Download Better by design

Better by design
Environmentally aware
Developed for the harshest environments, all
Penny & Giles's joysticks are sealed to at least IP65
above the panel.
The design of those joysticks intended
for use within the access platform
industry, insulates the PCB from the
application of at least 1kV on any
part of the joystick's body. This
improves operator safety and
machine stability in the event of hazards
such as the platform coming into contact
with electric cables.
Those joysticks with significant levels of electronics use
multilayered PCB's and RC filters on all input signals to
reduce the effect of any EMC emissions. Although they
are tested to withstand a minimum 50Vm-1, they can be
designed to meet higher levels specified for particular
industries.
Ergonomically designed
The size and strength of each Penny & Giles joystick, and
its corresponding range of handles, has been specified for
either fingertip, palm or hand operation. Potentiometers,
switches and membrane keypads are ergonomically laid
out to minimise finger movement between operations.
Joystick operating forces have been selected to minimise
operator fatigue whilst ensuring that the joystick returns to,
and remains in, the safe central position when released.
JC 025/030
SINGLE-AXIS FINGERTIP ROCKER
Developed for applications where compact
size and minimal above panel height is
paramount, the JC025/030 rockers are very
low profile whilst still providing precise
fingertip control in one axis.
Designed for use with an electronic
controller, the conductive plastic elements in
the JC025/030 generate analogue and
switched reference signals proportional to
the distance and direction over which the
rocker is moved. The analogue output can
be configured to provide signals for fault
detection circuits within the controller. A
center tap on the analogue track provides an
accurate voltage reference for the center
position or a zero point for a bipolar supply
voltage.
The use of these rockers in a control panel
allows designers to develop very low profile
assemblies whilst still maintaining the
functionality of a much larger single axis
joystick. With the absence of
microswitches and camshafts there is no
need to maintain the rockers throughout
their operating life in excess of 5 million
cycles.
Typical applications include remote control
chest packs and low profile panel
assemblies.
JC025
ORDER CODE
JC025/030 –
R
– STD – BLK
Spring
Track
JC030
Tracks
Track Resistance
Output Voltage Range
Directional Switch Gap
N
1k6Ω
0% to 100% Vs
± 2.5°
Center Return Spring
Breakout Force
Operating Force
STD
5N
15N
R
2kΩ
10% to 90% Vs
± 2.5°
* Other track resistances – check for availability
2
Q
3k2Ω
25% to 75% Vs
± 2.5°
*
JC 025/030
Specifications
Mechanical
Breakout Force
Operating Force
Maximum Applied Force
Mechanical Angle of Movement
Electrical Angle of Movement
Expected Life (Operations)
Mass
Environmental
Operating Temperature Range
Storage Temperature Range
Environmental Sealing Above the Flange
Electrical General
Maximum Load Current
Maximum Power dissipation
Analogue Track
Total track Resistance
Output Voltage Range
34.0
36.0
JC025
5N
15N
50N
±12°
±10°
>5 million
30g
14mm radius from center
Full deflection, 14mm radius from center
Full deflection, 14mm radius from center
-25°C to +70°C
-40°C to +80°C
IP65 (when correctly panel sealed) BSEN60529
Unit supplied with “O” ring
Potentiometer wiper - See Design Note in rear of Data Sheet
Directional switches - 200mA Resistive
0.25W at 25°C
Center Tap Voltage (1MΩ Load)
Center Tap Angle
1k6Ω, 2kΩ or 3k2Ω
0% to 100%Vs or 10% to 90%Vs
or 25% to 75%Vs
50%Vs
1.5° either side of center
Directional Switch
Directional or Center Off Switch
Switch Operating Angle
Maximum Supply Voltage (Vs)
Standard
2.5° either side of center
35Vdc (Switch only)
Termination Details
Description
Positive supply voltage
Center tap
Negative or zero supply voltage
Output voltage signal
N/O signal handle forward
N/O signal handle back
Common terminal for directional switches
Wire Color
Pink/Gray
Yellow/Red
White/Red
Pink
Green
Blue/Orange
Black
Tolerance ±20%
Tolerance ±2%
Tolerance ±2%
Tolerance ±1%
Tolerance ±1°
JC030
All dimensions in mm
3
JC 100
SINGLE-AXIS FINGERTIP JOYSTICK
Developed for applications where ergonomics
and system integrity are paramount, the
JC100 is a compact, low profile joystick that
provides precise fingertip control in one axis.
Designed for use with an electronic controller,
the conductive plastic track in the JC100
generates analogue and switched reference
signals, proportional to the distance and
direction over which the handle is moved.
The analogue output is configured to provide
signals for fault detection circuits within the
controller. A center tap on the analogue track
provides an accurate voltage reference for the
center position or a zero point for a bipolar
supply voltage.
