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Advant® OCS S800 I/O with Master software Product Guide 3BSE 015 969R0001 TRADEMARKS Advant, AdvaCommand, AdvaInform, and AdvaBuild are registered trademarks of ABB Asea Brown Boveri Ltd., Switzerland. NOTICE The information in this document is subject to change without notice and should not be construed as a commitment by ABB Industrial Systems AB. ABB Industrial Systems AB assumes no responsibility for any errors that may appear in this document. In no event shall ABB Industrial Systems AB be liable for direct, indirect, special, incidental or consequential damages of any nature or kind arising from the use of this document, nor shall ABB Industrial Systems AB be liable for incidental or consequential damages arising from use of any software or hardware described in this document. This document and parts thereof must not be reproduced or copied without ABB Industrial Systems AB’s written permission, and the contents thereof must not be imparted to a third party nor be used for any unauthorized purpose. The software described in this document is furnished under a license and may be used, copied, or disclosed only in accordance with the terms of such license. CE MARKING This product meets the requirements specified in EMC Directive 89/336/EEC and in Low Voltage Directive 72/23/EEC. Copyright © ABB Industrial Systems AB 1998. 3BSE 015 969R0001 3BSE001264/E Template: 3BSE001286/E S800 I/O Product Guide Table of Contents TABLE OF CONTENTS Chapter 1 - Overview 1.1 Product Benefits....................................................................................................... 1-1 1.2 Features.................................................................................................................... 1-2 Chapter 2 - Product Configuration Examples Chapter 3 - Functional Description 3.1 Communication........................................................................................................ 3-3 3.2 Fieldbus Communication Interface Modules........................................................... 3-6 3.3 Module Termination ................................................................................................ 3-7 3.4 I/O Interfaces ........................................................................................................... 3-7 3.5 Drives Integration .................................................................................................. 3-10 Chapter 4 - Software Components Chapter 5 - Hardware Components 5.1 Module Termination Unit ........................................................................................ 5-1 5.2 Modulebus Items...................................................................................................... 5-6 5.3 Power Supplies ........................................................................................................ 5-7 5.4 Mounting.................................................................................................................. 5- 9 Chapter 6 - Mechanical Design 6.1 Cabinets ................................................................................................................... 6-1 Chapter 7 - Environmental Immunities Chapter 8 - Technical Data and Performance 8.1 Capacity and Performance ....................................................................................... 8-1 Chapter 9 - Ordering 3BSE 015 969R0001 i S800 I/O Product Guide Table of Contents ii 3BSE 015 969R0001 S800 I/O Product Guide Section 1.1 Product Benefits Chapter 1 Overview S800 I/O is a distributed and eco-efficient designed process I/O system for Advant Controller 100 Series and Advant Controller 400 Series process controllers of Advant OCS. The S800 I/O is a highly modularized and flexible I/O-system, providing easy installation of the I/O modules, process cabling and connection to drives systems. The S800 I/O modules and termination units can be mounted and combined in many different configurations to fit your space requirements and suit many types of applications. 8 8 Figure 1-1. S800 I/O. Field Communication Interface with I/O-modules on Compact (left) or Extended (right) Module Termination Units (MTUs) 1.1 Product Benefits 3BSE 015 969R0001 • Flexibility, permitting a virtually infinity number of installation arrangements, small to large, indoors or outdoors, wall mounting or floor standing • Modularity, permitting step-by-step expansion • Cost-effectiveness, making you save on hardware, cabling, installation and maintenance • Reliability and autodiagnostics • Saves panel cost • Reduces down time • Easy to configure. 1-1 S800 I/O Product Guide Chapter 1 Overview 1.2 Features 1-2 • Communicates over Advant Fieldbus 100 • Quick faultfinding with help of LEDs of each module and channel • An extensive scope of Digital input/output modules and Analog input/output modules • Mounted on standard DIN rails • Support of dual redundancy in power supply • Support of fieldbus media supervision, bumpless change-over and failure reporting • All outputs can be individually set to freeze or to take on predefined values. • Easy connection to drives systems, minimizing communication delays and cost. • All modules have plastic injection molded enclosures which provide safety protection degree IP20 according to IEC 529. • I/O modules are protected from destruction by a mechanical keying arrangement if an attempt is made to insert a module type in a position with a different key code than the factory set code of the I/O module. MTUs have keys which are set to key code of its I/O module’s key code. • An electrical ID is checked at start-up, if this does not match the configured type, the I/O module is not taken into operation. • Hot-swap of I/O modules allowing replacement of faulty modules without disconnecting field power or system power to the I/O-station. • I/O modules allow for 55oC ambient temperature except for vertical mounted Compact MTU with I/O modules allow for 40oC ambient temperature. • Support of redundancy Advant Fieldbus 100 media. • Support of redundancy Advant Fieldbus 100 interface units. 