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International Conference on Current Research in Engineering Science and Technology (ICCREST-2016) LOW COST HYBRID SOLAR CAR CONCEPT A technique that challenges the conventional cars in efficiency and usability V.AJEETHKUMAR Department of electronics and communication engineering, Kings College of engineering, Punalkulam, Thanjavur Abstract—- This work, is focused on an idea about hybrid solar car technology which solves the major problem of fuel and pollution in present days. To determine how feasible widespread change to hybrids would be in future with all information taken into account, it is concluded that hybrids have several advantages as fuel efficient, low pollution. In the present work a complete experiment of hybrid solar car has been prepared using small car. After complete analysis of this car the bear capability of load, stress, and strain of front & rear collision of car frame are found. A complete data analysis is to be done to examine the technical aspects of the hybrid car technology. On the whole, hybrid technology has a lot of potential in industries today and therefore it can lead to new solutions. However let’s find a solution. Keywords - Hybrid solar vehicle, solar energy, IC engine, Electric operated system I. INTRODUCTION The use of hybrid solar car can be efficient in our daily life because nowadays pollution and fuel rate are very big problems. Many people are using fuel cars. Use of solar energy is done for car, besides the control of vehicular pollution in the city, less consumption of fuel. Hybrid solar cars are effective in reducing global warming and environment problem in big frame. In the present work, the objective is to estimate the potential of both energy & PV energy and mechanical engine power and to implement a new car or a conventional old car. The hybrid solar car is one of the potential items for weight reduction as it accounts for 5% - 10% of the weight. Various advantages for hybrid solar car by using this technology are mentioned as follows 1. It helps to reduce the conventional car demand in urban city. 2. It helps to minimize the pollution problem in urban city. 3. It helps to provide clean energy which will reduce the carbon dioxide emission every month. 4. It also helps to importantly reduce the fuel demand. E-ISSN :2348 - 8549 S.MANGAYARKARASI, (AP GIII) Department of electronics and communication engineering, Kings College of engineering, Punalkulam, Thanjavur A hybrid car is a vehicle which uses three power sources such as solar energy with electric motor, electrical operation and a small combustion engine to run a car. They are slowly gaining popularity with the auto buyers because they are seeing the benefits that owning a car will help them to reduce their carbon emission and is also energy efficient. It also makes the environment clean. In this paper, we are going to create a design of hybrid solar car by using a remote controlled toy car to measure the solar efficiency. After that we can perform using a conventional car. Modelling is done on a remote controlled toy car or on an old conventional car. II. LITERATURE REVIEW In this paper, I am going to present a detailed study of optimal sizing, fuel consumption of a solar car based on a longitudinal vehicle dynamics mode and energy flow, weight, overall cost of vehicle. It is shown that fuel saving can be achieved for intermittent use with average power and economic feasibility. Hybrid Solar Vehicles (HSV), derived by integration of Hybrid Electric Vehicles with Photo-Voltaic sources, may represent a valuable solution to face both energy saving and environmental issues, particularly in urban driving. This paper also focuses on general, the technological issues and challenges ahead of plug-in hybrid electric vehicles in relation to major components which can be used for design consideration and selection of component for electric motor and battery bank, control strategy. Our technical challenge is that most of the normal solar cars are built using light weight carbon fibre materials. Using this tech in conventional car body platform and improving efficiency is a riskier task. Also we are in a situation to investigate the use of photovoltaic systems as auxiliary power generators in hybrid and electric vehicles. This technology provides yet unexploited possibility with the advantages of a new power source, which is light, noiseless, maintenance-free and continuous working operation. A notable reduction of air emissions can be achieved through a synergy of various technological breakthroughs, such as the method we present of introducing photovoltaic arrays and additional electrochemical energy storage capacity in vehicles. Solar cars www.internationaljournalssrg.org Page 195 International Conference on Current Research in Engineering Science and Technology (ICCREST-2016) are also considered as a case study in order to demonstrate the use of solar panels in electric cars. A comparative study of three different configurations for a hybrid solar vehicle has been recently presented and developed at the University of Salerno in 2008. The hybrid electric