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ROLAND ROLAND PRODUCT OVERVIEW DOUBLE SHEET DETECTOR UDK10 Product program: Double Sheet control Double Sheet Detector R1000 Series UDK10 Electro magnetic and eddy current principles integrated in one sensor microcontroller based R1000 Product platforms: R2000 E10 UDK10 I10 E60 UDK60 > Panel mount > Fieldbus technology Only one linearized sensor for ferrous and non-ferrous materials Ferrous materials: One-sided contact double sheet control of thicknesses up to 4,0 mm max. (up to 0.160") Control unit NOW AVAILABLE: I60 One - sided system Non-ferrous materials: One-sided contact double sheet control of thicknesses up to approximately 4 mm (0.160") for customary automotive aluminium alloy Digital display of sheet thickness and operations parameters Material: Steel 6.00 4.00 4.00 6.00 6.00 3.00 depending on sensor thickness up to (mm) Programmable for 255 different materials and thicknesses Opto coupled parallel PLC interface (9 bit for input, 4 bit for output) Material: Aluminium --- 4.00 15.00 --- 4.50 15.00 P36GS P42GS P75GS PW42GS S/E28S to S/E75S MS54S ME54S P36GS P42GS P75GS P36GS P42GS P75GS W42GS IE/IS42GS depending on sensor or pair of sensors thickness up to (mm) Sensor types to be connected to the various units This diagram shows that the product program is following the generally accepted design guide lines of modularity. On the basis of only two product platforms double sheet detectors for specific applications are derived by exchanging an internal sensor module. The sensors are compatible with several control units. December 2001 Rev.1.2 ROLAND ROLAND ELECTRONIC GMBH Otto-Maurer-Straße 17 · DE 75210 Kelter n · Ge r many Telefon 0049 (0) 72 36 93 92 0 · Telefax 0049 (0) 72 36 93 92 33 [email protected] · www.roland-electronic.com Systems interfaces: •Data communication and parameter backup via optional opto coupled RS 232 interface •Relay or opto coupled output for under gauge, nominal gauge, over gauge and enable Sensor PW42GS for ferrous and non-ferrous materials WARNING! These devices do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. Never use these products as sensing devices for personnel protection. Their use as a safety device may create an unsafe condition which could lead to injury or death. ROLAND ROLAND DOUBLE SHEET DETECTOR UDK10 Description: In the sheet processing industry, but especially the automotive industry, not only steel but increasingly aluminum and other non-ferrous materials are used. When loading blanks into presses automatically, feeding double blanks must be prevented. The UDK10 was specifically developed for these applications. Up to 255 different parameter sets (types of materials and / or sheet thicknesses) can be entered into the unit, stored, and addressed either from the keyboard or a PLC. The Sensor Switch Box SSB-UDK10 is available as an option to connect up to four sensors to be activated sequentially. This can be necessary if sheets are destacked from more than one location (see separate sheet Sensor Switch Box SSB-UDK10). SCPWS-GG-.. DOUBLE SHEET DETECTOR UDK10 Function: The Universal Double Sheet Detector UDK10 allows one-sided double sheet control of ferrous and non-ferrous materials with only one sensor: the new PW42GS type. The sensor functions electromagnetically combined with the eddy current principle. The measurement is based on evaluating the changes in the electromagnetic field and the eddy currents due to the changing sheet thickness. Sensor cable SCPWS-5-G Quick disconnect sensor side Quick disconnect control unit side 51 Sensor PW42GS Technical Data UDK10: Operating voltage: 24 V DC, ± 4 V Power consumption: < 7 W Enclosure meets: IP 65 Weight: approx. 1,5 kg / 3.3 lb. Ambient temperature: 0° - 50° C / (30° to 120° F) 54 ø26 ø24 receptacle (female plug) male plug Sensor Diagrams: Systems reaction time with upper switching limits (UL) at 150%, 120% and 100% of nominal sheet thickness PW42GS sensor performance Steel Type of material (Examples) In line plug (optional) As an option a Sensor Switch Box is available for the connection of up to 4 sensors of the PW42GS type. These sensors cannot operate in parallel but only sequentially. Single Spring loaded sensor bracket with vacuum cup SHS for sensor PW42GS (also available without vacuum cup as SH..GS) Austenit Bronce Zink Al-Alloy Automotive Aluminum Alloy