3BSE 015 969R0001 S800 I/O Product Guide Chapter 2 Product Configuration Examples Chapter 2 Product Configuration Examples To give an idea of the great use of S800I/O, this chapter includes some basic configuration examples. Using Twisted Pair Media AC 450 AdvaSoft for Windows CI520V1/ CI522 CI526V1 TC512/TC516 TC512/TC516 T T CI810V1 AC 110 AC 70 CI627 S800 I/O Station PM810 T Twisted pair termination Figure 2-1. An Advant Fieldbus 100 configuration using twisted pair media For each twisted pair cable segment up to 32 stations can be connected. Media Redundancy Media redundancy includes redundant cable and redundant modems. A media redundant Advant Fieldbus 100 is built up as in Figure 2-2. AC 450 AdvaSoft for Windows CI522 or CI520V1 CI526V1 TC512,TC516 or TC625 TC512,T516 or TC625 T T T T AC 70 S800 I/O Station CI810V1 PM810V1 AC 110 T Media Termination CI627 or CI626V1 If S800 I/O Stations and/or AC 70s is connected to a coaxial bus, media converters, TC513, must be used Figure 2-2. An Advant Fieldbus 100 configuration using redundant media 3BSE 015 969R0001 2-1 S800 I/O Product Guide Chapter 2 Product Configuration Examples . AC 450 AdvaSoft for Windows CI522 CI522 CI526V1 2 TC516 Note! For connection to a coaxial bus 4 TC625 modems are required. TC512, TC516 or TC625 T T T T AF 100 AC 70 AC 110 CI820 S800 I/O Station with Redundant Interfaces (FCI’s) CI820 TB815 PM810V1 CI627 or CI626V1 I/O Modules T Media Termination If S800 I/O Stations and/or AC 70s is connected to a coaxial bus, media converters, TC513, must be used Figure 2-3. S800 I/O station redundancy on Advant Fieldbus 100 2-2 3BSE 015 969R0001 S800 I/O Product Guide Section Chapter 3 Functional Description S800 I/O provides distributed I/O to Advant Controller 110, Advant Controller 410 and Advant Controller 450 via the communication link Advant Fieldbus 100 (AF 100). S800 I/O is also used as a directly connected I/O to the Advant Controller 70 and as a communication link to some of ABB’s drives. Application programs have access to process variables via DB elements. These elements also contain all I/O system configuration information. Configuration of the I/O system involves filling in DB elements with parameters for each unit and channel. Typical parameters are tag names, signal range, filter time, etc. The status of the modules are indicated by LEDs and also accessible by terminals on the data base element and on Advant Operator Workplace. Analog values are automatically converted to process related units, relieving the application programmer from all considerations about scaling. AI/AO modules are scanned every 4th cycle. RTD/TC every 10th cycle. Values are transferred cyclically on Advant Fieldbus 100. The cycle time can be set between 2 - 4096 ms in steps of 2 ms. The Fieldbus Communication Interface or the Processor Module PM810V1 are scanning the I/O modules cyclically. The cycle time, 4 - 108 ms, is dependent on type and number of modules. For S800 I/O the relative time error between events (DI signals) in one controller can be evaluated from the expression: Relative time error = a + b + c a = scan cycle time of the FCI CI810V1 unit (4 - 72 ms, due to number of modules and types) b = transmission cycle time of Advant Fieldbus 100 (set by the user) c = scan cycle time of the PDC in Advant Controller 410 (set by the user) 3BSE 015 969R0001 3-1 S800 I/O Product Guide Chapter 3 Functional Description Below is a terminology definition of different designations related to the S800 I/O. S800 I/O Station An S800 I/O station includes • 1 or 2, if redundancy, communication interface modules • up to 24 S800 I/O modules divided into – 1 base cluster – up to 7 additional I/O clusters, each one containing up to 12 I/O modules. Base Cluster A base cluster includes • 1 or 2, if redundancy, Fieldbus Communication Interfaces (FCIs) • up to 12 S800 I/O modules. I/O Cluster An I/O cluster includes a set of up to 12 I/O modules. Each module communicating with the base cluster through an Optical Modulebus modem via Modulebus. I/O Modules Any combination of I/O modules is possible, within the limits in Table 3-1. Table 3-1. The max. I/O configuration of S800 I/O connected to AF 100. Item Max. No. S800 I/O stations per Advant Fieldbus 100 79(1) S800 I/O modules per station 24(2) (1) If other than S800 I/O stations are used on the same Advant Fieldbus 100, the maximum number of S800 I/O stations must be reduced with a corresponding number of stations. (2) Without Optical Modulebus Expansion the maximum number is 12. 