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International Electrical Engineering Journal (IEEJ) Vol. 6 (2015) No.6, pp. 1917-1924 ISSN 2078-2365 http://www.ieejournal.com/ A Novel DC-Side Current Injection Technique for 18-Pulse Converter System to Improve AC Line Condition N. Venkata Ramana and V. L. N. Sastry [email protected], [email protected] Abstract— In this paper, a new compensation strategy for receiving clean power of a conventional 18-pulse ac/dc converter formed by three 6-diode bridges is proposed. According to the proposed strategy, a three-phase current-controlled inverter injects the compensation currents into the three positive terminals of the three six-diode bridges. The goal of injecting currents at dc side is to improve the quality of the ac line currents. Compared to the conventional active filter deployed at the ac side, the three-phase inverter used in this paper is with lower KVA rating, and the 18-pulse converter draws nearly sinusoidal currents from the ac main by the proposed compensation strategy. The simulation results demonstrate that the proposed method improves the line current quality. Index Terms—Current-controlled inverter, inter phase transformer (IPT), multi pulse transformer, total harmonic distortion, 18-pulse converter. I. INTRODUCTION In high electric power conversion applications, single-phase or three-phase full-bridge rectifiers have been the most popular converter as the first stage connected to the utility. Un-fortunately, these rectifiers drew non sinusoidal currents from the utility and led to harmonic pollution on the grid. To regulate these problems and maintain power quality, some recommended standards [2], [3], which listed the acceptable distortion levels for different utilities, were published for industry to follow. Many strategies and topologies have been proposed to deal with these problems so as to meet the requirement of the standards [4]–[7]. Among them, multi pulse schemes played an important role due to their reliability, compactness, and effectiveness. Another advantage of multi pulse methods was that they could only be implemented by uncontrollable semiconductor devices, i.e., diodes. The basic configuration of multi pulse ac/dc converters is to connect multiple rectifier bridges together, either in parallel or in series at the dc side, so that some lower order characteristic harmonics produced by one rectifier can be cancelled by other rectifiers [8]. Thus, in practical situation, multi pulse transformers al-ways accompanied to provide the phase-shifted power supplies for the multiple rectifiers. Also in [8], multi pulse transformers with different configurations were introduced and investigated. Moreover, in parallel multi pulse methods, an inter phase trans-former (IPT) was needed at the dc side to average the output voltage of each rectifier. To improve line current quality further, some modified IPTs cooperated with semiconductor switches were proposed. In [9], an IPT with taps connected to thyristors was proposed to improve line condition of an 18-pulse converter system by trigging the thyristors at predetermined angles. Then, similar strategy was proposed with replacing thyristors by diodes in [10] and [11]. Although the performance of the later was not better than the former, it promised the advantages of reliability, simplicity, and cost effectiveness. However, the improvement in line current conditions by these multi taped IPT methods was limited. In [12] and [13], an ac-side current injection mechanism was proposed to improve the line conditions of a three-phase diode bridge. The main advantage was only passive elements were used to achieve the control goal. Although the performance could compete with 12-pulse converter, the total harmonic distortion of line currents was highly dependent on the output load with high THD at low load. In [14], the input-current shaping method was proposed for a 12-pulse rectifier, in which a line IPT was deployed at the ac side and two single-switch boost-type switching-mode rectifiers were parallel at the dc side. Both sinusoidal input currents and output-voltage regulation were achieved through complex control scheme. 