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Better by design Environmentally aware Developed for the harshest environments, all Penny & Giles's joysticks are sealed to at least IP65 above the panel. The design of those joysticks intended for use within the access platform industry, insulates the PCB from the application of at least 1kV on any part of the joystick's body. This improves operator safety and machine stability in the event of hazards such as the platform coming into contact with electric cables. Those joysticks with significant levels of electronics use multilayered PCB's and RC filters on all input signals to reduce the effect of any EMC emissions. Although they are tested to withstand a minimum 50Vm-1, they can be designed to meet higher levels specified for particular industries. Ergonomically designed The size and strength of each Penny & Giles joystick, and its corresponding range of handles, has been specified for either fingertip, palm or hand operation. Potentiometers, switches and membrane keypads are ergonomically laid out to minimise finger movement between operations. Joystick operating forces have been selected to minimise operator fatigue whilst ensuring that the joystick returns to, and remains in, the safe central position when released. JC 025/030 SINGLE-AXIS FINGERTIP ROCKER Developed for applications where compact size and minimal above panel height is paramount, the JC025/030 rockers are very low profile whilst still providing precise fingertip control in one axis. Designed for use with an electronic controller, the conductive plastic elements in the JC025/030 generate analogue and switched reference signals proportional to the distance and direction over which the rocker is moved. The analogue output can be configured to provide signals for fault detection circuits within the controller. A center tap on the analogue track provides an accurate voltage reference for the center position or a zero point for a bipolar supply voltage. The use of these rockers in a control panel allows designers to develop very low profile assemblies whilst still maintaining the functionality of a much larger single axis joystick. With the absence of microswitches and camshafts there is no need to maintain the rockers throughout their operating life in excess of 5 million cycles. Typical applications include remote control chest packs and low profile panel assemblies. JC025 ORDER CODE JC025/030 R STD BLK Spring Track JC030 Tracks Track Resistance Output Voltage Range Directional Switch Gap N 1k6Ω 0% to 100% Vs ± 2.5° Center Return Spring Breakout Force Operating Force STD 5N 15N R 2kΩ 10% to 90% Vs ± 2.5° * Other track resistances check for availability 2 Q 3k2Ω 25% to 75% Vs ± 2.5° * JC 025/030 Specifications Mechanical Breakout Force Operating Force Maximum Applied Force Mechanical Angle of Movement Electrical Angle of Movement Expected Life (Operations) Mass Environmental Operating Temperature Range Storage Temperature Range Environmental Sealing Above the Flange Electrical General Maximum Load Current Maximum Power dissipation Analogue Track Total track Resistance Output Voltage Range 34.0 36.0 JC025 5N 15N 50N ±12° ±10° >5 million 30g 14mm radius from center Full deflection, 14mm radius from center Full deflection, 14mm radius from center -25°C to +70°C -40°C to +80°C IP65 (when correctly panel sealed) BSEN60529 Unit supplied with O ring Potentiometer wiper - See Design Note in rear of Data Sheet Directional switches - 200mA Resistive 0.25W at 25°C Center Tap Voltage (1MΩ Load) Center Tap Angle 1k6Ω, 2kΩ or 3k2Ω 0% to 100%Vs or 10% to 90%Vs or 25% to 75%Vs 50%Vs 1.5° either side of center Directional Switch Directional or Center Off Switch Switch Operating Angle Maximum Supply Voltage (Vs) Standard 2.5° either side of center 35Vdc (Switch only) Termination Details Description Positive supply voltage Center tap Negative or zero supply voltage Output voltage signal N/O signal handle forward N/O signal handle back Common terminal for directional switches Wire Color Pink/Gray Yellow/Red White/Red Pink Green Blue/Orange Black Tolerance ±20% Tolerance ±2% Tolerance ±2% Tolerance ±1% Tolerance ±1° JC030 All dimensions in mm 3 JC 100 SINGLE-AXIS FINGERTIP JOYSTICK Developed for applications where ergonomics and system integrity are paramount, the JC100 is a