3-2 3BSE 015 969R0001 S800 I/O Product Guide Section 3.1 Communication 3.1 Communication S800 I/O uses Advant Fieldbus 100 as an external communication interface and Modulebus as an internal communication link between clusters and their I/O modules. Advant Fieldbus 100 S800 I/O and a communication inteface module can be directly connected to Advant Fieldbus 100, twp, and to any other media using a converting modem. When connected to Advant Fieldbus 100, the communication interface module and its S800 I/O modules are called an S800 I/O Station. An S800 I/O station works as a slave for one parent controller. If several S800 I/O stations are connected to the same Advant Fieldbus 100 together with more than one controller, each S800 I/O station needs its own dedicated parent controller. See Figure 3-1 for a clarification. $&[[ 7RRO ,%03& $) 6,2 $& 6,2 $) 6,2 6,2 Figure 3-1. Connection to Advant Fieldbus 100 3BSE 015 969R0001 3-3 S800 I/O Product Guide Chapter 3 Functional Description Modulebus A communication interface module communicates with its S800 I/O modules over the Modulebus internally in the base cluster and externally with other additional clusters within the same S800 I/O station by using Optical Modulebus modems. The Optical Modulebus modems are connected via optical cables to a Modulebus Optical port module on the communication interface module. The maximum length of the Optical Modulebus expansion is dependent of the number of Optical Modulebus modems. The maximum length between two clusters are 15m (49ft.) with plastic fibre and 200m (667ft) with HCS glass fibre. Factory made optical cables (plastic fibre) are available in lengths of 1.5, 5 and 15m (5, 16 or 49ft.). Within a cluster, the Modulebus is made up of increments integrated into each MTU. Each communication interface module and Optical Modulebus modem have a Modulebus outlet connector to connect to a MTU. A MTU has a bus inlet and a bus outlet connector. By adding, on the DIN rail, a MTU to a communication interface module or a Optical Modulebus modem, the bus is automatically expanded, offering optional further expansion of MTUs to a maximum of 12 MTUs. Unique position codes are automatically assigned to each MTU as the bus is expanded. The Optional Modulebus expansion can be built up in three ways: • simplex (ring) communication configuration Figure 3-2 • duplex communication configuration Figure 3-3 • simplex/duplex mixed configuration Figure 3-4. I/O Station Rx Tx Maximum length of any cable is: 15m (49 Ft.) for Plastic Fiber 200m (667 Ft.) for HCS Glass Fiber Cluster 1 TB820 Rx Tx Cluster 2 TB820 Rx Tx Cluster 3 TB820 Rx Tx Cluster 7 TB820 Rx Tx Figure 3-2. Optical Modulebus and I/O clusters, simplex communication Simplex provides a one-way ring connection from the FCI to the first TB820, to the second TB820, etc., and back from the last TB820 to the FCI. 3-4 3BSE 015 969R0001 S800 I/O Product Guide Section 3.1 Communication I/O Station Rx Tx Maximum length of any cable is: 15m (49 Ft.) for Plastic Fiber 200m (667 Ft.) for HCS Glass Fiber Cluster 1 TB820 Rx Tx Cluster 2 TB820 Rx Tx Cluster 3 TB820 Rx Tx Cluster 7 TB820 Rx Tx Tx Tx Tx Rx Rx Rx Figure 3-3. Optical Modulebus and I/O clusters, duplex communication • Duplex provides a two-way ring connection, and is normally the best communication design • Duplex allows additional TB820s to be added down-stream on-line • A cable break or loss of a TB820 will only affect I/O Clusters down-stream of the failure. I/O Station Rx Tx Maximum length of any cable is: 15m (49 Ft.) for Plastic Fiber 200m (667 Ft.) for HCS Glass Fiber Cluster 1 TB820 Rx Tx Tx Rx Cluster 2 TB820 Rx Tx Cluster 3 TB820 Rx Tx Cluster 7 TB820 Rx Tx Rx Tx Figure 3-4. Optical Modulebus and I/O clusters, mixed communication 3BSE 015 969R0001 • Simplex and Duplex can be mixed in the same optical ModuleBus if required • A cable break or loss of a TB820 will only affect I/O Clusters down-stream of the failure, for the Duplex portion of the ring. 3-5 S800 I/O Product Guide Chapter 3 Functional Description 3.2 Fieldbus Communication Interface Modules You use a Fieldbus Communication Interface (FCI) or an Advant Controller 70 with the Processor Module PM810V1 as communication interface module to connect S800 I/O modules to Advant Fieldbus 100. There are two different FCI modules: • CI810V1 • CI820. They all have an isolated input for 24 V d.c. power (19.2 - 30 V). The power source can be the SD811/SD812 power supplies, battery, or other IEC664 Installation Category II power sources. Power status inputs, 2 x 24 V, to monitor 1:1 redundant mains are also provided. When a distributed controller functionality is required, use: PM810V1, the processor module in Advant Controller 70. When a fully redundant communication solution is not required, use: CI810V1. They both have two connectors and modems for a media redundant Advant Fieldbus 100 twisted pair cables and a connection for the Optical Modulebus. CI820, together with the modulebus modem TB815, is used when a fully redundant configuration is required. CI820 comprises the Advant Fieldbus 100 twisted pair connection and TB815 the Optical Modulebus connection. The front plate of the communication modules provides LEDs for diagnostic and status indications. Two rotary switches are provided for setting of the Advant Fieldbus 100 station address. No other addresses are required to be set within the I/O-station. Labels for optional user text and item number are also provide. The Advant Fieldbus 100 plugs can be inserted/removed without interrupting the communication between stations on the bus. Table 3-2. Advant Fieldbus 100 communication interface Module Type Description CI810V1 2 x AF 100 Modems for twisted pair cable. Power supply 24V (19.2-30V), Rated isolation voltage 50V. CI820 AF 100 FCI for redundancy configuration. AF 100 modem for twisted pair cable. Power supply 24V (19.2-30V), Rated isolation voltage 50V. PM810V1 AC 70 Controller CPU, 2*AF 100 Modems for twisted pair cable. Power supply 24V (19.2-30V), Rated isolation voltage 50V. For further information on Advant Controller 70, please see Advant OCS with Master software Product Guide for Advant Controller 70. 