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Electronics and Computer Systems Fundamentals Chapter 45 © 2012 Delmar, Cengage Learning Objectives • Describe the operation of various semiconductors • Understand how computers operate • Explain the operation of various types of sensors and actuators • Compare the different types of computer memory • Summarize the various guidelines of on-board diagnostics © 2012 Delmar, Cengage Learning Introduction • Electronics is the science of using small amounts of electricity to control larger amounts – All laws of basic electricity apply • Emphasis of this chapter is the operation of: – – – – Semiconductors Computers Sensors Actuators © 2012 Delmar, Cengage Learning Semiconductors • Can be a conductor or insulator – Crystalline structure • Doping – Small amount of impurity added to crystal • Circuit can pass through • N-type: five or more electrons in outer valence ring • P-type: three electrons in outer valence ring • Electrons flow from negative to positive – Semiconductors are designed to handle a limited amount of current © 2012 Delmar, Cengage Learning © 2012 Delmar, Cengage Learning Diodes • One-way electrical check valve – P-type and N-type crystals placed back-to-back • P-N junction – Allows current to pass when voltage greater than 0.5 to 0.7 volt • Forward bias diodes allow current to flow • P-N junction empty: current flow stops • Clamping diode – Installed parallel to coil – Provides an alternate electrical path © 2012 Delmar, Cengage Learning Transistors • Turn electrical circuits on and off – Controlled by another electrical circuit • Semiconductor crystal layers – Emitter, base, and collector • Bipolar transistors – Used in automobiles – Polarities: electrons and holes • Electrical current – Cannot move across transistor layers unless voltage applied to base © 2012 Delmar, Cengage Learning Transistors (cont'd.) • Biases – Forward bias: allowing current to flow – Reverse bias: voltage removed from base • Transistor never shuts off – Current flows from base or collector – Can regulate at 10,000 times per minute • Zener diode – Crystals are more heavily doped – Halt current below a certain voltage – Controls backwash or double bounce of voltage © 2012 Delmar, Cengage Learning Electronic Instrument Displays • Light emitting diodes – Crystal glows when current flows through it • Use more power than other display types • Less power than ordinary bulbs • Liquid crystal displays – Liquid and glass with conductive coating • Light can pass through when voltage is applied • Vacuum fluorescent displays – Glass tubes filled with argon or neon gas • Current causes tube to glow © 2012 Delmar, Cengage Learning Automotive Computer Systems and Parts of a Computer System • Integrated circuit – Complete miniature electric circuit • Chip – Tiny sandwiched silicon wafers of P-type or Ntype material – As many as 30,000 transistors placed on a chip • Main parts to computer systems – Computer – Sensors – Actuators © 2012 Delmar, Cengage Learning On-Board Computer • Functions – – – – Gather input Make decisions and process information Store information Take action by way of output command • Hardware and software – Items that make up a computer system • Computer electrical control – Ground and logic side switching © 2012 Delmar, Cengage Learning Information Processing • Logic circuits: turn signals into output or store them in computer memory – Sensor information may be digital or analog © 2012 Delmar, Cengage Learning Computer Memory and Communication Rate • Microprocessor reads and writes to memory – Temporary information: stored in random access memory (RAM) • Volatile: erased when ignition turned off – Read-only memory (ROM): permanently programmed into chip during manufacturing – Programmable read-only memory (PROM): specific program for one function of vehicle • Time between one crystal pulse – One bit of information is transmitted (i.e., baud rate) © 2012 Delmar, Cengage Learning Sensors, Actuators, and Types of Sensors • Sensors monitor engine functions – Modify voltage signals that return to computer • Actuator – Electronic or magnetic relay • Transducer – Converts energy from one form to another • Types of sensors – Variable resistors and variable DC frequency – Variable voltage generators and switches – Variable AC voltage/frequency generators © 2012 Delmar, Cengage Learning Thermistors and Voltage Dividers • Thermistor – Variable resistor made from semiconductor material • Resistance changes with temperature • Voltage dividers – Variable resistors that produce variable DC voltage signal – Potentiometer: three-terminal variable resistor • Measures linear or rotary motion – Rheostat: carries current © 2012 Delmar, Cengage Learning Piezoelectric and Piezoresistive Sensors • Piezoelectric crystals: develop voltage on their surface when pressure applied – Used as switches for measuring pressure in engine oil, power steering, or air-conditioning • Piezoresistive sensor: used in MAP sensors – Silicon diaphragm sealed to a quartz plate – Doping creates four resistances around edges of diaphragm – Pressure deflected from diaphragm – Causes a change in resistance of resistors © 2012 Delmar, Cengage Learning Heated Resistive Sensors and Variable DC Frequency Sensors • Heated resistive sensor – Monitors the amount of air taken into the