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(i) 30% from Practical # 20%: Lab Reports # 10%: Lab Test (ii) 20% from Written # 15%: Test 1 & Test 2 # 5%: Tutorials, Attendance & Quizzes Transformer DC Machines AC Machines DC and AC Meters DC and AC Bridges Sensor and Transducers Lab 0 – Lab Introduction Lab 1 – Single Phase Transformer; Voltage and Current Ratio Lab 2 – DC Series Motor Lab 3 – Three Phase AC Induction Motor Lab 4 – d’Arsonval Galvanometer Lab 5 – The Basic Voltmeter Design Lab 6 – The Wheatstone Bridge A transformer is a device that changes ac electric power at one voltage level to another voltage level through the action of a magnetic field. Power Distribution System DC System Thomas A. Edison For incandescent bulb Low Voltage (120-V) High Current Huge Power Loss in Transmission Line AC System (Transformer) High Voltage (12 to 25-kV) Step Up Voltage (for Transmission over Long Distance) 110 to 1000-kV Decrease Current Step Down Voltage (for Final Use) 12 to 34.5-kV Very Low Power Loss in Transmission Line Basic design of a transformer consists of one core and two coils. The core can be air, soft iron or steel. (a) The core types of a transformer: 1. Core form 2. Shell form Core form is a construction of two-legged laminated core with the coils wound on two legs. (b) Shell form is a construction of three-legged laminated core with the coils wound on center legs. Windings of shell form are arranged concentrically to minimize the flux leakages. Fig.1-1 The transformer construction of (a) Core-form and (b) shell-form (a) (b) Figure 1-2 Core construction of (a) hollow type and (b) shell-type. Air core Iron core Figure 1-3 Schematic symbols of transformer ~ Primary windings RL Secondary windings Figure 1-4 Simple circuit of transformer Table 1-1: Principle Parts of a Transformer Part Function Core Provides a path for the magnetic lines of flux Primary winding Receives energy from the ac source Secondary winding Receives the energy from primary winding and delivers it to the load Enclosure Protects the above components from dirt, moisture, and mechanical damage ► Core ~ RL AC Source ► Primary Windings Secondary Windings The flux produced by a transformer is divided into two components: ► ► N2 ► ► ► N1 ► ~ ► RL ΦLS ► ► Leakage flux: the portion of flux that goes through one of the windings but not the other one. It returns through the air. ΦM ► ΦLP ► Mutual flux: the portion of flux that goes from the primary winding to secondary winding through the core. It remains in the core and links both windings. ► Fig.1-5 Paths of mutual and leakage flux The total average primary flux: P M LP (1-1) where ФM = flux component linking both primary and secondary coils ФLP = primary leakage flux The total average secondary flux: S M LS where ФLP = secondary leakage flux (1-2) Total power losses in a transformer are a combination of four types of losses: 1. Leakage flux: fluxes which escape the core and pass through only one of the transformer windings. 2. Copper losses: resistive heating losses in the primary and secondary windings of the transformer. They are proportional to the square of the current in the windings. 3. Eddy current losses: resistive heating loss in the core of transformer. They are proportional the square of the voltage applied to the transformer. 4. Hysteresis losses: losses caused by the rearrangement of the magnetic domains in the core. By definition, an ideal transformer is a device that has no core loss and no leakage flux due to its core is infinitely permeable. Any flux produced by the primary is completely linked by the secondary, and vice versa. No current is(t) flowing out of the secondary side. Relationship between voltage + applied to the primary side of the transformer, VP(t) and the voltage produced on the secondary side, v (t) P VS(t) is equal to the ratio of the numbers of turns on the primary and on the secondary. iP(t) NP ► ~ vP (t ) N P a vS (t ) N S where a is defined to be the turns ratio of the transformer. (1-3) NS iS(t) = 0 ► + VS vS(t) VP ► - ► Fig.1-6 Schematic symbol of an ideal