1917 Ramana and Sastry A Novel DC-Side Current Injection Technique for 18-Pulse Converter System to Improve AC Line Condition International Electrical Engineering Journal (IEEJ) Vol. 6 (2015) No.6, pp. 1917-1924 ISSN 2078-2365 http://www.ieejournal.com/ Fig. 1. Scheme of the proposed injected method applied to an 18-pulse converter . In [15] and [16], the concept of an active IPT was first pro-posed in 12-pulse and 24-pulse diode converters, which im-proved the line quality by injecting compensation current into the extra winding of the IPT with a low kilovolt-ampere rating inverter. However, the control strategy used in [15] only im-proved one phase line current of the three-phase source while the other two phase line currents were still highly distorted. In [17], another active IPT, which resulted in balanced line currents with improved quality, was proposed in a 24-pulse converter system. Moreover, the performance of different load arrangement was investigated and discussed as well. It has to be noted that, in [15] and [17], the active IPTs configured extra windings for injecting the compensation currents. Thus, the IPTs in the original multi pulse converters had to be replaced by IPTs with extra windings. A dc-side injection method applied to a conventional 18-pulse converter was proposed in an earlier version of this paper [18], in which the ac main currents were improved by directly injecting the compensation currents into three positive Ramana and Sastry terminals of the three six-diode modules. The term “directly injecting” means that the proposed method provided the compensation currents without modifying any parts of the 18-pulse converter, even the IPT. However, in [18], the paper did not investigate the performance of the compensation strategy under unbalanced power supply. Following the concept in [18], this paper proposes a strategy to improve the line condition of a conventional 18-pulse diode converter by injecting compensation currents at the dc side of the converter. II. SYSTEM DESCRIPTION Fig. 1 shows the proposed scheme, which includes a set of multi pulse transformers, three six-diode bridges, a three-winding IPT, and a three-phase current-controlled inverter. The set of multi pulse transformers, including one delta–delta connection and two delta-polygon connections, provide three three-phase sources for the three diode bridges with +20◦, 0◦, and –20◦ phase shift, respectively. It has to mention that even the delta-polygon connection are used in this paper, other isolated connections with identical phase shift also can be used in the proposed scheme, such as delta-fork 1918 A Novel DC-Side Current Injection Technique for 18-Pulse Converter System to Improve AC Line Condition International Electrical Engineering Journal (IEEJ) Vol. 6 (2015) No.6, pp. 1917-1924 ISSN 2078-2365 http://www.ieejournal.com/ connection [8]. The secondary sides of the three phase-shift transformers, denoted as Tr1, Tr2, and Tr3, connect to the three diode bridges, denoted as Rec1, Rec2, and Rec3, respectively. Then, all the negative terminals of the diode bridges connect together while the three positive terminals connect to the three non-common terminals of the IPT, respectively. The three output terminals of the three-phase current-controlled inverter directly connect to the three non-common terminals of the IPT. The inverter injects the compensation currents into these terminals according to the proposed strategy that leads to nearly sinusoidal ac line currents and will be detailed in next section. Through the direct connection, the proposed scheme can adapt