3-6 3BSE 015 969R0001 S800 I/O Product Guide Section 3.3 Module Termination 3.3 Module Termination The MTUs are totally passive units and all active circuitry is allocated to the I/O module. Please, see Section 5.1, Module Termination Unit, for further information. 3.4 I/O Interfaces A range of I/O modules is available covering analog and digital signals of various types, and interfaces for RTDs and TCs of various types. The S800 I/O system provides I/O modules with typically 4, 8 or 16 channels depending on type and ratings of the individual module. All I/O modules are supervised at system start-up as well as under normal operation. The status of a module is indicated with front mounted LEDs; RUN (R), green, normal operation, FAULT (F), red, when a fault is detected, WARNING (W), yellow, when a channel fault is detected and OUTPUT SET AS PREDETERMINED (OSP), yellow, when the module has lost communication. More detailed status and diagnostics are available as part of the Modulebus protocol. All I/O modules can be replaced with both system power and field power connected. For positioning applications using incremental encoders, a special interface unit is available comprising a complete positioning loop. Digital I/O Modules The digital I/O modules all have galvanic isolation relative to chassis ground. All modules have LEDs to indicate channel status (on/off) and the standard set of module status indicators. 24/48V modules have two isolated groups with 8 channels each. Each group has a field power status input to indicate presence of field power. Loss of field power is indicated on Warning LED and channel status set to error. 120/250V modules have individually isolated channels. The input module can be configured to monitor field power status. Outputs do not need external inductive load suppression components. Table 3-3. S800 Digital Modules Module Type 3BSE 015 969R0001 Description Suitable MTU DI810 Digital Input 24 V d.c., 2*8 channels (1) Rated isolation voltage 50 V TU810 TU812 TU814 TU830 DI811 Digital Input 48 V d.c., 2*8 channels (1) Rated isolation voltage 50 V TU810 TU812 TU814 TU830 DI814 Digital Input 24 V d.c. 8*2 channels (1), current source. Rated isolation voltage 50 V TU810 TU812 TU814 TU830 3-7 S800 I/O Product Guide Chapter 3 Functional Description Table 3-3. S800 Digital Modules (Continued) Module Type Description Suitable MTU DI820 Digital Input 120 V a.c. 8*1 channels Rated isolation voltage 250 V TU811 TU831 DI821 Digital Input 230 V a.c. 8*1 channels Rated isolation voltage 500 V TU811 TU831 DI885 Digital Input 24/48 V d.c. 8*1 channels open-circuit monitoring, SOE handling. Rated isolation voltage 50 V TU810 TU812 TU814 TU830 DO810 Digital Output 24 V d.c. 0.5A short circuit proof, 2*8 channels 1 Rated isolation voltage 50 V TU810 TU812 TU814 TU830 DO814 Digital Output 24 V d.c. 0.5 A short circuit proof, 8*2 channels(1), current sink. Rated isolation voltage 50 V TU810 TU812 TU814 TU830 DO820 Digital Output Relay 8*1 channels 24-230 V a.c. 3A cos ϕ > 0.4 d.c. < 42W. Varistor protected. Rated isolation voltage 250 V TU811 TU831 TU836 TU837 (1) 2*8, equals 2 groups of 8 channels 3-8 3BSE 015 969R0001 S800 I/O Product Guide Section 3.4 I/O Interfaces Analog I/O Modules The analog I/O modules all have galvanic isolation relative to chassis ground in a group of 4 or 8 channels. The modules have the standard set of module status indicators. Open circuit detection is available for inputs and outputs configured for 4…20mA and for the RTD and TC inputs. Table 3-4. S800 Analog Modules Module Type 3BSE 015 969R0001 Description Suitable MTU AI810 Analog Input 1*8 channels. 0…20mA, 4...20mA, 0…10V, 2...10V, 12 bit., 0.2% Current shunt resistor 250Ω is protected to 30V. Rated isolation voltage 50V. TU810 TU812 TU814 TU830 TU835 AI820 Analog Input differential 1*4 channels. -20…20mA, 0...20mA, 4...20mA, -5...5V, 0...5V, 1...5V, -10…10V, 0...10V, 2...10V, 12 bit + sign, 0.2%, CMV 50V. Current shunt resistor 250Ω is protected to 30V. Rated isolation voltage 50V TU810 TU812 TU814 TU830 AI830 Analog Input 1*8 ch, Pt100 (-80... 80oC, -200 ... 250 oC, -200 ... 850oC), Ni100 (-60 ...180oC), Ni120 (-80 ... 260oC), Cu10 (-100 ... 260 oC) Resistor (0 ... 400Ω), 14 bit. Rated isolation voltage 50V. TU810 TU812 TU814 TU830 AI835 Analog Input 1*8 ch Termo Couples (TC), type B (0 ... 1820oC), type C (0 ... 2300oC), type E (-270 ... 1000oC), type J (-210 ... 1200oC), type K (-270 ... 1372oC), type N (-270 ... 1300oC), type R (-50 ... 1768oC), type S (-50 ... 1768oC), type T (-270 ... 400oC), linear -30 ... 