compact, low profile joystick that provides precise fingertip control in one axis. Designed for use with an electronic controller, the conductive plastic track in the JC100 generates analogue and switched reference signals, proportional to the distance and direction over which the handle is moved. The analogue output is configured to provide signals for fault detection circuits within the controller. A center tap on the analogue track provides an accurate voltage reference for the center position or a zero point for a bipolar supply voltage. Standing only 70mm high, the JC100 is less susceptible to unintentional operation. With all of the components in the handle, it is ideal for mounting in low profile panels and arm rests. Installation time has been reduced through the use of a standard electronic connector, whilst the absence of all micro switches and camshafts has eliminated the need to maintain the joystick throughout its operating life in excess of five million cycles. Typical applications include remote control chest packs and the control of agricultural or material handling equipment. JC100 4 ORDER CODE JC100 with 0% to 100% Output Voltage Range JC100 with 10% to 90% Output Voltage Range JC100 with 25% to 75% Output Voltage Range JC100-006-4k JC100-002-5k JC100-007-5k 7 Way Connector & Pins SA47269 JC 100 Specifications 46.0 34.0 Mechanical Breakout Force Operating Force Maximum Applied Force Mechanical Angle of Movement Electrical Angle of Movement Expected Life (operations) Mass Environmental Operating Temperature Range Storage Temperature Range Environmental Sealing Above the Flange 7.0 BSEN60529 See Design Note in rear of data sheet 0.25W at 25°C Mating Connector Body Mating Connector Pins Dupont Dubox Connector 65240-007 Dupont Dubox Pins 76357-301 Directional or Center Off Switch Switch Operating Angle Maximum Supply Voltage (Vs) Minimum Load Resistance Maximum Load Current Typical Contact Resistance 5° either side of center 35Vdc 10kΩ 2mA 150Ω Termination Details Description Positive voltage supply Center tap Negative or zero voltage supply Output voltage signal N/O signal handle forward (+Y) N/O signal handle back (-Y) Common terminal for directional switch Pin B A D C F E G Tolerance ±20% Tolerance ±2% Tolerance ±2% Tolerance ±1° Tolerance ±1° fited(max) Center Tap Voltage (1MΩ load) Center Tap Angle 4kΩ or 5kΩ 0% to 100%Vs, 10 to 90%Vs, 25% to 75%Vs 50%Vs 2.5° either side of center Matingcoer 14.0 -25°C to +70°C -40°C to +85°C IP66 Unit supplied with foam gasket At top of handle Full deflection, at top of handle Full deflection, at top of handle Electrical General Maximum Load Current Maximum Power Dissipation Analogue Track Total Track Resistance Output Voltage Range 5.0 2.3N 3.4N 50N ±30° ±28° >5 million 45g All dimensions in mm 5 JC 150 RUGGED SINGLE-AXIS JOYSTICK Developed for use in those applications where lever strength and handle functionality are paramount, the JC150 is a large, robust, single-axis joystick that can be easily tailored to your applications. Designed for use with an electronic controller, the conductive plastic track in the JC150 generates analogue and switched reference signals, proportional to the distance and direction over which the handle is moved. The analogue output can be configured to provide signals for fault detection circuits within the controller or the direct control of proprietary electrohydraulic valves. A center tap on the analogue track provides an accurate voltage reference for the center position or JC150 with HKN handle a zero point for a bipolar supply voltage. The functionality of the JC150 can be increased by the inclusion of potentiometers, switches, membrane keypads and/or LED displays in its handle. Deadmans switches or the Center Lock handle can be specified to improve the integrity of your control system. Other options include Friction Lock (put-and-stay) and an End Lock handle. Installation time has been reduced through the use of a standard electronic connector. With an expected life in excess of 5 million cycles*, the JC150 can be used to control access platforms, agricultural, construction and material handling equipment. JC150 with CL handle (cover removed for clarity) ORDER CODE JC150 Y R M HKN STN //// Axes Special Options Tracks Interface Board Spring Handle Axes No of Axes Tracks Track Resistance