easily to an existing 18-pulse converter system without any modification. Moreover, when the inverter is disconnected from the proposed system, the 18-pulse converter still can resume it original performance. The goal of the proposed method is to improve the overall ac line currents by injecting the compensation currents into the dc side of the 18-pulse converter. These compensation currents modify the dc output current waveforms of individual diode bridge while the load current remains unchanged, and the THDs of ac line currents can be improved from 6.6% to 1.2% experimentally. There are two advantages of the proposed scheme. 1) Through the direct injection mechanism, the proposed method can apply easily to an existing 18-pulse converter system without any modification. Moreover, in case of dis-connecting the inverter from the system, it still can work as a conventional 18-pulse converter properly. 2) The proposed method employs a traditional three-phase inverter, which is a mature technology and can be adapted from the inverter sector conveniently. . Fig.2. Three-phase inverter and the control scheme 1919 Ramana and Sastry A Novel DC-Side Current Injection Technique for 18-Pulse Converter System to Improve AC Line Condition International Electrical Engineering Journal (IEEJ) Vol. 6 (2015) No.6, pp. 1917-1924 ISSN 2078-2365 http://www.ieejournal.com/ III. COMPENSATION PRINCIPLE The Compensation Principle: ia 3 of the three transformers are given by [17] ND i4 NP N N L i7 S i8 NP NP where S1 with 1200 , 1200 , 200 , 1000 , 1400 , I i1 i2 i3 i4 i5 i6 i7 i8 i9 T (1) N P , N L , N S , and N D are the number of turns of each winding section of the multi pulse transformers. Summing these three primary line currents, we can obtain the overall ac source current S1 S 0 0 ia as 0 S6 0 0 0 S7 0 0 S9 0 0 S8 T (4.2) ib and ic , can be obtained by quasi-square waveform corresponding to id 1 , id 2 , and id 3 as i1 of rectifier1 Vab 2 *VLL * sinwt is selected as the phase (5) Let the dc load be well filtered, i.e., the load current I d is ripple free, and the three windings of the IPT equally share the load current. Then, after injecting i x1 , ix 2 , and ix 3 into the positive terminals of the three rectifiers, the dc currents of the rectifiers can be expressed as by [15]. Fig. 3 shows the switching function S1 , which is a reference, where 0 S5 0 T similar derivation. For representing the ac source currents with dc-side currents, the switching function S was introduced when 0 S4 0 I S.id 1 id 2 id 3 NS ND NL , k2 = , and k 3 = . NP NP NP The other two source currents, S3 0 0 currents of the rectifiers, (2) k1 = S2 0 0 (4.1) Then, these ac currents can be represented by the dc i a i a1 i a 2 i a 3 k1 (i1 i 7 ) k where i2 - i9 can be found by shifting rectifiers and their corresponding switching functions in matrix forms as ia 2 ia 3 S9 S2 - functions 400 , 800 , and 1600 , respectively. For convenience, I and S are used to represent the ac currents of the three N NL i1 S i 3 NP NP i a1 switching corresponding to currents Referring to Fig. 2, the primary line currents, ia1 , ia 2 , and other id 1 id 2 id 3 T I d i x1 3 Id ix 2 3 Id ix 3 3 T (6) VLL is the rms value of the line-to-line source voltage and ω is the line angular frequency. Substituting (6) into (5), we have I I S d i x1 3 Fig. 3. Wave form of the diode switching function S1 The switching function S1 is given as 1 S1 0 1 for / 9 t 4 / 9 for 4 / 9 t 11 / 18 for11 / 18 t 19 / 9 (3) Id ix 2 3 Id ix 3 3 T (7) Substituting (7) into (2), then the three source currents are represented by load current and the injection currents as Id S4 k1 S1 S7 k2 S 3 S8 3 k1S1 k2 S3 ix1 S4ix 2 k1S7 k2 S8 ix 3 ia 1920 Ramana and Sastry A Novel DC-Side Current Injection Technique for 18-Pulse Converter System to Improve AC Line Condition International Electrical Engineering Journal (IEEJ) Vol. 6 (2015) No.6, pp. 1917-1924 