fault and the subsequent fault clearing. The two 2173 Torsional Oscillations Mitigation via Novel Fuzzy Control Based Braking Resistor Model International Electrical Engineering Journal (IEEJ) Vol. 7 (2016) No.3, pp. 2173-2181 ISSN 2078-2365 http://www.ieejournal.com/ additional transients cause double torsional shock imposed to the shafts of nearby turbine generators [9]. Depending on the timing of the chocks shaft torsional stressing originating from the initial disturbance can be ameliorated or exacerbated. As a consequence of the exacerbation case the shaft fatigue life is jeopardized and the mechanical integrity of the turbine generator unit is severely affected [9]. The HSR has a lot of advantages such as [10]: 1. Overcoming the influences of OHTL sympathy trips which occur due to undesirable relay operation for faults on adjacent lines thus it helps to maintain system stability. 2. Restoring electrical system integrity (i.e. restoring system capacity and reliability) as soon as possible after temporary transient faults which represent a high percentage of overall system faults. 3. HSR is beneficial on transmission lines near generating units due to the limited number of areal transmission lines emanating from the generation station. The following factors limit the number of OHTL emanating from a generation station [10]: 1. Extra high voltage transmission with inherent high power transferring capability. 2. Considerations about economic issues. 3. Considerations about land usage and plant location. Torsional oscillations may cause fatigue damage of T-G shaft so it is imperative to mitigate the shaft segments torsional oscillations resulting from faults and fault clearing operation as fast as possible especially when unrestricted HSR is utilized on the overhead transmission lines emanating from a generation station .The mitigation of torsional oscillations allows to compromise between the use of HSR and preserving shaft fatigue life of the involved T-G [5]. The braking resistor (BR) was utilized for the enhancement of system transient stability in the first place. It serves as an extra resistive dummy load capable of dissipating surplus generation in case of system severe faults occurring near power plant. The dissipation of system surplus power prevents generator loss of synchronism condition and enhance system transient stability [11]. The BR utilizing for shaft torsional oscillation mitigation was first introduced by Wasynczuk in 1981. Wasynczuk proved that three phase resistor bank connected to the generator terminals via full wave ac voltage controller could damp T-G shaft torsional oscillations [12]. A lot of researches found in the literature addressing the use of thyristor controlled braking resistor (TCBR) for turbine generator shaft torsional oscillations mitigation [13-16]. TCBR per phase model is constructed as back-to back connected thyristors with BR in series which means that three BRs were utilized for torsional oscillations mitigation. In this paper, a new BR model, namely rectifier controlled braking resistor (RCBR) model [17, 18] is proposed for torsional oscillations mitigation .The use of only one BR might reduce the overall size as well as cost of the overall BR unit. II. SYSTEM MODEL Single machine infinite bus model is used for studying the effect of RCBR on shaft torsional oscillations mitigation which is shown in figure1. The system consists of four masses steam turbine (not shown in the figure) driving a synchronous generator and feeding an infinite bus via a step up transformer and double circuit transmission lines. The model of RCBR consists of one BR connected to the generator terminals via six pulse full wave Rectifier Bridge. Figure 2 depicts the Rectifier Controlled Braking Resistor system model. Fuzzy Logic Controller Control Inputs Line 2 Δω G Bridge State CB1 Tr. 20/500 KV P/V=0.9/1 Pu Firing Circuit α Line 1 CB2 Fault Infinite Bus Rectifier Controlled Braking Resistor Figure 