Output Voltage Range Switch Operating Angle Y 1 E N 5kΩ 1k6Ω 0% to 100% Vs 0% to 100% Vs ± 7.5° ± 7.5° R 2kΩ 10% to 90% Vs ± 5° Q 3k2Ω 25% to 75% Vs ± 5° S 2kΩ 10% to 90% Vs ± 7.5° T 3k2Ω 25% to 75% Vs ± 7.5° Center Return Spring M Breakout Force 6.2N Operating Force 17.8N Handles HKN knob fitted as standard. Please refer to the handle data sheet for alternatives. * Some handles will require an additional mounting plate. See page 20 for details. Interface Board STN No electronics Special Options Friction Lock with: FLDO No Detent FLD1 Center Detent STA No electronics with adapter plate FLD2 FLD3 Center and End Detent end Detent FLD4 Center and 25° Detent FLD5 25° detent Please contact our engineers to determine the compatibility between the FL option and your chosen handle. 16 way connector and pins 16 way cable harness 6 SA47931 P49780 JC 150 Specifications Mechanical Breakout Force Operating Force Maximum Applied Force Mechanical Angle of Movement Electrical Angle of Movement Expected Life (operations)* Mass 6.2N 55mm from flange 17.8N Full deflection, 55mm from flange 300N Full deflection, 130mm from flange ±35° ±32° >5 million 500,000 for Friction Lock (FL) option 560g With HKN handle fitted Environmental Operating Temperature Range Storage Temperature Range Environmental Sealing Above the Flange -25°C to +70°C -40°C to +85°C IP65 Electrical General Maximum Load Current Maximum Power Dissipation Potentiometer wiper See Design Note in rear of Data Sheet Directional switches 200mA Resistive 0.25W at 25°C Mating Connector Body Mating Connector Pins AMP 040 16 Way Connector 174046-2 AMP 040 Pins 175062-1 Analogue Track Total Track Resistance Output Voltage Range 7.0 BSEN60529 Center Tap Voltage (1 MΩ load) Center Tap Angle 1k6Ω, 2k, 3k2 or 5kΩ 0% to 100%Vs, 10 to 90%Vs, 25% to 75%Vs 50%Vs 2.5° either side of center Tolerance ±20% Switch Tracks Directional Switch or Center Off Switch Switch Operating Angle Maximum Supply Voltage (Vs) End Switches End Switch Operating Angle Standard 5° or 7.5° either side of center Tolerance ±1° 35Vdc Optional ±28.5° from center Tolerance ±2% Tolerance ±2% Tolerance ±1° Matingcoer Termination Details Description Positive voltage supply Center tap Negative or zero voltage supply Output voltage signal N/O signal handle forward (+Y) N/O signal handle back (-Y) N/O signal handle fully forward (+Y) EL handle option only N/O signal handle fully back (-Y) EL handle option only Common terminal for directional switches Common Terminal for handle switches Please refer to the data sheet for your chosen handle Pin 11 12 9 10 14 1 15 2 13 16 3 4 5 6 7 8 All dimensions in mm 7 JC 200 MULTI-AXIS INDUCTIVE JOYSTICK A compact, inductive joystick with a life in excess of 15 million operations and EMC immunity of 50V/m, the JC200 offers fingertip control in two axes. The inductive circuit can be mounted at 45o to the normal axis to provide reference signals for dual channel motor controllers. The output voltage range can be further restricted in one or more directions, by the selection of the correct gate geometry. This can be used to limit, for example, the maximum speed of a vehicle when reversing around a corner. Designed for use with an electronic controller, the inductive circuit inside the JC200 generates analogue signals proportional to the distance over which the handle is moved in either axis. This output is configured to provide signals for fault detection circuits within the controller, whilst a center tap provides an accurate voltage reference for the center position. Typical applications include the control of wheelchairs, fork lift trucks and agricultural machinery. ORDER CODE JC200-B with K1 handle JC200 B S 1 K1 Y Mounting Coil Orientation Gate Handle Voltage swing Mounting 8 B P Four hole square flange Two hole bezel flange Gates S R N Shape Square Round Notch Voltage Swing 1 2 3 Input Voltage (Vs) 10Vdc 12Vdc 12Vdc Output Voltage Swing ±10%Vs ±8.3%Vs ±10%Vs Handles K0 K1 Shape No handle Standard knob Coil Orientation Y Z Normal to Axis 45° to Axis JC 200 Specifications Mechanical Breakout Force Operating Force Maximum Applied Force 1N 2N 50N Mechanical Angle of Movement Expected Life (Operations) Mass ±18° >15 million 120g Environmental Operating Temperature Range Storage Temperature Range Environmental Sealing Above the Flange EMC Immunity