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A common 400 Hz AC Power Supply Distribution System for CMS FEE. Authors C. Rivetta– Fermilab. F. Arteche , F. Szoncso, - CERN OUTLINE 1- System Description 2- Design - General Guidelines 3- Voltage Disturbances –Steady State - Voltage Regulation –Steady State - Harmonics –Transient Voltage Disturbances –Voltage Sources 4- Over current protections 5- Grounding 6- Conclusions A common 400 Hz AC Power Supply Distribution System for CMS FEE.– 2 / 19 8th Workshop on Electronics for LHC Experiments COLMAR - France, 9-13 September 2002 1.SYSTEM DESCRIPTION M-Gs convert 50 Hz mains to 400 Hz - 208 V - 3 phase Sub-detectors will be supplied by individual units. 3-phase distribution system between counting room and periphery of the detector. Sub-detectors have proposed 2 different conversion units: – Simple 3-phase rectifiers-filters & LV regulators – AC/DC conversion to 48V DC & DC-DC converters 3 phase rectifiers-filters & DC-DC converters will operate under neutron radiation and fringe magnetic fields. A common 400 Hz AC Power Supply Distribution System for CMS FEE.– 3 / 19 8th Workshop on Electronics for LHC Experiments COLMAR - France, 9-13 September 2002 1.SYSTEM DESCRIPTION 4 0 0 H z D istrib u tio n at C M S • T o p o lo g y – B ased o n H C A L /E M U sy stem s -Y o D istr.P an el MG A C -D C 2 0 8 V /4 0 0 H z A rea 2 A C -D C A rea 3 A C -D C 1 0 -2 0 m ts. 1 5 0 m ts. A rea 1 A common 400 Hz AC Power Supply Distribution System for CMS FEE.– 4 / 19 8th Workshop on Electronics for LHC Experiments COLMAR - France, 9-13 September 2002 2.DESIGN - GENERAL GUIDELINES Power quality distribution IEEE Std 1100 - 1992 – Amplitude variations Several forms Duration: sub-cycle to steady state – Waveform variations Distortion – Unbalances No single-phase loads – Frequency variations Characterisation of loads -Characterisation of the environment. A common 400 Hz AC Power Supply Distribution System for CMS FEE.– 5 / 19 8th Workshop on Electronics for LHC Experiments COLMAR - France, 9-13 September 2002 3.1 STEADY STATE VOLTAGE DISTURBANCE - VOLTAGE REGULATION Distribution cable impedance much higher than 50 / 60 Hz – Non-ferrous conduits . – 400Hz especial cables. – Impedance drops up to AWG #1 / 54mm2 Voltage drop in transformers and generators. – Generator can operate with closed loop voltage regulators. A common 400 Hz AC Power Supply Distribution System for CMS FEE.– 6 / 19 8th Workshop on Electronics for LHC Experiments COLMAR - France, 9-13 September 2002 3.1 STEADY STATE VOLTAGE DISTURBANCE VOLTAGE REGULATION - EXAMPLE Group of loads AWG 8 P1 5mts AWG 6 / 13,3mm2 8,36mm2 P2 20mts 100mts No load +5% Vn -5% Full load Gen A common 400 Hz AC Power Supply Distribution System for CMS FEE.– 7 / 19 P1 P2 Load 8th Workshop on Electronics for LHC Experiments COLMAR - France, 9-13 September 2002 3.2 STEADY STATE VOLTAGE DISTURBANCE HARMONIC DISTORTION All CMS loads connected to the 400 Hz. system are non linear. – Generate harmonics current. Harmonics currents imply: – Over-rating. – Voltage distortion 400 Hz. harmonic effects are more severe than 50/60 Hz. Voltage generators and static converters can produce good quality sine waves - THD 3% Current harmonics can be reduced by filtering /compensation or imposing restrictions to the load harmonics generation. A common 400 Hz AC Power Supply Distribution System for CMS FEE.– 8 / 19 8th Workshop on Electronics for LHC Experiments COLMAR - France, 9-13 September 2002 3.2 STEADY STATE VOLTAGE DISTURBANCE HARMONIC DISTORTION Loads are qualified by harmonic indices – Strongly correlated to the severity of the harmonics effects. Recommended harmonics indices are : – Individual and total voltage distortion . – Individual and total current distortion. Standards define limits based: – On loads size. – Characteristics of load groups. Examples – Dedicated system: Maximum individual frequency voltage harmonic = 2.5 / 3 % Maximum individual frequency current harmonic - Lower 4 % A common 400 Hz AC Power Supply Distribution System for CMS FEE.– 9 / 19 8th Workshop on Electronics for LHC Experiments COLMAR - France, 9-13 September 2002 3.2 STEADY STATE VOLTAGE DISTURBANCE HARMONIC DISTORTION - Example - A I1 A common 400 Hz AC Power Supply Distribution System for CMS FEE.