Standing only 70mm high, the JC100 is less
susceptible to unintentional operation. With
all of the components in the handle, it is
ideal for mounting in low profile panels and
arm rests. Installation time has been reduced
through the use of a standard electronic
connector, whilst the absence of all micro
switches and camshafts has eliminated the
need to maintain the joystick throughout its
operating life in excess of five million cycles.
Typical applications include remote control
chest packs and the control of agricultural or
material handling equipment.
JC100
4
ORDER CODE
JC100 with 0% to 100% Output Voltage Range
JC100 with 10% to 90% Output Voltage Range
JC100 with 25% to 75% Output Voltage Range
JC100-006-4k
JC100-002-5k
JC100-007-5k
7 Way Connector & Pins
SA47269
JC 100
Specifications
46.0
34.0
Mechanical
Breakout Force
Operating Force
Maximum Applied Force
Mechanical Angle of Movement
Electrical Angle of Movement
Expected Life (operations)
Mass
Environmental
Operating Temperature Range
Storage Temperature Range
Environmental Sealing Above the Flange
7.0
BSEN60529
See Design Note in rear of data sheet
0.25W at 25°C
Mating Connector Body
Mating Connector Pins
Dupont Dubox Connector 65240-007
Dupont Dubox Pins 76357-301
Directional or Center Off Switch
Switch Operating Angle
Maximum Supply Voltage (Vs)
Minimum Load Resistance
Maximum Load Current
Typical Contact Resistance
5° either side of center
35Vdc
10kΩ
2mA
150Ω
Termination Details
Description
Positive voltage supply
Center tap
Negative or zero voltage supply
Output voltage signal
N/O signal handle forward (+Y)
N/O signal handle back (-Y)
Common terminal for directional switch
Pin
B
A
D
C
F
E
G
Tolerance ±20%
Tolerance ±2%
Tolerance ±2%
Tolerance ±1°
Tolerance ±1°
fited(max)
Center Tap Voltage (1MΩ load)
Center Tap Angle
4kΩ or 5kΩ
0% to 100%Vs, 10 to 90%Vs,
25% to 75%Vs
50%Vs
2.5° either side of center
Matingcoer
14.0
-25°C to +70°C
-40°C to +85°C
IP66
Unit supplied with foam gasket
At top of handle
Full deflection, at top of handle
Full deflection, at top of handle
Electrical General
Maximum Load Current
Maximum Power Dissipation
Analogue Track
Total Track Resistance
Output Voltage Range
5.0
2.3N
3.4N
50N
±30°
±28°
>5 million
45g
All dimensions in mm
5
JC 150
RUGGED SINGLE-AXIS JOYSTICK
Developed for use in those applications
where lever strength and handle
functionality are paramount, the JC150 is a
large, robust, single-axis joystick that can
be easily tailored to your applications.
Designed for use with an electronic
controller, the conductive plastic track in
the JC150 generates analogue and
switched reference signals, proportional to
the distance and direction over which the
handle is moved. The analogue output can
be configured to provide signals for fault
detection circuits within the controller or
the direct control of proprietary electrohydraulic valves. A center tap on the
analogue track provides an accurate
voltage reference for the center position or
JC150 with HKN handle
a zero point for a bipolar supply voltage.
The functionality of the JC150 can be
increased by the inclusion of
potentiometers, switches, membrane
keypads and/or LED displays in its handle.
Deadman’s switches or the Center Lock
handle can be specified to improve the
integrity of your control system. Other
options include Friction Lock (put-and-stay)
and an End Lock handle.
Installation time has been reduced through
the use of a standard electronic connector.
With an expected life in excess of 5 million
cycles*, the JC150 can be used to control
access platforms, agricultural, construction
and material handling equipment.
JC150 with CL handle
(cover removed for clarity)
ORDER CODE
JC150
–
Y
–
R
–
M –
HKN – STN
– ////
Axes
Special Options
Tracks
Interface Board
Spring
Handle
Axes
No of Axes
Tracks
Track Resistance
Output Voltage Range
Switch Operating Angle
Y
1
E
N
5kΩ
1k6Ω
0% to 100% Vs 0% to 100% Vs
± 7.5°
± 7.5°
R
2kΩ
10% to 90% Vs
± 5°
Q
3k2Ω
25% to 75% Vs
± 5°
S
2kΩ
10% to 90% Vs
± 7.5°
T
3k2Ω
25% to 75% Vs
± 7.5°
Center Return Spring M
Breakout Force
6.2N
Operating Force
17.8N
Handles
HKN knob fitted as standard.
Please refer to the handle data sheet for alternatives.
* Some handles will require an additional mounting plate. See page 20 for details.
Interface Board
STN
No electronics
Special Options
Friction Lock with:
FLDO
No Detent
FLD1
Center
Detent
STA
No electronics
with adapter plate
FLD2
FLD3
Center and
End Detent
end Detent
FLD4
Center and
25° Detent
FLD5
25° detent
Please contact our engineers to determine the compatibility between the ‘FL’ option and your chosen handle.