1 SMIB Power System Model T1 T3 T5 Phase A Phase B BR Phase C T4 T6 T2 Figure 2 Rectifier Controlled Braking Resistor System Model. The steam turbine configuration under study is shown in figure 3. It consists of high pressure (HP) section, intermediate pressure (IP) section and two low pressure (LP) sections [1]. The turbine contributing torque fractions for the 2174 Fayez et. al., Torsional Oscillations Mitigation via Novel Fuzzy Control Based Braking Resistor Model International Electrical Engineering Journal (IEEJ) Vol. 7 (2016) No.3, pp. 2173-2181 ISSN 2078-2365 http://www.ieejournal.com/ Table 1 turbine-generator rotor detailed parameters turbine sections HP, IP, LPA and LPB are 30% ,26%,22% and 22% respectively [19]. Reheater Cross Over Mass Shaft Control Valve HP Intertia Constant H(second) 0.092897 Spring Constant K pu Torque/rad. HP-IP Intercept Valve HP Steam chest 19.303 0.155589 IP IP-LPA LPB LPA IP 34.929 0.858670 LPA LPA-LPB Shaft 52.038 0.884215 LPB LPB-Gen. To Condenser Figure 3 Four Mass Steam Turbine Configuration [1] The dynamic behavior of the turbine generator shaft system is determined by following three parameters [1]: 1. Intertia constant H of each singular mass. 2. Torsional stiffness K of the shaft segments connecting the neighboring rigid masses. 3. Mutual damping and self-damping coefficients. The mutual damping (shaft damping) coefficient represents the energy lost in the shaft metal as it oscillates and goes through a stress/strain hysteresis cycles. The self-damping coefficient represents the damping originating from the steam flow into each turbine buckets [1]. Figure 4 shows the structure of five mass steam turbine generator shaft system lumped mass-spring model for the case study. THP TIP K45 TLPA K34 HP H5 IP H4 D45 LPA H3 LPB H2 D23 D33 Te K12 K23 D34 D44 D55 TLPB Gen. H1 D12 D22 D11 Figure 4 Structure Of Lumped Mass Shaft System Model [2]. The Steam Turbine and Governor MATLAB/SIMULINK block is used to implement a four mass steam turbine with two time constants a speed governing system. The T-G shaft detailed data are tabulated in table 1 [19]. 70.858 0.868495 Gen. The torsional damping is very small and it does not affect the amplitude of torsional oscillations in the time frame of the simulation study. So the shaft masses mutual damping is neglected and the shaft masses self-damping is assumed to be the same for all masses and equals 0.05 Pu Torque/rad due to the lack of practical damping values in the IEEE first benchmark model of subsynchronous resonance [1, 19]. The MATLAB/SIMULINK synchronous generator block is used in our study to represent the turbine driven synchronous generator in the simulations study and the synchronous generator electrical parameters are tabulated in table 2 [19]. Table 2 Synchronous Generator Electrical Parameters G Xd X` d X``d Xl Xq X` q 1.79 0.169 0.135 0.13 1.71 0.228 892.4 MVA, 2 pole ,50Hz, 20KV pu X``q 0.2 pu T`do 4.3 pu T``do 0.03 ` pu T qo 0.85 `` pu T qo 0.05 pu R 0 pu s s s s pu Static excitation system of IEEE ST1A type is used in the simulation study and it is implemented by MATLAB/SIMULINK ST1A excitation system block with parameters tabulated in table 3 [1, 20]. Table 3 Excitation System Parameters Parameter Voltage regulator gain Voltage regulator time constant Voltage regulator output upper limit Voltage regulator output lower limit Rectifier loading factor Exciter output current limiter gain Exciter output current limiter reference Transient gain reduction lag time constants Transient gain reduction lead time constants Damping filter gain Damping filter time constant Symbol KA TA Value 200 0 VRMAX 7 VRMIN -6.4 KC 0.04 KLR 4.54 ILR 4.4 TB,TB1 0 TC,TC1 0 KF TF 1 0.001 2175 Fayez et. al., Torsional Oscillations Mitigation via Novel Fuzzy Control Based Braking Resistor Model International Electrical Engineering Journal (IEEJ) Vol. 7 (2016) No.3, pp. 2173-2181 ISSN 2078-2365 http://www.ieejournal.com/ The generator step up (GSU) transformer is represented by three phase MATLAB/SIMULINK transformer block with an impedance of j0.14 per unit based on the generator apparent power. The primary winding connection is delta and the secondary winding connection is star. Fuzzy logic controllers are proved to be more robust and their performances have a lesser sensitivity to the parametric variations than the conventional controllers [22]. Figure 6 depicts the schematic diagram of the fuzzy logic controller system. The transmission system is a double circuit system with nominal voltage of 500 kV. It is represented using distributed line parameters MATLAB/SIMULINK block. The line length is 200 Km for each line. The parameters of each line are: 1. The resistance per unit length is 0.01165 Ω/km, 2. The inductance per unit length is 0.8679e-3 H/km 3. The capacitance per unit length is 13.41e-9 F/km. The overall MATLAB/SIMULINK model including the model of RCBR is shown in figure 5. Figure 6 Fuzzy Logic Controller Basic Structure The basic configuration of fuzzy-logic controller consists of four parts as depicted in figure 6: 1. the fuzzification 2. the knowledge base 3. the inference engine 4. the defuzzification Figure 5 SMIB MATLAB/ SIMULINK Model The BR is chosen to be able to dissipate 40 % of the generator apparent power (0.4 pu considering the machine apparent power as a base power for the system). III. FUZZY LOGIC CONTROLLER DESIGN The fuzzy logic is dissimilar from the crispy logic in boolean theory which uses only two logic levels (0 or 1) in that it uses infinite logic levels (from 0 to 1) to solve a problem that has uncertainties or imprecise situations [21]. In recent years, fuzzy-logic control has been proposed for power system problems. Fuzzy logic controllers are nonlinear controllers based on the use of expert knowledge in other words they are rule-based systems. This knowledge is usually obtained by performing extensive mathematical modelling, analysis, and development of control algorithms for power systems. A set of fuzzy rules usually characterized by “IF-THEN” rules represent a control decision mechanism for adjusting the effects of certain system stimuli [21-23]. The fuzzification is the process of mapping the input crisp values into fuzzy variables using normalized membership functions and input gains. The fuzzy-logic inference engine deduces the proper control action based on the available rule base. The fuzzy control action is transferred to the proper crisp value through the defuzzification process using normalized membership functions and output gains [24]. It has proven that the damping level obtained from using the generator mass speed deviation as the controller input is better than the damping level obtained from using other turbine sections speed deviation [5, 14]. Practically the generator mass speed deviation is not difficult to measure like HP,IP,LPA and LPB turbine masses speed deviations since the entire steam turbine is rigidly sealed with cases and thermal insulation [14]. So for the design of the fuzzy controller, the generator mass speed deviation Δɷ (pu) is selected to be the fuzzy input and the bridge state (either fully or fully off) as the fuzzy controller output which is then sent to the firing circuit to determine the appropriate firing angle. The triangular membership functions are more convenient for expressing the concept because it is easier to intercept membership degrees from a triangle [25]. 