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TECHNICAL MANUAL 888-2587-001 FM HD Radio System FM HD Radio System T.M. No. 888-2587-001 © Copyright Harris Corporation 2006, 2007 All rights reserved Rev. C1: 04/19/07 Returns And Exchanges Damaged or undamaged equipment should not be returned unless written approval and a Return Authorization is received from HARRIS Broadcast Communications Division. Special shipping instructions and coding will be provided to assure proper handling. Complete details regarding circumstances and reasons for return are to be included in the request for return. Custom equipment or special order equipment is not returnable. In those instances where return or exchange of equipment is at the request of the customer, or convenience of the customer, a restocking fee will be charged. All returns will be sent freight prepaid and properly insured by the customer. When communicating with HARRIS Broadcast Communications Division, specify the HARRIS Order Number or Invoice Number. Unpacking Carefully unpack the equipment and preform a visual inspection to determine that no apparent damage was incurred during shipment. Retain the shipping materials until it has been determined that all received equipment is not damaged. Locate and retain all PACKING CHECK LISTs. Use the PACKING CHECK LIST to help locate and identify any components or assemblies which are removed for shipping and must be reinstalled. Also remove any shipping supports, straps, and packing materials prior to initial turn on. Technical Assistance HARRIS Technical and Troubleshooting assistance is available from HARRIS Field Service during normal business hours (8:00 AM - 5:00 PM Central Time). Emergency service is available 24 hours a day. Telephone 217/222-8200 to contact the Field Service Department or address correspondence to Field Service Department, HARRIS Broadcast Communications Division, P.O. Box 4290, Quincy, Illinois 62305-4290, USA. Technical Support by e-mail: [email protected]. The HARRIS factory may also be contacted through a FAX facility (217/221-7096). Replaceable Parts Service Replacement parts are available 24 hours a day, seven days a week from the HARRIS Service Parts Department. Telephone 217/222-8200 to contact the service parts department or address correspondence to Service Parts Department, HARRIS CORPORATION, Broadcast Systems Division, P.O. Box 4290, Quincy, Illinois 62305-4290, USA. The HARRIS factory may also be contacted through a FAX facility (217/221-7096). NOTE: The # symbol used in the parts list means used with (e.g. #C001 = used with C001). 888-2587-001 4/18/11 WARNING: Disconnect primary power prior to servicing. Manual Revision History FM HD Radio System REV. DATE Preliminary 2/03/2006 C 2/28/2007 4/18/11 ECN Pages Affected Created P35719 Released 888-2587-001 WARNING: Disconnect primary power prior to servicing. MRH-1 MRH-2 888-2587-001 4/18/11 WARNING: Disconnect primary power prior to servicing. Guide to Using Harris Parts List Information The Harris Replaceable Parts List Index portrays a tree structure with the major items being leftmost in the index. The example below shows the Transmitter as the highest item in the tree structure. If you were to look at the bill of materials table for the Transmitter you would find the Control Cabinet, the PA Cabinet, and the Output Cabinet. In the Replaceable Parts List Index the Control Cabinet, PA Cabinet, and Output Cabinet show up one indentation level below the Transmitter and implies that they are used in the Transmitter. The Controller Board is indented one level below the Control Cabinet so it will show up in the bill of material for the Control Cabinet. The tree structure of this same index is shown to the right of the table and shows indentation level versus tree structure level. Example of Replaceable Parts List Index and equivalent tree structure: Replaceable Parts List Index Part Number Table 7-1. Transmitter Table 7-2. Control Cabinet Table 7-3. Controller Board Table 7-4. PA Cabinet Table 7-5. PA Amplifier Table 7-6. PA Amplifier Board Table 7-7. Output Cabinet Page 994 9283 001 992 9244 002 992 8344 002 992 9400 002 994 7894 002 992 7904 002 992 9450 001 7-2 7-3 7-6 7-7 7-9 7-10 7-12 Transmitter 994 9283 001 Control Cabinet 992 9244 002 PA Cabinet 992 9400 002 Controller Board 992 8344 002 PA Amplifier 992 7894 002 Output Cabinet 992 9450 001 Amplifier The part number of the item is shown to the right of the description as is the page in thePA manual whereBoard the bill for 992 7904 002 that part number starts. Inside the actual tables, four main headings are used: • • • • • Table #-#. ITEM NAME - HARRIS PART NUMBER - this line gives the information that corresponds to the Replaceable Parts List Index entry; HARRIS P/N column gives the ten digit Harris part number (usually in ascending order); DESCRIPTION column gives a 25 character or less description of the part number; REF. SYMBOLS/EXPLANATIONS column 1) gives the reference designators for the item (i.e., C001, R102, etc.) that corresponds to the number found in the schematics (C001 in a bill of material is equivalent to C1 on the schematic) or 2) gives added information or further explanation (i.e., “Used for 208V operation only,” or “Used for HT 10LS only,” etc.). Inside the individual tables some standard conventions are used: • • • A # symbol in front of a component such as #C001 under the REF. SYMBOLS/EXPLANATIONS column means that this item is used on or with C001 and is not the actual part number for C001. In the ten digit part numbers, if the last three numbers are 000, the item is a part that Harris has purchased and has not manufactured or modified. If the last three numbers are other than 000, the item is either manufactured by Harris or is purchased from a vendor and modified for use in the Harris product. The first three digits of the ten digit part number tell which family the part number belongs to - for example, all electrolytic (can) capacitors will be in the same family (524 xxxx 000). If an electrolytic (can) capacitor is found to have a 9xx xxxx xxx part number (a number outside of the normal family of numbers), it has probably been modified in some manner at the Harris factory and will therefore show up farther down into the individual parts list (because each table is normally sorted in ascending order). Most Harris made or modified assemblies will have 9xx xxxx xxx numbers associated with them. The term “SEE HIGHER LEVEL BILL” in the description column implies that the reference designated part number will show up in a bill that is higher in the tree structure. This is often the case for components that may be frequency determinant or voltage determinant and are called out in a higher level bill structure that is more customer dependent than the bill at a lower level. 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. ! WARNING: THE CURRENTS AND VOLTAGES IN THIS EQUIPMENT ARE DANGEROUS. PERSONNEL MUST AT ALL TIMES OBSERVE SAFETY WARNINGS, INSTRUCTIONS AND REGULATIONS. This manual is intended as a general guide for trained and qualified personnel who are aware of the dangers inherent in handling potentially hazardous electrical/electronic circuits. It is not intended to contain a complete statement of all safety precautions which should be observed by personnel in using this or other electronic equipment. The installation, operation, maintenance and service of this equipment involves risks both to personnel and equipment, and must be performed only by qualified personnel exercising due care. HARRIS CORPORATION shall not be responsible for injury or damage resulting from improper procedures or from the use of improperly trained or inexperienced personnel performing such tasks. During installation and operation of this equipment, local building codes and fire protection standards must be observed. The following National Fire Protection Association (NFPA) standards are recommended as reference: - Automatic Fire Detectors, No. 72E - Installation, Maintenance, and Use of Portable Fire Extinguishers, No. 10 - Halogenated Fire Extinguishing Agent Systems, No. 12A ! WARNING: ALWAYS DISCONNECT POWER BEFORE OPENING COVERS, DOORS, ENCLOSURES, GATES, PANELS OR SHIELDS. ALWAYS USE GROUNDING STICKS AND SHORT OUT HIGH VOLTAGE POINTS BEFORE SERVICING. NEVER MAKE INTERNAL ADJUSTMENTS, PERFORM MAINTENANCE OR SERVICE WHEN ALONE OR WHEN FATIGUED. Do not remove, short-circuit or tamper with interlock switches on access covers, doors, enclosures, gates, panels or shields. Keep away from live circuits, know your equipment and don’t take chances. ! WARNING: IN CASE OF EMERGENCY ENSURE THAT POWER HAS BEEN DISCONNECTED. ! WARNING: IF OIL FILLED OR ELECTROLYTIC CAPACITORS ARE UTILIZED IN YOUR EQUIPMENT, AND IF A LEAK OR BULGE IS APPARENT ON THE CAPACITOR CASE WHEN THE UNIT IS OPENED FOR SERVICE OR MAINTENANCE, ALLOW THE UNIT TO COOL DOWN BEFORE ATTEMPTING TO REMOVE THE DEFECTIVE CAPACITOR. DO NOT ATTEMPT TO SERVICE A DEFECTIVE CAPACITOR 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. WHILE IT IS HOT DUE TO THE POSSIBILITY OF A CASE RUPTURE AND SUBSEQUENT INJURY. 888-2587-001 4/18/11 WARNING: Disconnect primary power prior to servicing. FIRST-AID Personnel engaged in the installation, operation, maintenance or servicing of this equipment are urged to become familiar with first-aid theory and practices. The following information is not intended to be complete first-aid procedures, it is a brief and is only to be used as a reference. It is the duty of all personnel using the equipment to be prepared to give adequate Emergency First Aid and there by prevent avoidable loss of life. Treatment of Electrical Burns 1. Extensive burned and broken skin a. Cover area with clean sheet or cloth. (Cleanest available cloth article.) b. Do not break blisters, remove tissue, remove adhered particles of clothing, or apply any salve or ointment. c. Treat victim for shock as required. d. Arrange transportation to a hospital as quickly as possible. e. If arms or legs are affected keep them elevated. NOTE: If medical help will not be available within an hour and the victim is conscious and not vomiting, give him a weak solution of salt and soda: 1 level teaspoonful of salt and 1/2 level teaspoonful of baking soda to each quart of water (neither hot or cold). Allow victim to sip slowly about 4 ounces (a half of glass) over a period of 15 minutes. Discontinue fluid if vomiting occurs. (Do not give alcohol.) 2. Less severe burns - (1st & 2nd degree) a. Apply cool (not ice cold) compresses using the cleanest available cloth article. b. Do not break blisters, remove tissue, remove adhered particles of clothing, or apply salve or ointment. c. Apply clean dry dressing if necessary. d. Treat victim for shock as required. e. Arrange transportation to a hospital as quickly as possible. f. If arms or legs are affected keep them elevated. REFERENCE: ILLINOIS HEART ASSOCIATION AMERICAN RED CROSS STANDARD FIRST AID AND PERSONAL SAFETY MANUAL (SECOND EDITION) \ 10 THINGS TO THINK ABOUT BEFORE INSTALLING HD SYSTEMS Have you completed a site survey to determine if any site changes are required? o On-line type UPS for Exciter, Audio Processors, Ethernet, STL, Remote Control, etc o AC mains service panel size and OSHA considerations. o Remote control capacity and configuration o Room lighting o Work surface o Telephone service with headset phone for accessing support. o Size of building o Storage of documents and spare parts Do you have experience in installation of Transmitters and Transmission line? o o o o Site grounding configuration Tools and craft skills to cut and assemble rigid line. Coordinate with electrician to connect AC service to transmitter. Any tower/antenna work considerations/tower crew contacted. Have you considered the additional heat gain in your building when adding the HD equipment? o Temperature alarm connected to remote control o Redundant cooling equipment o drip pan with drain for split systems to protect equipment below evaporator o Reject loads (if used) location. o Addition HVAC may be needed. Do you own or have access to test equipment to measure and monitor HD performance? o High dynamic range digital spectrum analyzer with averaging and narrow RBW. o HD receiver with split mode o Does the site have non-functioning test equipment that needs removal? 888-2587-001 4/18/11 WARNING: Disconnect primary power prior to servicing. Do you have test equipment to verify AES audio? o Verify; rate, status bits and no errors o Monitor and listen for audio problems Have you considered the method that you will transport your HD audio to the transmitter site? o Need two paths for a full system; AES and 300 kbs Ethernet Have you considered the integration of the HD equipment with your existing transmitter plant? o AES audio sources in studio o Audio processor with additional output for HD. o IT expertise to connect to an audio automation system for song title and artist name. o Ethernet/LAN integration with sub-netting and routing. Have you verified your current antenna system is working properly? o Wide enough bandwidth o Low VSWR across the channel o Centered on channel o Determine if group delay in combiner can be corrected by the Flexstar HDX exciter Do you have internet access at your Station and transmitter site? o To access support documents and software updates Have you attended a formal training seminar on IBOC theory? o Understanding Digital delivery o Understanding the equipment o Understanding the spectral use Visit our Harris Service web site for more tips on HD Radio installation, measurements, performance and maintenance. 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 888-2587-001 4/18/11 WARNING: Disconnect primary power prior to servicing. Table of Contents Section 1 Introduction/Specifications RF Sample for RTAC. . . . . . . . . . . . . . . . . . . . .2-6 Power Supply Connections . . . . . . . . . . . . . . . . .2-6 Circulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6 Audio Connections . . . . . . . . . . . . . . . . . . . . . . . .2-6 Ethernet/Data Connections. . . . . . . . . . . . . . . . . .2-7 Initial Turn On . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8 General Startup Information. . . . . . . . . . . . . . . . .2-8 Bring Up Each Transmitter (Cabinet) Independently . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9 Dual Cabinet Transmitter Systems. . . . . . . . . . . .2-9 Connect All Transmitters to Combiner System . .2-9 SLC Phase Alignment . . . . . . . . . . . . . . . . . . . . .2-9 Grounding Basics . . . . . . . . . . . . . . . . . . . . . . . . .2-11 Component requirements for MPS service . . . . . .2-12 FM/MPS AES audio input and MPS Data . . . . .2-12 HD Audio Processor. . . . . . . . . . . . . . . . . . . . . .2-12 FM Audio Processor. . . . . . . . . . . . . . . . . . . . . .2-12 HDE-100 Exporter . . . . . . . . . . . . . . . . . . . . . . .2-12 MAIN Delay IN (for analog carriers) . . . . . . .2-13 MPS Audio IN (for main HD carriers) . . . . . .2-13 MAIN Delay OUT. . . . . . . . . . . . . . . . . . . . . .2-13 44.1 kHz Clock OUT. . . . . . . . . . . . . . . . . . . .2-13 Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-13 STL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14 Component requirements for SPS service . . . . . .2-14 SPS Audio Processor and rate converter . . . . . .2-14 NeuStar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14 HDE-100 Exporter 44.1 kHz Clock OUT . . . . .2-14 HDI-100 Importer . . . . . . . . . . . . . . . . . . . . . . .2-15 Ethernet to the system components. . . . . . . . . . . .2-15 System Level Configuration Drawings. . . . . . . . .2-16 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 FlexStar™ System Equipment . . . . . . . . . . . . . . . 1-1 HDx Exciter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 HDE-100 Exporter . . . . . . . . . . . . . . . . . . . . . . . 1-1 HDI-100 Importer. . . . . . . . . . . . . . . . . . . . . . . . 1-2 STL (Studio Transmitter Link) . . . . . . . . . . . . . . 1-2 Glossary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Ensemble Operations Center Description . . . . . 1-5 Basic FlexStar System Description . . . . . . . . . . . . 1-8 Basic RF System Description . . . . . . . . . . . . . . . . 1-9 HDx-FM Exciter. . . . . . . . . . . . . . . . . . . . . . . . . 1-9 Boost Pro Amplifier . . . . . . . . . . . . . . . . . . . . . 1-10 High Power Combiner With Reject Load. . . . . 1-10 Test Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 Isolator (Circulator with Reject Load) . . . . . . . 1-10 Remote Control Interface . . . . . . . . . . . . . . . . . 1-11 Power Monitoring Device . . . . . . . . . . . . . . . . 1-11 Platinum ZHD+ Transmitter . . . . . . . . . . . . . . . . 1-11 ZHD+ Transmitter Features . . . . . . . . . . . . . . . 1-12 HTX Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 ZX Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 General IBOC Information . . . . . . . . . . . . . . . . . 1-13 Section 2 Installation & Initial Turn-On Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Preliminary Steps . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Factory Test Data . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Weight and Dimensions . . . . . . . . . . . . . . . . . . . 2-2 System Site Considerations. . . . . . . . . . . . . . . . . . 2-4 Equipment Placement . . . . . . . . . . . . . . . . . . . . . 2-4 Boost Pro Installation . . . . . . . . . . . . . . . . . . . . . 2-5 Air System And Cooling . . . . . . . . . . . . . . . . . . 2-5 Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 Large Equipment Grounding Connections . . . 2-5 Rack mounted Device Grounding Considerations25 Signal Lightning Protection . . . . . . . . . . . . . . . 2-6 Multiple Cabinet Interconnections . . . . . . . . . . . 2-6 Section 3 Operation Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 ZHD+ Front Panel Functions and displays. . . . . . .3-1 Platinum ZHD+ Transmitter . . . . . . . . . . . . . . . .3-1 Power HIGH/LOW/OFF . . . . . . . . . . . . . . . . . .3-1 RAISE/LOWER RF Output Power . . . . . . . . . .3-2 Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2 Fault/Foldback/Interlock LED Indications . . . .3-2 HDx-FM Exciter . . . . . . . . . . . . . . . . . . . . . . . . .3-3 ZX Front Panel Indicators, Displays and Controls .3-3 HTX Front panel Functions and displays . . . . . . . .3-4 1 Table of Contents (continued) Section 6 Troubleshooting Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Daily Pre-Operational Checkout . . . . . . . . . . . . . 3-5 Transmitter Turn-On . . . . . . . . . . . . . . . . . . . . . . 