ISSN 2078-2365 http://www.ieejournal.com/ Id S5 k1 S2 S8 k2 S 1 S9 3 k1S2 k2 S1 ix1 S5ix 2 k1S8 k2 S9 ix 3 ib Id S6 k1 S3 S9 k2 S 2 S7 3 k1S3 k2 S2 ix1 S6ix 2 k1S9 k2 S7 ix 3 ic (8) The goal of the proposed method is to draw purely sinusoidal currents from the ac source. Therefore, the problem now is how to solve (8) and find the three injection currents that can meet the goal. Assuming that the proposed system is lossless and the source currents are fully compensated, i.e., without distortion, the three source currents can be given as 3 I d sint / 6 2 3 ib I d sint / 6 2 / 3 2 3 ic I d sint / 6 2 / 3 2 I sin t k 3 n 2 9 2 I d d 3 3 sin 9 t k n 2 , k n 1 3 9 3 9 ixn sin t k 8 n I 2I 3 9 d d 7 3 3 sin 9 t k n 1 , k n 1 3 9 3 9 (10) ia where n=1, 2, 3 and k =0, 1, 2, . . . According to (10), Fig. 4(a) shows the waveform of ix2 , and the other two injection currents can obtain by shifting ix2 with +20◦ and –20◦ , respectively. (9) Solving (8) by substituting (9) into it, we can obtain the three injection currents that can meet the control goal. However, because the switching functions are discontinuous, it is difficult to obtain the closed form of the solutions. In one line cycle, each solution of the injection currents has 12 pieces separated by the switching functions. Thus, the three injection currents were solved piece by piece over one line period and given as Fig. 4. Waveforms of the compensation current command ix2. (a) Precise command. (b) Approximate command Equation (10) provides the digital controller to calculate the commands of the injection currents for the inverter. However, the waveform of ix2 shown in Fig. 4(a) looks similar to a saw tooth waveform. Therefore, to alleviate the calculation burden of the controller, the saw-tooth functions are recommended as an approximate method and given as 1921 Ramana and Sastry A Novel DC-Side Current Injection Technique for 18-Pulse Converter System to Improve AC Line Condition International Electrical Engineering Journal (IEEJ) Vol. 6 (2015) No.6, pp. 1917-1924 ISSN 2078-2365 http://www.ieejournal.com/ ixns I d 18 1 t k n 2 3 9 3 t k n 2 , k n 1 9 3 9 3 I d 1 9 t k n 2 3 3 9 t k n 1 , k n 1 9 3 9 3 (11) Where n = 1, 2, 3 and k = 0, 1, 2, . . . Fig. 4(b) shows the approximate waveform of ix2s , and it is obviously a saw-tooth wave. It has to be noted that after injecting the compensation currents, the ac-side currents of the three rectifiers will change from square-shape waveforms to saw-tooth-shape waveforms, as the solid lines shown in Fig. 5(a) and (b), respectively. IV MATLAB/SIMULINK MODEL Fig.6 MATLAB/Simulink Model for Proposed system Fig.7 Controller for Proposed system Fig.8 Uncompensated line Fig. 5. AC current waveforms of the rectifiers affected by unbalanced supply voltage. (a) Before compensation. (b) After compensation Fig.9 Injecting current 1922 Ramana and Sastry A Novel DC-Side Current Injection Technique for 18-Pulse Converter System to Improve AC Line Condition International Electrical Engineering Journal (IEEJ) Vol. 6 (2015) No.6, pp. 1917-1924 ISSN 2078-2365 http://www.ieejournal.com/ [5] I.A.Vargas, A.J.Forsyth,and F.J.C.Zabalza,“Capacitor voltage balancing techniques for a multi pulse rectifier with active injection” IEEE Trans. Ind. Appl., vol. 47, no. 1, pp. 185–198, Jan./Feb. 2011. [6] T. Yi, L. P. Chiang, W. Peng, C. F. Hoong, G. Feng, and F. Blaabjerg, “Generalized design of high performance shunt active power filter with output LCL filter,” IEEE Trans. Ind. Electron., vol. 59, no. 3, pp. 1443– 1452, Mar. 2012. Fig.10 Improved ac line V.CONCLUSION This paper proposed a dc-side compensation strategy to improve the line current condition of an 18-pulse converter system formed by three six-pulse rectifiers. A three-phase current controlled inverter injects the compensation currents quality of the ac source currents. The compensation strategy was analyzed and the injection