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MEMS: Invention to Market • Invention->Market – Creation of a new market is slow. • Market->Invention (easier) – What is the existing competition? – Impact – will it take over the market? • Manufacturing • Sales • Modeling as in this course: Analysis of options, performance, price. Planning of R+D, business plan. Device Categories • Technology Demonstrations – Test device concept – Test fabrication technology – Small # of devices/low yield ok • Research Tools – Small # of devices, often custom. • Commercial Products – Large # of devices, high yield, low cost, packaging all critical. Transducers, Sensors, and Actuators • Transducers: Generally convert one form of energy to another. (Not generally conserving energy.) – Could be a sensor or an actuator. • Sensors measure something and provide an output signal. Usually electrical, but sometimes optical or mechanical. • Actuators move something. (But what would an LED be?) Domains • Thermal (temperature, heat, heat flow) • Mechanical (force, pressure, velocity, acceleration, position) • Chemical (concentration, composition, reaction rate) • Magnetic (magnetic field intensity, magnetization) • Radient (intensity, wavelength, polarization, phase) • Electrical (voltage, current, charge, resistance) Examples of Sensors and Actuators • Position Sensors – Resistive strain sensor. (dimensions change, R=rl/A) – Piezoresistive strain sensor. (dimensions and r change) Sensitivity measured by the gauge factor GF=relative resistance change/strain=(DR/R)/(DL/L)=DR/eR GF=~2 for metals (mostly geometry, some piezoresistance) GF=~100 for semiconductors (piezoresistive) – Piezoelectric materials (Curies, 1880) • • • • • Electric field <-> strain (deformation) Polarization <-> stress Sensor/Actuator In your watch, Quartz (but this is changing!! (Si Time)) Also pyroelectric materials have temperature<->polarization. – Magnetostrictive Actuators • Materials expand/contract with magnetic field • Similar to piezoelectric effect • Terfenol-D Tb0.27Dy0.73Fe1.9 -> strain of 2X10-3 or 0.2%. Sizes, again. •How big is 0.1Å? •Bohr radius (hydrogen) = 0.53Å = 0.053nm. •C-C bond (diamond) = 1.55Å = 0.155nm •Si-Si bond = 0.235nm •Si lattice constant = 0.54nm •Wavelength of green light = 5000Å. •Smallest commercial transistor: 25 nm •How big are MEMS? •What about NEMS? • Permanent magnetic materials – Micromirror, microrelay, micromotor N S B