3-5 Transmitter Turn Off . . . . . . . . . . . . . . . . . . . . . . 3-6 Exciter Operation . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Boost Pro Operation . . . . . . . . . . . . . . . . . . . . . . 3-6 Emergency Operation . . . . . . . . . . . . . . . . . . . . . . 3-8 General System Response . . . . . . . . . . . . . . . . . . 3-8 No Front Panel LEDs or GUI . . . . . . . . . . . . . . 3-8 Front Panel Buttons Unresponsive . . . . . . . . . . 3-8 HDx-FM Emergency Response . . . . . . . . . . . . . 3-8 FAULT LED Illuminated . . . . . . . . . . . . . . . . . 3-8 Platinum ZHD+ Emergency Response . . . . . . . . 3-9 FAULT LED Illuminated . . . . . . . . . . . . . . . . . 3-9 FOLDBACK LED Illuminated . . . . . . . . . . . . 3-9 INTERLOCK LED Illuminated . . . . . . . . . . . 3-10 ZX Emergency Response . . . . . . . . . . . . . . . . . 3-10 ZX Basic Operating Principle . . . . . . . . . . . . 3-10 ZX First Response Troubleshooting. . . . . . . . 3-11 Boost Pro Response. . . . . . . . . . . . . . . . . . . . . . 3-12 FAULT LED Illuminated . . . . . . . . . . . . . . . . 3-12 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Boost Pro Fault Indication . . . . . . . . . . . . . . . . . 6-2 Boost Pro 3-Strike Faults . . . . . . . . . . . . . . . . . 6-2 Other Faults for the Boost Pro . . . . . . . . . . . . . 6-3 Schematics, Wiring and Block Diagrams . . . . . . . 6-4 Boost Pro VT100. . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 VT100 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 VT100 - Page 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 VT100 - Page 2 . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 VT100 - Page 3 . . . . . . . . . . . . . . . . . . . . . . . . . 6-10 VT100 - Page 4 . . . . . . . . . . . . . . . . . . . . . . . . . 6-11 VT100 - Page 5 . . . . . . . . . . . . . . . . . . . . . . . . . 6-11 HD Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 6-13 No or Corrupt HD Output . . . . . . . . . . . . . . . . . 6-13 Ethernet Troubleshooting . . . . . . . . . . . . . . . . . . 6-13 Section 4 Boost Pro Theory of Operation Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boost Pro Circuit Descriptions . . . . . . . . . . . . . . . Signal Descriptions . . . . . . . . . . . . . . . . . . . . . . . A to D Converter. . . . . . . . . . . . . . . . . . . . . . . . . Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-1 4-3 4-4 4-4 4-4 4-4 Section 5 Maintenance and Alignments Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Split-Level Combined systems . . . . . . . . . . . . . . Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CAN Buss operation . . . . . . . . . . . . . . . . . . . . . . . AC surge protection . . . . . . . . . . . . . . . . . . . . . . . . Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-1 5-1 5-1 5-2 5-2 5-2 2 Section 1 Introduction/ Specifications 1.1 1 Introduction Due to the significant changes and complexity involved in this new technology called HDRadio™ including all the peripheral equipment, we have created this document. 1.2 FlexStar™ System Equipment 1.2.1 HDx Exciter The FlexStar™ HDx is a versatile exciter. The Exciter has a high power (55 watt) main RF output and a low level (10 mw) Aux. RF output. The inputs and outputs are used defined through the touch screen menus. When driven with an Exporter, the outputs can be configured for FM, HD, FM+HD depending on transmitter configuration. The input for HD, from the Exporter (possibly through an STL) is 300 kbps Ethernet for the digital carriers, connected to the "EXPORTER LINK" input. Enter in the Exporter link IP to match that on the Exporter screen. The audio inputs for the FM "analog" must be defined on the set-up screens Select the audio input to correspond with the input provided through your STL link, typically AES audio. 1.2.2 HDE-100 Exporter The FlexStar™ HDE-100 Exporter is required for Main Program Services (MPS). A DexStar Exciter may be repurposed to serve this function but one of the two must be used. The recommended installation location of the Exporter is at the studio. Studio installation requires an STL capable of delivering MPS data to the transmitter site. Examples would be an Intraplex STL or a Mosley Starlink 9003Q with the LAN option. A method of delivering AES audio for main analog and SCA must also be considered. 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 1-1 Section 1 Introduction/Specifications FM HD Radio System The main input is the AES3 audio (32 kHz to 96 kHz) signal for the MPS (main program service) HD digital program. The Exporter also has an AES3 (32kHz to 96kHz input and corresponding output for the main FM channel (analog) with a fully adjustable diversity delay. Another input is the MPS PAD data. Secondary input from the HDI-100 Importer is only for supplemental program services (SPS). The outputs of the Exporter are the delayed main channel AES audio and an HD stream of up to 300 kbps (currently this is about 128 kbps) unidirectional UDP Ethernet for the digital carriers. 1.2.3 HDI-100 Importer The FlexStar™ HDI-100 Importer is required for any Supplemental Program Services (SPS). It accepts, manages, encodes and multiplexes all Advanced Application Services (AAS) including supplemental audio channels and program associated data (PAD) for transport to the HDE-100 Exporter or to an existing DEXSTAR Exciter. It also manages system bandwidth allocation. The Importer is a dedicated server running several programs for this purpose. Do not use the Importer for other functions as data collisions resulting in audio drop-outs will result. The Importer will manage the bandwidth allocated for each of the inputs for the digital carriers. The Importer must be co-located with the Exporter. You will need a keyboard, monitor and mouse to set up the software applications. The platform is typically a Pentium 4 PC with windows XP operating system. The Importer works best when not subject to automatic updates or a continuous connection to the public Internet. The inputs are AES audio for each SPS channel to be configured. The Importer output is an Ethernet connection to an Ethernet switch. 1.2.4 STL (Studio Transmitter Link) The STL is a major component of the system. Its purpose is to transport all audio and data from the studio to the remote transmitter site. Typically the STL will have equipment on each end of a link, and the link can be a 900MHz/950MHz RF path microwave hop, telecom, satellite, direct fiber, etc. Uni-directional systems are sufficient however bi-directional STL’s are becoming more common. Whatever system you select, it must have the dual throughput capability of audio and 2nd signal of UDP data at a 300kbps rate (current configurations requite a minimum 128kbps) Ethernet. Future systems will require 300kbps to accommodate additional services later on without the need to allocate more STL bandwidth. Since the HDx-FM Exciter audio inputs are configurable you may use AES3, composite or descrete L/R for the FM ("analog") source. 1-2 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 FM HD Radio System 1.3 Section 1 Introduction/Specifications Glossary Below are some terms associated with the FlexStar™ HD Radio architecture. Customer LAN/WAN vs. Dedicated Ethernet - Subnetting and using a router can be used to keep all non-HD Ethernet traffic away from the FlexStar equipment. AAS - Advanced Applications Service. Non-program related data services encoded into the HD bitstream and include Supplemental Audio, traffic information, news, weather, stock quotes, etc. The first AAS to be implemented in HD receivers will be Supplemental Audio channels. The HDI-100 receives, manages and multiplexes all AAS services for HD Radio. AES3 - Abbreviation for Audio Engineering Society 3-1992 which is the established standard for professional digital audio, conveying two channels of periodically sampled and uniformly quantized digital audio on a single twisted pair wire with or without transformer coupling. The recommended sample rate standard for HD Radio is 44.1 kHz. The abreviation AES/EBU refers to a compatible source or reciever with transformer coupling. API - Application Programmers Interface. A set of programming commands used to manipulate an existing program. Dual Input Antennas - a low loss method of developing an FMHD hybrid signal. Dual input antennas utilize two RF inputs, one for FM and a second for the HD transmitter. They combine the HD and FM signals and each element radiates a hybrid FMHD signal. CAT 5/CAT 6 - Unshielded twisted pair (UTP) wire that can operate at speeds up to 100 megabits per second/1000 megabits per second. Typically used to make an Ethernet connection to a device, it is now also being used to transport AES3 audio. Combiner Port Injector - a low loss method that utilizes the broadband input port of a constant impedance combiner system to inject the digital signal. Hybrids are then utilized to combine the FM and HD signals and the resulting hybrid signal is then fed to the antenna elements. Common Amplification - Also referred to as Low Level Combining. Common amplification utilizes a single transmitter and it’s associated IPA and PA stages to amplify a hybrid HD+FM signal that has already been combined with the proper power ratios at the exciter stage. EOC - Ensemble Operations Center. The functional capabilities to manage the transmission, configuration and status of all AAS inputs. See "1.3.1 Ensemble Operations Center Description" on page 1-5 for further information. 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 1-3 FM HD Radio System Section 1 Introduction/Specifications HD1, HD2, HD3, etc. - An HD receiver in digital receive mode, and locked to the digital signal, may display these designations for the digital channels as shown in Table 1-1 below. Table 1-1 Multicast Channels Designations FlexStar System Multicast Receiver FM FM MPS HD1 SPS1 HD2 SPS2 HD3 SPS3 HD4 SPS4 HD5 NOTE: The HDE-100 Exporter will merge the MPS Audio into the HD stream coming from the HDI-100 Importer. This HD stream may contain one or more SPS audio programs, and could also include any MPS PAD, SPS PAD, or AAS data. High Level Combining - IBOC separate combining method that uses a 10dB hybrid combiner (coupler) to combine the station’s analog FM transmitter with an HD-only transmitter. With this method 10% of FM transmitter and 90% of the HD tranmisttters’ output power is dissipated in a load. Hybrid Combiner - a combiner that operates with similar, or dissimilar input power levels by design. Interleaved Antennas - a low loss space-combining method that employs two antenna inputs; one for FM and a second for the HD signal. In an interleaved antenna system the antenna bays are alternately radiating the FM and HD signals. Managed Ethernet Switch - A switch is a hardware device that forwards and filters data between network segments. A Managed switch that has configurable parameters such has Port Priority and Flow Control (setting port data rates). A managed switch is useful for industrial systems (high noise environments). This includes where the Ethernet traffic has multiple HD radio data sources on one segment. An example would be an Importer, PAD source and monitor applications all competing for access to an Exporter that is feeding an Exciter (HDx-FM Flexstar Exciter) over an STL. MPS - Main Program Service. The stations main program audio delivered from the station’s on-air studio. Currently required to be the identical program audio as the main FM (audio). 1-4 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 Section 1 Introduction/Specifications FM HD Radio System MPS PAD - Main Program Service Program Associated Data. Program related data such as song title and artist information. Delivered in the iBiquity protocol from the station’s audio hard disk storage system via an Ethernet or RS232 communications port. This data is then fed to the HDE-100 Exporter and is displayed as text on the HD receiver. Separate Amplification - Two transmitters are used; one for FM only and one for HD only. Separate Antennas - A low-loss, space-combining technique that employs the station’s existing FM main antenna, and the station’s licensed auxiliary antenna for transmitting the HD Radio sidebands. The analog and digital signals are effectively combined in space. The primary advantage of using separate antennas is very low loss to the HD signal, significantly reducing the HD transmitter power requirements. The primary disadvantage is unequal azimuth radiation patterns and resulting reception variation of the analog to digital signal ratios. Split Level Combining (SLC) - A Harris exclusive method of developing a hybrid IBOC signal using a combination of separate amplification and common amplification. Today’s systems utilize a 3dB, 4.77dB, or 6dB hybrid combiner to make the most efficient use of the existing analog transmitter, and to properly size the digital transmitter to be capable of the digital-only power levels in the future. SLC also provides minimum combiner losses, maximum combining efficiency, and improved overall AC to RF efficiency compared to Separate Combining. SPS - Supplemental Program Service. Also referred to as Supplemental Audio Service, Supplemental audio programming (1 to 4 additional ’channels’) is input to the HDI-100 Importer in AES3 digital format. SPS PAD - Supplemental Program Service Program Associated Data. Identical to MPS PAD, but for any of the SPS audio programs. SRC - Sample rate converter. Switch - Ethernet distribution device that is more spohisticated than a hub. TCP IP - Transmission Control Protocol/Internet Protocol. UDP - User Datagram Protocol. A simple unidirectional communication protocol that sends, but requires no acknowledgement of packets being received. 1.3.1 Ensemble Operations Center Description The following paragraphs provide a brief description of the various EOC software components used in the HDI-100 Importer. 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 1-5 Section 1 Introduction/Specifications FM HD Radio System Connection Manager: The Connection Manager is responsible for managing the connections from the various service providers. It authenticates service providers and delivers the specific information regarding the Contracts and Services for each service provider. It provides the mechanism for service providers to deliver data services to the EOC. It allows multiple service providers to connect to the EOC as well as for multiple services to be delivered from either one or multiple service providers. The Connection Manager connects to the EOC Database for authentication information as well as to the Logistics Processor for bandwidth and QoS information. Contract Management API: Service providers deliver data services to the EOC based upon their ‘Contracts’ with the broadcast stations or the EOC with regards to the services sent and the bandwidth and QoS requirements. The Contract Management API provides a standard interface for client applications to add data about service provider contracts to the EOC Database and to administer this information. EOC Database: The persistent data for the functioning of the EOC is stored in the EOC database. All the Administrative functionality is handled by interaction with this database. Administration is basically an offline activity to enable broadcast stations to configure the EOC according to their requirements. Other EOC components like the Connection Manager and the Logistics Processor write data about their functioning into the EOC Database. The EOC Monitor component connects to the EOC database to view the status of the EOC and the data. Exporter Configuration API: The Exporter Configuration API basically supports the ability to configure an exporter in order to support data services. It provides a standard way for client applications to access and configure an exciter through an exporter. The API supports the management of station information, mode configuration and channel configuration, which enables clients to allocate bandwidth resources for data services. HD PAD API: The HDPAD API allows applications to create and transmit PAD content. It allows for application to input PAD data without having to worry about the data encoding and transfer protocols. The PAD API transfers the data streams to the SPS Processor in the EOC where it is multiplexed with the audio streams. HD Studio - An application that can be used to stream audio from locally stored files to the SPS processor. it will also generate SPS PAD, MP1, MP2, MP3, etc. service modes. Logistics Processor: The Logistics Processor is responsible for the data reception from the service providers in accordance with the specific protocol chosen for that particular service provider. It is also responsible for managing the bandwidth and QoS for each service provider as defined in the Contracts between the service provider and the broadcast station. It communicates with the Connection Manager as well as the Exporter. It also communicates with the EOC Database in order to retrieve configuration information and save its performance data. 1-6 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 FM HD Radio System Section 1 Introduction/Specifications Monitoring API: The Monitoring API allows real-time monitoring of the EOC. It provides a standard way for client applications to monitor EOC activity and configuration details about the EOC. It provides an interface for viewing EOC configuration, service provider connections, services sent, throughput and application functionality. QoS - Quality of Service. Resource Manager/EOC Monitor: The Resource Manager and the EOC Monitor are sample client applications which are used to configure and monitor the EOC through the various APIs. The Resource Manager provides a graphical user-interface, which combines the functionalities of Contract Management and the EOC. Administration through the Contract Management API and the Exporter Configuration API. The EOC Monitor helps in monitoring EOC functionality through the Monitor API. The EOC components are designed so that various such that other such third-party applications can be developed to access the full EOC functionality through the APIs. Service Modes - Operating modes for the HD carriers. MP2 is 6 kHz wider (toward outer of channel) and MP3 14 kHz wider than MP1, MP4, 328 kHz wider. There is a corresponding increase in payload data rate. Special permission or notification is required to use the wider modes. There are a total of seven primary service modes and four secondary service modes; MP1 through MP7, MS1 through MS4. Modes MP5 to MP7 and MS1 to MS4 will be used with the all digital mode in the future. Service Provider API: The Service Provider API provides a common interface for service providers to access and deliver data services to the EOC. It helps in the connection/disconnection of services to the EOC. It provides the communication protocol used between applications and the EOC Connection Manager. It allows for service provider authentication and error reporting. The Service Provider API supports discrete object broadcast which allows a service provider to send variable-sized objects of arbitrary data types over the HD Radio system. SPS Processor: The SPS Processor captures the multiple audio streams and performs the HDC encoding. It also captures the SPS Program Associated Data (PAD) data packets and performs the encapsulation of these data packets. The SPS Processor is also responsible for the multiplexing of the encapsulated SPS PAD within the encoded audio streams. 