Level -25°C to +65°C -40°C to +70°C IP66 50V/m ESD Immunity Level ±25kV Electrical Supply Voltage Range (Vs) Output Impedance Output Voltage Swing Error Signal Center Tap Voltage Center Tap Impedance Return to Center Voltage Resolution Connection 0-8V, 0-10V or 0-12v Maximum 14Vdc 1k8Ω ±10%Vs, ±8.3%Vs with respect to the center tap >±25%Vs 50%Vs ±1% 0.4kΩ ±0.03Vs or 30mV, whichever is less Infinite Flying Leads 200mm long (14 x 0.12 pvc) Full deflection, 50mm above flange with square gate On axis with square gate fitted With K1 handle option BSEN60529 10MHz to 1GHz, 1KHz 80% sine wave modulation 10 discharges through air Termination Details Description Wire color Positive voltage supply Red Center tap Green Zero voltage supply Black X-axis output voltage signal Blue Y-axis output voltage signal Yellow Note: Output signals should be referenced to the center tap voltage Gate Options Square Round Notch Alternative gate geometery can be developed to meet the needs of your potential application All dimensions in mm 9 JC 300 MULTI-AXIS FINGERTIP JOYSTICK Developed for those applications where weight and functionality are paramount, the JC300 offers switched or proportional fingertip control in up to three axes. Designed for use with an electronic controller, the JC300 can be specified to generate up to five switched outputs per half axis, or analogue and switched reference signals. This analogue output can be configured to provide signals for fault detection circuits within the controller. A center tap on the analogue track provides an accurate voltage reference for the center position or a zero point for a bipolar supply voltage. The JC300s range of ergonomic handles feature rotary operated potentiometers for a third axis of control, or Deadmans switches that can be used to improve the integrity of your control system. Installation time has been reduced through the use of standard electronic connectors, whilst the absence of all micro switches and camshafts has eliminated the need to maintain the joystick throughout its operating life of in excess of four million cycles. Typical applications include remote control chest-packs and the control of agricultural attachments. JC300-XY with ZC handle and connector ORDER CODE JC300 XY AA RR 00 ZC C Connector Axes XY Output Handle Track Detents Axes No of Axes X 1 XY Output Type of Output A Potentiometric Track Track Resistance Output Voltage Swing Number of Switches Directional Switch Angle N 1k6Ω 0% to 100% Vs R 2kΩ 8% to 92% Vs ± 5° ± 5° Detents Number of detents required either side of center (0 to 5) Note: The potentiometric output version can only have a maximum of 4 detents Handle ZC knob fitted as standard. Please refer to the handle data sheet for alternatives. Connector C Connector 16 way, 3 way and 4 way connectors and 23 pins Flying leads 10 XY 2 S Switched F Flying Leads SA47363 SA47304 (2 connector) SA48087 (3 connector) Q 1 to 5 3k2Ω 25% to 75% Vs 1 to 5 ± 5° ± 5° JC 300 Specifications Mechanical Breakout Force Operating Force Maximum Applied Force Mechanical Angle of Movement Electrical Angle of Movement Expected Life (Operations) Mass Environmental Operating Temperature Range Storage Temperature Range Environmental Sealing Above the Flange Electrical General Maximum Load Current With ZC handle option -25°C to +50°C -40°C to +85°C IP65 BSEN60529 Clamp plate supplied with foam gasket Maximum Power Dissipation Mating Connector for all units Mating Connector 1 for Z-axis Mating Connector 2 for Z-axis Mating Connector Pins Dupont Dubox Connector 65239-008 (16 way) Dupont Dubox Connector 65240-003 (3 way) Dupont Dubox Connector 65239-002 (4 way) Dupont Dubox Pins 76357-301 Center Tap Voltage (1MΩ Load) Center Tap Angle 1k6Ω, 2kΩ or 3k2Ω, 0% to 100%Vs, 8% to 92%Vs or 25% to 75%Vs 50%Vs 2.5° either side of center Directional or Center Off Switch Switch Operating Angle Maximum Supply Voltage (Vs) 5° either side of center 35Vdc Switch Option Maximum Number of Switch Options Maximum Number of Detents Switch/Detent Angles Maximum Supply Voltage (Vs) 5 either side of center Switches are latched with diodes 5 either side of center ±7°, ±14°,±21°,±28°, ±35° 35Vdc JC300 Termination Details Potentiometric Option All dimensions in mm 70mm above flange Full deflection 70mm above flange Full deflection 70mm above flange Maximum Potentiometer