16 way connector and pins
16 way cable harness
6
SA47931
P49780
JC 150
Specifications
Mechanical
Breakout Force
Operating Force
Maximum Applied Force
Mechanical Angle of Movement
Electrical Angle of Movement
Expected Life (operations)*
Mass
6.2N
55mm from flange
17.8N
Full deflection, 55mm from flange
300N
Full deflection, 130mm from flange
±35°
±32°
>5 million – 500,000 for Friction Lock (FL) option
560g
With HKN handle fitted
Environmental
Operating Temperature Range
Storage Temperature Range
Environmental Sealing Above the Flange
-25°C to +70°C
-40°C to +85°C
IP65
Electrical General
Maximum Load Current
Maximum Power Dissipation
Potentiometer wiper – See Design Note in rear of Data Sheet
Directional switches – 200mA Resistive
0.25W at 25°C
Mating Connector Body
Mating Connector Pins
AMP 040 16 Way Connector 174046-2
AMP 040 Pins 175062-1
Analogue Track
Total Track Resistance
Output Voltage Range
7.0
BSEN60529
Center Tap Voltage (1 MΩ load)
Center Tap Angle
1k6Ω, 2k, 3k2 or 5kΩ
0% to 100%Vs, 10 to 90%Vs,
25% to 75%Vs
50%Vs
2.5° either side of center
Tolerance ±20%
Switch Tracks
Directional Switch or Center Off Switch
Switch Operating Angle
Maximum Supply Voltage (Vs)
End Switches
End Switch Operating Angle
Standard
5° or 7.5° either side of center Tolerance ±1°
35Vdc
Optional
±28.5° from center
Tolerance ±2%
Tolerance ±2%
Tolerance ±1°
Matingcoer
Termination Details
Description
Positive voltage supply
Center tap
Negative or zero voltage supply
Output voltage signal
N/O signal handle forward (+Y)
N/O signal handle back (-Y)
N/O signal handle fully forward (+Y) EL handle option only
N/O signal handle fully back (-Y) EL handle option only
Common terminal for directional switches
Common Terminal for handle switches
Please refer to
the data sheet for
your chosen handle
Pin
11
12
9
10
14
1
15
2
13
16
3
4
5
6
7
8
All dimensions in mm
7
JC 200
MULTI-AXIS INDUCTIVE JOYSTICK
A compact, inductive joystick with a life in
excess of 15 million operations and EMC
immunity of 50V/m, the JC200 offers
fingertip control in two axes.
The inductive circuit can be mounted at
45o to the normal axis to provide reference
signals for dual channel motor controllers.
The output voltage range can be further
restricted in one or more directions, by the
selection of the correct gate geometry.
This can be used to limit, for example, the
maximum speed of a vehicle when
reversing around a corner.
Designed for use with an electronic
controller, the inductive circuit inside the
JC200 generates analogue signals
proportional to the distance over which the
handle is moved in either axis. This output
is configured to provide signals for fault
detection circuits within the controller,
whilst a center tap provides an accurate
voltage reference for the center position.
Typical applications include the control of
wheelchairs, fork lift trucks and
agricultural machinery.
ORDER CODE
JC200-B with K1 handle
JC200
–
B
–
S
–
1 –
K1 –
Y
Mounting
Coil Orientation
Gate
Handle
Voltage swing
Mounting
8
B
P
Four hole square flange
Two hole bezel flange
Gates
S
R
N
Shape
Square
Round
Notch
Voltage Swing
1
2
3
Input Voltage (Vs)
10Vdc
12Vdc
12Vdc
Output Voltage Swing
±10%Vs
±8.3%Vs
±10%Vs
Handles
K0
K1
Shape
No handle
Standard knob
Coil Orientation
Y
Z
Normal to Axis
45° to Axis
JC 200
Specifications
Mechanical
Breakout Force
Operating Force
Maximum Applied Force
1N
2N
50N
Mechanical Angle of Movement
Expected Life (Operations)
Mass
±18°
>15 million
120g
Environmental
Operating Temperature Range
Storage Temperature Range
Environmental Sealing Above the Flange
EMC Immunity Level
-25°C to +65°C
-40°C to +70°C
IP66
50V/m
ESD Immunity Level
±25kV
Electrical
Supply Voltage Range (Vs)
Output Impedance
Output Voltage Swing
Error Signal
Center Tap Voltage
Center Tap Impedance
Return to Center Voltage
Resolution
Connection
0-8V, 0-10V or 0-12v
Maximum 14Vdc
1k8Ω
±10%Vs, ±8.3%Vs with respect to the center tap
>±25%Vs
50%Vs ±1%
0.4kΩ
±0.03Vs or 30mV, whichever is less
Infinite
Flying Leads 200mm long (14 x 0.12 pvc)
Full deflection, 50mm above
flange with square gate
On axis with square gate fitted
With K1 handle option
BSEN60529
10MHz to 1GHz, 1KHz 80%
sine wave modulation
10 discharges through air
Termination Details
Description
Wire color
Positive voltage supply
Red
Center tap
Green
Zero voltage supply
Black
X-axis output voltage signal
Blue
Y-axis output voltage signal
Yellow
Note: Output signals should be referenced to the center tap voltage
Gate Options
Square
Round
Notch
Alternative gate geometery can be developed to meet the needs of your potential application
All dimensions in mm
9
JC 300
MULTI-AXIS FINGERTIP JOYSTICK
Developed for those applications where
weight and functionality are paramount, the
JC300 offers switched or proportional
fingertip control in up to three axes.