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 1-7 Section 1 Introduction/Specifications 1.4 FM HD Radio System Basic FlexStar System Description The FlexStar portion of the system may include one or more of the following devices depending on the studio, STL, and site configuration: • • • HDI-100 Importer HDE-100 Exporter HDx-FM Exciter These pieces of equipment will have a their own documentation, possibly including a corresponding technical manual and schematic package. See that documentation for detailed information regarding specifications, installation, operation, maintenance, theory, and troubleshooting for each specific device. 1-8 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 FM HD Radio System 1.5 Section 1 Introduction/Specifications Basic RF System Description An HD System may include one or more of the following devices depending on the hardware configuration, combining mode, and desired potential modes of operation: • • • • • • • • • HD transmitter with Controller HDx-FM Exciter Boost Pro amplifier UPS: Uninterruptable Power Supply High power combiner with reject load Test load Isolator (Circulator with reject load) Remote Control Interface Power monitoring devices These pieces of equipment will have a their own documentation, possibly including a corresponding technical manual and schematic package. See that documentation for detailed information regarding specifications, installation, operation, maintenance, theory, and troubleshooting for each specific device. 1.5.1 4/18/11 HDx-FM Exciter • Reliable DSP platform: The HDx-FM utilizes an embedded DSP-based hardware platform and with direct-to-channel conversion. • • The ¼VGA touch screen GUI for intuitive control and real-time monitoring. • Adaptive Correction: The exciter uses Real Time Adaptive Correction (RTAC), nonlinear adaptive correction for HD, FM+HD, and Split Level Combining (SLC) performance. • Stand-alone operation: Utilizes an internal harmonic filter for backup stand-alone transmitter applications up to 55W RF output (FM; less for any HD modes). • Customer Upgradeable: The exciter software/firmware is upgradeable by downloading a file onto a USB jump drive and using the USB port, or via a network connection. Direct proprietary ZHD+ transmitter interface for dedicated control and status between the exciter and transmitter. 888-2587-001 WARNING: Disconnect primary power prior to servicing. 1-9 Section 1 Introduction/Specifications 1.5.2 FM HD Radio System Boost Pro Amplifier For multi-cabinet transmitter systems, such as ZD (dual cabinets), separate mode and SLC systems, the Boost Pro is used to increase the gain of the ALT RF OUT output of the HDx-FM exciter to appropriate levels for the IPA stage of a 2nd cabinet or 2nd transmitter. 1.5.3 High Power Combiner With Reject Load This will be a 10dB combiner when used for the Separate combining mode, or either a 3dB, 4.77dB, or 6dB combiner when used for Split-Level combining. The RF outputs of analog and HD transmitters will be applied to the Input Ports of the combiner. The combiner will mix these two inputs at the specified ratio, with the majority of this signal being output to the Antenna Port. Any variation of the input ratio will cause an imbalance which will appear at the Reject Port and may result in not meeting IBOC specifications. The reject load is typically a 50 Ohm resistive device connected to the Reject Port of a high-power combiner. It must be appropriately sized and should be monitored at all times, as it will be continuously utilized under the predicted normal conditions and could be severely taxed upon an unbalanced condition such as: • No, or low RF output from one transmitter. • High antenna VSWR condition. Since this device is continuously dissipating RF energy into its surrounding area in the form of heat, it may be desirable to install it in a different location away from the transmitter. Ideally it could be located in a specially air conditioned room for maximum resistor life. 1.5.4 Test Load Optional 50 Ohm resistive load, sized according to expected transmitter RF output. Used for testing purposes when up-to full power output is necessary to test a transmitter without radiating the signal. Depending upon system configuration, this load could be sized for the entire IBOC system output, or switched into the output of an individual transmitter. 1.5.5 Isolator (Circulator with Reject Load) A circulator is a ferromagnetic device that steers an RF signal, in one direction only, through a circular path. A typical use for a circulator is a 3-port device with the 1st port 1-10 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 Section 1 Introduction/Specifications FM HD Radio System connected to the digital transmitter’s output. The 2nd port is the output to the antenna, but also the return path of the analog signal being imposed upon the digital. A 50 Ohm resistive load is attached to the 3rd and final port to absorb the analog return signal. A circulator may be used to improve isolation between the HD and FM transmitter’s PAs particularly when separate combining using an auxiliary antenna for the digital signal, or dual-feed or interleaved antenna types. 1.5.6 Remote Control Interface With the proliferation of serial data improvements in recent years, many comprehensive remote control systems have been developed for complete monitoring and control of a transmitter and facility. 1.5.7 Power Monitoring Device A power averaging monitor device will be necessary to accurately measure and display the RF signal level. With IBOC systems, the more monitoring stages in use, the better multiple transmitters and peripheral equipment can be protected. 1.6 Platinum ZHD+ Transmitter This manual also provides system-level information needed to install, operate and service a HD+ Transmitter at the transmitter location. It will attempt to cover as many transmitter site-related variables in as great of detail as possible. Transmitter-specific information will be covered in the ZHD+ Transmitter manual as listed in table below. Table 1-2 ZHD+ Series Transmitter Technical Manuals Model Technical Manual Number ZH4D+ 888-2582-001 ZH6D+ 888-2583-001 ZH8D+ 888-2584-001 ZH12D+ 888-2585-001 ZH16D+ 888-2586-001 It is assumed that the necessary HD datastream, FM audio, and remote control paths are in place for connection to the system. A brief mention should be made that proper 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 1-11 Section 1 Introduction/Specifications FM HD Radio System grounding systems and technique must be used in and around the facility, and lightning protection must be in place for any type of signal entering or leaving the facility. 1.6.1 ZHD+ Transmitter Features • Linearized Power Amplifier to meet the FCC NRSC-5 mask, or can be re-biased onthe-fly for Class C FM operation. • • Redundant, autoswitching, IPA amplifiers to eliminate a single point of failure. • Redundant RF amplifier modules that allow maintenance while the transmitter remains on the air at reduced power (“Hot-Pluggable” modules). • • • • Redundant power supplies to keep the transmitter on the air. • • Directional RF sample port provided for customer use. Microprocessor based controller for advanced control, diagnostics and display capability. Includes built-in logic and commands for switching parameters for all 4 modulation formats, and can monitor and switch RF sources and IPAs upon a malfunction. Broadband design to eliminate tuning adjustments from 87 through 108MHz. High performance air cooling design using an internal blower. Independent power settings based on 4 four modulation formats, including corresponding alternate power settings for use with a UPS or generator backup system. Available for single or three phase mains power (3 or 4 wire), 50/60Hz. operation. 1.7 HTX Transmitter 1.8 ZX Transmitter The ZX transmitter family incorporates many of the same features as the Z-HD+ transmitter in a compact low-power platform suitable for mounting in a standard EIA 19" rack. For more information, please consult the ZX Transmitter Instruction Book (part number 888-2594-001). 1-12 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 FM HD Radio System 1.9 Section 1 Introduction/Specifications General IBOC Information There are several methods of combining the analog (FM) and digital (HD) RF to create an IBOC signal, and there may be up to four possible modes of operation - also known as Modulation Format - that may be used in a typical IBOC system including a backup mode. The four modes of operation are: FM - Analog RF only; this could be the analog backup mode in the event of a digital failure. FM+HD - Analog & digital (at -20dB) RF, also known as Common Combining. HD - Digital RF only, used for Separate Combining, such as 10dB combined, dualfeed and interleaved antenna, and dual antennas. SLC - Analog & digital (at various ratios) RF, also known as Split-level or Midlevel Combining. 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 1-13 Section 1 Introduction/Specifications 1-14 FM HD Radio System 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 Section 2 Installation & Initial Turn-On 2.1 2 Introduction This section details the procedures to receive, install, and prepare the system for use, and also describes the initial turn-on steps. 2.2 Preliminary Steps 2.2.1 Unpacking Refer to page 2 in the front this manual for instructions on unpacking and return procedures in the event of any shipping damage, or omissions. 2.2.2 Inspection Prior to performing the system installation, all equipment should be thoroughly inspected for any connections which may have loosened during shipment. Also check that all ribbon cables are properly locked into their respective printed circuit board connectors, and that the all modules or boards are securely inserted. Be sure to check for debris or loose hardware. 2.2.3 Factory Test Data For Harris equipment, locate and retain the FACTORY TEST DATA. During installation and initial turn on procedures, reference may be made to FACTORY TEST DATA. This data is normally packed in an envelope and may be inserted in the technical manual, or may be packed with the Transmitter. This data includes meter readings, measured performance data, information and data measured with external equipment, frequency determined parts and adjustments specifically for your Transmitter’s operating frequency. 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 2-1 Section 2 Installation & Initial Turn-On 2.2.4 FM HD Radio System Weight and Dimensions Where necessary, refer to shipping containers and the corresponding documentation for the weight and dimensions of heavy and/or large system equipment. 2-2 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 FM HD Radio System Section 2 Installation & Initial Turn-On Figure 2-1 Cable Layout 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 2-3 Section 2 Installation & Initial Turn-On 2.3 FM HD Radio System System Site Considerations ! CAUTION: ALL CONNECTIONS REFERRED TO IN THIS INSTALLATION PROCEDURE SHOULD BE VERIFIED USING THE SCHEMATICS SUPPLIED WITH THE TRANSMITTER. THE SCHEMATICS SHOULD BE CONSIDERED THE MOST ACCURATE IN CASE OF A DISCREPANCY. To facilitate proper installation and initial checkout, all applicable technical documentation should be carefully studied to obtain a thorough understanding of the principles of operation, circuitry, nomenclature, and performance characteristics for each piece of system equipment to be installed. The transmitter installation is accomplished in the following order: 1. Equipment Placement 2. HDx-FM Exciter/Boost Pro Installation 3. Air System and Cooling 4. Grounding 5. Power Supply Connections 6. Audio Connections 7. Data Connections 8. Initial Turn On 9. Remote I/O Wiring 2.3.1 Equipment Placement NOTE: State, County, and Local Electrical Code may require more distance, but a minimum clearance of 36 inches is recommended for front and rear access to system equipment. If the system equipment is to be positioned into a predetermined wall opening, be sure to allow for any final leveling needed when figuring the wall opening dimensions. 2-4 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 FM HD Radio System 2.3.2 Section 2 Installation & Initial Turn-On Boost Pro Installation The Boost Pro amplifier is used in the FlexStar HDX HD+ systems. If retrofitting an existing ZHD transmitter to HD+, the IP2D precorrector will be replaced by the FlexStar BoostPro amplifier. 2.3.3 Air System And Cooling As necessary, refer to corresponding technical documentation for information on air handling requirements for each piece of system equipment to be installed. The air ventilation opening on the top the transmitter cabinet(s)/rack(s) must not be restricted. This is an important consideration when a wall will be installed along the front top of the transmitter. A 4" to 6" space between the top of the transmitter and the bottom of the hood is recommended. 2.3.4 Grounding Proper grounding systems and technique must be used in and around the facility, and lightning protection must be in place for any type of signal entering or leaving the facility. This section is a brief introduction to grounding practices; it is not intended to be an all-inclusive tutorial. Refer to "Grounding Basics" later in this section for more information. 2.3.4.1 Large Equipment Grounding Connections For each large piece of system equipment, determine if a central ground strap attachment point is available, typically on the floor of a cabinet. For a Single-Point grounding system, connect to this attachment point by directly routing a 2" copper ground strap to the grounding system common point. 2.3.4.2 Rack mounted Device Grounding Considerations For any equipment that is installed into a rack or transmitter cabinet, a rack chassis ground buss bar should be installed if not provided. Most rack-mount equipment chassis have a clearly labeled grounding point on it. Connect a safety ground cable (a green, with yellow stripe wire, sized in accordance with the source breaker - typically 14 gauge wire for a 15A breaker) from that point to the copper ground buss bar. 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 2-5 Section 2 Installation & Initial Turn-On 2.3.4.3 FM HD Radio System Signal Lightning Protection All signals entering or exiting the transmitter site building must be protected against lightning. 2.3.5 Multiple Cabinet Interconnections For multiple cabinet transmitter systems, there may be up to three typical signal paths that need to be connected between cabinets. 2.3.5.1 RF Sample for RTAC For ZHD+ transmitters, an RF sample from the splitter mounted on the ceiling of the transmitter ("A" Cabinet if a dual system) is connected through a 10dB pad to the RTAC RF Sample Input labeled XMTR on the HDx exciter rear panel. In ZX transmitters, an RF sample from the monitor port is divided by a 6 dB splitter to feed the station modulation monitor, and the RTAC RF Sample Input labeled XMTR on the HDx exciter rear panel. A 20dB attenuator is placed before the RTAC input to drop to the RF sample to an appropriate level. 2.3.6 Power Supply Connections As necessary, refer to corresponding technical documentation for details of power supply connections for each piece of system equipment to be installed. 2.3.7 Circulator Depending on the model and antenna system configuration, a circulator may be required. If not already done so, install the circulator at this point. 2.3.8 Audio Connections AES audio is connected using broadcast quality XLR cables and connectors. 2-6 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 FM HD Radio System 2.3.9 Section 2 Installation & Initial Turn-On Ethernet/Data Connections All ethernet cables connected should be shielded twisted pair (STP) category 5 (Cat 5) cable or better. 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 2-7 Section 2 Installation & Initial Turn-On 2.4 FM HD Radio System Initial Turn On ! CAUTION: ANY REMOTE OR EXTENDED CONTROL CONNECTIONS SHOULD BE CONNECTED ONLY AFTER THE TRANSMITTER SYSTEM IS CHECKED OUT AND FULLY OPERATIONAL. NOTE: The HDx-FM exciter will not generate HD carriers unless one of the two following conditions is met: 2.4.1 • The HDx-FM is properly connected to, and configured for the HDE-100 Exporter and the HD Carriers are ENABLED (this is the recommended method) - or - • The HD carriers can be internally generated, for initial testing, by turning on the HD Carriers (HDx-FM: Output Setup, HD Carriers, ENABLED), Exgine input INTERNAL and Exgine Output PATTERN. It is very important to note that this HD Test Pattern mode must have Exgine input set to "Exporter" and Exgine output "NORMAL" for normal HD operation once the HDE-100 Exporter is properly connected and configured. General Startup Information Each transmitter system is thoroughly checked out during factory final test but some adjustments may be required during installation due to shipping, variations in primary power, antenna systems, or transmission line differences. Follow these steps to bring the transmitter system online for the first time. ! CAUTION: IF THERE APPEARS TO BE A MALFUNCTION AT ANY ONE STEP, DO NOT PROCEED TO THE NEXT STEP UNTIL THERE IS A RESOLUTION TO THE MALFUNCTION. 2-8 STEP 1 If not already done, replace any doors and panels that had been removed during previous steps STEP 2 Activate the AC mains source to all equipment 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 FM HD Radio System STEP 3 Section 2 Installation & Initial Turn-On Turn on, then allow time for the exciter to boot up to normal operational mode - about 40 seconds for HD operation - and then verify there are no fault indications on any system device NOTE: Refer to the HDx-FM manual (888-2570-001) for detailed information pertaining to specific exciter functions. STEP 4 Turn on any Circuit Breakers, On/Off or Power switches for other system devices STEP 5 Observe all devices for fault indications STEP 6 Verify the Harris Factory Test Data or similar documentation supplied with the equipment for typical readings 2.4.2 Bring Up Each Transmitter (Cabinet) Independently It is recommended that each transmitter be initially connected directly to a test load and turned on, independently. Refer to corresponding documentation for detailed procedures to verify proper operation. 