engine – Computer applies current to maintain wire temperature – From the current, the computer calculates amount of airflow into engine • Frequency sensors – Used for same things – Produce digital signal © 2012 Delmar, Cengage Learning Voltage Generators • Voltage generating sensors – Have no reference voltage but create their own – Variable AC voltage generator • Magnetic pickup generates an AC analog signal – Pulse generators • Signal generators – Oxygen sensor • Variable CD voltage generator – Knock sensor • Piezoelectric crystal senses vibration and creates voltage signal © 2012 Delmar, Cengage Learning Wheatstone Bridges and Switches • Wheatstone bridges – Two simple series circuits connected in parallel across battery power on its way to ground – Used by a hot wire MAF sensor • Switches – Switch-to-power – Switch-to-ground – Hall-effect © 2012 Delmar, Cengage Learning Types of Actuators • Act upon processed signals received from the computer – – – – – Solenoids DC motors Relays Switches Control Modules • Output drivers: supply actuators with ground – Without ground the actuator does not work • Quad driver: controls up to four transistors © 2012 Delmar, Cengage Learning Solenoid Actuators and Relay Actuators • Solenoid: magnetic switch – Uses for solenoids • Fuel injectors • Electronic transmissions • EGR vacuum control • Relay actuators – Trigger operation of high-current load devices – Normally open relay: open until energized – Computer controls ground side of relay • Current can pass through when grounded © 2012 Delmar, Cengage Learning Motor Actuators and Actuator Switches/Modules • Motor actuator – Example: idle speed control motor – Types of idle motors • Fuel injection with idle air control motor • Actuator switches/modules – Example: ignition module – Other modules control the operation of cruise control and the air-conditioning compressor © 2012 Delmar, Cengage Learning Adaptive Strategy • Keep alive memory (KAM) – Computer maintains power to RAM when ignition switch is off • Keeps information as long as battery connected • Computer compensates for wear and aging • Adaptive fuel trim – Varies fuel system to operate at correct ratio • Short-term fuel trim: short-term correction in airfuel mixture during closed loop • Long-term fuel trim: makes long-term corrections © 2012 Delmar, Cengage Learning Knock Sensor • Computer advances timing until engine knocks – Retards the timing until knock goes away • Searches for best timing settings – Rpm, load, temperature, and fuel – Stores the best setting in memory © 2012 Delmar, Cengage Learning Electronic Throttle Control/ Drive-By-Wire • Electronic throttle control – Module receives accelerator pedal position signal • Controls electric motor attached to throttle plate • Inputs include how fast pedal depressed or released – Provides better drivability, fuel economy, and lower emissions – Cruise control may be part of the system © 2012 Delmar, Cengage Learning On-Board Diagnostics and Diagnostic Trouble Codes • On-board diagnostics – Computer has diagnostic capabilities • Universal data link connector (DLC) for reading trouble codes • Universal generic scan tool • Diagnostic trouble codes – Universal diagnostic trouble codes (DTC) • Stored in computer’s non-volatile RAM • Battery supplies power to computer for memory © 2012 Delmar, Cengage Learning Computer Self-Diagnostics • Computers diagnose the majority of electronic system faults – MIL comes on while car is running: fault code is stored – Hard faults: present and stored in memory during self-test – Intermittent fault code: only occurs occasionally for a short time and is not present in the system at the time of the fault test © 2012 Delmar, Cengage Learning Multiplexing • Average vehicle has 16 electronic control units – Multiplexing (MUX) allows control modules to communicate • Twisted pair wiring – Reduces interference from other circuits • Protocol – Language used by modules to communicate – Gateway module allows communication from slower to faster modules © 2012 Delmar, Cengage Learning Network Sizes and Types and CAN Systems • Networks – Wide area network (WAN) – Local area network (LAN) – Controller area network (CAN) • CAN systems – – – – Messages: diagnostic mode and normal mode Manufacturers use different CAN system designs Topology describes the physical network makeup CAN chip manages information transfer © 2012 Delmar, Cengage Learning Supplemental Data Bus Networks • Provide additional support to main bus network – Media-oriented system transport (MOST) • Connects audio and video components • Lowers manufacturing costs • Minimizes wiring harnesses – System information carried by fiber optics • • • • Capable of higher speeds than ordinary networks Plastic or glass fibers Transmits light waves free of electrical noise Light signals transmitted between LED, photodiode, and transceiver © 2012 Delmar, Cengage Learning Telematics and Wireless Networks • Telematics blends computers and wireless communications – Example: General Motors OnStar • Wireless networks transmit without wires – Tire pressure information monitor – Bluetooth™: wireless personal area network • Allows communication between modules using standard radio transmissions – DSRC: dedicated short range communications • Links vehicles to each other and roadside access © 2012 Delmar, Cengage Learning