Designed for use with an electronic
controller, the JC300 can be specified to
generate up to five switched outputs per
half axis, or analogue and switched
reference signals. This analogue output can
be configured to provide signals for fault
detection circuits within the controller. A
center tap on the analogue track provides
an accurate voltage reference for the center
position or a zero point for a bipolar supply
voltage.
The JC300’s range of ergonomic handles
feature rotary operated potentiometers for a
third axis of control, or Deadman’s switches
that can be used to improve the integrity of
your control system.
Installation time has been reduced through
the use of standard electronic connectors,
whilst the absence of all micro switches and
camshafts has eliminated the need to
maintain the joystick throughout its operating
life of in excess of four million cycles.
Typical applications include remote control
chest-packs and the control of agricultural
attachments.
JC300-XY with ZC handle and connector
ORDER CODE
JC300
–
XY –
AA – RR –
00 – ZC
– C
Connector
Axes
XY Output
Handle
Track
Detents
Axes
No of Axes
X
1
XY Output
Type of Output
A
Potentiometric
Track
Track Resistance
Output Voltage Swing
Number of Switches
Directional Switch Angle
N
1k6Ω
0% to 100% Vs
R
2kΩ
8% to 92% Vs
± 5°
± 5°
Detents
Number of detents required either side of center (0 to 5)
Note: The potentiometric output version can only have a maximum of 4 detents
Handle
ZC knob fitted as standard.
Please refer to the handle data sheet for alternatives.
Connector
C
Connector
16 way, 3 way and 4 way
connectors and 23 pins
Flying leads
10
XY
2
S
Switched
F
Flying Leads
SA47363
SA47304 (2 connector)
SA48087 (3 connector)
Q
1 to 5
3k2Ω
25% to 75% Vs
1 to 5
± 5°
± 5°
JC 300
Specifications
Mechanical
Breakout Force
Operating Force
Maximum Applied Force
Mechanical Angle of Movement
Electrical Angle of Movement
Expected Life (Operations)
Mass
Environmental
Operating Temperature Range
Storage Temperature Range
Environmental Sealing Above the Flange
Electrical General
Maximum Load Current
With ZC handle option
-25°C to +50°C
-40°C to +85°C
IP65
BSEN60529
Clamp plate supplied with foam gasket
Maximum Power Dissipation
Mating Connector for all units
Mating Connector 1 for Z-axis
Mating Connector 2 for Z-axis
Mating Connector Pins
Dupont Dubox Connector 65239-008 (16 way)
Dupont Dubox Connector 65240-003 (3 way)
Dupont Dubox Connector 65239-002 (4 way)
Dupont Dubox Pins 76357-301
Center Tap Voltage (1MΩ Load)
Center Tap Angle
1k6Ω, 2kΩ or 3k2Ω,
0% to 100%Vs, 8% to 92%Vs or
25% to 75%Vs
50%Vs
2.5° either side of center
Directional or Center Off Switch
Switch Operating Angle
Maximum Supply Voltage (Vs)
5° either side of center
35Vdc
Switch Option
Maximum Number of Switch Options
Maximum Number of Detents
Switch/Detent Angles
Maximum Supply Voltage (Vs)
5 either side of center
Switches are latched with diodes
5 either side of center
±7°, ±14°,±21°,±28°, ±35°
35Vdc
JC300 Termination Details
Potentiometric Option
All dimensions in mm
70mm above flange
Full deflection 70mm above flange
Full deflection 70mm above flange
Maximum
Potentiometer wiper – See Design Note in rear of Data Sheet
Directional switches – 200mA Resistive
0.25W at 25°C
Analogue Track
Total Track Resistance
Output Voltage Range
Mounted from below the panel, the JC300 is held in place by
a clamp plate inserted over the handle such that the
mounting panel is sandwiched between the clamp plate and
the joystick body.