2.4.3 Dual Cabinet Transmitter Systems Once the correct operation of both transmitter cabinets of a Dual cabinet system (ZDHD+) is verified independently, they must be combined, amplitude and phase adjusted, and tested as a single entity. Refer to corresponding documentation for detailed procedures to perform alignments and verify proper operation. 2.4.4 Connect All Transmitters to Combiner System After the operation of each transmitter is verified, connect the combiner system according to the system design. 2.4.5 SLC Phase Alignment NOTE: ZX transmitters are not configured for split level combining (SLC) per se. That is, they are not aligned in factory for the transmission of a non-standard FM to HD power ratio for use with a split level combiner. If SLC operation is desired with a ZX transmitter, please contact Harris for information on the necessary modifications and adjustments. 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 2-9 Section 2 Installation & Initial Turn-On STEP 1 Start with both transmitters turned off STEP 2 Verify: FM HD Radio System • "SLC FM" mode is selected (HDx-FM: Output Setup: page 2/4) • HD Injection levels are correct (HDx-FM: Output Setup) • SLC Phase Adjustment is set to 0.0º (HDx-FM: Output Setup) • HD carriers are turned ON (HDx-FM: Output Setup, HD Carriers, ENABLED) STEP 3 Turn on the FM transmitter at 25% TPO (Tip: For ZHD+ transmitters, press and hold the FWD PWR button to toggle the output power reading between a % and Watts) STEP 4 Lower FM+HD transmitter power to zero (Tip: For ZHD+ transmitters, press and hold ON/High button then press and hold - for 2 seconds or more - the LOWER button to instantly put the the ZHD+ power to zero) STEP 5 Turn on the FM+HD transmitter STEP 6 Carefully raise the power of the FM+HD transmitter while observing the reject load power - do not exceed ½ the reject load rating NOTE: If it appears that the reject power will go beyond ½ load rating, you may need to adjust the SLC phase adjustment to minimize reject power (HDx-FM: Output setup 3/4). 2-10 STEP 7 If there is still plenty of headroom left before reaching the ½ reject load rating, carefully raise both transmitter power levels to 50% TPO STEP 8 With both transmitters at 50% TPO, adjust SLC Phase Adjustment until lowest reject load power is attained STEP 9 Carefully raise the power level of both transmitters to 100% while observing the reject load power - continue to fine adjust SLC Phase Adjustment as necessary until 100% is attained on both transmitters 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 FM HD Radio System 2.5 Section 2 Installation & Initial Turn-On Grounding Basics The importance of a good grounding system and lightning protection can hardly be overemphasized for reasons of personnel safety, protection of the equipment, and equipment performance. The following is only a brief overview. Lightning and transient energy via the power line or tower connections can impose serious threats to your personal safety as well as damage the equipment. For these reasons you should have a good protective earthing system to divert these forms of energy to earth ground. Proper grounding of the equipment also guards against electrical shock hazards that would exist if the equipment failed in a way which put a hazardous voltage on the chassis. A good grounding system should include substantial grounding at the tower base using copper ground rods and/or a buried copper ground screen, with copper strap used to connect the tower base to earth ground. A low impedance will help carry lightning current directly into the ground instead of into your building. Additionally, coax shield(s) should be electrically connected to and exit the tower as near to the bottom as practical to minimize the lightning voltage potential carried by the coax into your building. For multiple coax, a single point of entry into the building is best, with all connected to a common grounding plate (or bulkhead panel) having a low impedance connection to the building perimeter ground. Wide copper straps should be used for making the connection from the common grounding plate to earth ground. A common grounding plate is also the best location for coaxial surge protectors for sensitive equipment such as an STL receiver. Ideally, this plate should also be the entry point for all signal lines, and serve as a single point ground for AC power surge protection. A good ground system should include perimeter grounding of the transmitter building using copper ground rods and copper strap. There should also be a copper strap running from tower ground to the building perimeter ground. Good grounding and shielding will help keep stray RF current to a minimum. RF interference usually shows up in one of several ways, intermittent problems with digital or remote control circuits, audio feedback or high pitched noise. Even a small amount of non-shielded wire makes a very efficient antenna for RF and transient energy. If RF is allowed into the audio equipment, it can be rectified and may show up as noise or feedback. Wire and cable shields should normally be connected at both ends to the equipment chassis, audio cables should have the shield connected to ground on one side only. 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 2-11 Section 2 Installation & Initial Turn-On 2.6 FM HD Radio System Component requirements for MPS service Listed here will be brief descriptions of typical components that may be in the MPS chain in your station. Brief but specific requirements of each component will be discussed to help you evaluate your equipment for compatibility. Fold-out sheets in the back of this manual will assist you in configuring your equipment together as a system. 2.6.1 FM/MPS AES audio input and MPS Data The audio intended for the FM analog and the HD carriers, referred to as the "host" AES audio, needs to be AES3 format, 32kHz to 96kHz. MPS PAD data is provided by your automation equipment and must be formatted to the iBiquity standard for MPS PAD by the automation equipment. The interconnection for MPS PAD begins at the automation system equipment at the studio (Audio Vault, Prophet etc.). Typically it is over Ethernet and needs to connect to the Exporter through Etherenet. MPS PAD can also be connected to the Exporter over an RS232 serial connection to the DB9 on the rear panel. There are quite a few options for the audio processor configuration. Orban and Omnia, and others, offer an all in one processor that has dual outputs for both HD and FM (analog). There is even an option for the diversity audio delay to occur in the processor rather than the HDE-100 exporter or DexStar. 2.6.2 HD Audio Processor The HD audio processor is customer provided if desired and is placed before the MPS audio input to the HDE-100 exporter. 2.6.3 FM Audio Processor The FM audio processor is customer provided and is connected to the MAIN delay OUT from the HDE-100 exporter. 2.6.4 HDE-100 Exporter The inputs and outputs of the HDE-100 exporter will be addressed separated below. 2-12 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 FM HD Radio System 2.6.4.1 Section 2 Installation & Initial Turn-On MAIN Delay IN (for analog carriers) The Main analog FM Program source called "host" AES audio, is connected to rear panel Main Delay IN connector and comes from your main program source. This AES audio can be 32kHz to 96kHz. The input connector is a female 3-pin XLR. 2.6.4.2 MPS Audio IN (for main HD carriers) The Main HD FM Program source AES3 audio input (the same audio as the host) is connected to the rear panel MPS Audio IN connector and comes from your main program source. This AES audio can be 32kHz to 96kHz. The input connector is a female 3-pin XLR. 2.6.4.3 MAIN Delay OUT The MPS audio output leaves the HDE-100 exporter at the MAIN Delay OUT connector. A 3-pin male XLR connector. It goes to the FM processor for delivery to the HDx-FM Exciter via an STL if not co-located. 2.6.4.4 44.1 kHz Clock OUT This output from the Exporter is only used to synchronize the SPS audio going to the Importer. If you are not running SPS, no connection is needed. This connection is outlined under the heading Component requirements for SPS service. 2.6.4.5 Ethernet This is the HDE-100 exporter output connection to the HDx-FM Exciter for the HD signal; MPS audio for digital carriers and any SPS (if used). It is also how the MPS PAD is inserted into the system. For this reason, it is easier to use an Ethernet switch to handle the traffic in and out of the HDE-100 exporter for this one connection. If MPS PAD is not used, a direct connection can be made to the HDx-FM Exciter, however if the HDE-100 exporter and Exciter are not located in the same area, a different kind of link is needed; STL or IP for example. 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 2-13 Section 2 Installation & Initial Turn-On 2.6.5 FM HD Radio System STL When selecting an STL, the minimum requirements for the STL, it has to pass 32 kHz AES audio and 192Kbps UDP. Future systems with expanded HD capability will need to pass 300 kBs UPD only. Other methods to send the information to the transmitter site include T1/E1, direct fiber or Satellite. 2.7 Component requirements for SPS service The following equipment/connections are needed when adding any SPS service to the MPS described above. Brief but specific requirements for each component will be discussed here. Refer to the fold-out sheets in the back for the SPS component configuration into the system. 2.7.1 SPS Audio Processor and rate converter The audio intended for any SPS channel, needs to be AES3 format, 32kHz to 96kHz. Any SPS audio must be rate converted to 44.1 kHz and synchronized to the Exporter with a Lynx AES16 XLR audio board. Utilize the Exporter 44.1 kHz clock output for the "sync in" to the rate converter. If the processor does not have a rate converter, a separate rate converter will be needed, or an audio input card inside the Importer with the sample rate converter function such as the Lynx AES16SCR. Some audio processors may need to use the monitor output of the Exporter as a sync source. 2.7.2 NeuStar The NeuStar is an optional codec pre-conditioner. Meaning that it will modify the AES audio when there are low bitrate situations that would needlessly require more work from the codec than it is capable of. It does this so that excess audio artifacts that might be heard will be minimized. The NeuStar will reduce problems called "codec busters" such as DC offset, clipping and L to R static timing issues. 2.7.3 HDE-100 Exporter 44.1 kHz Clock OUT This output from the Exporter is only used to synchronize the SPS audio going to the Importer. If you are not running SPS, no connection is needed. You may have to use a transformer to convert this 110 ohm output to a 75 ohm BNC input depending on what type of SPS processor or converter you are using. An impedance transformer like the 2-14 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 FM HD Radio System Section 2 Installation & Initial Turn-On Canare 110 ohm to 75 ohm transformer, Harris part number CANBCJ-XJ-TRB may be required to interface between the Exciter and the processor. 2.7.4 HDI-100 Importer The AES audio into the Importer should be 44.1kHz and synchronized to the Exporter. The 8 channel Importer digital card has two identical cable assemblies. The connector on the right side (as viewed from the rear) is Port A and the XLR audio cables that connect there are inputs 1 through 4. On port B (the left connector) the audio inputs are 5 through 8. The Lnyx AES16 SCRC audio card with the built-in rate converter may only have the sample rate converter function awailable on inputs 5 - 8, check your unit to verify which audio card you have. All SPS AES channels must be rate converted and synchronized to the Exporter rate. Synchronize by using the 44.1 kHz clock from the Exporter to the Sync IN on a processor/rate converter prior to the Importer. They will connect to the cable bundle on the rear of the Importer. Other inputs are SPS PAD and any Advance Applications Services (AAS) that may be used; via Ethernet. SPS PAD data is formatted by your source equipment according to the iBiquity standard for SPS. To enable the PAD data to go through, the network ports 4444 and 4446 must be opened by you network administrator. SPS PAD data is provided by your automation equipment and must be formatted to the iBiquity standard for SPS PAD by the automation equipment. When connecting an Importer to an Exporter through a network, expose ports; 10000, 10001, 10002, 9025 and 8025 for communications. As part of the intial setup and testing, the Exporter IP address is set in two Importer locations; Edit EOC AdminConfig.xml and Edit EOCConfig.xml. 2.8 Ethernet to the system components The Ethernet connects the components together and is essential for transmission of the HD carrier into the STL link. It is highly recomended to keep all non-HD traffic off of the Ethernet that connects the Flexstar equipment. The preferred method is to use an Ethernet managed switch and straight through CAT 5 cables with RJ45 connectors. 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 2-15 Section 2 Installation & Initial Turn-On 2.9 FM HD Radio System System Level Configuration Drawings These drawings are to assist you in connecting the various configurations, some have subtle differences between them. Locate the one that closely fits your situation. In the lower right hand corner of each drawing are two configuration numbers. The numbers refer to details used by sales and Applications Engineering to determine what system is best for each station. The first is for new IBOC transmitter systems and the second refers to systems that require upgrades to existing IBOC ZHD transmitters to the ZHD+ configurations. 2-16 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 RF SAMPLE LOW-LEVEL ZHD+ CONFIGURATION Single Flexstar Exciter +H D 888-2587-001 WARNING: Disconnect primary power prior to servicing. 209 NOT USED IN Z4, Z6, OR Z8. RF OUTPUT ROUTES DIRECTLY TO A23 3DB PADS. HT-HD+ TRANSMITTER FLEXSTAR EXCITER RTAC SAMPLE FM T OU RF TX CNTRL R E V I S I O N B . . 11-7-06 . DATE BAK . DFTM W148 + R HD UT FO TX CNTRL RTAC SAMPLE FM W1 RF SAMPLE BAK . ENG P34701 NEWDWG ECO NBR HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 EXCITER SWITCH BOARD 1 THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. ZHD+ TRANSMITTER W3 FM + HD RF OUTPUT FLEXSTAR EXCITER ADDED HT-HD+ AND ZX TRANSMITTERS. . A LTR ZONE TO IPA THROUGH FLEXPATCHTM FM + HD RF OUTPUT MUTE FAULT SAMPLE APC MODE 4/18/11 MUTE FAULT SAMPLE APC A ENG CHK PROJ ENG MFG ENG + FO UT SAMPLE SHEET 1 B. OLSON OF B. KLESNER B. KLESNER 1-28-06 B. KLESNER 1 DWG NO. 817-2329-001 REV B SYSTEM CONFIGURATION, HT-HD+, ZHD+, ZX, CONFIG #1 & #25 - TITLE ION AT R IGU 5 NF & # 2 O C #1 ZX TRANSMITTER RF FLEXSTAR EXCITER DRAWN BY DATE MUTE FAULT APC MODE RTAC SAMPLE FM R HD TX CNTRL FM + HD RF OUTPUT FM HD Radio System Section 2 Installation & Initial Turn-On Figure 2-2 Low Level amplification with FlexStar 2-17 N O T E S 1- W148 DR +H DR +H RTAC SAMPLE FM 888-2587-001 WARNING: Disconnect primary power prior to servicing. R E V I S I O N B . . . DATE 11-7-06 DELETED W902 . A LTR ZONE BAK . DFTM BAK . ENG P34701 NEWDWG ECO NBR ZHD+ TRANSMITTER FLEXSTAR EXCITER W149 UT FO FLEXSTAR EXCITER UT FO 1 EXCITER SWITCH BOARD HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. W4 W3 FM + HD RF OUTPUT TX CNTRL RTAC SAMPLE FM W1 RF SAMPLE MUTE FAULT SAMPLE APC MODE 2-18 NOT USED IN Z4, Z6, OR Z8. RF OUTPUT ROUTES DIRECTLY TO A23 3DB PAD. LOW-LEVEL ZHD+ CONFIGURATION Dual Flexstar Exciters A ENG CHK PROJ ENG MFG ENG DRAWN BY DATE SHEET 1 B. OLSON OF B. KLESNER B. KLESNER 1-28-06 B. KLESNER 1 DWG NO. 817-2329-002 SYSTEM CONFIGURATION, ZHD+, CONFIG #2 & #26 - TITLE REV B N TIO RA U IG #26 NF CO #2 & Section 2 Installation & Initial Turn-On FM HD Radio System Figure 2-3 Low Level amplification with dual FlexStar 4/18/11 N O T E S 1- W148 DR +H RF T OU 888-2587-001 WARNING: Disconnect primary power prior to servicing. R E V I S I O N B . . 11-7-06 . DATE BAK . DFTM REVISED DIGIT EXCITER OUTPUT . A LTR ZONE BAK . ENG P34701 NEWDWG ECO NBR ZHD+ TRANSMITTER DIGIT EXCITER FM FLEXSTAR EXCITER UT FO 1 EXCITER SWITCH BOARD HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. W4 W3 FM + HD RF OUTPUT TX CNTRL RTAC SAMPLE FM W1 RF SAMPLE MUTE FAULT SAMPLE APC MODE 4/18/11 NOT USED IN Z4, Z6, OR Z8. RF OUTPUT ROUTES DIRECTLY TO A23 3DB PAD. LOW-LEVEL ZHD+ CONFIGURATION Single Flexstar Exciter Digit for Analog Backup A ENG CHK PROJ ENG MFG ENG DATE DRAWN BY SHEET 1 B. OLSON OF B. KLESNER B. KLESNER 1-28-06 B. KLESNER 1 DWG NO. 817-2329-003 SYSTEM CONFIGURATION, ZHD+, CONFIG #3 & #27 - TITLE REV B ION AT R IGU 7 NF & #2 O C #3 FM HD Radio System Section 2 Installation & Initial Turn-On Figure 2-4 Low-Level with single exciter and Digit backup 2-19 N O T E S 1- 888-2587-001 WARNING: Disconnect primary power prior to servicing. FM R E V I S I O N Cabinet A . . . A . . LTR ZONE . . DATE FLEXSTAR EXCITER CAN BUS AUX RF OUT T OU TX CNTRL F DR +H W1 W147 . . DFTM . . ENG ECO NBR . NEWDWG W901B 3DB COMBINER EXCITER SWITCH BOARD 1 W903 W123 W3 FM + HD RF OUTPUT RF SAMPLE RTAC SAMPLE FOR UPGRADES, BNC BARREL CONNECTORS ARE USED FOR AUX RF. ZDHD+ TRANSMITTER W148 MUTE FAULT SAMPLE APC MODE 2-20 LOAD + FM W1 T W3 A ENG CHK PROJ ENG MFG ENG DRAWN BY DATE 1 SHEET 1 B. OLSON OF B. KLESNER B. KLESNER 1-28-06 B. KLESNER EXCITER SWITCH BOARD HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 OU THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. Cabinet B BOOST PRO W123 H F DR TX CNTRL FM + HD RF OUTPUT CAN BUS RF IN MUTE FAULT SAMPLE APC MODE LOW-LEVEL ZDHD+ CONFIGURATION Single Flexstar Single Boost Pro Exciter located in Cabinet A 1 DWG NO. 817-2329-004 SYSTEM CONFIGURATION, ZDHD+, CONFIG #4 & #28 - TITLE REV A N TIO RA U IG #28 NF CO #4 & Section 2 Installation & Initial Turn-On FM HD Radio System Figure 2-5 Low-Level with single exciter and single Boost Pro 4/18/11 N O T E S - ZD SYSTEM CONTROLLER (LOCATED EXTERNALLY) TX CNTRL W148 FM W1 F DR +H DR +H CAN BUS AUX RF OUT RTAC SAMPLE FM 888-2587-001 WARNING: Disconnect primary power prior to servicing. R E V I S I O N Cabinet A . . . A . . LTR ZONE . . DATE FLEXSTAR EXCITER W149 UT FO W902 W903 W902 . . . . ENG . NEWDWG ECO NBR W123 H F DR DR W124 +H Cabinet B T T W4 W3 A ENG CHK PROJ ENG MFG ENG DRAWN BY DATE SHEET 1 B. OLSON OF B. KLESNER B. KLESNER 1-28-06 B. KLESNER EXCITER SWITCH BOARD HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 BOOST PRO CAN BUS RF IN FM U FO OU TX CNTRL BOOST PRO CAN BUS RF IN + FM W1 FM + HD RF OUTPUT LOAD THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. ZDHD+ TRANSMITTER DFTM W901B 3DB COMBINER EXCITER SWITCH BOARD W124 W4 W3 W123 FLEXSTAR EXCITER CAN BUS AUX RF OUT T OU TX CNTRL W147 FM + HD RF OUTPUT RF SAMPLE RTAC SAMPLE MUTE FAULT SAMPLE APC MODE 4/18/11 MUTE FAULT SAMPLE APC MODE LOW-LEVEL ZDHD+ CONFIGURATION Dual Flexstar Dual Boost Pro Exciters located in Cabinet A 1 DWG NO. 817-2329-005 SYSTEM CONFIGURATION, ZDHD+, CONFIG #5 & #29 - TITLE REV A N TIO A UR FIG #29 N CO #5 & FM HD Radio System Section 2 Installation & Initial Turn-On Figure 2-6 Low-Level with dual exciter and dual Boost Pro. 2-21 N O T E S 888-2587-001 WARNING: Disconnect primary power prior to servicing. 