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April 26th 2006 Project Team: May 06-19 Client Iowa State University – Senior Design Faculty Advisor Dr. Degang J. Chen Team Members Wesley Adreon Kong-Wei Soon Andrew Cook Dantrayl Smith Presentation Agenda  Introductory Materials   End Product Design   Wesley Adreon Circuit Layout   Dantrayl Smith Andrew Cook Resources & Conclusion  Kong-Wei Soon Definitions             120 V AC – Refers to 120 volts alternating current. This is the standard voltage for household outlets. MPLAB – Programmer used to program microcontrollers. IrED – Infrared light emitting diodes. LED – Refers to light emitting diodes. A device that emits light at the presence of current. mA – Milliamperes. PCB – Printed circuit board. Refers to what the circuit will be placed on at time of production. NiMH – Nickel metal hydride. PICmicro® - Brand of microcontroller. pSpice – A circuit design program. RoHS compliant and Pb free – Restriction of use of hazardous substances and lead free. BJT – Bipolar junction transistor. LDR – Light detecting resistor. Acknowledgement   The design team would like to personally thank our faculty advisor, Dr. Degang Chen Iowa State University for giving us the opportunity to create the product. The team would also like to thank Dr. Chen for his technical advice, time, and effort in overseeing the project. Thanks also goes to Dr. Jacobson and Dr. Tuttle for giving technical advice to the team. The Purpose  Problem Statement   Design a nightlight that is competitive with the market Problem Solution  Automatic Nightlight Features     Ability to detect motion on a 180 degree plane Ability to distinguish between daytime and nighttime Provides a delay before shutting off in case of a person returning to the room Operating Environment   Implemented within the hallway of a apartment or home Intended for any people of any age who owns, rents or lives in his/her own form of housing Rise to a New Product  Assumptions/Limitations       The nightlight could be used all over the world The final product could be built into homes The angle of detection is limited to 180 degrees The nightlight will only be able to operate between eighteen and twenty-four hours without the 120 V AC power Cost of device will be comparable to other nightlights on the market End-Product   Automated Nightlight Instruction Manual End Product Design  Approach Taken  Functional Requirements     Detection Illumination Battery Back Up Design Constraints     Size Budget Cost Low Power Consumption Front View Top View LDR Blue-green LED Infrared Sensor IrED Approaches Considered  Motion Detection  Infrared Detection     Sound Detection     Cheap & Small in size Sensing area is small Not effected by ambient light Sounds movements within the field Devices are already in use Component will be too large Body Heat Detection    Pyroelectric device Tune to detect human infrared signal Cost of device is too much Approaches Considered (Continued)  Illumination  Fluorescent     Solid State Devices (LED)     Commonly used Long lifetime The bulbs will be too large Smaller Lower power consumption Difficult to replace Incandescent Light Bulbs   Commonly used & readily available High power consumption Approaches Considered (Continued)  Control Circuit  Analog Circuits    Microcontroller    Use various circuits to dictate operating state May increase size Easy to manipulate operating state Difficult to program Ambient Light  Internal Timer    Operate at certain times of the day Does not coincide with seasonal time change Photocells   Detects ambient light Not sensitive Approaches Selected  Motion Detection  Infrared Detection   Illumination  Solid State Devices   Low cost & Easy to use & Size Low lower consumption Control Circuit  Microcontroller  Simplifies the overall circuit Detailed Design  The Power Supply    Light Sensor    Infrared diode transmission Infrared detection Light Emitting Diodes   Phototransistor Infrared   AC to DC step-down power supply Auxiliary battery Visible illumination diodes Microcontroller Circuit Layout Infrared Detection Microcontroller Power Supply Ambient Light Detection LED Light Power Supply Design   Bridge rectifier Voltage regulator    Set at constant 10V Power switching Second voltage regulator Light Sensor    LDR detector BJT will determine switching Second switch to define high or low Infrared Emission and Detection • Infrared LED’s turned on by microcontroller. • Detection circuit looks for IR source. • Uses a comparator and a offset bias. LED’s • 5 LED’s used • LED’s attached to one pin of microcontroller • Blue – green LED’s. Microcontroller  Entire operation of the nightlight will be done by the PIC microcontroller. IR signals will be turned into a digital signal  The signal will then be tested within the PIC and appropriate outputs will given    Will use MPLAB from Microchip to program Dataman programmer will be used to download the program to the PIC microcontroller. Testing Activities  Circuits   Building sub-circuits to implement to final design Microcontroller Developing source code to test  Using simple designs to build   Overall Testing  After completion of all previous testing activities Combining Parts    After successful testing, everything will be placed onto PCB board. The team will create PCB layout The team will then transfer the layout to the PCB board and attach all components Testing Environment    Different users with different technical knowledge Different users with a different age range Test in different hallway setups Present Accomplishments Project Deliverables Completion Percentage Completed Definition Yes 100% Technical Consideration Yes 100% Design Process Yes 100% Prototype Construction Yes 100% Product Testing No 80% Product Documentation Yes 100% Product Demonstration No 80% Product Reporting Yes 100% Project Schedule Resources Time consumption for various tasks in hour Group Members A B C D E F G H Total Wesley Adreon 6 28 81 34 11 13 6 11 190 Dantrayl Smith 8 23 79 32 13 13 6 10 184 Andrew Cook 8 27 82 33 15 14 7 11 197 Kong-Wei Soon 7 21 76 28 13 16 6 15 182 Total 29 99 318 127 52 56 25 47 753 Financial Requirements Item Cost by individual part Cost by category Project poster’s printing cost $ 0.00 (Free from Department) $ 0.00 Poster Supplies $ 42.00 $ 42.00 Electronics parts: PCB board-2200 holes PIC Microcontroller Infrared LEDs (2) Infrared Sensors (2) LEDs (5) 9 V Battery Power transformer Bridge Rec. BJT Switches (4) Photo Transistor Voltage Regulator Passive Components $ 4.29 $ 3.00 $ 1.00 $ 2.00 $ 2.00 $ 2.00 $ 3.00 $ 0.50 $ 2.00 $ 0.50 $ 1.00 $ 1.00 $ 2.00 $ 24.29 Plastic case $12.00 $ 12.00 Totals $ 78.29 Project Cost Item W/O labor With Labor Miscellaneous electronic parts Poster Supplies Plastic case Subtotal $ 24.29 $ 42.00 $ 12.00 $ 98.79 $ 24.29 $ 42.00 $ 12.00 $ 98.79 Labor rate at $ 11.50/hr Wesley Adreon Dantrayl Smith Andrew Cook Kong-Wei Soon Subtotal Total Project Cost $ 2185.00 $ 2116.00 $ 2265.50 $ 2093.00 $ 8659.50 $ 78.29 $ 8737.79 Project Risk  Loss of a team member  Tasks will be split up accordingly  Loss of documentation  Entire team has copy of all reports  Unavailable Equipment  Microcontroller programmer was inaccessible  Incompatibility of programmer and microcontroller Lessons Learned      Working as a team Time Management Communication Experience with new devices Microcontroller programming in assembly Future Work    Automatic battery charging capability User controllable light intensity User defined sensitivity Conclusion      The used of electronic home improvements devices have became more common. Electrical energy wastes caused by user’s habit of not turning of appliances. Two most appealing factors are ability to improve living quality and effectively reduced electric consumption. Battery backup system allows product to function with interruption. Marketable with competitive cost if produced in mass quantity.