2.5N
3.5N
50N
±35° switched option
±28° potentiometric option
±26° potentiometric option
>4 million
200g
Y-axis positive supply voltage
Y-axis center tap
Y-axis negative or zero supply voltage
Y-axis output voltage signal
N/O signal handle forward (+Y)
N/O signal handle back (-Y)
X-axis positive supply voltage
X-axis center tap
X-axis negative or zero supply voltage
X-axis output voltage signal
N/O signal handle right (+X)
N/O signal handle left (-X)
Common terminal directional switches
and handle buttons
N/O signal from Deadman’s handle
Switch Option
Y axis Switch 1
Y axis Switch 2
Y axis Switch 3
Y axis Switch 4
Y axis Switch 5
N/O signal handle forward (+Y)
N/O signal handle back (-Y)
X axis Switch 1
X axis Switch 2
X axis Switch 3
X axis Switch 4
X axis Switch 5
N/O signal handle right (+X)
N/O signal handle left (-X)
Common terminal all switch
signals and handle buttons
N/O signal from Deadman’s handle
Tolerance ±20%
Tolerance ±2%
Tolerance ±2%
Tolerance ±1°
Tolerance ±1°
Pin No.
3
14
16
13
12
1
9
4
7
10
8
11
2
6
Wire Color
Gray/Black
Green
Brown
White
Black
Pink/Black
Green/Red
Gray/Blue
Orange
Gray
Red
Yellow
Orange/Black
Red/Black
5
Red/Green
15
White/Black
17
Yellow/Red
18
Violet
Please refer to
19
Pink
the data sheet for
20
Blue
your chosen handle
21
Yellow/Black
22
White/Red
23
Red/Blue
Notes Switches on either side of the center position are connected in parallel in the switch track option. The
directional switch is used to determine the direction of handle movement. Switch positions are fitted with diodes
such that as each switch output is made it remains on when the next switch in the series is also made.
11
JC 400
MULTI-AXIS FINGERTIP JOYSTICK
switches, for a third axis of control, or
Deadman’s switches that can be used to
improve the integrity of your control system.
Developed for use in those applications
where compact size and functionality are
paramount, the JC400 offers proportional or
digital fingertip control in up to three axes.
Installation flexibility has been provided by
using different forms of mounting flanges
independent of the function of the joystick.
The absence of micro switches and
camshafts has eliminated the need to
maintain the joystick throughout its operating
life, which is in excess of five million cycles.
Analogue track joysticks are supplied with
side exit cables to minimize the required
under panel depth whilst Digital track
joysticks are fitted with standard electronic
connectors to minimize installation time.
Designed for use with an electronic
controller, the JC400 can be specified to
generate three switched outputs per half
axis, or analogue and switched reference
signals proportional to the distance and
direction over which the handle is moved.
The analogue output can be configured to
provide signals for fault detection circuits
within the controller. A center tap on the
analogue track provides an accurate voltage
reference for the center position or a zero
point for a bipolar supply voltage.
JC400-B
with ZA handle
JC400-A
with ZCS handle
Typical applications include fork lift trucks,
remote control systems, CCTV cameras and
control of agricultural attachments.
The JC400’s range of ergonomic handles
feature rotary operated potentiometers, or
ORDER CODE
JC400
–
A
–
XY
RR
–
/
–
MA
–
ZC
-
S
-
/
Mounting
Flange
Seat
Axes
Gate
Track
Handle
Detents
Spring
Mounting (flanges)
Shape
Inserts
A
Round
None
B
Rectangular
None
Axes
No of Axes
X
1
XY
2
Tracks
Track Resistance
Output Voltage Range
Directional Switch Angle
Detents
N
R
4kΩ
5kΩ
0% to 100% Vs
10% to 90% Vs
± 5°
± 5°
D
Only available with Digital Tracks
Center Return Spring LA
Breakout Force
2.0N
Operating Force
6.0N
12
–
Analogue
MA
HA
2.3N 3.0N
6.0N 7.0N
LD
3.5N
9.5N
C
D
Round
Rectangular
Metric (M3 x 0.5p) Metric (M3 x 0.5p)
Q
8kΩ
25% to 75% Vs
± 5°
D
Digital
3 switches either side of center
± 5°
Digital
MD
HD
4.0N 5.5N
11.0N 13.5N
Handles
ZC fitted as standard
JC300 type handles are available, i.e. ZA, ZAS, ZCS, KW, and KWS
Gate
S
Square
R
Round
Seat
P
Preferred
N
Non-preferred
D
Diamond
JC 400
Specifications
Mechanical
Breakout Force
Maximum Applied Force
Mechanical Angle of Movement
Electrical Angle of Movement
Expected Life (Operations)
Mass
2.0N, 2.3N, 3.0N
3.5N, 4.0N, 5.5N
6.0N, 6.0N, 7.0N
9.5N, 11.0N, 13.5N
200N
±22°
±20°