2 1 FM R E V I S I O N Cabinet A . . . A . . LTR ZONE DIGIT EXCITER FM T OU RF . . DATE W903 1 EXCITER SWITCH BOARD . . DFTM . . ENG ECO NBR . NEWDWG W901B 3DB COMBINER W123 H F DR Cabinet B T W3 A MFG ENG ENG CHK PROJ ENG DATE DRAWN BY 1 SHEET 1 B. OLSON OF B. KLESNER B. KLESNER 1-28-06 B. KLESNER EXCITER SWITCH BOARD HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 OU TX CNTRL BOOST PRO CAN BUS RF IN + FM W1 FM + HD RF OUTPUT LOAD THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. ZDHD+ TRANSMITTER 2 W3 W123 FLEXSTAR EXCITER CAN BUS AUX RF OUT T OU TX CNTRL F DR +H W1 W147 FM + HD RF OUTPUT RF SAMPLE RTAC SAMPLE FOR UPGRADES, BNC BARREL CONNECTORS ARE USED FOR AUX RF. FOR NEW TRANSMITTER ORDER, SPLITTER, LOAD, AND CABLES WILL BE REQUIRED BUT ARE NOT PART OF CONFIGURED KITS. CONTACT C.S. ENGINEERING. ZD SYSTEM CONTROLLER (LOCATED EXTERNALLY) TX CNTRL W148 MUTE FAULT SAMPLE APC MODE 2-22 MUTE FAULT SAMPLE APC MODE LOW-LEVEL ZDHD+ CONFIGURATION Single Flexstar Single Boost Pro Digit for Analog Backup Exciters located in Cabinet A 1 DWG NO. 817-2329-006 SYSTEM CONFIGURATION, ZDHD+, CONFIG #6 & #30 - TITLE REV A N TIO RA U IG #30 NF CO #6 & Section 2 Installation & Initial Turn-On FM HD Radio System Figure 2-7 Low-Level with single exciter and single Boost Pro, Digit back-up. 4/18/11 4/18/11 N O T E S 888-2587-001 WARNING: Disconnect primary power prior to servicing. 1- NOT USED IN Z4, Z6, OR Z8. RF OUTPUT ROUTES DIRECTLY TO A23 3DB PAD. ANALOG TRANSMITTER ANALOG EXCITER FM RF OUTPUT R E V I S I O N B . . 11-7-06 . DATE ADDED ZX TRANSMITTER . A LTR ZONE BAK . DFTM BAK . ENG W148 FO UT TX CNTRL RTAC SAMPLE R HD W1 RF SAMPLE HD RF OUTPUT P34701 NEWDWG W3 1 THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. A ENG CHK PROJ ENG MFG ENG DRAWN BY DATE EXCITER SWITCH BOARD HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 ZHD+ TRANSMITTER FLEXSTAR EXCITER ECO NBR 10DB COMBINER METERING LOAD MUTE FAULT SAMPLE APC MODE HIGH-LEVEL ZHD+ CONFIGURATION Single Flexstar Exciter METERING (OPT) SHEET 1 B. OLSON FO UT 1 SAMPLE DWG NO. 817-2329-007 SYSTEM CONFIGURATION, ZHD+, ZX, CONFIG #7 & #31 - TITLE REV B ION AT R IGU 1 NF & #3 O C #7 ZX TRANSMITTER RF FLEXSTAR EXCITER OF B. KLESNER B. KLESNER 1-28-06 B. KLESNER MUTE FAULT APC MODE RTAC SAMPLE R HD TX CNTRL FM HD Radio System Section 2 Installation & Initial Turn-On Figure 2-8 High-Level with single exciter. 2-23 N O T E S FM UT O RF 888-2587-001 WARNING: Disconnect primary power prior to servicing. 1 NOT USED IN Z4, Z6, OR Z8. INPUT ROUTES DIRECTLY TO BOOST PRO RF IN. RF OUT ROUTES TO A23 3DB PAD. FOR ALL Z MODEL UPGRADES, INPUT ROUTES TO BOOST PRO RF IN. ANALOG TRANSMITTER FLEXSTAR EXCITER CAN BUS AUX RF OUT METERING FM RF OUTPUT TX CNTRL RTAC SAMPLE MUTE FAULT SAMPLE APC 2-24 R E V I S I O N B . . 11-7-06 . DATE ADDED ZX TRANSMITTER . A LTR ZONE BAK . DFTM W903 BAK . ENG W900 RF SAMPLE FO UT TX CNTRL BOOST PRO CAN BUS RF IN R HD W1 RF SAMPLE HD RF OUTPUT ECO NBR P34701 THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. A ENG CHK PROJ ENG MFG ENG DATE DRAWN BY W903 1 EXCITER SWITCH BOARD W900 W148 W123 W3 HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 ZHD+ TRANSMITTER NEWDWG W148 10DB COMBINER METERING (OPT) LOAD MUTE FAULT SAMPLE APC MODE HIGH-LEVEL ZHD+ CONFIGURATION Single Flexstar Single Boost Pro Exciter located in Analog Tx SHEET 1 B. OLSON OF B. KLESNER B. KLESNER 1-28-06 B. KLESNER 1 MUTE FAULT APC MODE FO UT SAMPLE DWG NO. 817-2329-008 SYSTEM CONFIGURATION, ZHD+, ZX, CONFIG #8 & #32 - TITLE REV B ION AT R IGU 2 NF & #3 O C #8 ZX TRANSMITTER RF BOOST PRO CAN BUS RF IN R HD TX CNTRL Section 2 Installation & Initial Turn-On FM HD Radio System Figure 2-9 High-Level with single exciter and single Boost Pro. 4/18/11 4/18/11 N O T E S 1 888-2587-001 WARNING: Disconnect primary power prior to servicing. NOT USED IN Z4, Z6, OR Z8. RF OUTPUT ROUTES DIRECTLY TO A23 3DB PADS. ANALOG TRANSMITTER ANALOG EXCITER FM RF OUTPUT R E V I S I O N B . . . DATE 11-7-06 DELETED W902 . A LTR ZONE METERING BAK . DFTM BAK . ENG P34701 NEWDWG ECO NBR W148 RF O T OU RF RTAC SAMPLE HD HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 ZHD+ TRANSMITTER FLEXSTAR EXCITER W149 FLEXSTAR EXCITER UT TX CNTRL RTAC SAMPLE HD W1 RF SAMPLE HD RF OUTPUT THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. 10DB COMBINER A ENG CHK PROJ ENG MFG ENG DRAWN BY DATE 1 B. OLSON OF B. KLESNER B. KLESNER 1-28-06 B. KLESNER 1 1 EXCITER SWITCH BOARD SHEET W4 W3 METERING (OPT) LOAD MUTE FAULT SAMPLE APC MODE HIGH-LEVEL ZHD+ CONFIGURATION Dual Flexstar Exciters DWG NO. 817-2329-009 SYSTEM CONFIGURATION, ZHD+, CONFIG #9 & #33 - TITLE REV B ION AT R IGU #33 NF CO #9 & FM HD Radio System Section 2 Installation & Initial Turn-On Figure 2-10 High-Level with dual exciters. 2-25 N O T E S 1- FM T OU RF T OU RF 888-2587-001 WARNING: Disconnect primary power prior to servicing. NOT USED IN Z4, Z6, OR Z8. RF OUTPUT ROUTES DIRECTLY TO A23 3DB PADS. FOR ALL MODEL UPGRADES, INPUT ROUTES TO BOOST PRO RF IN. ANALOG TRANSMITTER FLEXSTAR EXCITER CAN BUS AUX RF OUT RTAC SAMPLE FM FLEXSTAR EXCITER CAN BUS AUX RF OUT METERING R E V I S I O N . . . A . . LTR ZONE W902 AL RN R TE EX CITE ER EX TCH I SW FM RF OUTPUT TX CNTRL RTAC SAMPLE MUTE FAULT SAMPLE APC 2-26 . . DATE . . DFTM . . ENG . NEWDWG ECO NBR RF SAMPLE W149 R U FO HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 ZHD+ TRANSMITTER T TX CNTRL BOOST PRO CAN BUS RF IN HD W1 RF SAMPLE HD RF OUTPUT THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. W903 W900 W148 10DB COMBINER METERING (OPT) LOAD MUTE FAULT SAMPLE APC MODE HIGH-LEVEL ZHD+ CONFIGURATION Dual Flexstar Single Boost Pro Exciters located in Analog Tx A ENG CHK PROJ ENG MFG ENG DATE DRAWN BY SHEET 1 B. OLSON OF B. KLESNER B. KLESNER 1-28-06 1 EXCITER SWITCH BOARD 1 B. KLESNER W123 W3 DWG NO. 817-2329-010 SYSTEM CONFIGURATION, ZHD+, CONFIG #10 & #34 - TITLE REV A ION AT R IGU 34 NF 0 & # O C #1 Section 2 Installation & Initial Turn-On FM HD Radio System Figure 2-11 High-Level with dual exciter and single Boost Pro. 4/18/11 N O T E S - FM R U FO ANALOG TRANSMITTER FLEXSTAR EXCITER CAN BUS AUX RF OUT RTAC SAMPLE FM T OU RF FLEXSTAR EXCITER CAN BUS AUX RF OUT T METERING R E V I S I O N 888-2587-001 WARNING: Disconnect primary power prior to servicing. . . . A . . LTR ZONE W902 AL RN R TE EX CITE ER EX TCH I SW FM RF OUTPUT TX CNTRL RTAC SAMPLE MUTE FAULT SAMPLE APC 4/18/11 . . DATE . . DFTM . . ENG . NEWDWG ECO NBR R W124 T OU RF BOOST PRO CAN BUS RF IN HD T W123 U FO TX CNTRL BOOST PRO CAN BUS RF IN HD W1 RF SAMPLE HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 ZHD+ TRANSMITTER W902 RF SAMPLE W149 HD RF OUTPUT THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. W903 W900 W148 10DB COMBINER METERING (OPT) LOAD MUTE FAULT SAMPLE APC MODE HIGH-LEVEL ZHD+ CONFIGURATION Dual Flexstar Dual Boost Pro Exciters located in Analog Tx A ENG CHK PROJ ENG MFG ENG DATE DRAWN BY SHEET 1 B. OLSON OF B. KLESNER B. KLESNER 1-28-06 1 EXCITER SWITCH BOARD B. KLESNER W3 W4 DWG NO. 817-2329-011 SYSTEM CONFIGURATION, ZHD+, CONFIG #11 & #35 - TITLE REV A ION AT R IGU 35 NF 1 & # O C #1 FM HD Radio System Section 2 Installation & Initial Turn-On Figure 2-12 High-Level with dual exciter and dual Boost Pro. 2-27 N O T E S 1- FM RF T OU T OU RF 888-2587-001 WARNING: Disconnect primary power prior to servicing. NOT USED IN Z4, Z6, OR Z8. RF OUTPUT ROUTES DIRECTLY TO A23 3DB PADS. FOR ALL MODEL UPGRADES, INPUT ROUTES TO BOOST PRO RF IN. ANALOG TRANSMITTER DIGIT EXCITER FM FLEXSTAR EXCITER CAN BUS AUX RF OUT METERING R E V I S I O N . . . A . . LTR ZONE AL RN TE TER X E R CI EX TCHE I SW FM RF OUTPUT TX CNTRL RTAC SAMPLE MUTE FAULT SAMPLE APC 2-28 . . DATE . . DFTM . . ENG . NEWDWG ECO NBR RF SAMPLE RF T OU TX CNTRL HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 ZHD+ TRANSMITTER BOOST PRO CAN BUS RF IN HD W1 RF SAMPLE HD RF OUTPUT THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. W903 W900 W148 10DB COMBINER METERING (OPT) LOAD MUTE FAULT SAMPLE APC MODE HIGH-LEVEL ZHD+ CONFIGURATION Single Flexstar Single Boost Pro Digit for Analog Backup Exciters located in Analog Tx A ENG CHK PROJ ENG MFG ENG DATE DRAWN BY SHEET 1 B. OLSON OF B. KLESNER B. KLESNER 1-28-06 1 EXCITER SWITCH BOARD 1 B. KLESNER W123 W3 DWG NO. 817-2329-012 SYSTEM CONFIGURATION, ZHD+, CONFIG #12 & #36 - TITLE REV A ION AT R IGU 36 NF 2 & # O C #1 Section 2 Installation & Initial Turn-On FM HD Radio System Figure 2-13 High-Level with single exciter and single Boost Pro, Digit back-up. 4/18/11 N O T E S 1- LTR ZONE DATE 888-2587-001 WARNING: Disconnect primary power prior to servicing. FOR UPGRADES, BNC BARREL CONNECTORS ARE USED FOR AUX RF. . . . A . . . . . . DFTM . . ENG . NEWDWG ECO NBR 1 EXCITER SWITCH BOARD HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 ZDHD+ TRANSMITTER W903 W123 W901B 3DB COMBINER HD RF OUTPUT RF A ENG CHK PROJ ENG MFG ENG DATE SHEET 1 B. OLSON OF B. KLESNER B. KLESNER 1-28-06 B. KLESNER 1 Cabinet B DRAWN BY 1 EXCITER SWITCH BOARD DWG NO. 817-2329-013 REV A ION AT R IGU 37 NF 3 & # O C #1 W123 SYSTEM CONFIGURATION, ZDHD+, CONFIG #13 & #37 - TITLE T OU W3 LOAD TX CNTRL BOOST PRO CAN BUS RF IN HD W1 METERING (OPT) LOAD THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. Cabinet A ANALOG TRANSMITTER CAN BUS AUX RF OUT RTAC SAMPLE H W3 TX CNTRL UT FO DR W1 FLEXSTAR EXCITER R E V I S I O N W148 W147 RF SAMPLE 10DB COMBINER ANALOG EXCITER FM RF OUTPUT METERING MUTE FAULT SAMPLE APC MODE 4/18/11 MUTE FAULT SAMPLE APC MODE HIGH-LEVEL ZDHD+ CONFIGURATION Single Flexstar Exciter Single Boost Pro FM HD Radio System Section 2 Installation & Initial Turn-On Figure 2-14 High-Level with single exciter and single Boost Pro. 2-29 N O T E S 1- FM RF OUTPUT 888-2587-001 WARNING: Disconnect primary power prior to servicing. FOR UPGRADES, BNC BARREL CONNECTORS ARE USED FOR AUX RF. ANALOG TRANSMITTER FLEXSTAR EXCITER CAN BUS AUX RF OUT FM UT O RF TX CNTRL RTAC SAMPLE MUTE FAULT SAMPLE APC R E V I S I O N . . . A . . W900 W148 . . DATE W903 LTR ZONE METERING . . DFTM . W902 . NEWDWG ECO NBR 1 EXCITER SWITCH BOARD W901A HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 ZDHD+ TRANSMITTER W123 W3 W901B 3DB COMBINER HD RF OUTPUT RF A ENG CHK PROJ ENG MFG ENG DATE DRAWN BY SHEET 1 B. OLSON OF B. KLESNER B. KLESNER 1-28-06 B. KLESNER Cabinet B 1 1 EXCITER SWITCH BOARD DWG NO. 817-2329-014 REV A ION AT R IGU 38 NF 4 & # O C #1 W123 SYSTEM CONFIGURATION, ZDHD+, CONFIG #14 & #38 - TITLE T OU W3 LOAD TX CNTRL BOOST PRO CAN BUS RF IN HD W1 METERING (OPT) LOAD THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. Cabinet A ENG . RF T OU TX CNTRL BOOST PRO CAN BUS RF IN HD W1 W147 RF SAMPLE 10DB COMBINER MUTE FAULT SAMPLE APC MODE 2-30 MUTE FAULT SAMPLE APC MODE HIGH-LEVEL ZDHD+ CONFIGURATION Single Flexstar Dual Boost Pro Exciter located in Analog Tx Section 2 Installation & Initial Turn-On FM HD Radio System Figure 2-15 High-Level with single exciter and dual Boost Pro. 4/18/11 N O T E S - ANALOG TRANSMITTER ANALOG EXCITER R E V I S I O N 888-2587-001 WARNING: Disconnect primary power prior to servicing. . . . A . . LTR ZONE . . DATE TX CNTRL ZD SYSTEM CONTROLLER (LOCATED EXTERNALLY) FM RF OUTPUT METERING W148 DFTM . . T OU RF CAN BUS AUX RF OUT RTAC SAMPLE HD . . ENG . NEWDWG ECO NBR W124 W902 W903 W902 HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. Cabinet A FLEXSTAR EXCITER W149 W4 EXCITER SWITCH BOARD W901B 3DB COMBINER HD RF OUTPUT W123 R UT FO OU A ENG CHK PROJ ENG MFG ENG DATE SHEET 1 B. OLSON OF B. KLESNER B. KLESNER 1-28-06 B. KLESNER 1 Cabinet B DRAWN BY DWG NO. 817-2329-015 REV A N TIO RA U 39 IG NF & # CO #15 EXCITER SWITCH BOARD SYSTEM CONFIGURATION, ZDHD+, CONFIG #15 & #39 - TITLE T W124 RF BOOST PRO CAN BUS RF IN HD W4 W3 LOAD TX CNTRL BOOST PRO CAN BUS RF IN HD W1 METERING (OPT) LOAD ZDHD+ TRANSMITTER W123 FLEXSTAR EXCITER CAN BUS AUX RF OUT RTAC SAMPLE H W3 TX CNTRL UT FO DR W1 W147 RF SAMPLE 10DB COMBINER MUTE FAULT SAMPLE APC MODE 4/18/11 MUTE FAULT SAMPLE APC MODE HIGH-LEVEL ZDHD+ CONFIGURATION Dual Flexstar Exciters Dual Boost Pro FM HD Radio System Section 2 Installation & Initial Turn-On Figure 2-16 High-Level with dual exciter and dual Boost Pro. 2-31 N O T E S 1- FM T OU RF R 888-2587-001 WARNING: Disconnect primary power prior to servicing. R E V I S I O N W902 FOR UPGRADES, BNC BARREL CONNECTORS ARE USED FOR AUX RF. ANALOG TRANSMITTER FLEXSTAR EXCITER CAN BUS AUX RF OUT RTAC SAMPLE FM UT FO FLEXSTAR EXCITER CAN BUS AUX RF OUT AL RN TE TER X E R CI EX TCHE I SW FM RF OUTPUT TX CNTRL RTAC SAMPLE MUTE FAULT SAMPLE APC . . . A . . LTR ZONE METERING . . DATE W903 W900 W148 . . DFTM W149 . . W902 . NEWDWG ECO NBR EXCITER SWITCH BOARD 1 W901A HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 ZDHD+ TRANSMITTER W123 W3 W901B 3DB COMBINER HD RF OUTPUT R A ENG CHK PROJ ENG MFG ENG DATE DRAWN BY SHEET 1 B. OLSON OF B. KLESNER B. KLESNER 1-28-06 B. KLESNER Cabinet B 1 1 EXCITER SWITCH BOARD DWG NO. 817-2329-016 REV A ION AT R IGU 40 NF 6 & # O C #1 W123 SYSTEM CONFIGURATION, ZDHD+, CONFIG #16 & #40 - TITLE UT FO W3 LOAD TX CNTRL BOOST PRO CAN BUS RF IN HD W1 METERING (OPT) LOAD THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. Cabinet A ENG R UT FO TX CNTRL BOOST PRO CAN BUS RF IN HD W1 W147 RF SAMPLE 10DB COMBINER MUTE FAULT SAMPLE APC MODE 2-32 MUTE FAULT SAMPLE APC MODE HIGH-LEVEL ZDHD+ CONFIGURATION Dual Flexstar Dual Boost Pro Exciters located in Analog Tx Section 2 Installation & Initial Turn-On FM HD Radio System Figure 2-17 High-Level with Dual exciters and dual Boost Pro. 4/18/11 N O T E S 1- FM T OU RF 888-2587-001 WARNING: Disconnect primary power prior to servicing. FOR UPGRADES, BNC BARREL CONNECTORS ARE USED FOR AUX RF. ANALOG TRANSMITTER DIGIT EXCITER FM T OU RF FLEXSTAR EXCITER CAN BUS AUX RF OUT R E V I S I O N AL RN TE TER X E R CI EX TCHE I SW FM RF OUTPUT TX CNTRL RTAC SAMPLE MUTE FAULT SAMPLE APC . . . A . . W900 W148 . . DATE W903 LTR ZONE METERING . . DFTM . . W902 . NEWDWG ECO NBR EXCITER SWITCH BOARD 1 W901A HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 ZDHD+ TRANSMITTER W123 W3 W901B 3DB COMBINER HD RF OUTPUT RF A ENG CHK PROJ ENG MFG ENG DRAWN BY DATE SHEET 1 B. OLSON OF B. KLESNER B. KLESNER 1-28-06 B. KLESNER Cabinet B 1 1 EXCITER SWITCH BOARD DWG NO. 817-2329-017 REV A ION AT R IGU 41 NF 7 & # O C #1 W123 SYSTEM CONFIGURATION, ZDHD+, CONFIG #17 & #41 - TITLE T OU W3 LOAD TX CNTRL BOOST PRO CAN BUS RF IN HD W1 METERING (OPT) LOAD THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. Cabinet A ENG R UT FO TX CNTRL BOOST PRO CAN BUS RF IN HD W1 W147 RF SAMPLE 10DB COMBINER MUTE FAULT SAMPLE APC MODE 4/18/11 MUTE FAULT SAMPLE APC MODE HIGH-LEVEL ZDHD+ CONFIGURATION Single Flexstar Dual Boost Pro Digit for Analog Backup Exciters located in Analog Tx FM HD Radio System Section 2 Installation & Initial Turn-On Figure 2-18 High-Level with single exciter and dual Boost Pro, Digit back-up. 2-33 N O T E S 888-2587-001 WARNING: Disconnect primary power prior to servicing. 1 NOT USED IN Z4, Z6, OR Z8. INPUT ROUTES DIRECTLY TO BOOST PRO RF IN. RF OUT ROUTES TO A23 3DB PAD. FOR ALL Z MODEL UPGRADES, INPUT ROUTES TO BOOST PRO RF IN. ANALOG TRANSMITTER FLEXSTAR EXCITER CAN BUS AUX RF OUT FM UT O RF METERING FM RF OUTPUT TX CNTRL RTAC SAMPLE MUTE FAULT SAMPLE AFC 2-34 R E V I S I O N B . . 