Pure Aluminum Cu-Alloy Cu Non ferrous material Electrical Maximum conductivity single sheet (Millisiemens) thickness (mm) 1,41 8,5 16,3 18,2 4,0 4,0 4,0 4,0 25,2 34,2 43,0 57,5 4,0 4,0 3,5 3,0 94 Alternative PG Outlet for power supply The systems reaction time for non-ferrous materials is constant at 85 milliseconds. ø25 SCPWS-GG SCPWS-GG-.. Order data: Klemmvorrichtung SHK M8 Main unit: UDK10-B-R-S: Control via PLC UDK10-B-O-S: Control via PLC UDK10-C-O-S: Control via PLC Relays-Version Opto coupler-Version Opto coupler-Version 40 Up to 4 sensors can be operated sequentially Sensors: PW42GS: gefederte Sensorhalterung 25 Sensor 57 Hub max. 65 min. 25 98 6 Cable plug also available with right angle connector beweglich 6 Memory and signal inputs: Version B: Set up by push buttons. Addressing of all 255 parameter sets with 9 data inputs opto coupled 24 VDC with joint common Version C: in addition 1 opto coupled RS 232 - interface for bidirectional data communication and parameter back up with a PLC or a PC Relay version: Opto coupler version: Signal outputs: Maximum switching voltage: Maximum switching current: Maximum switching power: dry N.C. relay contacts 250 V AC 1A 240 W / 200 VA Emitter and collector 50 V DC 150 mA 100 mW gekontert 5 Signal outputs Sauger 110 300 oder nach Kundenwunsch - PLC Input - PLC Output - Power supply 24 VDC Connection cable Sensor Switch Box SCPWS-GW-.. Main plug PW42GS Sensor: The new sensor PW42GS can only be connected to the control unit UDK10. It has approximately the same performance parameters as the P42GS used for steel and the W42GS used for nonferrous materials in the corresponding control units E10, E60 and UDK60. with male plug Sensor cable oilflex: SCPWS-GG-5: Straigth receptacle (Standard cable length 5m) SCPWS-GG-..: Straigth receptacle (Cable up to 50m made to order) SCPWS-GW-5: Right angle receptacle (Standard cable length 5m) SCPWS-GW-..: Right angle receptacle (Cable up to 50m made to order) Special accessoires: SSB-UDK10: Sensor Switch Box SCPWS-GG: Sensor cable between UDK10 and SSB SVCPWS-SSB-UDK10: Connection cable between UDK 10 and SSB UDK 10 SH42GS: Spring loaded sensor bracket for PW42GS SHS42GS: " with vacuum cup for PW42GS SHK: Clamping bracket ROLAND ROLAND DOUBLE SHEET DETECTOR UDK10 escription: the sheet processing industry, but especially the automotive industry, ot only steel but increasingly aluminum and other non-ferrous materials e used. When loading blanks into presses automatically, feeding ouble blanks must be prevented. The UDK10 was specifically developed r these applications. Up to 255 different parameter sets (types of aterials and / or sheet thicknesses) can be entered into the unit, stored, nd addressed either from the keyboard or a PLC. he Sensor Switch Box SSB-UDK10 is available as an option to connect p to four sensors to be activated sequentially. This can be necessary if eets are destacked from more than one location (see separate sheet ensor Switch Box SSB-UDK10). SCPWS-GG-.. DOUBLE SHEET DETECTOR UDK10 Function: The Universal Double Sheet Detector UDK10 allows one-sided double sheet control of ferrous and non-ferrous materials with only one sensor: the new PW42GS type. The sensor functions electromagnetically combined with the eddy current principle. The measurement is based on evaluating the changes in the electromagnetic field and the eddy currents due to the changing sheet thickness. Sensor cable SCPWS-5-G Quick disconnect sensor side Quick disconnect control unit side 51 Sensor PW42GS Technical Data UDK10: Operating voltage: 24 V DC, ± 4 V Power consumption: < 7 W Enclosure meets: IP 65 Weight: approx. 1,5 kg / 3.3 lb. Ambient temperature: 0° - 50° C / (30° to 120° F) 54 ø26 ø24 receptacle (female plug) male plug Sensor Diagrams: Systems reaction time with upper switching limits (UL) at 150%, 120% and 100% of nominal sheet thickness PW42GS sensor performance Steel Type of material (Examples) In line plug (optional) As an option a Sensor Switch Box is available for the connection of up to 4 sensors of the PW42GS type. These sensors cannot operate in parallel but only sequentially. Single Spring loaded sensor bracket with vacuum cup SHS for sensor PW42GS (also available without vacuum cup as SH..GS) 1,41 8,5 16,3 18,2 4,0 4,0 4,0 4,0 25,2 34,2 43,0 57,5 4,0 4,0 3,5 3,0 The systems reaction time for non-ferrous materials is constant at 85 