– 10 / 19 I2 8th Workshop on Electronics for LHC Experiments COLMAR - France, 9-13 September 2002 3.2 STEADY STATE VOLTAGE DISTURBANCE HARMONIC DISTORTION - Example A In : one power converter Vn: 15 power converters /100mts AWG#8 - 13.3mm2 A common 400 Hz AC Power Supply Distribution System for CMS FEE.– 11 / 19 8th Workshop on Electronics for LHC Experiments COLMAR - France, 9-13 September 2002 3.2 STEADY STATE VOLTAGE DISTURBANCE HARMONIC DISTORTION - Example B A common 400 Hz AC Power Supply Distribution System for CMS FEE.– 12 / 19 8th Workshop on Electronics for LHC Experiments COLMAR - France, 9-13 September 2002 3.2 STEADY STATE VOLTAGE DISTURBANCE HARMONIC DISTORTION - Example B In : one power converter Vn: 15 power converters /100mts AWG#8 - 13.3mm2 A common 400 Hz AC Power Supply Distribution System for CMS FEE.– 13 / 19 8th Workshop on Electronics for LHC Experiments COLMAR - France, 9-13 September 2002 3.3 TRANSIENT VOLTAGE DISTURBANCE Load related changes & switching events cause disturbances between equipment and power source – Step loads. – In-rush currents. Origin: Start-up transformers & Rectifiers with capacitive filters – Faults currents. Origin: Short-circuit faults. Long duration: Several cycles of fundamental wave form. Impact : – Complete loss of AC power. – Short term voltage variation. – Data up-set. Design criteria – Reduce the transient energy ( Start-up systems, load sectioning..) A common 400 Hz AC Power Supply Distribution System for CMS FEE.– 14 / 19 8th Workshop on Electronics for LHC Experiments COLMAR - France, 9-13 September 2002 3.4 VOLTAGE SURGES Switching surges – Originated by fuses, circuit breakers and switches – Wave form - Fast rise time followed by damped oscillation Sub-cycle voltage transients Impact depends on the severity of the transient and equipment susceptibility. – Signal data disruption – Gradual hardware stress – Immediate hardware destruction Design criteria – Transients voltage supressors in distribution system and equipment A common 400 Hz AC Power Supply Distribution System for CMS FEE.– 15 / 19 8th Workshop on Electronics for LHC Experiments COLMAR - France, 9-13 September 2002 4 OVER CURRENT PROTECTIONS Appropriated co-ordination of current protections – Rating & Clearing Timing 50 / 60 Hz components has to be properly derated for 400Hz applications – Fuses are not appreciably affected – Thermal-Magnetic & Magnetic circuit breakers are affected Magnetic circuit breakers & switchers must be excluded from areas where exist magnetic field A common 400 Hz AC Power Supply Distribution System for CMS FEE.– 16 / 19 8th Workshop on Electronics for LHC Experiments COLMAR - France, 9-13 September 2002 5 GROUNDING Grounding is essential for safe and satisfactory performance of the complete system. Characteristics – Low impedance path for the return of fault currents. – Low potential difference between expose metal parts to avoid personal hazards. – Over-voltage control on sensitive electronics. – Should be compatible with the system performance and noise, without compromising safety The grounding of the distribution system will follow the general grounding rules imposed to CMS experiment A common 400 Hz AC Power Supply Distribution System for CMS FEE.– 17 / 19 8th Workshop on Electronics for LHC Experiments COLMAR - France, 9-13 September 2002 5 GROUNDING SENSITIVE LOAD A common 400 Hz AC Power Supply Distribution System for CMS FEE.– 18 / 19 8th Workshop on Electronics for LHC Experiments COLMAR - France, 9-13 September 2002 6 CONCLUSIONS Design considerations for quality power distribution of the CMS 400Hz distribution has been presented. Further considerations – Better understanding of the impact of environment conditions on protections, load performance, etc. – Definition of final system topology. Definition of specifications based on voltage quality wave form and system reliability – System design specifications – Load specifications (Sub-detectors) A common 400 Hz AC Power Supply Distribution System for CMS FEE.– 19 / 19 8th Workshop on Electronics for LHC Experiments COLMAR - France, 9-13 September 2002