11-7-06 . DATE ADDED ZX TRANSMITTER . A LTR ZONE BAK . DFTM W903 BAK . ENG W900 RF SAMPLE BOOST PRO CAN BUS RF IN FM RF T OU TX CNTRL D +H W1 RF SAMPLE FM + HD RF OUTPUT ECO NBR P34701 THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. A ENG CHK PROJ ENG MFG ENG DRAWN BY DATE W903 1 EXCITER SWITCH BOARD W900 W148 W123 W3 HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 ZHD+ TRANSMITTER NEWDWG W148 3, 4.77, or 6DB COMBINER METERING LOAD MUTE FAULT SAMPLE AFC MODE SPLIT-LEVEL ZHD+ CONFIGURATION Single Flexstar Single Boost Pro Exciter located in Analog Tx SHEET 1 B. OLSON OF B. KLESNER B. KLESNER 1-28-06 B. KLESNER 1 MUTE FAULT APC MODE RF SAMPLE OU TITLE 817-2329-018 SYSTEM CONFIGURATION, ZHD+, ZX, CONFIG #18 & #42 DWG NO. T REV B N TIO RA U IG 42 NF & # CO #18 ZX TRANSMITTER RF BOOST PRO CAN BUS RF IN FM D +H TX CNTRL Section 2 Installation & Initial Turn-On FM HD Radio System Figure 2-19 Split-level with single exciter and Boost Pro. 4/18/11 N O T E S 1 FM T OU RF T OU RF 888-2587-001 WARNING: Disconnect primary power prior to servicing. NOT USED IN Z4, Z6, OR Z8. INPUT ROUTES DIRECTLY TO BOOST PRO RF IN. RF OUT ROUTES TO A23 3DB PAD. FOR ALL MODEL UPGRADES, INPUT ROUTES TO BOOST PRO RF IN. ANALOG TRANSMITTER FLEXSTAR EXCITER CAN BUS AUX RF OUT RTAC SAMPLE FM FLEXSTAR EXCITER CAN BUS AUX RF OUT METERING R E V I S I O N . . . A . . LTR ZONE W902 AL RN R TE EX CITE ER EX TCH I SW FM RF OUTPUT TX CNTRL RTAC SAMPLE MUTE FAULT SAMPLE APC 4/18/11 . . DATE . . DFTM . . ENG . NEWDWG ECO NBR RF SAMPLE W149 +H F DR T HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 ZHD+ TRANSMITTER OU TX CNTRL BOOST PRO CAN BUS RF IN FM W1 RF SAMPLE FM + HD RF OUTPUT THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. W903 W900 W148 3, 4.77, or 6DB COMBINER METERING LOAD MUTE FAULT SAMPLE APC MODE SPLIT-LEVEL ZHD+ CONFIGURATION Dual Flexstar Single Boost Pro Exciters located in Analog Tx A ENG CHK PROJ ENG MFG ENG DRAWN BY DATE 1 SHEET 1 B. OLSON OF B. KLESNER B. KLESNER 1-28-06 1 EXCITER SWITCH BOARD B. KLESNER W123 W3 DWG NO. 817-2329-019 SYSTEM CONFIGURATION, ZHD+, CONFIG #19 & #43 - TITLE REV A ION AT R IGU 43 NF 9 & # O C #1 FM HD Radio System Section 2 Installation & Initial Turn-On Figure 2-20 Split-Level with dual exciter, single Boost Pro. 2-35 N O T E S - FM T OU RF UT ANALOG TRANSMITTER FLEXSTAR EXCITER CAN BUS AUX RF OUT RTAC SAMPLE FM O RF FLEXSTAR EXCITER CAN BUS AUX RF OUT METERING R E V I S I O N 888-2587-001 WARNING: Disconnect primary power prior to servicing. . . . A . . LTR ZONE W902 AL RN R TE EX CITE ER EX TCH I SW FM RF OUTPUT TX CNTRL RTAC SAMPLE MUTE FAULT SAMPLE APC 2-36 . . DATE . . DFTM . . ENG . NEWDWG ECO NBR + FO W123 R HD + W124 BOOST PRO CAN BUS RF IN FM T OU RF D H UT TX CNTRL BOOST PRO CAN BUS RF IN FM W1 RF SAMPLE HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 ZHD+ TRANSMITTER W902 RF SAMPLE W149 FM + HD RF OUTPUT THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. W903 W900 W148 3, 4.77, or 6DB COMBINER METERING LOAD MUTE FAULT SAMPLE APC MODE SPLIT-LEVEL ZHD+ CONFIGURATION Dual Flexstar Dual Boost Pro Exciters located in Analog Tx A MFG ENG ENG CHK PROJ ENG DATE DRAWN BY SHEET 1 B. OLSON OF B. KLESNER B. KLESNER 1-28-06 1 EXCITER SWITCH BOARD B. KLESNER W3 W4 DWG NO. 817-2329-020 SYSTEM CONFIGURATION, ZHD+, CONFIG #20 & #44 - TITLE REV A ION AT R IGU 44 NF 0 & # O C #2 Section 2 Installation & Initial Turn-On FM HD Radio System Figure 2-21 Split Level with dual exciter and dual Boost Pro. 4/18/11 N O T E S 1- FM T OU RF RF O 888-2587-001 WARNING: Disconnect primary power prior to servicing. NOT USED IN Z4, Z6, OR Z8. RF OUTPUT ROUTES DIRECTLY TO A23 3DB PADS. FOR ALL MODEL UPGRADES, INPUT ROUTES TO BOOST PRO RF IN. ANALOG TRANSMITTER DIGIT EXCITER FM UT FLEXSTAR EXCITER CAN BUS AUX RF OUT METERING R E V I S I O N . . . A . . LTR ZONE AL RN TE TER X E R CI EX TCHE I SW FM RF OUTPUT TX CNTRL RTAC SAMPLE MUTE FAULT SAMPLE APC 4/18/11 . . DATE . . DFTM . . ENG . NEWDWG ECO NBR RF SAMPLE +H F DR T HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 ZHD+ TRANSMITTER OU TX CNTRL BOOST PRO CAN BUS RF IN FM W1 RF SAMPLE FM + HD RF OUTPUT THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. W903 W900 W148 3, 4.77 or 6DB COMBINER METERING LOAD MUTE FAULT SAMPLE APC MODE SPLITLEVEL ZHD+ CONFIGURATION Single Flexstar Single Boost Pro Digit for Analog Backup Exciters located in Analog Tx A ENG CHK PROJ ENG MFG ENG DATE DRAWN BY SHEET 1 B. OLSON OF B. KLESNER B. KLESNER 1-28-06 1 EXCITER SWITCH BOARD 1 B. KLESNER W123 W3 DWG NO. 817-2329-021 SYSTEM CONFIGURATION, ZHD+, CONFIG #21 & #45 - TITLE REV A ION AT R IGU 45 NF 1 & # O C #2 FM HD Radio System Section 2 Installation & Initial Turn-On Figure 2-22 Split-Level with single exciter and Boost Pro, Digit back-up. 2-37 N O T E S 1- FM RF OUTPUT 888-2587-001 WARNING: Disconnect primary power prior to servicing. FOR UPGRADES, BNC BARREL CONNECTORS ARE USED FOR AUX RF. ANALOG TRANSMITTER FLEXSTAR EXCITER CAN BUS AUX RF OUT FM UT O RF TX CNTRL RTAC SAMPLE MUTE FAULT SAMPLE APC R E V I S I O N . . . A . . LTR ZONE METERING . . DATE W903 W900 W148 . . DFTM . W902 . NEWDWG ECO NBR FO UT 1 EXCITER SWITCH BOARD W901B HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 ZDHD+ TRANSMITTER W123 W3 W901A 3DB COMBINER FM + HD RF OUTPUT METERING LOAD THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. Cabinet A ENG . + R HD TX CNTRL BOOST PRO CAN BUS RF IN FM W1 W147 RF SAMPLE 3, 4.77, or 6DB COMBINER MUTE FAULT SAMPLE APC MODE 2-38 FM R HD A MFG ENG ENG CHK PROJ ENG DRAWN BY DATE SHEET 1 B. OLSON OF B. KLESNER B. KLESNER 1-28-06 B. KLESNER Cabinet B 1 W123 1 EXCITER SWITCH BOARD DWG NO. 817-2329-022 SYSTEM CONFIGURATION, ZDHD+, CONFIG #22 & #46 REV A ION AT R IGU 46 NF 2 & # O C #2 UT TITLE FO W3 LOAD TX CNTRL BOOST PRO + W1 CAN BUS RF IN MUTE FAULT SAMPLE APC MODE SPLIT-LEVEL ZDHD+ CONFIGURATION Single Flexstar Dual Boost Pro Exciter located in Analog Tx Section 2 Installation & Initial Turn-On FM HD Radio System Figure 2-23 Single exciter with dual Boost Pro 4/18/11 N O T E S 1 FM R UT FO RF T OU 888-2587-001 WARNING: Disconnect primary power prior to servicing. R E V I S I O N W902 FOR UPGRADES, BNC BARREL CONNECTORS ARE USED FOR AUX RF. ANALOG TRANSMITTER FLEXSTAR EXCITER CAN BUS AUX RF OUT RTAC SAMPLE FM FLEXSTAR EXCITER CAN BUS AUX RF OUT AL RN TE TER X I E R C EX TCHE I SW FM RF OUTPUT TX CNTRL RTAC SAMPLE MUTE FAULT SAMPLE APC . . . A . . LTR ZONE METERING . . DATE W903 W900 W148 . . DFTM W149 . W902 . NEWDWG ECO NBR OU T 1 EXCITER SWITCH BOARD W901A HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 ZDHD+ TRANSMITTER W123 W3 W901B 3DB COMBINER FM + HD RF OUTPUT METERING LOAD THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. Cabinet A ENG . +H F DR TX CNTRL BOOST PRO CAN BUS RF IN FM W1 W147 RF SAMPLE 3, 4.77, or 6DB COMBINER MUTE FAULT SAMPLE APC MODE 4/18/11 FM A ENG CHK PROJ ENG MFG ENG DATE DRAWN BY SHEET 1 B. OLSON OF B. KLESNER B. KLESNER 1-28-06 B. KLESNER Cabinet B 1 OU W123 1 EXCITER SWITCH BOARD DWG NO. 817-2329-023 SYSTEM CONFIGURATION, ZDHD+, CONFIG #23 & #47 REV A ION AT R IGU 47 NF 3 & # O C #2 T TITLE F DR W3 LOAD TX CNTRL BOOST PRO +H W1 CAN BUS RF IN MUTE FAULT SAMPLE APC MODE SPLIT-LEVEL ZDHD+ CONFIGURATION Dual Flexstar Dual Boost Pro Exciters located in Analog Tx FM HD Radio System Section 2 Installation & Initial Turn-On Figure 2-24 Split-Level with dual exciter and dual Boost Pro 2-39 N O T E S 1- FM T OU RF 888-2587-001 WARNING: Disconnect primary power prior to servicing. FOR UPGRADES, BNC BARREL CONNECTORS ARE USED FOR AUX RF. ANALOG TRANSMITTER DIGIT EXCITER FM T OU RF FLEXSTAR EXCITER CAN BUS AUX RF OUT R E V I S I O N AL RN R TE EX CITE ER EX TCH I SW FM RF OUTPUT TX CNTRL RTAC SAMPLE MUTE FAULT SAMPLE APC . . . A W148 . . . . DATE W903 W900 LTR ZONE METERING . . DFTM . W902 . NEWDWG ECO NBR D UT EXCITER SWITCH BOARD 1 W901B HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 ZDHD+ TRANSMITTER W123 W3 W901A 3DB COMBINER FM + HD RF OUTPUT METERING LOAD THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. Cabinet A ENG . +H O RF TX CNTRL BOOST PRO CAN BUS RF IN FM W1 W147 RF SAMPLE 3, 4.77, or 6DB COMBINER MUTE FAULT SAMPLE APC MODE 2-40 FM A ENG CHK PROJ ENG MFG ENG DRAWN BY DATE SHEET 1 B. OLSON OF B. KLESNER B. KLESNER 1-28-06 B. KLESNER Cabinet B 1 TITLE W123 1 EXCITER SWITCH BOARD DWG NO. 817-2329-024 REV IO AT R IGU 48 NF & # CO #24 UT SYSTEM CONFIGURATION, ZDHD+, CONFIG #24 & #48 - BOOST PRO D O RF W3 LOAD TX CNTRL +H W1 CAN BUS RF IN MUTE FAULT SAMPLE APC MODE SPLIT-LEVEL ZDHD+ CONFIGURATION Single Flexstar Dual Boost Pro Digit for Analog Backup Exciters located in Analog Tx A N Section 2 Installation & Initial Turn-On FM HD Radio System Figure 2-25 Split-Level with single exciter and dual Boost Pro, Digit back-up. 4/18/11 N O T E S 1 MUTE FAULT SAMPLE APC RF SWITCH FLEXSTAR EXCITER CAN BUS AUX RF OUT FM UT O RF TX CNTRL RTAC SAMPLE 888-2587-001 WARNING: Disconnect primary power prior to servicing. NOT USED IN Z4, Z6, OR Z8. INPUT ROUTES DIRECTLY TO BOOST PRO RF IN. RF OUT ROUTES TO A23 3DB PAD. FOR ALL MODEL UPGRADES, INPUT ROUTES TO BOOST PRO RF IN. R E V I S I O N . . . A . . LTR ZONE DATE . . . . DFTM . . ENG . NEWDWG ECO NBR W902 AL RN TE TER X E R CI EX TCHE I SW H F DR A ENG CHK PROJ ENG MFG ENG DRAWN BY DATE T W123 W3 1 EXCITER SWITCH BOARD SHEET 1 B. OLSON OF B. KLESNER B. KLESNER 1-28-06 B. KLESNER 1 DWG NO. 817-2329-119 SYSTEM CONFIGURATION, ZHD+, CONFIG #19A & #43A - TITLE REV A N TIO RA 3A U IG & #4 ZHD+ TRANSMITTER NF CO #19A OU TX CNTRL BOOST PRO CAN BUS RF IN + FM W1 RF SAMPLE FM + HD RF OUTPUT METERING LOAD RF SAMPLE W149 HARRIS CORPORATION BROADCAST COMMUNICATIONS P.O. BOX 4290 QUINCY, ILLINOIS 62305 W903 W900 W148 3, 4.77, or 6DB COMBINER THIS DOCUMENT CONTAINS PROPRIETARY DATA OF HARRIS CORPORATION. NO DISCLOSURE, REPRODUCTION, OR USE OF ANY PART THEREOF MAY BE MADE EXCEPT BY WRITTEN PERMISSION. METERING FM RF OUTPUT ANALOG TRANSMITTER ANALOG TRANSMITTER FLEXSTAR EXCITER CAN BUS AUX RF OUT RTAC SAMPLE FM UT O RF TX CNTRL FM RF OUTPUT MUTE FAULT SAMPLE APC 4/18/11 MUTE FAULT SAMPLE APC MODE SPLIT-LEVEL ZHD+ CONFIGURATION Dual Flexstar Single Boost Pro Exciters located in Two Analog TXs FM HD Radio System Section 2 Installation & Initial Turn-On Figure 2-26 Split-level with dual exciters and Boost Pro 2-41 2-42 AUDIO / DATA SERVICES SPS2 AES AUDIO NEUSTAR SPS2 AUDIO PROCESSOR Customer Selected Equipment SPS1 AES AUDIO NEUSTAR SPS1 AUDIO PROCESSOR Customer Selected Equipment HD AUDIO PROCESSOR Customer Selected Equipment MPS AUDIO FM / MPS AES3 32kHz to 96kHz AES 1 OUT AES 1 OUT AES 1 IN AES 1 OUT SYNC IN AES 1 IN SYNC IN AES 1 IN HOST (FM) AES AUDIO MPS AUDIO 888-2587-001 WARNING: Disconnect primary power prior to servicing. AES 1 IN AES 1 IN AES 1 OUT AES 1 OUT IN 2 RED IN 1 WHITE MPS PAD (400) bps ETHERNET AES 1 OUT SPS PAD (400) bps CUSTOMER LAN / WAN ( CUSTOMER PROVIDED ) ETHERNET SWITCH ADVANCED APP SERVICES AES AUDIO INTRAPLEX STL Customer Selected Equipment Supplied MULTI-XLR to DB-25 Breakout Cable AES AUDIO AES 1 IN FM AUDIO PROCESSOR Customer Selected Equipment TYPICAL HARRIS FLEXSTAR IMPLEMETATION OF EXGINE ARCHITECTURE STUDIO SIDE ETHERNET SERVICES SPS2 AES AUDIO SPS2 AUDIO PROCESSOR / RATE CONVERTER Customer Selected Equipment SPS1 AES AUDIO SPS1 AUDIO PROCESSOR / RATE CONVERTER Customer Selected Equipment ETHERNET 110 OHM to 75 OHM IMPEDANCE TRANSFORMER CANARE P/N BCJ-XJ-TRB HARRIS P/N BCJ-XJ-TRB 44.1 kHz CLOCK MAIN DELAY MAIN DELAY MPS AUDIO OUT IN IN OUT HDI-100 IMPORTER AES SYNC – 75 OHM ETHERNET HDE-100 EXPORTER Compiled & Drawn by: J. Krueger / Engineer / Radio Field Service RBDS T1 SERVICE Section 2 Installation & Initial Turn-On FM HD Radio System 4/18/11 4/18/11 FM / MPS DA AES3 32kHz to 96kHz FM / MPS DA AES3 32kHz to 96kHz HOST (FM) AES AUDIO HOST (FM) AES AUDIO AES OUT 1 AES OUT 2 ETHERNET HDE-100 EXPORTER AES OUT 1 AES OUT 2 DEDICATED ETHERNET ( ~ 300kpbs UNIDIRECTIONAL UDP ) MPS AUDIO IN AES ONLY HOST CHANNEL AUDIO 44.1 kHz CLOCK MAIN DELAY MAIN DELAY OUT IN OUT DEDICATED ETHERNET ( ~ 300kpbs UNIDIRECTIONAL UDP ) MPS AUDIO IN AES ONLY HOST CHANNEL AUDIO 44.1 kHz CLOCK MAIN DELAY MAIN DELAY OUT IN OUT ETHERNET HDE-100 EXPORTER Dual Output Processor Implementation Using Diversity Delay In Processor AES IN FM + HD AUDIO PROCESSOR Customer Selected Equipment Dual Output Processor Implementation Using Diversity Delay In Exporter AES IN FM + HD AUDIO PROCESSOR Customer Selected Equipment Compiled & Drawn by: J. Krueger / Engineer / Radio Field Service TO ANALOG EXCITER TO DIGITAL EXCITER TO ANALOG EXCITER TO DIGITAL EXCITER FM HD Radio System Section 2 Installation & Initial Turn-On 888-2587-001 WARNING: Disconnect primary power prior to servicing. 2-43 2-44 WIDE BANDWIDTH STL SATELLITE SPREAD SPECTRUM DIRECT FIBER T1 SERVICE RBDS (AAS) ADVANCED APPLICATION SERVICES SPS PAD (400) bps MPS PAD (400) bps (SPS1- SPS2) SECONDARY AUDIO / DATA SERVICE FM / MPS DA AES3 32kHz to 96kHz 888-2587-001 WARNING: Disconnect primary power prior to servicing. A2J15 IN ( CUSTOMER PROVIDED ) SPS2 AES AUDIO SPS2 AUDIO PROCESSOR / RATE CONVERTER Customer Selected Equipment SPS1 AES AUDIO SPS1 AUDIO PROCESSOR / RATE CONVERTER AES 1 IN AES 1 OUT SYNC IN AES 1 OUT SYNC IN AES 1 IN A2J11 OUT 1 ETHERNET SWITCH Customer Selected Equipment A2J8 44.1KHZ SYNC IN 1 HARRIS ePAL *1 ETHERNET SPS1 AES AUDIO SPS2 AES AUDIO NEUSTAR SPS2 AUDIO PROCESSOR Customer Selected Equipment AES 1 OUT AES 1 OUT IN 2 RED IN 1 WHITE A13J8 DAB AES AUDIO IN 110 OHM to 75 OHM IMPEDANCE TRANSFORMER CANARE P/N BCJ-XJ-TRB HARRIS P/N BCJ-XJ-TRB *1 AES 1 IN AES 1 IN A13J11 A13J12 44.1KHZ 44.1KHZ SYNC OUT SYNC OUT NEUSTAR SPS1 AUDIO PROCESSOR Customer Selected Equipment HDI-100 IMPORTER ETHERNET DEXSTAR EXCITER IMPORTER AT TRANSMITTER SITE FOR DEXSTAR INSTALLATION HOST ( FM ) AES AUDIO Supplied MULT-XLR to DB-25 Cable Section 2 Installation & Initial Turn-On FM HD Radio System 4/18/11 4/18/11 FROM FLEXSTAR EXCITER T1 SERVICE CAN RTAC XMTR MAIN AES To A2A22 J3A TX INTERFACE W148 RF SAMPLE COMPOSITE RF OUTPUT ETHERNET EXPORTER LINK To A2A22 J3A W148 RF SAMPLE TX INTERFACE ETHERNET ~300kbps DISPLAY / BACKPLANE BOARD J 18 888-2587-001 WARNING: Disconnect primary power prior to servicing. ( UPPER REAR CABINET ) ANALOG + DIGITAL Z TRANSMITTER A2A22 EXCITER SWITCH BOARD CONTROLLER SP1 RF SPLITTER Low-Level Combined Z-HDC+ System TX INTERFACE AUX RF OUT FLEXSTAR HD/FM EXCITER COMPOSITE AUDIO AES AUDIO INTRAPLEX STL TO TRANSMITTER SYSTEM FROM FLEXSTAR EXCITER FROM FLEXSTAR EXCITER To A2A22 J3A TX INTERFACE W148 RF SAMPLE W903 CAN BUSS W900 DIGITAL RF INPUT To A2A22 J3A TX INTERFACE W148 RF SAMPLE DISPLAY / BACKPLANE BOARD J 18 DISPLAY / BACKPLANE BOARD J 18 ( UPPER REAR CABINET ) DIGITAL Z TRANSMITTER A2A22 EXCITER SWITCH BOARD CONTROLLER SP1 RF SPLITTER COMBINER J 18 W123 TX INTERFACE W1 RF IN ( UPPER REAR CABINET ) DIGITAL Z TRANSMITTER CAN DISPLAY / BACKPLANE BOARD SP1 RF SPLITTER HARRIS BOOST PRO CONTROLLER Compiled & Drawn by: J. Krueger / Engineer / Radio Field Service ANALOG TRANSMITTER High – Level Combined Z-HD+ System ( UPPER REAR CABINET ) ANALOG Z TRANSMITTER EXTERNAL EXCITER SWITCH BOARD CONTROLLER COMBINER High-Level Combined ZHD+ with Boost Pro FM HD Radio System Section 2 Installation & Initial Turn-On 2-45 Section 2 Installation & Initial Turn-On 2-46 FM HD Radio System 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 Section 3 Operation 3.1 3 Introduction This section contains typical operational procedures and information pertaining to the function of the FlexStar™ System. All of the information in this section assumes every pertinent piece of equipment is in proper working order. NOTE: This section outlines basic operation of the transmitter "system". Refer to the specific technical manual, of the system device to be operated, for detailed information. 3.2 ZHD+ Front Panel Functions and displays The Front Panel of the HDx-FM exciter, Boost Pro, and the Platinum Z/ZHD/ZHD+ transmitter(s) are the primary operational status indications of the system. The following sections describe basic functionality of these 3 units. For complete details of the Platinum Z line of transmitters, HDx-FM exciter, and any other pieces of equipment, see its corresponding documentation. 3.2.1 Platinum ZHD+ Transmitter This section is a brief and basic explanation of a ZHD+ transmitter’s front panel operations. 3.2.1.1 Power HIGH/LOW/OFF Typically, a Platinum Z transmitter’s HIGH/LOW and OFF switches also supply AC power to the exciter, turning it on and off. 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 3-1 Section 3 Operation FM HD Radio System NOTE: The HDx-FM Exciter can be connected to an external UPS to mainmain power during short power bumps eliminating the 5 second turn-on time. • Pressing the HIGH button will turn transmitter on at 100% TPO (or previously set high power level) • Pressing the LOW button will turn transmitter on at 50% TPO (or previously set low power level) • Pressing the OFF button will turn transmitter off 3.2.1.2 RAISE/LOWER RF Output Power ZHD+ transmitters should operate at 100% TPO as configured in the factory and verified during Initial Turn-on. This is indicated on the Transmitter meter display either as the actual TPO (in kW), or as a percentage (%). Tip: By pressing and holding the FWD PWR button this reading will change from a % to the actual forward power in Watts. If it is desired to change the RF output power, press and hold the RAISE or LOWER button until level is reached. For small changes, momentarily press the button. 3.2.1.3 Displays • DIAGNOSTICS - Can be used to access status, in-depth metering, fault, and configuration information. • TRANSMITTER - Common operational meters are accessable by pressing one of the buttons below: Forward Power, Reflected Power, PA Current, PA Voltage, and APC (Automatic Power Control) Voltage. 3.2.1.4 Fault/Foldback/Interlock LED Indications NOTE: For Emergency conditions refer to "3.6 Emergency Operation" on page 3-8. Front panel LEDs can indicate normal and abnormal conditions. Typically, GREEN is "good" and RED is "bad". A continuously lit Fault LED indicates an active fault. If the LED is blinking it is an indication of a previous fault conidition that is no longer present, and the tranmsitter could be operating normally. Refer to "3.6.2.1 FAULT LED Illuminated" on page 3-8 for more information. 3-2 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 FM HD Radio System Section 3 Operation If the ZHD+ transmitter has an illuminated Foldback LED it is presently in a foldback condition and the transmitter may be operating at a lower power or it may be folded back to OFF. Refer to "3.6.3.2 FOLDBACK LED Illuminated" on page 3-9 for more information. The Interlock LED will illuminate if a Failsafe or Interlock loop has opened. Refer to "3.6.3.3 INTERLOCK LED Illuminated" on page 3-10 for more information. 3.2.2 HDx-FM Exciter Operation of the Exciter is through color touch screens. Intuitive control, setup and diagnostics is achieved through these screens. Using the GUI screens, operational parameters are controllable. By navigating through the screens and using pull-down selection the operation and adjustment of the Exciter is simplified. Most of the choices are self explanatory. View the screens on your equipment for further details and refer to the HELP screens on the unit for more information. NOTE: Refer to the specific technical manual of the FlexStar HDx-FM Exciter, for detailed information. 3.3 ZX Front Panel Indicators, Displays and Controls ZX transmitters feature a simplified control interface with the following controls and indicators: MULTIMETER: A front panel meter with a meter select pushbutton to select metering f forward power, reverse power, PA volts, and PA amps. MODE LEDS: A bank of three LEDs to indicate the transmitter operating mode: FM, FM+HD, or HD. The operating mode is determined by the Flexstar exciter and is communicated through the exciter interface cable. MODULE STATUS LEDS: A bank of LEDs showing the status of individual PA and PS modules. The LEDS are arranged on the front panel according to their physical location in the transmitter. APC/FOLDBACK LEDS: A bank of LEDs to indicate the following operational conditions: • • 4/18/11 TX GAIN NORMAL (green) = transmitter is under APC control. TX GAIN NORMAL (red) = transmitter system gain is to low for APC due to module failures or insufficient exciter drive. 888-2587-001 WARNING: Disconnect primary power prior to servicing. 