>5 million
100g
Environmental
Operating Temperature Range
Storage Temperature Range
Environmental Sealing Above the Flange
-40°C to +70°C
-50°C to +85°C
IP65
Operating Force
Analogue
Digital
Analogue
Digital
Electrical General
Maximum Load Current
Maximum Power dissipation
Mating Connector for Digital output
Mating Connector pins
Analogue Track
Total track Resistance
Output Voltage Range
50mm above flange
50mm above flange
Full deflection, 50mm above flange
Full deflection, 50mm above flange
No handle fitted
BSEN60529
Potentiometer wiper - See Design Note in rear of Data Sheet
Directional switches - 200mA Resistive
0.25W at 25°C
Dupont Dubox Connector 65239-008
Dupont Dubox Pins 76357-301
Center Tap Voltage (1MΩ Load)
Center Tap Angle
4kΩ, 5kΩ, 8kΩ
0% to 100%Vs or 10% to 90%Vs
or 25% to 75%Vs
50%Vs
2.5° either side of center
Digital Track
Number of switch positions
Number of detents
Switch/Detent Angles
Maximum Supply Voltage (Vs)
3 either side of center
3 either side of center
±6.6°, ±13.3°, ±20°
30Vdc
Directional Switch
Directional or Center Off Switch
Switch Operating Angle
Maximum Supply Voltage (Vs)
Standard
5° either side of center
30Vdc
Tolerance ±20%
Tolerance ±2%
Tolerance ±2%
Tolerance ±1%
Tolerance ±1°
Termination Details
Potentiometric Option - Cable
Y-axis positive supply voltage
Y-axis Center tap
Y-axis negative or zero supply voltage
Y-axis output voltage signal
N/O signal handle forward (+Y)
N/O signal handle back (-Y)
N/C signal handle center (Y)
Common terminal for Y-axis directional switches
X-axis positive supply voltage
X-axis Center tap
X-axis negative or zero supply voltage
X-axis output voltage signal
N/O signal handle forward (+X)
N/O signal handle back (-X)
N/C signal handle center (X)
Common terminal for X-axis directional switches
All dimensions in mm
Wire Color
Green
Brown
White
Black
Pink/Black
Green/Red
Red/Brown
Yellow/Green
Orange
Gray
Red
Yellow
Orange/Black
Red/Black
Orange/Red
Purple/Red
Digital Option - Connector
Y-axis switch 1
Y-axis switch 2
Y-axis switch 3
Pin No.
3
14
16
N/O signal handle forward (+Y)
N/O signal handle back (-Y)
1
9
Common terminal for all Y-axis switches
X-axis switch 1
X-axis switch 2
X-axis switch 3
5
4
7
10
N/O signal handle forward (+X)
N/O signal handle back (-X)
2
6
Common terminal for all X-axis switches 5
13
JC 600
RUGGED MULTI-AXIS JOYSTICK
Developed for use in those applications
where lever strength and handle
functionality are paramount, the JC600 is a
large, robust, multi-axis joystick that can be
easily tailored to your application.
Designed for use with an electronic
controller, conductive plastic tracks inside
the JC600 generate analogue and switched
reference signals, proportional to the
distance and direction over which the
handle is moved. The analogue output range
can be configured to provide signals for
fault detection circuits within the controller
or the direct control of proprietary electrohydraulic valves. A center tap on the
analogue track provides an accurate voltage
reference for the center position or a zero
point for a bipolar supply voltage.
The JC600’s range of ergonomic handles
feature potentiometers, for three and four
axes of control, switches, membrane keypads
or LED displays. Deadman’s switches or the
center lock option can be specified to
improve the integrity of your control system.
Installation time has been reduced through
the use of standard electronic connectors.
System cost can be further reduced by
replacing the JC600’s interface board with a
CANBUS or PWM controller.
With an expected life in excess of 5 million
cycles and designed to meet a 1KV voltage
test in specific configurations, the JC600 is
currently specified by manufacturers of
access platforms, agricultural, construction
and material handling equipment.
ORDER CODE
JC600
–
XY –
RR –
M –
HKN – STN
– S
JC600 with A handle
Axes
Gate
Track
Interface Board
Handle
Spring
Axes
Y
XY
No of Axes
1
2
Tracks
N
R
Q
S
T
Track Resistance
1k6Ω
2kΩ
3k2Ω
2kΩ
3k2Ω
Output Voltage Range
0% to 100% Vs
10% to 90% Vs
25% to 75% Vs
10% to 90% Vs
25% to 75% Vs
Switch Operating Angle
± 5°
± 1.5°
± 1.5°
± 5°
± 5°
Center Return Spring
L
M
H
Breakout Force
4.7N
7N
16N
Operating Force
11.5N
19N
39N
Handles
HKN knob fitted as standard.
Please refer to the handle data sheet for alternatives.