wiper See Design Note in rear of Data Sheet Directional switches 200mA Resistive 0.25W at 25°C Analogue Track Total Track Resistance Output Voltage Range Mounted from below the panel, the JC300 is held in place by a clamp plate inserted over the handle such that the mounting panel is sandwiched between the clamp plate and the joystick body. 2.5N 3.5N 50N ±35° switched option ±28° potentiometric option ±26° potentiometric option >4 million 200g Y-axis positive supply voltage Y-axis center tap Y-axis negative or zero supply voltage Y-axis output voltage signal N/O signal handle forward (+Y) N/O signal handle back (-Y) X-axis positive supply voltage X-axis center tap X-axis negative or zero supply voltage X-axis output voltage signal N/O signal handle right (+X) N/O signal handle left (-X) Common terminal directional switches and handle buttons N/O signal from Deadmans handle Switch Option Y axis Switch 1 Y axis Switch 2 Y axis Switch 3 Y axis Switch 4 Y axis Switch 5 N/O signal handle forward (+Y) N/O signal handle back (-Y) X axis Switch 1 X axis Switch 2 X axis Switch 3 X axis Switch 4 X axis Switch 5 N/O signal handle right (+X) N/O signal handle left (-X) Common terminal all switch signals and handle buttons N/O signal from Deadmans handle Tolerance ±20% Tolerance ±2% Tolerance ±2% Tolerance ±1° Tolerance ±1° Pin No. 3 14 16 13 12 1 9 4 7 10 8 11 2 6 Wire Color Gray/Black Green Brown White Black Pink/Black Green/Red Gray/Blue Orange Gray Red Yellow Orange/Black Red/Black 5 Red/Green 15 White/Black 17 Yellow/Red 18 Violet Please refer to 19 Pink the data sheet for 20 Blue your chosen handle 21 Yellow/Black 22 White/Red 23 Red/Blue Notes Switches on either side of the center position are connected in parallel in the switch track option. The directional switch is used to determine the direction of handle movement. Switch positions are fitted with diodes such that as each switch output is made it remains on when the next switch in the series is also made. 11 JC 400 MULTI-AXIS FINGERTIP JOYSTICK switches, for a third axis of control, or Deadmans switches that can be used to improve the integrity of your control system. Developed for use in those applications where compact size and functionality are paramount, the JC400 offers proportional or digital fingertip control in up to three axes. Installation flexibility has been provided by using different forms of mounting flanges independent of the function of the joystick. The absence of micro switches and camshafts has eliminated the need to maintain the joystick throughout its operating life, which is in excess of five million cycles. Analogue track joysticks are supplied with side exit cables to minimize the required under panel depth whilst Digital track joysticks are fitted with standard electronic connectors to minimize installation time. Designed for use with an electronic controller, the JC400 can be specified to generate three switched outputs per half axis, or analogue and switched reference signals proportional to the distance and direction over which the handle is moved. The analogue output can be configured to provide signals for fault detection circuits within the controller. A center tap on the analogue track provides an accurate voltage reference for the center position or a zero point for a bipolar supply voltage. JC400-B with ZA handle JC400-A with ZCS handle Typical applications include fork lift trucks, remote control systems, CCTV cameras and control of agricultural attachments. The JC400s range of ergonomic handles feature rotary operated potentiometers, or ORDER CODE JC400 A XY RR / MA ZC - S - / Mounting Flange Seat Axes Gate Track Handle Detents Spring Mounting (flanges) Shape Inserts A Round None B Rectangular None Axes No of Axes X 1 XY 2 Tracks Track Resistance Output Voltage Range Directional Switch Angle Detents N R 4kΩ 5kΩ 0% to 100% Vs 10% to 90% Vs ± 5° ± 5° D Only available with Digital Tracks Center Return Spring LA Breakout Force 2.0N Operating Force 6.0N 12 Analogue MA HA 2.3N 3.0N 6.0N 7.0N LD 3.5N 9.5N C D Round Rectangular Metric (M3 x 0.5p) Metric (M3 x 0.5p) Q 8kΩ 25% to 75% Vs ± 5° D Digital 3 switches either side of center ± 5° Digital MD HD 4.0N 5.5N 11.0N 13.5N Handles ZC fitted as standard JC300 type handles are available, i.e. ZA, ZAS, ZCS, KW, and KWS Gate S Square R Round Seat P