3-3 Section 3 Operation FM HD Radio System • REV PWR FLDBK = excessive reverse power at an individual PA output (accompanied by red LED above PA module) or transmitter output (otherwise) • PA CURRENT FLDBK = excessive current in one or more PA modules, typically caused by excessive drive level. • PS CURRENT FLDBK = excessive power supply current in one or more power supply modules, typically caused by failure of one of more PS modules in combined PS bank. • PA TEMP FLDBK = excessive temperature in an individual PA module (accompanied by red LED above PA module) or in a combiner reject load (otherwise). • EXTERNAL MUTE = a forced MUTE condition, typically caused by the user mute control, or the exciter ready mute line. RAISE/LOWER Pushbuttons: A pair of pushbuttons to adjust the transmitter power level between zero and full (0-110%) of the power range determined by the internal APC set potentiometers. ON/OFF Pushbuttons: A pair of pushbuttons to turn the transmitter on and off. REMOTE DISABLE switch: A small rocker switch located on the reverse side of the controller PC board on the inside of the front door. When the switch is in the REMOTE DISABLED position, only local control of the transmitter is allowed via the front panel. 3.4 3-4 HTX Front panel Functions and displays 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 Section 3 Operation FM HD Radio System 3.5 Normal Operation It is important that the operator be aware of normal transmitter operation and performance, and note any changes or fault indications. Changes in operation may indicate a need for maintenance or corrective action before more serious problems develop. This section will give a general overview of typical daily operation. NOTE: Refer to the specific technical manual of the System device to be operated, for detailed information. 3.5.1 Daily Pre-Operational Checkout Before normal daily turn-on, review the following areas of the transmitter; a. Check the transmitter maintenance log to make sure that maintenance performed on the transmitter, or any abnormal conditions, do not restrict the operation of the transmitter. b. Ensure the transmitter RF output is connected to the proper load or antenna. c. Check the User Interface panel on the front of the transmitter for any abnormal indications. NOTE: A reading is considered normal if it is within ±5% of its stated value. When the preoperational checkout has been performed and no problems are present, the transmitter is ready to turn on. 3.5.2 4/18/11 Transmitter Turn-On STEP 1 If necessary, turn on AC mains supply to the transmitter STEP 2 If necessary, turn on ZHD+ rear upper sidewall circuit breaker STEP 3 If necessary, turn on any Circuit Breakers, On/Off or Power switches on any remaining system device required for normal broadcast transmission STEP 4 Press HIGH Power button on (each) transmitter STEP 5 Allow 5 seconds for HDx-FM exciter to normal state for FM operation. Allow 30 seconds for HDx-FM exciter to normal state for any HD operation. 888-2587-001 WARNING: Disconnect primary power prior to servicing. 3-5 FM HD Radio System Section 3 Operation FlexStar™ System should now be outputting nominal RF power, and all indications normal. 3.5.3 Transmitter Turn Off The following steps describe the procedure to turn the ZHD+ transmitter off at the end of a broadcast period. This method assures that all units are properly shut down. STEP 1 Press OFF Power button on (each) transmitter STEP 2 If desired, turn off ZHD+ rear upper sidewall circuit breaker STEP 3 If desired, turn off any Circuit Breakers, On/Off or Power switches on system devices STEP 4 If necessary, turn off AC mains supply to the transmitter 3.5.4 Exciter Operation NOTE: Refer to the corresponding exciter manual for information pertaining to a specific exciter’s operation. 3.5.5 Boost Pro Operation The following graphic is the entire menu structure for the front panel GUI on the Boost Pro. 3-6 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 4/18/11 0(7(5 32:(5 ,1)2 P: ):'3:5 P: 5)/'3:5 P: %',3:5 P: %'23:5 P: 3$&855 $ 3$92/7 9 & 3$7(03 9 3+$6( ,17/$3& 9 (;7&$3& 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 5)/' : 6(78368%0(18 67$78668%0(18 )$8/768%0(18 &21752/68%0(18 &$/68%0(18 86%6(78368%0(18 '(9,&( 5(029(' 86%&21),* &$1&(/ 86%6: &$1&(/ 83'$7( 1$ &8677<3(0*& 12 32:(583'2:1 &$/,%5$7,21 12 %,75(68/7 1$ &21),*81/2&. <(6 087(5) 21 5(6(7)$8/7 5)67$786 2)) 087(67$786 2)) )$67087( 2)) )$8/7675,.( 2. &$1&200/266RU2. 087(32/ +,*+ )$67087(32/ /2: $3&02'( (;7$3& 6:5(9 +:5(9 96:575,3 2. ):'3:575,3 2. 3$7(03 2. 3$&855 2. 3$29(59 2. 3$81'(59 2. )$17$&+ 2. ,13:575,3 2. 9 2. 9 2. 9 2. 9 2. 9 2. 9 2. 9 2. 9 2. 96:5)2/'%$&. 2. 3$7(03:$51 2. ((3520 2. &3/' 2. %,7',*,7$/ 2. %,7$1$/2* 2. $3&81/2&. 2. 2. &75/%'7(03 &2175$67 02'8/$7,21 )0 23(502'( %67$03 7;7<3( =+' 087(32/ +,*+ )$67087(32/ /2: $3&02'( (;7$3& $3&5() 3+$6( (;7$3&*$,1 (;3$3&/,0,7 '(9,&(,' FM HD Radio System Section 3 Operation Figure 3-1 Boost Pro GUI Menu Structure 888-2587-001 WARNING: Disconnect primary power prior to servicing. 3-7 Section 3 Operation 3.6 FM HD Radio System Emergency Operation In the unlikely event of a transmitter system malfunction, the transmitter’s front panel LEDs and diagnostic display, and the front panel LEDs and GUI displays on the HDxFM exciter and Boost Pro should quickly assist the technician in determining a probable cause. The next section discusses General System level responses, or recovery steps that apply to all units. The sections following detail specific emergency responses for the various units that may be part of a system. NOTE: Refer to the specific technical manual, of the system device malfunctioning, for detailed information. 3.6.1 General System Response Depending on the Front Panel indications, early steps in troubleshooting a transmitter failure can be based on one or more of the following: 3.6.1.1 No Front Panel LEDs or GUI 1. Reset circuit breakers 2. Check AC Mains 3.6.1.2 Front Panel Buttons Unresponsive If a transmitter or GUI screen appears to not be responding to button pushes it is possible the controller has had a glitch, and needs to be reset. Simply disconnect AC power to the device for 10 seconds, then restore power and turn on. 3.6.2 HDx-FM Emergency Response 3.6.2.1 FAULT LED Illuminated The HDx-FM exciter’s front panel LEDs will turn red if a fault condition is detected. Pressing the front panel button next to the red LED will navigate the GUI to the 3-8 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 FM HD Radio System Section 3 Operation corresponding menu where the fault is indicated. Refer to the corresponding documentation for explanations of fault indications for the HDx-FM. 3.6.3 Platinum ZHD+ Emergency Response 3.6.3.1 FAULT LED Illuminated For the all ZHD+ transmitters, if the Fault LED is continuously lit it is an indication of a currently active fault. If the Fault LED is blinking, it is an indication of a past fault that is no longer active and transmitter should be operating normally or at least capable of normal operation. Navigate through the Diagnostic display to the Fault Log to determine fault. Inactive faults can be reset from that menu. The operator may refer to the transmitter technical manual, Section 3, for specific details on how to view and clear the fault description in the Diagnostic Display’s fault log. If more troubleshooting is necessary, a technician can refer to Section 6 of that manual for fault explanations. 3.6.3.2 FOLDBACK LED Illuminated If the ZHD+ transmitter has an illuminated Foldback LED it is presently in a foldback condition and the transmitter may be operating at a lower power or it may be folded back to OFF. However, the conditions causing the foldback may no longer be present and you can take the following steps to determine if normal operation can be resumed. 1. Even if the transmitter is on, press the HIGH power button 2. Observe for transmitter to return 100% TPO with no foldback indication 3. If foldback resumes, you may allow the transmitter to foldback to a level that it will allow continued operation to stay on the air until repairs can be made ! CAUTION: DO NOT REPEATEDLY HIT THE HIGH POWER BUTTON. THIS COULD CAUSE DAMAGE TO TRANSMITTER. 4. Investigate and repair the condition causing the foldback before pressing the HIGH power button to resume normal operation 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 3-9 Section 3 Operation FM HD Radio System The operator may refer to the transmitter technical manual, Section 3, for specific details on how to view and clear the Foldback fault-related description in the Diagnostic Display’s fault log. If more troubleshooting is necessary, a technician can refer to Section 6 of that manual for detailed fault explanations. 3.6.3.3 INTERLOCK LED Illuminated The Interlock LED will illuminate for following reasons: • • Transmitter is muted because the Failsafe loop is open The transmitter is turned off and will not be allowed to turn on because the Interlock loop is open. This could be a response to a fault signal from a reject load, VSWR or thermal detector, RF switch, etc. Navigate through the ZHD+ Diagnostic display to the Fault Log to determine which loop is open and causing the LED indication. The operator may refer to the transmitter technical manual, Section 3, for specific details on how to view and clear the fault description in the Diagnostic Display’s fault log. If more troubleshooting is necessary, qualified personnel can refer to Section 6 of that manual for fault explanations. 3.6.4 ZX Emergency Response 3.6.4.1 ZX Basic Operating Principle The ZX transmitter is designed to automatically stay on air at the maximum safe power possible. It will operate at the power level determined by its internal automatic power control circuit unless commanded to reduce power via any of the foldback conditions indicated on the front panel (i.e. reverse power, PA current, PS current, overtemperature). There are two exceptions to this principle in ZX transmitters produced after June 2007: 1. A sudden reverse power overload (i.e. an arc due to VSWR) will cause the transmitter to issue an internal power lower command and permanently lower the output power. With each successive arc, the transmitter will lower power further until the cycle of arcing is broken. 2. Certain overtemperture conditions will cause the transmitter to automatically reduce its power by approximately 50% until a reset command is issued by a front panel ON command. This is typically the case when one or more PA modules are removed from service for extended periods of time 3-10 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 Section 3 Operation FM HD Radio System in the ZX2000 and ZX3500 models. The transmitter automatically lowers its power to reduce stress on the internal combiner reject loads. This is referred to as the TEMP REDUCTION mode and is indicated by an open collector on the parallel remote interface, or via the optional WEB Remote interface. NOTE: The basic ZX transmitter does not latch alarm conditions. The indications on the front panel only indicate the current operating state. To examine past alarm history, it is necessary to examine the web pages provided by the optional WEB Remote interface or simply latch and log the alarm in an external third-party remote control product. 3.6.4.2 ZX First Response Troubleshooting If the transmitter output power is low or zero, perform the following checks: 1. Are the PS module fans running with a green (AC OK) light on the PS modules? (AC power applied to unit) 2. Are the main cooling fans running? (unit is "on") 3. Is the external interlock circuit closed (ON button will not work otherwise) 4. Are the LVPS voltages present? (row of three green LEDs on reverse of controller PCB) 5. Is the exciter un-muted and producing power? (should un-mute when transmitter is on) 6. Are the PA module status LEDs not red? (PA modules are on) 7. Are the PA module status LEDs glowing green? (PA drawing current…power level dependent. LEDs may not glow at low power levels, especially in HD mode) Based on the results of these checks, search for additional information and instructions in the Troubleshooting Table section on the ZX Transmitter Instruction Book 888-2594001. 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 3-11 Section 3 Operation 3.6.5 Boost Pro Response 3.6.5.1 FAULT LED Illuminated FM HD Radio System The Boost Pro front panel LED will turn red if a fault condition is detected. Press INFO, then FAULT SUBMENU to view a listing of statuses where the malfunction would be indicated by the word FAULT. Refer to "6.2.1 Boost Pro Fault Indication" on page 6-2. To reset the fault, press INFO, then CONTROL SUBMENU, move cursor to point to RESET FAULT. Press ENTER to clear the fault status. If the fault indication is still present, the condition causing the malfuntion will need to be identified and corrected. 3-12 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 Section 4 Boost Pro Theory of Operation 4.1 4 Introduction This section of the manual provides circuit descriptions for the Boost Pro boost amplifier. 4.2 Boost Pro Circuit Descriptions Refer to Figure 4-1 on page 4-2 for the following descriptions. The Boost Pro boost amplifier can be divided into three parts for sake of circuit discussion: Control, amplification, and display. The control portion handles the communication, phase adjustment, and the power control of the RF signal. Amplification applies a gain of +45dB to the RF signal. Finally, the display interfaces with the control via SPI bus. The same amplifier used in the FlexStar™ Exciter is used in the Boost Amplifier. The Controller monitors the power amplifier and relays information to the various connectors. Output power level can be changed by adjusting the voltage on a variable attenuator in line with the RF signal. The source of the APC voltage can be switched between an external source via the transmitter interface connector, or an internal digitalto-analog converter. This APC switch is controlled by the microcontroller. The phase of the RF can also be adjusted via the microcontroller, or by information entering on the RS232 port, GUI, or CAN interfaces. Communication and internal decision making is done by the ‘376 Micro Module, which is a 32-bit microcontroller (MC9S12DP256) with 256k of flash memory and 256k of SRAM memory. A CPLD (complex programmable logic device - XC9536) is used to add logic to the monitoring of the power amplifier and to add gating logic to the LCD display. The automatic power control (APC) voltage of the system is selectable from two different sources, external or internal. The APC signal controls the DC bias on a variable attenuator in-line with the RF path feeding the power amplifier. The purpose of the APC is to keep the power of the transmitter at a constant power level. 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4-1 Section 4 Boost Pro Theory of FM HD Radio System Figure 4-1 Boost Pro Block Diagram 4-2 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 FM HD Radio System Section 4 Boost Pro Theory of One of the requirements of the Boost Amplifier is to have adjustable phase for aligning multiple cabinets. For this reason, the controller board features a 90° hybrid in a voltage controlled phase shifter circuit. The phase shifter has the capability of adjusting the phase of the RF from 0º to -90° compared to the input. Several analog voltages are needed throughout the Boost Pro. The phase adjustment circuit and the APC circuit both require an analog voltage to operate correctly. Analog voltages representing the power amplifier voltage, current, forward power, and reflected power are also needed for setting external limits. For this reason three AD5327s are used. 4.2.1 4/18/11 Signal Descriptions • PA_APC_INTERNAL: This is the internally generated APC voltage used for power control. • • PHASE_ADJUST: Voltage used to control the phase of the RF signal. • FWD_PWR_TRIP: Same concept as RFLD_PWR_TRIP except for forward power is monitored. • RFLD_PWR_SAMPLE: This analog voltage represents the reflected power sampled on the analog-to-digital converter, scaled for the Z-interface. • FWR_PWR_SAMPLE: Same concept as RFLD_PWR_SAMPLE except forward power is sampled. • TX_RFLD__PWR_SAMPLE: Same concept as RFLD_PWR_SAMPLE except the output is on the user I/O connector and may be scaled differently then the RFLD_PWR_SAMPLE. • TX_FWR_PWR_SAMPLE: Same concept as FWR_PWR_SAMPLE except the output is on the user I/O connector and may be scaled differently then the FWD_PWR_SAMPLE. • PA_CURR_SAMPLE: Analog voltage representing the PA current, sampled on the analog-to-digital converter. • PA_VOLT_SAMPLE: Analog voltage representing the PA voltage, sampled on the analog-to-digital converter. • APC_SCALING_V: This voltage will be used to determine how much of the APC voltage will be used in the variable attenuator. RFLD_PWR_TRIP: This voltage will set a trip point to mute the PA if the reflected power becomes too great. This voltage will change when the modulation mode changes. 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4-3 Section 4 Boost Pro Theory of 4.2.2 FM HD Radio System A to D Converter For monitoring the power amplifier, a 12-bit eight channel analog-to-digital converter is used: TLV2548 from Texas Instruments. This converter is used to monitor the PA’s forward power, reflected power, voltage, current, and temperature. 4.2.3 Power Supplies There are two separate power supplies for the Boost Amplifier. The first is a single +24Vdc 200W supply for the PA. The second is a triple-output 50W supply at +5Vdc, +15Vdc and -15Vdc. Both power supplies are capable of 85-264VAC / 47-440Hz inputs. 4.2.4 Front Panel The front panel uses a 128x64 dot LCD, warning LEDs and buttons to interact with the Boost Pro. The interface to the LCD is on the data bus. 4.2.5 Power Amplifier The amplifier contains 3 stages of amplification. The first stage uses an LD-MOSFET in Class A operation mode. Class of operation of following 2 stages depends on modulation of amplified signal and transmitter configuration. The class of operation is controlled by the binary level control signal that comes from system controller. When the Boost Pro is used as a driver delivering RF signal to high power transmitter, the 2nd two stages also operate in class A for better linearity. 4-4 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 Section 5 Maintenance and Alignments 5.1 5 Introduction This section provides maintenance and alignment information, for the purpose of routine maintenance, and replacement of various components for the ZHD+ series of transmitter systems. 5.2 Alignments See corresponding documentation for specific details of alignment procedures. 5.2.1 Split-Level Combined systems SLC systems should periodically be checked for best (lowest) reject power. If the reject power has increased, verify the power out of each transmitter, the SLC FM+HD carrier levels and possibly readjust the "SLC Phase Adjustment" on the HDx-FM Exciter (HDx-FM: Output Setup 3/4). 