75 mV, 14 bit. Rated isolation voltage 50V. TU810 TU812 TU814 TU830 AO810 Analog Output 1*8 channels, 0…20mA, 4...20mA, 14 bit. RL maximum 500/1000 Ohms. Rated isolation voltage 50V. TU810 TU812 TU814 TU830 AO820 Analog Output 4*1 channels, -20…20mA, 0...20mA, 4...20mA, -10…10V, 0...10V, 2...10V, 12 bit + sign, 0.2%, individually isolated. Current output RL maximum 550 Ohms. Voltage output RL minimum 2 kohms. Rated isolation voltage 50V. TU810 TU812 TU814 TU830 3-9 S800 I/O Product Guide Chapter 3 Functional Description 3.5 Drives Integration ABB Standard and Engineered drives can be connected to the Advant OCS via S800 I/O. The FCI works as a communication link between Advant Controller 400 Series and the drives. No application software concerning this functionality is stored in the FCI. The following drives are considered to be standard drives: • ACS 600 with standard application (SingleDrive ACS) • ACS 600 Programmable drive which is configured to respond as a standard drive • ACS 600 MotionControl (ACP) • ACS 600 Pump&FanDrive (ACF) • ACS 600 CraneDrive (ACC) which is configured to respond as a standard drive The following drives are considered to be engineered drives: • ACS 600 with system application (MultiDrive ACA) • ACS 600 Programmable drive which is configured to respond as an engineered drive • DCS 600 MultiDrive using AMC-DC board • DCS 500B using CON2 board • ACS 600 CraneDrive (ACC) which is configured to respond as an engineered drive Product Benefits By integrating drives and the control system, full advantage can be taken to added functions. Process data are measured with improved accuracy for even more exact process control, while the ready made information permits a total overview of the drives in the process. Features The drives integration includes features such as: 3-10 • Fieldbus solutions which results in lower wiring costs. • Optical transmission between FCI and drives allows installations in an electrical disturbed environment. • Faults in drives available as alarms and in diagnostic displays reduces trouble shooting and maintenance costs. • Warnings from drives available as events and in diagnostic displays allows the operator to determine when preventive service is needed. • Predefined type circuit solutions reduces project engineering and commissioning. 3BSE 015 969R0001 S800 I/O Product Guide Section 3.5 Drives Integration The connection is made directly to the drives system through an optical ring or a star by using a Distributed Branching Unit. One important aspect is the simplicity in the connection. No extra hardware is needed in any of the devices, that is, the functions are included in the basic products, minimizing communication delays and cost.For large control systems, built on Advant Controller 410 or Advant Controller 450, the connection to standard or engineered drives are made via Advant Fieldbus 100. Each fieldbus node connects the drives in a ring or in a star configuration by using a Distributed Branching Unit. Ring Configuration Star Configuration Drives Objects Drives Objects Advant Operator Workplace Advant Operator Workplace AC 400 Series AC 400 Series Drives Application sw Drives Application sw FCI I/O I/O S800 I/O FCI I/O I/O <200 m HCS-fiber S800 I/O Distributed Branching Unit TB810 AF 100 AF 100 TB811 <15 m Plastíc <15 m Plastic peer to peer Figure 3-5. AC 400 Series Configuration with drives Information from the drives: Process values are sent as cyclic data, with an updating frequency decided by the application engineer. The data enables the control system to have access to basic information such as speed, current, torque and diagnostic information. Information from the controller: A setpoint for speed or torque in percentage or absolute values can be sent. It is also possible to give commands to the drive, for example, start, stop and fault reset. 3BSE 015 969R0001 3-11 S800 I/O Product Guide Chapter 3 Functional Description 3-12 3BSE 015 969R0001 S800 I/O Product Guide Section Chapter 4 Software Components The system software of a Fieldbus Communication Interface (FCI) comprises a real-time operating system and for PM810V1 an AMPL execution machine is added. The software is installed at delivery. For further information about software components for PM810V1, please see Product Guide for Advant Controller 70. 3BSE 015 969R0001 4-1 S800 I/O Product Guide Chapter 4 Software Components 4-2 3BSE 015 969R0001 S800 I/O Product Guide Section 5.1 Module Termination Unit Chapter 5 Hardware Components The highly modularized hardware of S800 I/O includes the following components: • Fieldbus Communication Interface (FCI) • Optical Modulebus modem • I/O modules • Module Termination Units (MTUs), The communication interface modules, Optical Modulebus modem and MTUs are mounted on standard DIN-mounting rails according to DIN EN50033-35*15. An S800 I/O station can consist of a base cluster and up to 7 additional I/O clusters. The base cluster consists of a communication interface module and up to 12 I/O modules. I/O cluster 1 to 7 consist of an Optical Modulebus modem (TB820) and up to 12 I/O modules. An S800 I/O Station can have of up to 24 I/O modules in total. I/O cluster 1 to 7 are connected to the communication interface module through an optical expansion of the Modulebus (TB810). 