Preferred N Non-preferred D Diamond JC 400 Specifications Mechanical Breakout Force Maximum Applied Force Mechanical Angle of Movement Electrical Angle of Movement Expected Life (Operations) Mass 2.0N, 2.3N, 3.0N 3.5N, 4.0N, 5.5N 6.0N, 6.0N, 7.0N 9.5N, 11.0N, 13.5N 200N ±22° ±20° >5 million 100g Environmental Operating Temperature Range Storage Temperature Range Environmental Sealing Above the Flange -40°C to +70°C -50°C to +85°C IP65 Operating Force Analogue Digital Analogue Digital Electrical General Maximum Load Current Maximum Power dissipation Mating Connector for Digital output Mating Connector pins Analogue Track Total track Resistance Output Voltage Range 50mm above flange 50mm above flange Full deflection, 50mm above flange Full deflection, 50mm above flange No handle fitted BSEN60529 Potentiometer wiper - See Design Note in rear of Data Sheet Directional switches - 200mA Resistive 0.25W at 25°C Dupont Dubox Connector 65239-008 Dupont Dubox Pins 76357-301 Center Tap Voltage (1MΩ Load) Center Tap Angle 4kΩ, 5kΩ, 8kΩ 0% to 100%Vs or 10% to 90%Vs or 25% to 75%Vs 50%Vs 2.5° either side of center Digital Track Number of switch positions Number of detents Switch/Detent Angles Maximum Supply Voltage (Vs) 3 either side of center 3 either side of center ±6.6°, ±13.3°, ±20° 30Vdc Directional Switch Directional or Center Off Switch Switch Operating Angle Maximum Supply Voltage (Vs) Standard 5° either side of center 30Vdc Tolerance ±20% Tolerance ±2% Tolerance ±2% Tolerance ±1% Tolerance ±1° Termination Details Potentiometric Option - Cable Y-axis positive supply voltage Y-axis Center tap Y-axis negative or zero supply voltage Y-axis output voltage signal N/O signal handle forward (+Y) N/O signal handle back (-Y) N/C signal handle center (Y) Common terminal for Y-axis directional switches X-axis positive supply voltage X-axis Center tap X-axis negative or zero supply voltage X-axis output voltage signal N/O signal handle forward (+X) N/O signal handle back (-X) N/C signal handle center (X) Common terminal for X-axis directional switches All dimensions in mm Wire Color Green Brown White Black Pink/Black Green/Red Red/Brown Yellow/Green Orange Gray Red Yellow Orange/Black Red/Black Orange/Red Purple/Red Digital Option - Connector Y-axis switch 1 Y-axis switch 2 Y-axis switch 3 Pin No. 3 14 16 N/O signal handle forward (+Y) N/O signal handle back (-Y) 1 9 Common terminal for all Y-axis switches X-axis switch 1 X-axis switch 2 X-axis switch 3 5 4 7 10 N/O signal handle forward (+X) N/O signal handle back (-X) 2 6 Common terminal for all X-axis switches 5 13 JC 600 RUGGED MULTI-AXIS JOYSTICK Developed for use in those applications where lever strength and handle functionality are paramount, the JC600 is a large, robust, multi-axis joystick that can be easily tailored to your application. Designed for use with an electronic controller, conductive plastic tracks inside the JC600 generate analogue and switched reference signals, proportional to the distance and direction over which the handle is moved. The analogue output range can be configured to provide signals for fault detection circuits within the controller or the direct control of proprietary electrohydraulic valves. A center tap on the analogue track provides an accurate voltage reference for the center position or a zero point for a bipolar supply voltage. The JC600s range of ergonomic handles feature potentiometers, for three and four axes of control, switches, membrane keypads or LED displays. Deadmans switches or the center lock option can be specified to improve the integrity of your control system. Installation time has been reduced through the use of standard electronic connectors. System cost can be further reduced by replacing the JC600s interface board with a CANBUS or PWM controller. With an expected life in excess of 5 million cycles and designed to meet a 1KV voltage test in specific configurations, the JC600 is currently specified by manufacturers of access platforms, agricultural, construction and material handling equipment. ORDER CODE JC600 XY RR M HKN STN S JC600 with A handle Axes Gate Track Interface Board Handle Spring Axes Y XY No of Axes 1 2 Tracks N R Q S T Track Resistance 1k6Ω 2kΩ 3k2Ω 2kΩ 3k2Ω Output Voltage Range 0% to 100% Vs 10% to 90% Vs 25% to 75% Vs 10% to 90% Vs 25% to 75% Vs Switch Operating