milliseconds. ø25 SCPWS-GG Connection cable Sensor Switch Box SCPWS-GG-.. Order data: Klemmvorrichtung SHK M8 Main unit: UDK10-B-R-S: Control via PLC UDK10-B-O-S: Control via PLC UDK10-C-O-S: Control via PLC Relays-Version Opto coupler-Version Opto coupler-Version 40 Up to 4 sensors can be operated sequentially Sensors: PW42GS: gefederte Sensorhalterung 25 Sensor beweglich 6 emory and signal inputs: ersion B: Set up by push buttons. Addressing of all 255 parameter sets with 9 data inputs opto coupled 24 VDC with joint common ersion C: in addition 1 opto coupled RS 232 - interface for bidirectional data communication and parameter back up with a PLC or a PC Relay version: Opto coupler version: gnal outputs: aximum switching voltage: aximum switching current: aximum switching power: dry N.C. relay contacts 250 V AC 1A 240 W / 200 VA Emitter and collector 50 V DC 150 mA 100 mW gekontert 5 gnal outputs Sauger 110 98 57 Hub max. 65 min. 25 6 Cable plug also available with right angle connector 300 oder nach Kundenwunsch - PLC Input - PLC Output - Power supply 24 VDC Austenit Bronce Zink Al-Alloy Automotive Aluminum Alloy Pure Aluminum Cu-Alloy Cu Non ferrous material Electrical Maximum conductivity single sheet (Millisiemens) thickness (mm) 94 Alternative PG Outlet for power supply SCPWS-GW-.. Main plug PW42GS Sensor: The new sensor PW42GS can only be connected to the control unit UDK10. It has approximately the same performance parameters as the P42GS used for steel and the W42GS used for nonferrous materials in the corresponding control units E10, E60 and UDK60. with male plug Sensor cable oilflex: SCPWS-GG-5: Straigth receptacle (Standard cable length 5m) SCPWS-GG-..: Straigth receptacle (Cable up to 50m made to order) SCPWS-GW-5: Right angle receptacle (Standard cable length 5m) SCPWS-GW-..: Right angle receptacle (Cable up to 50m made to order) Special accessoires: SSB-UDK10: Sensor Switch Box SCPWS-GG: Sensor cable between UDK10 and SSB SVCPWS-SSB-UDK10: Connection cable between UDK 10 and SSB UDK 10 SH42GS: Spring loaded sensor bracket for PW42GS SHS42GS: " with vacuum cup for PW42GS SHK: Clamping bracket ROLAND ROLAND PRODUCT OVERVIEW DOUBLE SHEET DETECTOR UDK10 Product program: Double Sheet control Double Sheet Detector R1000 Series UDK10 Electro magnetic and eddy current principles integrated in one sensor microcontroller based R1000 Product platforms: R2000 E10 UDK10 I10 E60 UDK60 > Panel mount > Fieldbus technology Only one linearized sensor for ferrous and non-ferrous materials Ferrous materials: One-sided contact double sheet control of thicknesses up to 4,0 mm max. (up to 0.160") Control unit NOW AVAILABLE: I60 One - sided system Non-ferrous materials: One-sided contact double sheet control of thicknesses up to approximately 4 mm (0.160") for customary automotive aluminium alloy Digital display of sheet thickness and operations parameters Material: Steel 6.00 4.00 4.00 6.00 6.00 3.00 depending on sensor thickness up to (mm) Programmable for 255 different materials and thicknesses Opto coupled parallel PLC interface (9 bit for input, 4 bit for output) Material: Aluminium --- 4.00 15.00 --- 4.50 15.00 P36GS P42GS P75GS PW42GS S/E28S to S/E75S MS54S ME54S P36GS P42GS P75GS P36GS P42GS P75GS W42GS IE/IS42GS depending on sensor or pair of sensors thickness up to (mm) Sensor types to be connected to the various units This diagram shows that the product program is following the generally accepted design guide lines of modularity. On the basis of only two product platforms double sheet detectors for specific applications are derived by exchanging an internal sensor module. The sensors are compatible with several control units. December 2001 Rev.1.2 ROLAND ROLAND ELECTRONIC GMBH Otto-Maurer-Straße 17 · DE 75210 Kelter n · Ge r many Telefon 0049 (0) 72 36 93 92 0 · Telefax 0049 (0) 72 36 93 92 33 [email protected] · www.roland-electronic.com Systems interfaces: •Data communication and parameter backup via optional opto coupled RS 232 interface •Relay or opto coupled output for under gauge, nominal gauge, over gauge and enable Sensor PW42GS for ferrous and non-ferrous materials WARNING! These devices do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. Never use these products as sensing devices for personnel protection. Their use as a safety device may create an unsafe condition which could lead to injury or death.