vehicle (HEV) system that consists of mechanical engine, electric motor and batteries has gained increased interests because of the interest’s drawback of IC engine such as pollution. Testing this system in a vehicle helps us to provide efficiency and pollution results. III. RELATED THEORY A Hybrid solar car Components -Electric vehicle was first designed and developed by the Baker Motor Company since 1990s. A main advantage of EV over the internal combustion engine can thus be exploited in terms of no carbon emissions occurred due to use of only the electric motor to drive the engine. Generally, the electric car and hybrid solar car consists of six main parts: PV panel, electric motor, electric Generator, battery bank, IC engine and electronic controlling unit (ECU) respectively. A diagram of the hybrid solar car can thus be illustrated in Fig. 1. (5) IC engine has been employed for driving hybrid solar car which can be used during night or minimum electric energy of HSC. (6)Electronic controlling unit (ECU) is an electronics circuit that is used for controlling the energy in the electric motor which can provide speed variation. B. Transmission system – In this hybrid solar car, we are using two types of transmission system. A diagram of the transmission system of hybrid solar car can thus be illustrated in Fig. 2. Front wheels EN EM IC E Battery bank Bank Plug -in Inventor system PV panel Rear wheels Figure 2. A general Transmission system of hybrid solar car Main parts of hybrid solar car PV panel Electric motor Battery bank IC engine ECU controlling unit Electric Generator Figure 1 Main components of hybrid solar car (1) PV panel convert sunlight into electricity, which is stored in batteries. Then the energy will be utilized for hybrid car propulsion. (2) Electric motor has generally been employed for driving the hybrid solar car (HSC). However, we can observe that the brushless DC motor (BLDC) is often operated (HSC) over the classical DC motor due to long lifetime operation, high speed and also high torque. (3) Electric Generator generates self-energy in a car during a regeneration brake or slop on a road. E-ISSN :2348 - 8549 (4) Battery bank is an important component for the HSC. It generates 24 V DC for supplying the electric motor and also electronic devices in the HSC. Where EM=electric control node which can control the supplies of voltage, photovoltaic panel, ICE=internal combustion engine (petrol operated four stroke engine), battery bank, plug in with invertor system. Two types of transmission system 1. Front drive system –The IC engine is placed in front of the car. With the help of chain drive mechanism, the power stored in crank shaft is driven to the axle of front wheels. 2. Rear drive system – The electric motor is placed near the rear axle of hybrid solar car which can be operated by charged batteries then the electric motor rotates the rear axle of rear wheels. www.internationaljournalssrg.org Page 196 International Conference on Current Research in Engineering Science and Technology (ICCREST-2016) Both systems are placed in hybrid solar car. Only one system can be used in transmission of power to wheels i. either rear or front wheels of a hybrid solar car at a time. If one system fails then we can choose the alternative driving mechanism. In this design we will take depth of discharge to be 75%. Temperature correction is needed because at low temperature battery efficiency decreases. Battery bank capacity in Ampere hour (AH) is given by Brc= Ec (Ah) × Ds / (DOD) max× ή Where, DOD =Battery depth of discharge IV. MODEL AND DESIGN In Hybrid solar car, solar panel can be placed on roof, bonnet and boot section of a car, in horizontal and vertical portion of the car. In a general model, it could be considered of at least two additional options such as Horizontal panel Vertical panel It is designed by using a remote controlled car or a small car. First, we assume framework and then we assume different parts of solar car like solar panel, IC engine, transmission system, braking system, wheels and axles, steering system and dashboard. All these systems are designed and it will be assembled in field frame of the car. Ds = battery autonomy or storage days ή = temperature correction factor = 0.9 Ec (Ah) = energy or load is given by Ampere in hour Batteries in parallel is given by B p = Brc / Bsc Where, Bsc = capacity of selection battery (Ah) Batteries in series is given by Bs = Vn/Vs Where,Vn = nominal voltage of battery Vs = nominal voltage of system Total battey bank of system=BT=BP*BS A. Design of PV system C .Regenerative braking The PV system design is based on the size and capacity of load. The energy produced by PV panel is obtained from two types of energy contribution as shown in equation 1 and equation 2 as below 1. Driving time - the energy produced during the running period of a car is calculated Automotive engineers have given the solution to energy wastage problem, a lot of thought have come up with a kind of braking system that can recapture much of the car's kinetic energy and convert it into electricity, so that it can be used to recharge the car's batteries. This system is called regenerative braking. 