5.1 Module Termination Unit Module Termination Units (MTUs) act as I/O module carriers and are available as Compact or Extended MTUs. A Compact MTU normally offers termination of one wire per channel for a 16 channel module. With Compact MTUs power distribution of field circuits must be made with external terminal blocks and current limiting components if required. Extended MTUs with group-wise isolated interfaces allow for two or three wire termination of field circuits and provide group-wise or individually fuses for powering field objects. Extended MTUs which offer two or three wire terminations allows direct field object cable termination. The need for external marshalling is therefore drastically reduced or eliminated when Extended MTUs are used. Compact MTUs are 58mm (2.3”) wide and Extended MTUs are 120mm (4.72”) wide. The two MTU types can be mixed and matched within an I/O-station to fit a user’s needs. Choice of Compact MTU or Extended MTU can be made freely trading space versus termination needs. Compact and Extended MTUs are available with rated isolation voltages 50 V and 250 V. The 50 V types can be used with all 24/48 V discrete I/O and analog I/O modules. The MTUs with 250 V rated isolation voltage are used with all 120 V and 250 V rated I/O modules An inserted I/O module is assigned the unique position identity of its MTU. Through the incremental bus design the physical size of an S800 I/O installation is directly proportional to the number of installed MTUs. The S800 I/O modules can be inserted and removed from MTUs without disturbing system operation. The physical lock which locks an I/O module to its MTU allows I/O module removal only when the lock is in its unlocked position. The locking mechanism also acts as a logic lock so that an I/O module is operable only when the lock is in the locked position. If the lock is in its unlocked position, output channels are de-energized and I/O modules can be inserted/removed without need to remove system or field power 3BSE 015 969R0001 5-1 S800 I/O Product Guide Chapter 5 Hardware Components MTUs and their associated I/O modules can within a cluster be set up in two or three physically separated groups with extension cable adaptors which fit to the bus outlet and inlet connectors of communication interface modules, Optical Modulebus modem and MTUs. The factory made extensions cables which plug into the cable adaptors are available in lengths of 0.3, 0.6 and 1.2 m (1, 2 or 4 ft.), allowing together with up to 12 I/O modules, for a total bus length of 2.5 m (8.2 ft.). Table 5-1. Scope of S800 Module Termination Units Module Type Description TU810 Compact MTU, 58 mm wide. Two isolated groups each with 2 rows of 4 uncommitted terminals, 2 pcs L+terminals and one row of 5 pcs L-. Rated isolation voltage 50 V. Conductor area: solid 0.2-4 mm2, stranded 0.2-2.5 mm2, AWG 24-12 TU811 Compact MTU 58 mm w. 2*8 uncommitted term. Rat. is. volt. 250 V. Conductor area: solid 0.2-4 mm 2. TU812 Compact MTU 58 mm wide. 25 pin D-sub connector for field connection. Rated isolation voltage 50 V. TU814 Compact MTU, 58 mm wide. 3 crimp snap-in connector for field conn. Rated isolation voltage 50 V. Stranded 0.5 - 1.0 mm2 AWG 16 - 22. TU830 Extended MTU, 120 mm wide. Two isolated groups each with 2 rows of 8 uncommitted terminals, 2 pcs L+ terminals and one row of 10 pcs L-. Rated isolation voltage 50 V. Conductor area: solid 0.2 - 4 mm2, stranded 0.2 - 2.5 mm2, AWG 24-12. TU831 Extended MTU, 120 mm wide. 2*8 uncommitted terminals. Rated isolation voltage 250 V. Conductor area: solid 0.2 - 6 mm 2, stranded 0.2 - 4 mm2, AWG 24-10. TU835 Extended MTU, 120 mm wide. Two isolated groups each with one row of 4 uncommitted terminals individually fused, one row of 4 uncommitted terminals, 2 pcs L+ and 2 pcs L- terminals. Rated isolation voltage 50 V. Conductor area: solid 0.2-4 mm 2, stranded 0.2-2.5 mm2, AWG 24-12 TU836 Extended MTU, 120 mm wide. Two isolated groups each with one row of 4 uncommitted terminals individually fused (3A) (1), one row of 4 uncommitted terminals, 2 pcs L and 2 pcs N terminals. Rated isolation voltage 250 V. Conductor area: solid 0.2-4 mm2, stranded 0.2-2.5 mm2, AWG 24-12 TU837 Extended MTU, 120 mm wide. 16 individually isolated terminals (8 ch) each channel has one process voltage terminal and one fused (3 A) load outlet. Two groups of uncommitted return terminals, 2+4 interconnected terminals Rated isolation voltage 250 V. Conductor area (ch): solid 0.2-6 mm 2, stranded 0.2-4 mm2 AWG 24-10 (return): solid 0.2 - 4 mm2, stranded 0.2 - 2.5 mm2 AWG 24-12. (1) The standard fuse holder can be changed to a fuse holder with status indication. The fuse holder with indication can be ordered from Phoenix according to 3118119 (15-30 V d.c.) UNSKILLED 24 STICKER or 3118106 (110-250 V a.c.) UNSKILLED 250 STICKER. 5-2 3BSE 015 969R0001 S800 I/O Product Guide Section 5.1 Module Termination Unit 122 mm (4.8”) A F R W E F 9 10 11 12 13 A 14 15 16 A B C DI810 24V 15 16 11 12 13 14 9 10 8 5 6 7 1 2 3 4 162mm (6.37”) 5 6 7 8 B C 120mm (4.72”) 2 3 4 E F E F F R W 1 D E F B C D D 110mm (4.33”) B C D A 122 mm (4.8”) DI810 24V Extended MTU with I/O Module 58mm (2.3”) Compact MTU with I/O Module Figure 5-1. Measurements for Extended and Compact MTU with I/O Modules 84mm (3.3”) F 162mm (6.37”) T1 122 mm (4.8”) R P T2 SERVICE CI810 L+L+SA L L SB -- 1 STN. ADDR. 4 5 6 3 7 2 8x 10 1 0 9 4 5 6 3 7 x1 8 2 1 0 9 AF 100 2 + SH SH + SH SH Tx Rx Figure 5-2. Measurements for Field Communication Interface module (FCI) and AC 70 (CI810V1 and PM810V1) 3BSE 015 969R0001 5-3 S800 I/O Product Guide Chapter 5 Hardware Components 122 mm (4.8”) 58mm (3.3”) F R P 162mm (6.37”) T1 PR T2 DU STN. ADDR. 4 5 6 3 7 x 10 8 2 1 0 9 4 5 6 3 2 CI820 7 x1 8 1 09 AF100 L+ L+ SA L- L- SB + SH SH Figure 5-3. CI820 FCI Dimensions 122 mm (4.8”) F R P ORx2 ERx 162mm (6.37”) ORx1 CLUSTER 4 56 3 7 2 1 TB820 L+ L+ SA L- L- SB 58mm (2.3”) Figure 5-4. Measurements for Optical Modulebus modem (TB820) 5-4 3BSE 015 969R0001 S800 I/O Product Guide Section 5.1 Module Termination Unit 58mm (3.3”) 38 mm (1.5”) 162mm (6.37”) MODULEBUS SERVICE SERVICE TB815 Tx Rx Figure 5-5. TB815 Interconnection Unit Dimensions The flexibility of the system allows both horizontal and vertical mounting of the rail with mixing of MTU types as shown in Figure 5-6. Figure 5-6. Horizontal and vertical mounting with mixed MTU types I/O modules may be exchanged during system operation. A module locking mechanism disconnects Modulebus and process signals safely from the module. A newly inserted module is automatically put into operation if the system identifies the module as being of the correct type and without faults. 