commends were derived in this paper. An approximate method was recommended to simplify the calculation. The proposed method only needs a rather low rating (2.4%) three-phase inverter and when the inverter is disconnected, the proposed system still can work as a Conventional 18-pulse converter properly. [7] D. M. Mohan, B. Singh, and B. K. Panigrahi, “Selection of dead angle of a three-level multipulse voltage source converter for power quality improvement in HVDC system,” in Proc. IEEE Int. Conf. Power Syst., 2009, pp.1–6. [8] D.A.Paice,Power Electronic Converter Harmonics: Multi pulse Methods for Clean Power. New York, NY, USA: IEEE Press, 1996. [9] M. E. Villablanca and J. Arrillaga, “Pulse multiplication in parallel convertors by multi tap control of inter phase reactor,” IEE Proc. B: Electr. Power Appl., vol. 139, no. 1, pp. 13–20, Jan. 1992. [10] Q. Pan, W. Ma, and D. Liu, “A new critical formula and mathematical model of double-tap inter phase reactor in a six-phase tap-changer diode rectifiers,” IEEE Trans. Ind. Electron., vol. 54, no. 1, pp. 479–485, Feb. 2007. [11] M. Fangang, Y. Shiyan, and Y. Wei, “Modeling for a multi tap inter phase reactor in a multi pulse diode bridge rectifiers,” IEEE Trans. Power Electron., vol. 24, no. 9, pp. 2171–2177, Sep. 2009. [12] P. Pejovic, P. Bozovic, and D. Shmilovitz, “Low-harmonic, three-phase rectifiers that applies current injection and a passive resistance emulator,” IEEE Power Electron. Lett., vol. 3, no. 3, pp. 96–100, Sep. 2005. REFERENCES [1] S. Sunisith , M. Saritha and D. Krishna Chaitanya, “Grid Connected Solar System with PWM Operated Thirteen Level Inverter using Digital PI Controller” International Electrical Engineering Journal Vol. 5, no. 12, January 2015 [2] Limits for Harmonic Current Emissions (Equipment Input Current≤16A Per Phase), IEC 61000-3-2, 1995. [3] Limitation of Emission of Harmonic Currents in Low-Voltage Power Supply Systems for Equipment With Rated Current Greater Than 16 A, IEC 61000-3-4, 1998. [4] H. Akagi and T. Hatada, “Voltage balancing control for a three-level diode-clamped converter in a medium-voltage transformerless hybrid activefilter,” IEEETrans. Power Electron.,vol.24,no.3,pp.571–579,Mar. 2009. [13] P. Bozovic and P. Pejovic, “Current- injection- based 12-pulse rectifier using a single three-phase diode bridge,” IET Electr. Power Appl., vol. 1, pp. 209–216, 2007. [14] J. Biela, D. Hassler, J. Sch¨onberger, and J. W. Kolar, “Closed-loop sinusoidal input-current shaping of 12-pulse autotransformer rectifier unit with impressed output voltage,” IEEE Trans. Power Electron., vol. 26, no. 1, pp. 249–259, Jan. 2011. [15] S. Choi, P. Enjeti, H. H. Lee, and I. J. Pitel, “A new active inter phase reactor for 12-pulse rectifiers provides clean power utility interface,” IEEE Trans. Ind. Appl., vol. 32, no. 6, pp. 1304–1311, Nov./Dec. 1996. [16] S. Choi, P. Enjeti, and B. Lee, “New 24-pulse diode rectifier systems for utility interface of high-power AC motor drives,” IEEE Trans. Ind. Appl., vol. 33, no. 2, pp. 531–541, Mar./Apr. 1997. 1923 Ramana and Sastry A Novel DC-Side Current Injection Technique for 18-Pulse Converter System to Improve AC Line Condition International Electrical Engineering Journal (IEEJ) Vol. 6 (2015) No.6, pp. 1917-1924 ISSN 2078-2365 http://www.ieejournal.com/ [17] C. M. Young, M. H. Chen, C. H. Lai, and D. C. Shih, “A novel active Inter phase transformer scheme to achieve three phase line current balance for 24-pulse converter,” IEEE Trans. Power Electron., vol. 27, no. 4, pp. 1719–1731, Apr. 2012. [18] C. M. Young, M. H. Chen, C. H. Lai, and C. W. Yen, “A DC side injected method for improving AC line condition applied in an 18-pulse converter system,” in Proc. IEEE Int. Conf. Sustainable Energy Technoogyl., 2010, pp. 1–6. 1924 Ramana and Sastry A Novel DC-Side Current Injection Technique for 18-Pulse Converter System to Improve AC Line Condition