2176 Fayez et. al., Torsional Oscillations Mitigation via Novel Fuzzy Control Based Braking Resistor Model International Electrical Engineering Journal (IEEJ) Vol. 7 (2016) No.3, pp. 2173-2181 ISSN 2078-2365 http://www.ieejournal.com/ NE PO DB 6 Electromagnetic Torque (pu) Triangular membership functions are selected for the fuzzy input as depicted in figure 7 in which the linguistic variables NE, DB and PO stand for Negative, Dead Band and Positive respectively. Δɷ (pu) -0.01 -0.005 0 0.002 0.005 4 2 0 -2 -4 0 0.01 Takagi –Sugeno inference mechanism is utilized in the simulation study. The Center-of-Area is implemented as a defuzzification method to determine the output crispy value (the rectifier state). The rectifier state is then sent to the rectifier bridge firing angle unit to determine if the bridge is either fully on or fully off depending on the acceleration or deceleration state of the generator mass. 4 5 HP-IP Torque (pu) 1.5 1 0.5 0 -0.5 -1 0 1 2 3 Time (Sec) (b) HP-IP Shaft Torque in pu 4 5 4 5 4 5 3 IP-LPA Torque (pu) Where zero indicates that the rectifier should be fully off and one indicates that the rectifier should be fully off. 2 3 Time (Sec) A-Generator Electromagnetic Torque in pu Figure 7 Input membership Function of Generator Δɷ The suggested control scheme is very straight forward and simple since it has only three control rules where the BR is inserted if the generator speed deviation exceeds the dead band (the acceleration state) and removed elsewhere (steady state and deceleration state). There are three premise membership functions in figure 7, one for each rule, and the conclusions are singletons so the fuzzy control rules are: 1. If the input (Δɷ) is NE then the output is zero. 2. If the input (Δɷ) is DB then the output is zero. 3. If the input (Δɷ) is PO then the output is one. 1 2 1 0 -1 -2 0 1 2 3 Time (Sec) (c) IP-LPA Shaft Torque in pu IV. SIMULATION RESULTS LPA-LPB Torque (pu) For the purpose of testing the effectiveness and the authenticity of the proposed scheme simulation study using MATLAB/SIMULINK model is carried out considering the worst case scenario. Three phase permanent bolted short circuit is applied at transmission line number 1 very close to the generator high voltage bus at 0.3 second from the simulation time .The circuit breaker timings are assumed to be: 1. 3 cycles (0.06 s) to clear the fault. 2. 30 cycles (0.5 s) to reclose. 3. 3 cycles (0.06 s) to reclear the fault. 4 3 2 1 0 -1 -2 0 1 2 3 Time (Sec) (d) LPA-LPB Shaft Torque in pu These timings are chosen in such a way that the torsional responses are exacerbated to presume the most pessimistic conditions .The system responses in pu without RCBR are shown in figures 6 and 7. 2177 Fayez et. al., Torsional Oscillations Mitigation via Novel Fuzzy Control Based Braking Resistor Model LPB-Gen. Torque (pu) 6 4 2 0 -2 -4 0 1 2 3 Time (Sec) 4 5 LPA Mass Speed Deviation (pu) International Electrical Engineering Journal (IEEJ) Vol. 7 (2016) No.3, pp. 2173-2181 ISSN 2078-2365 http://www.ieejournal.com/ 0.01 0 -0.01 -0.02 0.02 0.01 0 1 2 3 Time (Sec) 4 5 (c) LPA Turbine Mass Speed Deviation in pu 0.04 IP Mass Speed Deviation (pu) The simulation results in figure 6 clarify that the unsuccessful reclosure imposes devastating and poorly damped shaft transient torques which consume significant amount of shaft fatigue life and makes the T-G mechanical integrity vulnerable. -0.01 0.02 0 -0.02 -0.04 0 -0.02 1 2 3 Time (Sec) 4 5 (d) IP Turbine Mass Speed Deviation in pu 0.06 -0.03 0 1 2 3 Time (Sec) 4 5 (a) Generator Mass Speed Deviation in pu 0.04 0.02 0 HP Mass Speed Deviation (pu) Gen. Mass Speed Deviation (pu) 0.02 -0.03 0 (e) LPB-Gen. Shaft Torque in pu Figure 6 System Torque Responses without RCBR LPB Mass Speed Deviation (pu) 0.03 0.04 0.02 0 -0.02 -0.04 -0.06 0 -0.02 1 2 3 4 5 Time (Sec) (e) HP Turbine Mass Speed Deviation in pu Figure 7 Individual Masses Speed Deviation Responses without RCBR -0.04 0 1 2 3 Time (Sec) 4 (b) LPB Turbine Mass Speed Deviation in pu 5 The simulation results depicted in figure 7 show that the individual masses of the drive shaft train experience a severe changes in their speeds arising from the transients in the generator air gap torque. 