2. Parking time - The energy produced during the parking period of a car is calculated Where = PV panel efficiency, = PV surface area, = the average energy daily enough by solar panel captured (4.3 K hr /day), = solar energy captured during a sun at (7 AM to 6 PM), =solar energy during a parking time B. Total power = Driving time + Parking time B .Design of Battery system E-ISSN :2348 - 8549 www.internationaljournalssrg.org Page 197 International Conference on Current Research in Engineering Science and Technology (ICCREST-2016) V.RESULTS AND DISCUSSION 2. Emission level based VI. CONCLUSION A.General dimension of Hybrid solar car We find out the general dimensions of a hybrid solar car. A table of the hybrid solar car can thus be illustrated in table 1 Table 1 Showing a general dimension of a hybrid solar car S. No. 1 2 3 4 Dimensions of hybrid solar car Wheel Base Wheel track Height of car Ground clearance Length in mm 2813 mm 1160 mm 1221.46 mm 280 mm Suitable design based analysis of hybrid solar car has been given and results of battery bank and sizing, total area of car which can be used in PV array, capacity of total load and analysis of car body have been tabulated. It will be used for research work and education purpose. In future this type of car have lot of marketing value because it will be used as nonrenewable resource and renewable energy .This type of car does not create any pollution and will have a lot of positive points towards nature . Only the manufacturing cost is high but maintenance cost is almost zero. This project helps to lower the manufacturing cost. Hence this car is economic and environmental friendly. Acknowledgment B. Area and Total power generated by PV panel Total Area of PV panel = 835396 (mm2) = 0.835 meter2 No of panel mounted in roof = 3, single-single panel mounted in bonnet and backside of car This research was supported/partially supported by [Name of Foundation, Grant maker, Donor]. We thank our colleagues from [Name of the supporting institution] who provided insight andexpertise that greatly assisted the research, although they may not agree with all of the interpretations/conclusions of this paper. Total power generated by panel = No. PV panel X Power = 5 X 150Watt = 750 Watt = 0.75 K Watt We thank [Name Surname, title] for assistance with [particular technique, methodology], and [Name Surname, position, institution name] for comments that greatly improved the manuscript. C. General batteries required in system All the information about the battery system and total load required by electric motor is given in table 2, and battery is generally used in an auto- vehicle for different purpose on present day. Batteries which need to be used in a hybrid solar car system have to be designed in order to the general requirement of running car (load). Battery capacity table. Table 2 Showing a general batteries required in system We would also like to show our gratitude to the (Name Surname, title, institution) for sharing their pearls of wisdom with us during the course of this research, and we thank 3 “anonymous” reviewers for their so-called insights. We are also immensely grateful to (List names and positions) for their comments on an earlier version of the manuscript, although any errors are our own and should not tarnish the reputations of these esteemed persons. Capacity of Required by load Capacity of battery (Ah) Batteries in parallel Batteries in series Total No. of battery Power of batteries References 2 Kw 5 Ah [1] http://auto.howstuffworks.com/fuel-efficiency/hybridtechnology/5-hybrid-battery-pack-improvements.htm 1 4 4 220- 240 watt [2] http://auto.howstuffworks.com/fuel-efficiency/hybridtechnology/hybrid-cars-utilize-solar-power.htm A comparison between conventional cars over hybrid solar car. Comparison is based on two factors such as 1. Fuel consumption based E-ISSN :2348 - 8549 [3] http://auto.howstuffworks.com/fuel-efficiency/hybridtechnology/hybrid-cars-perform-cold-weather.htm [4] https://www.google.co.in/urlsa=t&rct=j&q=&esrc=s&source= web&cd=1&cad=rja&uact=8&ved=0CBwQFjAAahUKEwirg r www.internationaljournalssrg.org Page 198 International Conference on Current Research in Engineering Science and Technology (ICCREST-2016) mImfzHAhWKBI4KHfy6CAI&url=http%3A%2F%2Fwww.i nderscience.com%2Fjhome.php%3Fjcode%3DIJEHV&usg=A FQjCNFObj1YuMThzyVCVyiim84YU7Gpdw&sig2=IKJ2W OvnNZf-S0naAtEpWw&bvm=bv.102829193, d.c2E [5] https://www.google.co.in/url?sa=t&rct=j&q=&esrc=s&source =web&cd=5&cad=rja&uact=8&ved=0CDUQFjAEahUKEwir grmImfzHAhWKBI4KHfy6CAI&url=http%3A%2F%2Fwww .hindawi.com%2Fjournals%2Fijvt%2F2011%2F571683%2F& usg=AFQjCNF15ynHFvggD0pUK496HuFVXXxZQ&sig2=ZuuCyFbooOUIPqcp cwuSjA&bvm=bv.102829193,d.c2E E-ISSN :2348 - 8549 [6] https://www.google.co.in/url?sa=t&rct=j&q=&esrc=s&source =web&cd=3&cad=rja&uact=8&ved=0CCcQFjACahUKEwirg rmImfzHAhWKBI4KHfy6CAI&url=http%3A%2F%2Fwww.i iasa.ac.at%2Fweb%2Fhome%2Fresearch%2FresearchProgra ms%2FTransitionstoNewTechnologies%2F09_Gallagher_Hyb rid_Cars_WEB.pdf&usg=AFQjCNEKXFjhDeHuexCdRGitD PGV_9OcwA&sig2=Sk4cafUGdmjIrf5BWqKPw&bvm=bv.102829193,d.c2E www.internationaljournalssrg.org Page 199