transformer at no-load. - There is current iS(t) flowing out of the secondary side. The relationship between the current iP(t) flowing into the primary side of the transformer and the current iS(t) flowing out of the secondary side is ► (1-4) where, iP(t) = primary current (A) iS(t) = secondary current (A) ~ In terms of phasor quantities, the equation 1-2 and 1-3 can be written as follow: VP I S N P a VS I P N S + (1-5) iP(t) NP NS iS(t) ► ► + VP VS - - ► iP (t ) N S 1 iS (t ) N P a RL Fig.1-7 Schematic symbol of an ideal transformer under load. Phase angle of VP is the same as the angle of VS and the phase angle of IP is the same as the phase angle of IS. The dots appearing at one end of each winding in Fig. 1-3 tell/”state” the polarity of the voltage and current on the secondary side of the transformer. This utilize the dot convention. 1. If the primary voltage is positive at the dotted end of the winding with respect to the undotted end, then the secondary voltage will be positive at the dotted end also. Voltage polarities are same with respect to the dots on each side of the core. 2. If the primary current of the transformer flows into the dotted end of the primary winding, the secondary current will flow out of the dotted end of the secondary winding. iP(t) NP NS iS(t) + ► ~ ► + VP VS - - ► Dot convention: ► RRL Fig.1-7 Schematic symbol of an ideal transformer under load. ► Pin VP I P cos P + (1-6) where θp is the angle between the primary voltage and the primary current. The power supplied by the secondary transformer to its load is given by the equation: Pout VS I S cos S ~ iP(t) NP ► NS iS(t) ► + VP VS - - ► The power supplied by the ac generator to the transformer is given by the equation: RRL Fig.1-7 Schematic symbol of an ideal transformer under load. (1-7) where θs is the angle between the secondary voltage and the secondary current. Cos θp = power factor of the primary windings and cos θs = power factor of the primary windings. For an ideal transformer, θP = θS. Therefore, applying the turns-ratio equations gives VS = VP/a and IS = aIP, so the output power of an ideal transformer is equal to its input power: (1-8) + ~ iP(t) NP ► NS iS(t) ► + VP VS - - ► Pout = Pin ► RRL Fig.1-7 Schematic symbol of an ideal transformer under load. IP The impedance of a device or an element is defined as the ratio of the voltage across it to the current flowing through it. Thus, the impedance of the load connected to the secondary winding of a transformer can be expressed as: Vs ZL Is VP Z a2ZL IP •• + – VP VS ZL VAC IP (1-9) The impedance of the primary circuit of the transformer is given by: ' L IS + – VP Z L' a 2 Z L VAC (1-10) Fig.1-8 (a) Impedance scaling through a transformer. (b) Definition of impedance. V3 Z1 Objectives: Z3 •• I1 + – •To solve for all the voltages across each element. I3 V2 Z2 I2 V4 Z4 I4 VAC (a) Fig.1-9 V3 + – VAC a. The actual circuit showing the actual voltages and currents on the secondary side. Z3 Z1 •• I1 a2Z2 aV2 I2/a (b) •To calculate the current flowing each element. I3 V4 Z4 b. Impedance Z2 is shifted to the I4 primary side. Note the corresponding change in V2 and I2. aV3 I1 + – a2Z2 VAC Fig.1-9 a2Z3 Z1 •• I3/a aV2 V4 Z4 I4 I2/a (c) aV3 I=0 a2Z3 Z1 I1 + – a2Z2 VAC •• I3/a aV2 I2/a a2Z4 aV4 I4/ a (d) I=0 c. Impedance Z3 is shifted to the primary side. Note the corresponding change in V3 and I3. d. Impedance Z4 is shifted to the primary side. Note the corresponding change in V4 and I4. The currents in T are now zero. aV3 Z1 a2Z3 I1 I3/a + – a2Z2 VAC I2/a Fi.1-9 a2Z4 aV2 aV4 • All the impedances are now transferred to the primary side and the transformer is no longer needed. I4/a With shifting impedances from secondary to primary, we will find that: The impedance values is multiplied by a2. The real voltage across the transferred impedance increases by a factor a. The real current flowing the transferred impedance decreases by a factor a. V1 V3 Z1 Z3 Fig.1-10 I3 a. The actual circuit showing the actual voltages and currents on the primary side. •• I1 + – V2 Z2 I2 V4 Z4 I4 VAC (a) •• V1/a V3 Z1/a2 Z3 aI1 I3 + – V2 Z2 I2 VAC (b) V4 Z4 I4 b. Impedance Z1 is transferred to the secondary side. Note the corresponding change in V1 and I1. •• V1/a V3 Z1/a2 Z3 aI1 I3 + – V2 Z2 I2 Fig.1-10 V4 Z4 I4 VAC (c) + – V1/a V3 Z1/a2 Z3 aI1 I3 V2 Z2 I2 VAC/a (d) V4 Z4 I4 c. The source is transferred to the secondary side. Note the corresponding change in VAC. Note also that the currents in T are zero. d. All the impedances and even the source are now on the secondary side. The transformer is no longer needed because the currents are zero. With shifting impedances from primary to secondary, we will find that: The impedance values is divided by a2. The voltage across the transferred impedance is lower than the real voltage. The real current flowing the transferred impedance is higher than the real current. T1 Iline T2 Iload •• Zline •• IG jX R + – VAC 3 Vload 1 2 + Zload – Fig.1-11 AC power system (a) without and (b) with transformer Based on the use in AC power system, a transformer is differed in a various names: 1. Unit transformer: a transformer connected to the output of a generator and used to step up the voltage to transmission line (110+ kV). 2. Substation transformer: a transformer at the end of the transmission line, which steps down the voltage from transmission levels to distribution levels (from 2.3 to 34.5 kV). 3. Distribution transformer: a transformer that takes the distribution voltage and steps down it to the final voltage at which the power is actually used (110, 208, 220 V, etc.). All these transformers are essentially same—the only difference among them is their intended use. For your first exercise, open the text book of “Electrical Machinery Fundamentals-Fourth Edition by Stephen J. Chapman, Pg. 73-76 (Example 21). You try to understand the example first and after that you just change the values of V, Zload and Zline and then you answer all questions like in the example. OK… Remember….I’ll test you Iline jX R Zline IG + – (a) (b) Zload – •• + – Vload VAC T1 IG + Iload Iline jX R Zline T2 • • Iload + Zload VAC Vload– Fig.1-12 The power system (a) without and (b) with transformer T1 Iline jX R •• IG + – • Zline ' Z load VAC • • IG + – jX R ' Z line VAC Equivalent circuit '' Z load • Equivalent circuit Fig.1-13 (a) System referred to the transmission system voltage level. (b) System and transmission line referred to the generator’s voltage level I0 RP IP jXP RS jXS (a) IS = 0 ο •►• + – NP VP m VS NS ► VAC ο I0 (b) RP IP jXP RS jXS IS ≠ 0 •►• VAC VP NP m NS VS ► + – Fig. 1-14 Complete circuits of a real transformer for (a) open and (b) short circuits To construct a complete circuit of a real transformer: each imperfection (core losses) and permeability are taken in to account; their effects are included in the transformer model. Imperfection and permeability can be represented by the values of resistance and reactance, respectively, by doing two tests: open-circuit test short-circuit test I0 RP IP = 0 jXP RS jXS IS ο I0 + – RC VAC If Im •►• jXM VP m VS ► Excitation branch ο Fig.1-15 An imperfect core represented by a reactance Xm and a resistance Rm The resistance, RC shows the core losses. Magnetizing reactance, XM represents a measure of the permeability of the transformer core. The current, Im represents the magnetizing current needed to create the magnetic flux Φm. IOC RP IP = 0 jXP RS jXS IS ο IOC VAC RC If Im jXM VP m VS ► + – •►• Excitation branch ο Fig.1-15 An imperfect core represented by a resistance RC and a reactance XM Because of RP and XP are too small in comparison to RC and XM to cause a significant voltage drop, so all the input voltage is dropped across the excitation branch. Therefore, RC and XM can be obtained with measuring the magnitude of input voltage (VOC), input current (IOC) and input power (POC). ip (t) A (a) v (t) + ~- + Wattmeter V is (t) vp (t) ip (t) A (b) v (t) + ~- V is (t) + Wattmeter vp (t) Fig. 1-16 (a) open-circuit test and (b) short-circuit test Using the input voltage, input current and input power of the open-circuit test , power factor (PF) can be determined as follows: POC PF cos VOC I OC (1-11) The power factor angle (θ) is given by POC cos VOC I OC 1 (1-12) The power factor is always lagging for a real transformer, so the angle of the current always lags the angle of the voltage by θ degrees. Therefore, the excitation admittance YE is I OC I OC I OC YE cos( ) j sin( ) VOC VOC VOC (1-13) Beside that, the excitation admittance can be also obtained using the formula: 1 1 YE GC jBM j RC XM (1-14) where, GC = conductance of the core-loss resistor BM = susceptance of the magnetizing inductor RC = resistance in the transformer XM = reactance in the transformer Thus, we find I OC 1 cos( ) RC VOC (1-15) I OC 1 sin( ) X M VOC (1-16) From the values of resistance (RC) and reactance (XM), we can determine the core losses and reactive power following equations: PM QM V p2 RC V 2 p XM where, RM = resistance representing the core losses (Ω) Xm = magnetizing reactance of the primary winding (Ω) Vp = primary voltage (V) PM = core losses (W) QM = reactive power needed to set up the mutual flux Φm (W) (1-17) (1-18) I0 RP IP jXP RS jXS IS ≠ 0 •►• VAC VP NP m NS VS ► + – Fig. 1-17 Complete circuit of a real transformer for short-circuit Apart from the magnitude of input voltage (VSC), input current (ISC) and input power (PSC), resistance and inductance values can be obtained with constructing the equivalent circuit. I0 RP a2RS jXP ja2XS IS/a + – VAC Fig. 1-18 Equivalent circuit of a real transformer for short-circuit Equivalent resistance and reactance are Reqp Rp a Rs (1-19) X eqp X p a 2 X s (1-20) 2 The series impedance ZSE is equal to Z SE Req jX eq Z SE ( Rp a RS ) j ( X P a X S ) 2 2 (1-21) The power factor of the current is given by: PSC PF cos VSC I SC (1-22) and is lagging. The current angle is thus negative, and the overall impedance angle θ is positive: PSC cos VSC I SC 1 (1-23) Series impedance can be calculated as follows: Z SE VSC 0o VSC VSC VSC o cos j sin o I SC I SC I SC I SC (1-24) Therefore, we get VSC Req cos I SC X eq VSC sin I SC (1-25) (1-26) Per-unit (pu) system of measurements is an another method to solve the circuits containing transformers. In this method, the impedance transformations can be avoid. Thus, circuits containing many transformers can be solved easily with less chance of error. In pu system, the voltages, currents, powers, impedances, and other electrical quantities are not measured in SI units (volts, amperes, watts, ohms, etc.) but measured in decimal fraction. Any quantity can be expressed on a per-unit basis by the equation: Actual value Quantity per unit base value of quantity where actual value is a value in volts, amperes, ohms, etc. (1-27) To define a pu system, two quantities need to select. The ones usually selected are voltage and real or apparent power. In a single-phase system, these relationships are Pbase, Qbase, or Sbase VbaseI base (1-28) Vbase Vbase Z base I base Sbase (1-29) I base Ybase Vbase (1-30) 2 Voltage regulation is a quantity that compares the secondary voltage of a transformer at no load with the secondary voltage at full load. It is defined by the equation: VR VS ,nl VS , fl VS , fl x100% (1-31) where, VS,nl = secondary voltage at no-load (V) VS,fl = secondary voltage at full-load (V) Since at no load, VS = VP/a, the voltage regulation can also be expressed as VR V p / a VS , fl VS , fl x100% (1-32) If the transformer equivalent circuit is in the per-unit system, then voltage regulation can be expressed as VR VP , pu VS , fl , pu VS , fl , pu For an ideal transformer, VR = 0. x100% (1-33) The efficiency of a devices (motors, generators as well as transformers) is defined by the equation: Pout x 100% Pin (1-34) Pout x 100% Pout Ploss (1-35) At full-load, a transformer has the total loss (Ploss) in Watts: Ploss Pcore PCu (1-36) where, Pcore = input power in Watts on the open-circuit test = core loss PCu = input power in Watts on the short-circuit test with full-load currents = I2R loss on full load and the output power (Pout) in Watts is given by: Pout Vs I s cos s (1-37) So, the efficiency of the transformer can be written as Vs I s cos x 100% Vs I s cos Pcore PCu (1-38)