2178 Fayez et. al., Torsional Oscillations Mitigation via Novel Fuzzy Control Based Braking Resistor Model International Electrical Engineering Journal (IEEJ) Vol. 7 (2016) No.3, pp. 2173-2181 ISSN 2078-2365 http://www.ieejournal.com/ 4 2 0 -1 1 -2 1 2 3 4 Time (Sec) (a) Generator Electromagnetic Torque in pu 0.5 0 -0.5 0 2 3 Time (Sec) (b) HP-IP Shaft Torque in pu 4 0 -1 0 -0.5 4 5 Gen. Mass Speed Deviation (pu) 0.5 (c) IP-LPA Shaft Torque in pu 2 3 Time (Sec) 4 The simulation results in figure 8 show that T-G shaft torque responses experienced a significant damping with a RCBR in service. 1 2 3 Time (Sec) 5 1 (e) LPB-Gen. Shaft Torque in pu Figure 8 System Torque Responses with RCBR 1.5 1 1 2 5 2 -1 0 5 3 -2 0 1 2 3 4 Time (Sec) (d) LPA-LPB Shaft Torque in pu 4 5 1 HP-IP Torque (pu) 1 -2 0 -4 0 IP-LPA Torque (pu) 2 0 LPB - Gen. Toque (pu) Electromagnetic Torque (pu) 6 3 LPA-LPB Torque (pu) The simulation is done again but with RCBR in service and the system responses in pu with RCBR are shown in figure 8 and 9. 0.015 0.01 0.005 0 -0.005 -0.01 -0.015 0 1 2 3 Time (Sec) 4 5 (a) Generator Mass Speed Deviation in pu 2179 Fayez et. al., Torsional Oscillations Mitigation via Novel Fuzzy Control Based Braking Resistor Model LPB mass Speed Deviation (pu) International Electrical Engineering Journal (IEEJ) Vol. 7 (2016) No.3, pp. 2173-2181 ISSN 2078-2365 http://www.ieejournal.com/ It is clear that from the simulation result shown in figure 9 that the turbine generator drive train individual masses exhibit a significant damping. 0.02 0.01 V. CONCLUSION 0 -0.01 -0.02 0 1 2 3 Time (Sec) 4 5 LPA Mass Speed Deviation (pu) (b) LPB Turbine Mass Speed Deviation in pu 0.02 0.01 0 -0.01 REFERENCES IP Mass Speed Deviation (pu) -0.02 0 2 3 4 Time (Sec) (c) LPA Turbine Mass Speed Deviation in pu 1 5 0.02 0.01 0 -0.01 -0.02 0 1 2 3 4 5 Time (Sec) (d) IP Turbine Mass Speed Deviation in pu 0.06 HP Mass Speed Deviation (pu) This paper utilizes novel dynamic BR model which is rectifier controlled braking resistor (RCBR) and fuzzy logic controller to damp turbine generator shaft torsional oscillations arising from the unsuccessful reclosure . From the simulation results the system exhibit a significantly good damping which allows the torsional oscillations and masses speed deviations to die out quickly after the severest kind of torsional duty .This supplementary damping prevents jeopardizing the mechanical integrity of the T-G shaft system which consequently reduces the T-G rotor fatigue life vulnerability. Unlike other similar works found in the literature with regard to using BR as a torsional oscillations mitigation method, this work utilizes only one BR unit which might lead to a reduced system size and cost. The scheme advantages may encourage the utility to use it for damping T-G shaft torsional oscillations arising from unrestricted HSR. 0.04 0.02 0 -0.02 -0.04 0 1 2 3 4 5 Time (Sec) (e) HP Turbine Mass Speed Deviation in pu Figure 9 Individual Masses Speed Deviation Responses with RCBR P. Kundur “Power System Stability and Control”, McGraw-Hill, Inc., 1994. [2] IEEE Working Group Interim Report “Effects of Switching Network Disturbances on Turbine-Generator Shaft Systems”, IEEE Transactions on Power Apparatus and Systems, Vol. PAS-101, No. 9 September 1982. [3] P. A. E. Rusche, “Network Alternative to Reduce Turbine-Generator Shaft Stresses” IEEE Transactions on Power Apparatus and System, Vol.PAS-98, No.2 March/April 1979. . [4] Duncan N. 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Joyce, Tadeusz Kulig, Dietrich Lambrecht, “The Impact of High-Speed Reclosure of Single and Multi-Phase System Faults on Turbine-Generator Shaft Torsional Fatigue”, IEEE Transactions on Power Apparatus and Systems, Vol. PAS-99, No. 1 Jan. /Feb. 1980. [10] R.D. Dunlop, S.H. Horowitz, A.C. Parikh, M.C. Jackson, “Turbine Generator Shaft Torques and Fatigue: Part II - Impact of System Disturbances and High Speed Reclosure” IEEE Transactions on Power Apparatus and Systems, Vol. PAS-98, No.6 Nov. /Dec. 1979. [11] Jan Machowski, Janusz W. Biaek, James R. Bumby, “Power System Dynamics - Stability and Control”, second edition, John Wiley & Sons, Ltd, 2008, Ch. 10. 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