5.3 Maintenance See corresponding documentation for specific details of maintenance procedures. In general all air filters should be periodically replaced with clean ones and the entire area should be kept clean and free of clutter and debris. Vacuum cleaners with disposable HEPA type bags are prefered over large shop vacs that allow lot of dust to simply pass through. 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 5-1 Section 5 Maintenance and Alignments 5.4 FM HD Radio System CAN Buss operation The HDx-FM Exciter and Boost Pro (if included in the system configuration) communicate over a serial data connection. Verify the data connection is functional by using the Boost Pro’s status submenu; CAN COMM should read OK. 5.5 AC surge protection Input AC surge suppression and grounding configuration integrity should be checked at the beginning of the lightning season. 5.6 Software Every piece of the FlexStar product line either has software or is affected by the software in the rest of the system. Harris offers significant software updates on the Harris Premier web site. Check for applicable updates periodically; especially when new equipment is added to your system or changes are made to your system. 5-2 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 Section 6 Troubleshooting 6.1 6 Introduction This section is to be used by the service technician to go beyond the steps provided in the Emergency Operation section (in Chapter 3) to troubleshoot a System-level malfunction. Use this along with corresponding documents for detailed circuit understanding and diagnosis. NOTE: Before preceding, see "3.6 Emergency Operation" on page 3-8 for initial steps in restoring a transmitter to operational status in the event of a fault condition. The first step will be to attempt to determine which unit is causing the malfunction by observing the visual fault indicators (LEDs, GUI, Diagnostic display, etc.). Refer to the appropriate Schematic Package and Technical Manual: • • • • HDx-FM Exciter ZHD+ Transmitter ZX Transmitter Boost Pro ! WARNING: DISCONNECT PRIMARY POWER PRIOR TO SERVICING THE TRANSMITTER. HIGH VOLTAGE IS PRESENT EVEN WHEN MAIN CIRCUIT BREAKER CB1 IS TURNED OFF. ! CAUTION: DO NOT DISCONNECT, RECONNECT, REMOVE, OR ALTER ANY PC BOARDS WITH AC MAINS POWER CONNECTED TO TRANSMITTER. 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 6-1 Section 6 Troubleshooting ! FM HD Radio System CAUTION: DO NOT OPERATE TRANSMITTER WITH DOORS, SHIELDS OR PANELS REMOVED. 6.2 Diagnostics A wealth of information is obtainable via the ZHD+ transmitter’s front panel LEDs and Diagnostic display, and the HDx-FM front panel LEDs and GUI to help discern the cause of a malfunction or failure of the transmitter system. Upon an LED or GUI fault indication, determine the fault by navigating to the Fault Log through the Diagnostic display on the ZHD+ transmitter, or the GUI screen on the HDx-FM exciter. It is highly recommended to write down the exact fault in a notebook. Refer to corresponding documentation for troubleshooting and fault explanations for malfunctioning device. 6.2.1 Boost Pro Fault Indication The Boost Pro front panel LED will turn red if a fault condition is detected. Press INFO, then FAULT SUBMENU to view a listing of statuses where the malfunction would be indicated by the word FAULT. To reset the fault, press INFO, then CONTROL SUBMENU, move cursor to point to RESET FAULT. Press ENTER to clear the fault status. If the fault indication is still present, the condition causing the malfuntion will need to be identified and corrected. 6.2.1.1 Boost Pro 3-Strike Faults To prevent temporary fluctuations in power, temperature, current, or voltage from causing nuisance fault-off conditions, a 3-strike routine is programmed into the sensing circuits. If any of the following faults are indicated, it is because 3 separate momentary fault conditions over a specified period of time, or a continuous fault condition over a specified time has occured. VSWR TRIP: Reflected power overload, based on the TX type and modulation defined in the master configuration file. FWD PWR TRIP: Forward power overload, based on the TX type and modulation defined in the master configuration file. 6-2 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 FM HD Radio System Section 6 Troubleshooting PA TEMP: 90°C threshold exceeded - Fault off. PA CURR: 6.4A threshold exceeded - Fault off. PA OVER V: 28.8V (120% Nominal voltage) Threshold exceeded - Fault off. PA UNDER V: 19.2V (80% Nominal voltage) Threshold exceeded - Fault off. 6.2.1.2 Other Faults for the Boost Pro FAN TACH: FAN tachometer indicates a low speed, or no operation fan condition Fault off. APC UNLOCK: The difference between the power sense and the ALC reference is greater than 50 counts, lasting for more than 2 - 5 seconds - Fault off. 24V, 15V, 12V, -15V, -12V, 8V, 5V, 3V (Low Voltage Power Supplies): All on-board low voltage supplies thresholds are +/-20% - Warning only. VSWR FOLDBACK: Indication of a foldback condition, where the threshold levels are based on the TX type and modulation defined in the master configuration file. The foldback circuit will cancel the foldback state, and automatically restore power to the previous level, once the condition causing the high VSWR stops. PA TEMP WARN: 84° C threshold exceeded - Warning only. EEPROM: Data CRC error. CPLD: Cannot communicate with CPLD. BIT DIGITAL: At least one digital I/O has failed. BIT ANALOG: At least one analog I/O has failed. 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 6-3 Section 6 Troubleshooting 6.3 FM HD Radio System Schematics, Wiring and Block Diagrams The following Harris schematic and signal name conventions apply: • Active Low = "/" - A signal name preceded by the forward slash is an active low. Example: /TEMP_FAULT means the Temp Fault signal is active when at a low state (also known as TEMP_FAULT ’not’, or TEMP_FAULT ’bar’). • Schematic Continuation - A square block ending point of a named signal, accompanied by a number-forward slash-letter-number is an indication of that signal continuing on to another page of schematic. Example: AUDIO 14/D1 - Indicates that the AUDIO signal will continue to page 14 of same numbered schematic at a point where the X coordinate ’D’ meets the Y coordinate ’1’. • LEDs used to display a given condition when illuminated are designated as DS(n), with (n) indicating the LED’s designator value as shown on the board’s schematic and silkscreen. Example: DS4 is the Analog Mode Selected LED, indicating the Analog Mode is currently selected when it is illuminated (External I/O board). 6-4 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 Section 6 Troubleshooting FM HD Radio System 6.4 Boost Pro VT100 For all meter readings and programming including and beyond the front panel abilities, the VT100 is the emulation method used to interface a computer with the Boost Pro amplifier. Any parameter accessable on the front panel GUI can also be viewed and modified via VT100. By using a PC and terminal application of your choice (such as HyperTerminal) connected to the COM 2 port (J16) on the External I/O board with a serial cable with DB-9 connector, you’ll have access to the VT100 screens. 6.4.1 VT100 Setup This section outlines the steps necessary to physically connect, start the terminal program, electronically handshake with, navigate the VT100 screens, and perform edits. STEP 1 Turn transmitter off STEP 2 Connect RS-232 comm port 2 (J16) on External I/O board to your PC STEP 3 Turn transmitter on STEP 4 Start terminal program (such as HyperTerminal) with following settings • Bits Per Second = 19200 • Data Bits = 8 • Parity = None • Stop Bits = 1 • Flow Control = None • Emulation = VT100 STEP 5 Call, or hit "Enter" twice to initiate handshake To navigate around the VT100 screens: • Left/Right arrows to page back/forward • Up/Down arrows to move cursor within page To edit a numerical entry: 4/18/11 STEP 1 Type the line number or letter in parenthesis - do NOT hit "Enter" STEP 2 Use up/down arrow keys to increase/decrease numerical value (with the exception of the Meter Calibration section, where it is required to type in the numerical value) 888-2587-001 WARNING: Disconnect primary power prior to servicing. 6-5 Section 6 Troubleshooting STEP 3 FM HD Radio System Press the "Enter" key to store that entry • EXAMPLE: To change the Forward Power Range of Power Level 4 to 2800W; on page 2 of the VT100 screens, type "4", then use your keyboard’s up or down arrow keys to reach 2800. Then hit "Enter" on your keyboard to store. To toggle (turn on/off) a command: STEP 1 Type the corresponding number or letter in parenthesis - do NOT hit "Enter" • EXAMPLE: To mute the DAX; on page 2 of the VT100 screens, type the letter "e". Type "e" again to unmute the transmitter. STEP 2 Type the same number or letter again to toggle that command To access Page 4 of the VT100 programming: From page 3, press and hold your keyboard’s "Shift" key, then press "1", then press "2", and then press "3". From that point on during this session, you will have access to this page by using the left/right arrow keys to page through all four VT100 screens. NOTE: If you are using a non-English keyboard you may need to set the Keyboard Properties to English from Windows Control Panel: Keyboard for the above procedure to work. To access page 5 of the VT100 programming: From page 4, press and hold your keyboard’s "Ctrl" key, then press "z". From that point on during this session, you will have access to this page by using the left/right arrow keys to page through all five VT100 screens. 6.4.2 VT100 - Page 1 Operational statuses and system information. Each line of the VT100 screen is listed below. The parameter in bold, followed by possible statuses in parenthesis. 6-6 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 Section 6 Troubleshooting FM HD Radio System Figure 6-1 VT100 - Page 1 ID: The unit’s CAN bus ID. DIP Sw/Rev: The value currently on S1 is shown here. LED’s: The value of the LEDs, on DS11 thru DS18. OPERATIONAL STATUS: RF On: (ON/OFF) Status of the RF output, when “ON” there are no faults preventing the signal from passing thru the Boost Pro. Mute Status: (ON/OFF) Status of the Mute condition for the Boost Pro, when “OFF” the Boost Pro is not muting the signal. Fast Mute Status: (ON/OFF) Status of the Fast Mute condition for the Boost Pro, when “OFF” the Boost Pro is not muting the signal. Fault Strike Status: (OK/FAIL) Status of the fault strike condition, when “OK” the Boost Pro has not entered or completed a three-strike fault condition: 3 separate momentary fault conditions over a specified period of time, or a continuous fault condition over a specified time. FAIL indicates a three-strike condition has occured and the unit is faulted off. Boost Bias Mode0: (LOW/HIGH) State of the line going to the PA module, see table below for more information. Boost Bias Mode1: (LOW/HIGH) State of the line going to the PA module, see table below for more information. 4/18/11 Boost Bias Mode0 Boost Bias Mode1 Driver Stage Output Stage 0 0 Class B Class C 1 0 Class A Class AB X 1 Class A Class A 888-2587-001 WARNING: Disconnect primary power prior to servicing. 6-7 Section 6 Troubleshooting FM HD Radio System Flexstar Frequency: Current frequency of HDx-FM exciter. This is information obtained via the CAN bus from the HDx-FM exciter. Check Exciter Flexstar Sum Fault: (OK/FAULT) FAULT if there is a fault condition in the exciter. This information is obtained via the CAN bus from the Flexstar exciter. Check Excitery Exciter Ready: (YES/NO) Status of operational state of exciter. This information is obtained via the CAN bus from the Flexstar exciter. Check Exciter AFC Intlk Status: (OK/FAULT) FAULT if the PLL cannot lock in the exciter. This information is obtained via the CAN bus from the Flexstar exciter. Check Exciter CAN Bus Connection: (OK/LOSS) If there is no CAN communication a LOSS will be indicated. This information is obtained via the CAN bus from the Flexstar exciter. Check cable and connectors. Verify all CAN addresses (ID)s in circuit are correct. (e) Reset Defaults: Typing e will change all settings back to factory presets. (f) Fault Reset: Typing f will reset the Fault Strike Status. (t) Build in Test (IO): FACTORY USE ONLY - This is a test run in the factory to make sure all the communications are working correctly. NOTE: This test is intended to be run with a test fixture. The voltages displayed in the upper right side of the VT100 screen are samples of the voltages present on the controller board. VSWR foldback: (0-4095) Reference value indicating the current VSWR foldback level. MAX power foldback: (0-4095) Reference value indicating the maximum foldback power level allowed. EXT APC Gain[FM]: (0-4095) Reference value indicating the gain of the external APC voltage when the Boost Amp is in FM mode. EXT APC Gain[FM-HD]: (0-4095) Reference value indicating the gain of the external APC voltage when the Boost Amp is in FM-HD mode. EXT APC Gain[HD]: (0-4095) Reference value indicating the gain of the external APC voltage when the Boost Amp is in HD mode. EXT APC Gain[SLC]: (0-4095) Reference value indicating the gain of the external APC voltage when the Boost Amp is in SLC mode. 6.4.3 VT100 - Page 2 Configuration and Setting / Faults. Each line of the VT100 screen is listed below. The parameter in bold, followed by possible statuses in parenthesis. 6-8 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 Section 6 Troubleshooting FM HD Radio System Figure 6-2 VT100 - Page 2 CONFIGURE & SETTINGS: (1) Modulation: (FM/FM-HD/HD) This will change the bias mode of the PA module. (2) Operation Mode: (BOOST AMP/STAND ALONE TX) The difference between the boost amp and the stand alone are limits on power and reflected power. (3) TX Type: (MINI-HD/QUEST/Z_4_6_8_HD/Z_12_16_HD/Z_HD_DUAL/ Z_2_CD/ Z_3_5_CD/Z_7_10_CD/Z_CD_DUAL/LP_HT/MP_HT/HT_20_25/ HT_30_35_B/ HT_30_35_A/HTD_60_70/PT_2_4_5/PT_8_10/CUSTOMIZED). NOTE: When Operation Mode is set to STAND ALONE TX, the TX Type automatically changes to STAND ALONE TX. This is the only condition where the TX Type: STAND ALONE TX is available. (4) Mute Polarity: (ACTIVE LOW/ACTIVE HIGH/DISABLED) (5) Fast Mute Polarity: (ACTIVE LOW/ACTIVE HIGH/DISABLED) (6) Power Mode: (EXT ACP/INT APC/MGC) (7) APC Reference: (0-4095) Internal reference for forward power. (8) Phase: (0-4095) Adjusts the phase of the RF output approximately 0° to -90°. (9) APC Scale Factor: (0-4095) A multiplier to scale the external APC voltage. (a) Fwd Pwr Trip: (0-4095) Sets the trip point for a comparator. (b) Rfld Pwr Foldback: (0-4095) Sets the trip point for a comparator. (c) Rfld Pwr Trip: (0-4095) Sets the trip point for a comparator. (f) Fault Reset: Typing f will reset the Fault Strike Status. (r) RF Mute/Unmute: Typing r will mute (or unmute) the RF depending on the current state. (CTRL-z) Lock/Unlock: This will allow the user to unlock the current configuration 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 6-9 Section 6 Troubleshooting FM HD Radio System settings so that they can be adjusted. The state of this lock is given next to the title “CONFIGURE & SETTINGS” (LOCK) or (UNLOCK). ! CAUTION: UNLOCKING, AND THEN MODIFYING THESE CONFIGURATION SETTINGS INCORRECTLY COULD CAUSE DAMAGE TO THE BOOST PRO AND/OR ANY DOWNSTREAM EQUIPMENT (TRANSMITTERS, COMBINERS, REJECT LOADS, ANTENNAS, ETC.). FAULTS: The faults listed on the right side of the screen are self explanatory with the exception of A-BIT fail and D-BIT fail. A-BIT fail refers to an analog built-in-test that has failed. This is something that will not come up in normal operation and will not be a concern. D-BIT fail refers to a digital built-in-test and the same logic applies. 6.4.4 VT100 - Page 3 Z Serial information: Commands: (l) Loopback: Typing l will initiate a serial communication test. Figure 6-3 VT100 - Page 3 6-10 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 Section 6 Troubleshooting FM HD Radio System 6.4.5 VT100 - Page 4 Remote Output/Remote Input: The information displayed on this page is the digital data the micro-module is receiving and sending. Figure 6-4 VT100 - Page 4 6.4.6 VT100 - Page 5 Analog-to-Digital and Digital-to-Analog Converters: The information on the left side of the screen is data coming from an external analog-todigital converter. (The internal analog-to-digital converter is being used to sample the voltages on the controller board.) Also on the left side, bottom, of the screen is the data showing that a power cal has been done. The cal slope and the cal offset will show 10 for each if a forward power calibration has not been done. The information on the right is data that the micro-module is sending to the three digital-to-analog converters. 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 6-11 Section 6 Troubleshooting 6-12 FM HD Radio System 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11 FM HD Radio System 6.5 Section 6 Troubleshooting HD Troubleshooting 6.5.1 No or Corrupt HD Output The HDx-FM exciter will not generate HD carriers unless one of the two following condtions is met: • The HDx-FM is properly connected to, and configured for the HDE-100 Exporter and the HD Carriers are ENABLED (this is the recommended method) - or - • The HD carriers can be internally generated by turning on the HD Carriers (HDx-FM: Output Setup, HD Carriers, ENABLED), exgine input to internal and exgine output to pattern. NOTE: Exgine input must be set to exporter and exgine outout set to normal when the HDE-100 exporter is connected for normal HD operation. • It is very important to note that this HD Test Pattern mode must be DISABLED for normal HD operation once the HDE-100 is properly connected and configured. NOTE: Prior to connecting both the HDx-FM exciter and HDE-100 exporter to your LAN system, it is strongly recommended that the two units be initially connected together directly using a standard network, a standard or crossover cable, or Ethernet switch (not a hub). See the HDx-FM Exciter manual for additional troubleshooting information. The indications on the Exciter GUI page; Signal Processing page 3/5 will go a long way to diagnose poor performance. 6.6 Ethernet Troubleshooting Briefly, when Ethernet is not working or is working poorly, it is best to simplify the system until you locate the problem. Take advantage of the diagnostic indicator LEDs on the Ethernet ports and simple test applications like PING and IPCONFIG that are built into the equipment or available on a laptop or PC. 4/18/11 888-2587-001 WARNING: Disconnect primary power prior to servicing. 6-13 Section 6 Troubleshooting 6-14 FM HD Radio System 888-2587-001 WARNING: Disconnect primary power prior to servicing. 4/18/11