3BSE 015 969R0001 5-5 S800 I/O Product Guide Chapter 5 Hardware Components 5.2 Modulebus Items The Modulebus supports up to 8 cluster, one base cluster and up to 7 I/O cluster, connected to each other via optical cables, Optical Modulebus modems and a Modulebus Optical port module. MTUs and associated I/O modules can within a cluster be set up in two or three groups with extension cable adaptors fitting the bus outlet and inlet connectors of communication interface and MTUs. At the last MTU’ bus outlet a terminator module, TB807, must be inserted. Optical Modulebus Modem, TB820 Optical Modulebus modems TB820 have an isolated input for one 24 V d.c. power which also powers the Modulebus interfaces of the I/O modules. The power source can be the SD811/812 power supplies, battery, or other IEC664 Installation Category II power sources. Power status inputs, 2*24 V, to monitor 1:1 redundant mains are also provided. TB820 has four connectors for the optical cables and two connectors for power supply. The front plate of the Optical Modulebus modem provides LEDs for diagnostic and status indications. One rotary switch is provided for setting of the cluster address. No other addresses are required to be set within the I/O-cluster. Labels for optional user text and item number are also provided. Modulebus Optical Port, TB810/TB811 The Modulebus Optical ports TB810/TB811 have two connectors for the Optical Modulebus expansion and one connector for connection to the communication interface module. Table 5-2. Modulebus items Module Type 5-6 Description TB810 Modulebus Optical port 10 Mbit/s for Modulebus Optical expansion used together with S800I/O Option to the communication interface. TB811 Modulebus Optical port 5 Mbit/s for Modulebus Optical expansion used together with Drive equipments Option to the communication interface. TB820 Optical Modulebus modem. Optical and electrical Modulebus interface. Power supply 24 V (19.2-30 V), Rated isolation voltage 50 V. TK811V015 Optical Modulebus expansion cable with connectors, duplex cable plastic fibre1.5m (5 ft.) TK811V050 Optical Modulebus expansion cable with connectors, duplex cable plastic fibre 5m (16 ft.) TK811V150 Optical Modulebus expansion cable with connectors, duplex cable plastic fibre 15m (49 ft.) TK812V015 Optical Modulebus expansion cable with connectors, Optical simplex cable plastic fibre, 1.5m (5 ft.) TK812V050 Optical Modulebus expansion cable with connectors, Optical simplex cable plastic fibre, 5m (16.7ft.) 3BSE 015 969R0001 S800 I/O Product Guide Section 5.3 Power Supplies Table 5-2. Modulebus items (Continued) Module Type Description TK812V150 Optical Modulebus expansion cable with connectors, Optical simplex cable plastic fibre, 15m (49ft.) TB805 Bus Outlet. Modulebus extent. cable adaptor D-sub 25, female TB806 Bus Inlet. Modulebus extent. cable adaptor D-sub 25, male TB807 Modulebus terminator. One each per base and I/O cluster TK801V003 Modulebus extension cable. Shielded Cable 0.3m (1ft.), D-sub 25, male, female TK801V006 Modulebus extension cable Shielded cable 0.6m (2 ft.) D-sub 25, male, female TK801V012 Modulebus extension cable Shielded cable 1.2m (4 ft.) D-sub 25, male, female Mounting rail DIN EN 50022-35 × 15 length 700mm (2.3 ft.) Mounting rail DIN EN 50022-35 × 15 length 1200mm (3.9 ft.) NOTE Optical Modulebus expansion cables with other length and performance can be ordered from Hewlett Packard. Connectors, fibres and tools according to HP Versatile Link. Plastic optical fibre with low attenuation max length 15m (49ft.) for extended length max 200m (667ft.) HCS glass fibre and connectors. 5.3 Power Supplies The power supplies SD811 and SD812 (24 V output) can be used to power processor modules and S800 I/O modules, through the processor unit and to power 24 V field circuits (optional). The supplies have a wide input voltage range, nominally 110 V-240 V without input voltage range selection. The primary side can connect to industrial mains installation class III (IEC664). The outputs are short circuit proof and can operate with resistive, capacitive and constant power loads, for example, switched mode power converters. The outputs of the supplies can be connected in parallel to increase power, 2*SD811 or 2*SD812, or be configured for redundant mains to increase availability, 2*SD811 or 2*SD812. Each supply has a power OK signal which can connect to the SA or SB inputs of the Communication interface module or an Optical Modulebus modem to monitor power status in 1:1 redundant mains configurations. 