Angle ± 5° ± 1.5° ± 1.5° ± 5° ± 5° Center Return Spring L M H Breakout Force 4.7N 7N 16N Operating Force 11.5N 19N 39N Handles HKN knob fitted as standard. Please refer to the handle data sheet for alternatives. Note: Some handles will require an additional mounting plate. See page 20 for details Interface Board 14 PWM 2 STA No electronics No electronics CanBus Interface PWM Controller with adapter plate Gate S R Shape Square Round 16 way connector and pins SA47931 16 and 12 way connector and pins SA47932 16 way cable harness P49780 12 way cable harness P49779 1, 2 CAN 1 STN Please contact our sales office for full specification JC 600 Specifications Mechanical Breakout Force Operating Force Maximum Applied Force Mechanical Angle of Movement Electrical Angle of Movement Expected Life (Operations) Mass 4.7N, 7N, 16N 11.5N, 19N, 39N 300N ±20° ±18° >5 million 610g Environmental Operating Temperature Range Storage Temperature Range Environmental Sealing Above the Flange Voltage Test Specific configurations -25°C to +70°C -40°C to +85°C IP65 1kV for 1 minute Electrical General Maximum Load Current With HKN handle fitted BSEN60529 BSEN60204-1, section 20.4 Maximum Power Dissipation Potentiometer wiper See Design Note in rear of Data Sheet Directional switches 200mA Resistive 0.25W at 25°C Mating Connector for track signals Mating Connector for handle signals Mating Connector Pins AMP 040 16 Way Connector 174046-2 AMP 040 12 Way Connector 174045-2 AMP 040 Pins 175062-1 Analogue Track Total Track Resistance Output Voltage Range Center Tap Voltage (1MΩ Load) Center Tap Angle 1k6Ω, 2kΩ or 3k2Ω 0% to 100%Vs or 10% to 90%Vs or 25% to 75%Vs 50%Vs 2.5° either side of center Directional or Center Off Switch Switch Operating Angle Maximum Supply Voltage (Vs) 1.5° or 5° either side of center 35Vdc Termination Details 16 pin connector Description Y-axis positive supply voltage Y-axis center tap Y-axis negative or zero supply voltage Y-axis output voltage signal N/O signal handle forward (+Y) N/O signal handle back (-Y) Common terminal for Y-axis directional switches X-axis positive supply voltage X-axis center tap X-axis negative or zero supply voltage X-axis output voltage signal N/O signal handle right (+X) N/O signal handle left (-X) Common terminal for X-axis directional switches Common terminal for micro-switch on CL variant only N/O signal from micro-switch on CL variant only All dimensions in mm 55mm above flange Full deflection, 55mm above flange Full deflection,130mm above flange Tolerance ±20% Tolerance ±2% Tolerance ±2% Tolerance ±1° Tolerance ±1° Pin 11 12 9 10 1 14 13 5 6 3 4 15 8 7 2 16 12 Pin Connector Please refer to the data sheet for your chosen handle 15 T-Bar T-Bar SINGLE-AXIS FRICTION LOCK JOYSTICK Developed for use in those applications where compact size and simplicity is important, the T-Bar is a single axis put and stay joystick that provides precise finger tip control. Designed for use with electronic controllers, the conductive plastic track in Mechanical Operating Force Maximum Applied Force Mechanical Angle of Movement Electrical Angle of Movement Expected Life (Operations) Mass T-Bar the T-Bar generates an analogue signal, proportional to the distance and direction over which the handle is moved. Typical applications include remote control chest packs and material handling equipment. 1.7 N 16N across the lever ±31.5° ±27.5° 1 million 135g 51mm above flange Environmental Operating Temperature Range 0°C to + 50°C Storage Temperature Range -20°C to +70°C Environmental Sealing Above the Flange Not Sealed 45.0Centrs 52.0 65.0Centrs 75.0 95.0 59.0 45.0 All dimensions in mm 16 Electrical General Maximum Load Current Maximum Power Dissipation See Design Note in rear of Data Sheet 0.25W at 25°C Analogue Track Total Track Resistance Output Voltage Range Center Tap 2k5Ω 0% to 100% On Request Order Code D460334 T-Bar with 0% to 100% Output Voltage Range Termination Details Y-axis positive supply voltage Y-axis output voltage signal Y-axis negative or zero supply voltage 3 2 1 ±20% JCP2 JCP2 MULTI-AXIS FINGERTIP JOYSTICK Developed for use in those applications where size and weight are paramount, the JCP2 is a compact, low profile joystick that provides proportional finger tip control in up to two axes. Designed for use with an electronic controller, the conductive plastic