Note: Some handles will require an additional mounting plate. See page 20 for details
Interface Board
14
PWM 2
STA
No electronics
No electronics
CanBus Interface PWM Controller
with adapter plate
Gate
S
R
Shape
Square
Round
16 way connector and pins
SA47931
16 and 12 way connector and pins
SA47932
16 way cable harness
P49780
12 way cable harness
P49779
1, 2
CAN 1
STN
Please contact our sales office for full specification
JC 600
Specifications
Mechanical
Breakout Force
Operating Force
Maximum Applied Force
Mechanical Angle of Movement
Electrical Angle of Movement
Expected Life (Operations)
Mass
4.7N, 7N, 16N
11.5N, 19N, 39N
300N
±20°
±18°
>5 million
610g
Environmental
Operating Temperature Range
Storage Temperature Range
Environmental Sealing Above the Flange
Voltage Test – Specific configurations
-25°C to +70°C
-40°C to +85°C
IP65
1kV for 1 minute
Electrical General
Maximum Load Current
With HKN handle fitted
BSEN60529
BSEN60204-1, section 20.4
Maximum Power Dissipation
Potentiometer wiper – See Design Note in rear of Data Sheet
Directional switches – 200mA Resistive
0.25W at 25°C
Mating Connector for track signals
Mating Connector for handle signals
Mating Connector Pins
AMP 040 16 Way Connector 174046-2
AMP 040 12 Way Connector 174045-2
AMP 040 Pins 175062-1
Analogue Track
Total Track Resistance
Output Voltage Range
Center Tap Voltage (1MΩ Load)
Center Tap Angle
1k6Ω, 2kΩ or 3k2Ω
0% to 100%Vs or 10% to 90%Vs
or 25% to 75%Vs
50%Vs
2.5° either side of center
Directional or Center Off Switch
Switch Operating Angle
Maximum Supply Voltage (Vs)
1.5° or 5° either side of center
35Vdc
Termination Details — 16 pin connector
Description
Y-axis positive supply voltage
Y-axis center tap
Y-axis negative or zero supply voltage
Y-axis output voltage signal
N/O signal handle forward (+Y)
N/O signal handle back (-Y)
Common terminal for Y-axis directional switches
X-axis positive supply voltage
X-axis center tap
X-axis negative or zero supply voltage
X-axis output voltage signal
N/O signal handle right (+X)
N/O signal handle left (-X)
Common terminal for X-axis directional switches
Common terminal for micro-switch on CL variant only
N/O signal from micro-switch on CL variant only
All dimensions in mm
55mm above flange
Full deflection, 55mm above flange
Full deflection,130mm above flange
Tolerance ±20%
Tolerance ±2%
Tolerance ±2%
Tolerance ±1°
Tolerance ±1°
Pin
11
12
9
10
1
14
13
5
6
3
4
15
8
7
2
16
12 Pin Connector
Please refer to the data sheet for your chosen handle
15
T-Bar
T-Bar
SINGLE-AXIS FRICTION LOCK JOYSTICK
Developed for use in those applications
where compact size and simplicity is
important, the T-Bar is a single axis put
and stay joystick that provides precise
finger tip control.
Designed for use with electronic
controllers, the conductive plastic track in
Mechanical
Operating Force
Maximum Applied Force
Mechanical Angle of Movement
Electrical Angle of Movement
Expected Life (Operations)
Mass
T-Bar
the T-Bar generates an analogue signal,
proportional to the distance and direction
over which the handle is moved.
Typical applications include remote control
chest packs and material handling
equipment.
1.7 N
16N across the lever
±31.5°
±27.5°
1 million
135g
51mm above flange
Environmental
Operating Temperature Range
0°C to + 50°C
Storage Temperature Range
-20°C to +70°C
Environmental Sealing Above the Flange Not Sealed
45.0Centrs
52.0
65.0Centrs
75.0
95.0
59.0
45.0
All dimensions in mm
16
Electrical General
Maximum Load Current
Maximum Power Dissipation
See Design Note in rear of Data Sheet
0.25W at 25°C
Analogue Track
Total Track Resistance
Output Voltage Range
Center Tap
2k5Ω
0% to 100%
On Request
Order Code
D460334
T-Bar with 0% to 100% Output Voltage Range
Termination Details
Y-axis positive supply voltage
Y-axis output voltage signal
Y-axis negative or zero supply voltage
3
2
1
±20%
JCP2
JCP2
MULTI-AXIS FINGERTIP JOYSTICK
Developed for use in those applications
where size and weight are paramount, the
JCP2 is a compact, low profile joystick that
provides proportional finger tip control in
up to two axes.
Designed for use with an electronic
controller, the conductive plastic tracks in
the JCP2 generate analogue reference
signals proportional to the distance over
JCP2Y or JCP2XY
which the handle is moved. A center tap
provides an accurate voltage reference for
the center position or a zero point for a
bipolar supply voltage.
Standing only 54mm high, the JCP2 is
less susceptible to unintentional operation.
