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14-1 Electronics Principles & Applications Eighth Edition Charles A. Schuler Chapter 14 Electronic Control Devices and Circuits (student version) ©2013 McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-2 INTRODUCTION • The Silicon Controlled Rectifier • Full-Wave Devices • Feedback in Control Circuitry • Managing Energy • Troubleshooting McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-3 Dear Student: This presentation is arranged in segments. Each segment is preceded by a Concept Preview slide and is followed by a Concept Review slide. When you reach a Concept Review slide, you can return to the beginning of that segment by clicking on the Repeat Segment button. This will allow you to view that segment again, if you want to. McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-4 Concept Preview • • • • An NPN-PNP latch can be either on or off. Once gated on, the latch cannot be gated off. Silicon controlled rectifiers (SCRs) are latches. An SCR is turned on by applying a pulse to its gate terminal. • With a dc source, the SCR stays on after it is gated. • With an ac source, the SCR turns off at the zero crossing. • Load power is controlled by gating the SCR earlier or later during the ac cycle. McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-5 This two-transistor circuit is stable in either of two states. Q1 Q2 On state McGraw-Hill Off state © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-6 A four-layer structure replaces the two-transistor circuit. } { p Q1 n Q2 Q2 McGraw-Hill Q1 p n © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-7 The silicon controlled rectifier (SCR) Anode Anode Anode p Q1 n Gate Gate n Q2 Cathode McGraw-Hill p Cathode Gate Cathode © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-8 The SCR can be turned on at its gate terminal. With a dc source, the SCR stays on after it is gated. Load Cathode Load current Gate Anode Gate pulse occurs here McGraw-Hill Time © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-9 With an ac source, the SCR turns off at the zero-crossing. Gate Load current off on Anode Load Cathode Commutation (turn-off) is automatic with an ac source. Gate pulse occurs here Time Turns off here McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-10 The gate can be pulsed for each positive alternation. Anode Load Load current Gate Cathode Time McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-11 Anode Load Gate Cathode Load current The average load current can be decreased by gating the SCR later. Time McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-12 …. and later. Anode Load Load current Gate Cathode Time McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-13 …. or, not at all. Anode Load Load current Gate Cathode No gate pulses: ILoad = 0 0 Time McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-14 Concept Review • • • • An NPN-PNP latch can be either on or off. Once gated on, the latch cannot be gated off. Silicon controlled rectifiers (SCRs) are latches. An SCR is turned on by applying a pulse to its gate terminal. • With a dc source, the SCR stays on after it is gated. • With an ac source, the SCR turns off at the zero crossing. • Load power is controlled by gating the SCR earlier or later during the ac cycle. Repeat Segment McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-15 Concept Preview • An SCR, in conjunction with a bridge rectifier, can provide full-wave control. • Two SCRs can provide full-wave control without a bridge rectifier. • A triac is equivalent to two SCRs. • Solid state relays combine triacs and optoisolators in a single package. • SCRs and triacs are both members of the thyristor family. • A diac breaks down in both directions and is ideal for gating triacs. McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-16 A full-wave rectifier allows use of both alternations. Load Gate Bridge rectifier Load current McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-17 Load Two SCRs can provide full-wave control. Gated early for full power Gated later for low power McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-18 The TRIAC provides control of both ac alternations. Main terminal 2 Load Gate Main terminal 1 Gated early Gated late McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-19 Solid state relays provide optical isolation. McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-20 DIAC volt-ampere characteristic curves +I VP+ -V +V VP- -I McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-21 A popular diac-triac control circuit Load McGraw-Hill Decreasing R will gate the TRIAC earlier. © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-22 Illustration courtesy Powerex, Inc. McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-23 Thyristor quiz The three terminals of an SCR are anode, cathode and _________. gate SCR turnoff in ac circuits occurs at the __________ crossing. zero In ac control, load power is increased by gating the SCR ______ in the cycle. earlier The device equivalent to two SCRs for fullwave control is the __________. triac The diode often used to trigger triacs is the _________. diac McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-24 Concept Review • An SCR, in conjunction with a bridge rectifier, can provide full-wave control. • Two SCRs can provide full-wave control without a bridge rectifier. • A triac is equivalent to two SCRs. • Solid state relays combine triacs and optoisolators in a single package. • SCRs and triacs are both members of the thyristor family. • A diac breaks down in both directions and is ideal for gating triacs. Repeat Segment McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-25 Concept Preview • Servos use negative feedback to provide accurate velocity or positioning. • A velocity servo compares tachometer voltage with a set voltage. • A position serve compares potentiometer voltage with a set voltage. • Servo response can be critically damped (most desired), overdamped, or underdamped. • Servos are tuned for the best response by adjusting gain and phase. McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-26 Servomechanisms use negative feedback to control velocity and/or position. VREF Velocity set Negative feedback Error Amplifier Tachometer Motor If the mechanical load changes, causing the velocity to change, the error amplifier will respond by adjusting the motor drive to reduce the change. McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. VREF 14-27 Error Amplifier Motor Position set VREF Feedback McGraw-Hill Gearbox In this servo, gears drive a variable resistor to provide position feedback. © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-28 Suppose, at time t1, a servo is commanded to a new position. Position This is the ideal response Time t1 McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-29 Position This is the critically damped response Time t1 McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-30 Position This is the overdamped response Time t1 McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-31 Position This is the underdamped response Time t1 McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. Position Tuning a servomechanism involves adjusting the loop gain and the phase to achieve the best response. 14-32 Time Which response is the best? McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-33 The green revolution involves lots of ideas and many new technologies and one very important part of the movement is efficiency. For example, to realize the best recovery of electrical energy from a photovoltaic panel a MPPT controller is needed. Changes in illumination cause changes in the maximum power point. The controller optimizes the load on the panel under varying conditions. McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-34 Here, we see a MPPT controller and a separate inverter. MPPT controller DC loads Inverter AC loads Storage battery McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-35 Partial diagram of a high-efficiency inverter McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-36 LEDs are increasingly replacing less efficient light sources. This circuit offers high efficiency and dimming. McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-37 Troubleshooting • • • • SCRs can fail by opening or shorting. A shorted SCR means full load power. An open SCR means no load power. A defective gate circuit can produce either full power or no power. • TRIAC troubleshooting is much the same. McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-38 Servo Troubleshooting • Mechanical problems can be confused with electrical faults. • Slippage and excessive mechanical play can cause various symptoms and should be eliminated before tuning or troubleshooting. • The underdamped response is often caused by excessive gain. • The overdamped response is often caused by insufficient gain. McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-39 Servo quiz Servos use negative _________ to control position or speed. feedback When servo response is sluggish, the response is ___________. overdamped When servo response is oscillatory, the response is ___________. underdamped The overdamped response can be caused by _________ gain. insufficient The underdamped response can be caused by _________ gain. excessive McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-40 Concept Review • Servos use negative feedback to provide accurate velocity or positioning. • A velocity servo compares tachometer voltage with a set voltage. • A position serve compares potentiometer voltage with a set voltage. • Servo response can be critically damped (most desired), overdamped, or underdamped. • Servos are tuned for the best response by adjusting gain and phase. Repeat Segment McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved. 14-41 REVIEW • The Silicon Controlled Rectifier • Full-Wave Devices • Feedback in Control Circuitry • Managing Energy • Troubleshooting McGraw-Hill © 2013 The McGraw-Hill Companies, Inc. All rights reserved.