tracks in the JCP2 generate analogue reference signals proportional to the distance over JCP2Y or JCP2XY which the handle is moved. A center tap provides an accurate voltage reference for the center position or a zero point for a bipolar supply voltage. Standing only 54mm high, the JCP2 is less susceptible to unintentional operation. Its minimal operating force makes the JCP2 an ideal unit for the local or remote control of CCTV cameras, robots and cranes. Mechanical Breakout Force 0.8N 50mm above flange Operating Force 2.5N Full deflection, 50mm above flange Maximum Applied Force 19.6N Full deflection, 50mm above flange Mechanical Angle of Movement ±20o Electrical Angle of Movement ±18o Expected Life (operations) >2 million Mass 100g Environmental Operating Temperature Range -20oC to +70oC Storage Temperature Range -25oC to +80oC Environmental Sealing Above the Flange IP65 BSEN60529 Electrical General Maximum Load Current See Design Note in rear of Data Sheet Maximum Power Dissipation 0.5W at 25oC Connector Flying Leads 300mm long (7 x 0.125 PTFE) Total Track Resistance 5kΩ Tolerance ±20% Output Voltage Range 0 to 100%Vs Tolerance ±1% Center Tap Voltage (1MΩ Load) 50%Vs Tolerance ±2% Center Tap Angle 1.6o either side of center Maximum Analogue Track Order Code D240449 JCP2Y (Single axis) D240448 JCP2XY (Dual axis) Termination Details All dimensions in mm Description X axis positive voltage supply X axis center tap X axis negative or zero voltage supply X axis output voltage signal Y axis positive voltage supply Y axis negative or zero voltage supply Y axis center tap Y axis output voltage signal Wire Color Orange Gray Red Yellow White Green Brown Black 17 SWJ SWJ MULTI-AXIS SWITCHED JOYSTICK The SWJ is a compact, low profile switched joystick that provides on/off finger tip control in up to two axes. Standing only 48mm high and capable of switching a resistive load of up to 1A. The joystick can be supplied with or without a sealing gaiter. SWJ1 OR SWJ2 5.0 Mechanical Breakout Force 0.25N Operating Force 1N Full deflection, 50mm above flange Maximum Applied Force 50N Full deflection, 50mm above flange Mechanical Angle of Movement ±15o Expected Life (operations) >100,000 Mass 46g Full deflection, 50mm above flange Environmental Operating Temperature Range -20oC to +70oC Storage Temperature Range -40oC to +80oC Environmental Sealing Above the Flange Not sealed (without gaiter) IP65 (with gaiter) BSEN 60529 48.0MAX Electrical General 1A @ 48Vdc Connector Terminate directly onto micro switches Order Code Without gaiter With Gaiter Single Axis SWJ1 D240551 Dual Axis SWJ2 D240572 15.0MAX 2.0 Maximum Resistive Load Current SWJ1 or SWJ2 SWJ1 or SWJ2 All dimensions in mm 18 D240551 or D240572 D240551 or D240572 SWR SWR MULTI-AXIS SWITCHED ROCKER The SWR is a compact switched rocker offering finger tip/thumb control in up to 4 half axes. The unit is supplied with an O ring so as to ensure IP66 sealing above the panel and is capable of switching a resistive load of up to 100mA. Mechanical Operating Force Maximum Applied Force Mechanical Angle of Movement Expected Life (Operations) Mass 5N at 11mm Radius 150N ±8° 1 million cycles at full power 35g Environmental Operating Temperature Range -40°C to +70°C Storage Temperature Range -40°C to +80°C Environmental Sealing (above the flange) IP66 (When installed correctly) BSEN60529 Electrical General Maximum Resistive Load Current Number of Switches 100mA @ 30Vdc 1 to 4 Termination Details Common Terminal Switch Position 1 Switch Position 2 Switch Position 3 Switch Position 4 Wire Color Black Blue Green Yellow/Red Pink Order Code Switches in position SWR01 SWR02 SWR03 SWR04 SWR05 SWR06 SWR07 SWR08 SWR09 SWR10 SWR11 SWR12 SWR13 SWR14 SWR15 1 2 3 4 1 1 1 2 3 4 2 2 1 1 1 1 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 All dimensions in mm 19 Mounting plates JC150/JC600 MOUNTING PLATE DETAILS The panel mounting detail for the JC150 and JC600 joystick controllers is specified on pages 7 and 15 respectively. Some handle options with a larger grip size require the use of an adaptor plate to mount the joystick from the top of the panel. The adaptor plate details for the JC150 and JC600 models is shown below. JC150 Adaptor Plate P48692 Required with the A, HC, HP and HS handles 20 JC600 Adaptor Plate P49367 Required with the HP and HS handles