Its minimal operating force makes the
JCP2 an ideal unit for the local or remote
control of CCTV cameras, robots and
cranes.
Mechanical
Breakout Force
0.8N
50mm above flange
Operating Force
2.5N
Full deflection, 50mm above flange
Maximum Applied Force
19.6N
Full deflection, 50mm above flange
Mechanical Angle of Movement
±20o
Electrical Angle of Movement
±18o
Expected Life (operations)
>2 million
Mass
100g
Environmental
Operating Temperature Range
-20oC to +70oC
Storage Temperature Range
-25oC to +80oC
Environmental Sealing Above the Flange
IP65
BSEN60529
Electrical General
Maximum Load Current
See Design Note in rear of Data Sheet
Maximum Power Dissipation
0.5W at 25oC
Connector
Flying Leads
300mm long (7 x 0.125 PTFE)
Total Track Resistance
5kΩ
Tolerance ±20%
Output Voltage Range
0 to 100%Vs
Tolerance ±1%
Center Tap Voltage (1MΩ Load)
50%Vs
Tolerance ±2%
Center Tap Angle
1.6o either side of center
Maximum
Analogue Track
Order Code
D240449
JCP2Y
(Single axis)
D240448
JCP2XY
(Dual axis)
Termination Details
All dimensions in mm
Description
X axis positive voltage supply
X axis center tap
X axis negative or zero voltage supply
X axis output voltage signal
Y axis positive voltage supply
Y axis negative or zero voltage supply
Y axis center tap
Y axis output voltage signal
Wire Color
Orange
Gray
Red
Yellow
White
Green
Brown
Black
17
SWJ
SWJ
MULTI-AXIS SWITCHED JOYSTICK
The SWJ is a compact, low profile switched
joystick that provides on/off finger tip
control in up to two axes. Standing only
48mm high and capable of switching a
resistive load of up to 1A.
The joystick can be supplied with or without
a sealing gaiter.
SWJ1 OR SWJ2
5.0
Mechanical
Breakout Force
0.25N
Operating Force
1N
Full deflection, 50mm above flange
Maximum Applied Force
50N
Full deflection, 50mm above flange
Mechanical Angle of Movement
±15o
Expected Life (operations)
>100,000
Mass
46g
Full deflection, 50mm above flange
Environmental
Operating Temperature Range
-20oC to +70oC
Storage Temperature Range
-40oC to +80oC
Environmental Sealing Above the Flange
Not sealed (without gaiter)
IP65 (with gaiter) BSEN 60529
48.0MAX
Electrical General
1A @ 48Vdc
Connector
Terminate directly onto micro switches
Order Code
Without gaiter
With Gaiter
Single Axis
SWJ1
D240551
Dual Axis
SWJ2
D240572
15.0MAX
2.0
Maximum Resistive Load Current
SWJ1 or SWJ2
SWJ1 or SWJ2
All dimensions in mm
18
D240551 or D240572
D240551 or D240572
SWR
SWR
MULTI-AXIS SWITCHED ROCKER
The SWR is a compact switched rocker
offering finger tip/thumb control in up to 4
half axes. The unit is supplied with an ‘O’
ring so as to ensure IP66 sealing above the
panel and is capable of switching a resistive
load of up to 100mA.
Mechanical
Operating Force
Maximum Applied Force
Mechanical Angle of Movement
Expected Life (Operations)
Mass
5N at 11mm Radius
150N
±8°
1 million cycles at full power
35g
Environmental
Operating Temperature Range
-40°C to +70°C
Storage Temperature Range
-40°C to +80°C
Environmental Sealing (above the flange) IP66 (When installed correctly)
BSEN60529
Electrical General
Maximum Resistive Load Current
Number of Switches
100mA @ 30Vdc
1 to 4
Termination Details
Common Terminal
Switch Position 1
Switch Position 2
Switch Position 3
Switch Position 4
Wire Color
Black
Blue
Green
Yellow/Red
Pink
Order Code
Switches in position
SWR01
SWR02
SWR03
SWR04
SWR05
SWR06
SWR07
SWR08
SWR09
SWR10
SWR11
SWR12
SWR13
SWR14
SWR15
1
2
3
4
1
1
1
2
3
4
2
2
1
1
1
1
2
2
2
2
3
3
3
3
3
3
4
4
4
4
4
4
All dimensions in mm
19
Mounting plates
JC150/JC600
MOUNTING PLATE DETAILS
The panel mounting detail for the JC150
and JC600 joystick controllers is specified
on pages 7 and 15 respectively.
Some handle options with a larger grip size
require the use of an adaptor plate to mount
the joystick from the top of the panel.
The adaptor plate details for the JC150 and
JC600 models is shown below.
JC150 Adaptor Plate P48692
Required with the A, HC, HP and HS handles
20
JC600 Adaptor Plate P49367
Required with the HP and HS handles