3BSE 015 969R0001 5-7 S800 I/O Product Guide Chapter 5 Hardware Components Table 5-3. Power supplies Module Type Description SD811 Power Supply 100-240 Va.c./24 Vd.c. 2.5A Rated isolation voltage 300 V. SD812 Power Supply 100-240 V a.c./24 V d.c. 5A Rated isolation voltage 300 V. 130mm (5.1”) 50mm (1.97”) X1 L2 (N) 33mm (1.29”) SD811 L1 102mm (4”) PE 36mm (1.42”) a.c. 110-240V 104VA DCOK DC Adj. +24V 2.5A X2 Label 0V DCOK Figure 5-7. Power supply module SD811 5-8 3BSE 015 969R0001 S800 I/O Product Guide Section 5.4 Mounting 125mm (4.92”) 9mm (0.35”) 19mm (0.75”) 138mm (5.43”) 87mm (3.43”) PE a.c. 110-240V 207VA DCOK DC Adj. 119,5mm (4.7”) L2 (N) 102mm (4”) 134mm (5.27”) X1 36mm (1.42”) SD812 L1 33mm (1.29”) d = 4mm (0.16”) +24V 16mm (0.63”) 5A X2 Label 0V DCOK Figure 5-8. Power supply module SD812 5.4 Mounting The I/O station can be mounted horizontally, vertically or in combinations (Figure 5-9 to Figure 5-13). Compact or Extended MTUs can be used depending on available space and preferred way of installing the field wiring (external marshalling/power distribution or direct on Extended MTUs using built in 2/3 wire termination and power distribution arrangements). Compact and Extended MTUs can be mixed and matched within the I/O station to suit the required field termination. 162mm (6.37”) 786mm (30”) 20mm (0.8”) 84mm (3.3”) 58mm (2.3”) Figure 5-9. Horizontal mounting of 1 FCI (left) and 12 S800 I/O MTUs (Compact) 3BSE 015 969R0001 5-9 S800 I/O Product Guide Chapter 5 Hardware Components 1530mm (60.2”) 84mm 120mm (3.3”) (4.72”) Figure 5-10. Horizontal mounting of 1 FCI (left) and 12 S800 I/O MTUs (Extended) 110mm (4.33”) 162mm (6.37”) 1172mm (46.1”) 84mm 58mm (3.3”) (2.3”) 120mm (4.72”) Figure 5-11. Mixed mounting of 1 FCI and 6+6 S800 I/O MTUs (Compact and Extended) By using extension cable(s) a very flexible mounting arrangement is possible, adapting to required panel or cabinet layout. Extension cables Digital Inputs Analog Inputs Terminator TB807 TK801V0xx Cable adaptor, out TB805 Cable adaptor, in TB806 Analog Outputs Digital Outputs Figure 5-12. I/O Station in small groups 5-10 3BSE 015 969R0001 S800 I/O Product Guide Section 5.4 Mounting 162mm (6.37”) 162mm (6.37”) 84mm (3.3”) 84mm (3.3”) 58mm (2.3”) 120mm (4.72”) 786mm (30”) 1530mm (60.2”) 20mm (0.8”) 20mm (0.8”) 110mm (4.33”) Figure 5-13. Vertical mounting of S800 I/O MTUs 3BSE 015 969R0001 5-11 S800 I/O Product Guide Chapter 5 Hardware Components 5-12 3BSE 015 969R0001 S800 I/O Product Guide Section 6.1 Cabinets Chapter 6 Mechanical Design 6.1 Cabinets (39.3”) (39.3”) (11.8”) (10.8”) (40.1”) Cabinet RE810 (30.4”) (31.5”) Figure 6-1. RE810 cabinet dimensions (measurements in mm and inches) RE810 wall cabinet can be used for the S800 I/O and Advant Controller 70. All frame components are made of alu-zink coated steel and welded parts are electro galvanized. • The cabinet can be mounted on a wall. For mounting measurement, see the drawing above. • The environment protection class for the RE810 cabinet is IP65 Enclosures layouts examples are shown for two different stations. The examples of enclosures layouts are in a RE810 Cabinets (Figure 6-2 and Figure 6-3) which could house the AC 70 or S800 I/O Station with power supplies for system as well as for the field powering, and space for marshalling terminals. 3BSE 015 969R0001 6-1 S800 I/O Product Guide Chapter 6 Mechanical Design 1000 mm FCI 800 mm POW POW Figure 6-2. RE810 Cabinet with 12 I/O Modules and Redundant Power Supplies POW POW POW POW 1000 mm FCI 800 mm Figure 6-3. Enclosure with12 I/O Modules and Redundant Power Supplies 6-2 3BSE 015 969R0001 S800 I/O Product Guide Chapter 7 Environmental Immunities Chapter 7 Environmental Immunities The S800 I/O family is designed and manufactured by ABB Industrial Products, a unit within ABB Industrial Systems AB in Sweden, which is certified according to the environmental protection standards ISO 14001. For further information on the environmental immunity, please refer to the Environmental Immunities chapter in Product Guide for Advant OCS with Master software, Overview. 3BSE 015 969R0001 7-1 S800 I/O Product Guide Chapter 7 Environmental Immunities 7-2 3BSE 015 969R0001 S800 I/O Product Guide Section 8.1 Capacity and Performance Chapter 8 Technical Data and Performance 8.1 Capacity and Performance Advant Fieldbus 100 Loading Due to the organization of the Advant Fieldbus 100 scans, some constraints are imposed on the transmissions. To guarantee message transfer, at least 25% of the fieldbus load is reserved. The remaining load (75%) can be used for S800 I/O Station loading and other station loading. To calculate the %loading, at the required Cycle Time, the CI810V1 (FCI) loading per station and the I/O Module Type quantity times the per cent loading, use Table 8-1 and the formula: AF 100%load = CI810V1load + S800 I/O Module 1load + S800 I/O Module nload +...... Example below is for I/O Station with one CI810V1 (FCI), 2 AI810s, 2 AO810s, 4 DI810s and 4 DO810s using 128ms cycle time for AI and AO modules and 64ms for DI and DO modules: AF 100%load = 0.033% + (2 x 0.197%AI810) + (2 x 0.221%AO810) + (4 x 0.138%DI810) + (4 x 0.146%DO810) = 2.005% Load Scan cycle time on the Advant Fieldbus 100 can be selected per I/O module, Table 8-1. Table 8-1. % of load on the Advant Fieldbus 100 by S800 I/O Cycle Time (ms) Module Type 1 2 4 8 16 32 64 128 256 512 1024 2048 4096 CI810V1 CI820 0.033% 0.033% 0.033% 0.033% 0.033% 0.033% 0.033% 0.033% 0.033% 0.033% 0.033% 0.033% 0.033% AI810 25.2% 12.6% 6.3% 3.15% 1.575% 0.788% 0.394% 0.197% 0.098% 0.049% 0.025% 0.012% 0.006% AI820 15.6% 7.8% 3.9% 1.95% 0.975% 0.488% 0.244% 0.122% 0.061% 0.03% AI830 AI835 25.2% 12.6% 6.3% 3.15% 1.575% 0.788% 0.394% 0.197% 0.098% 0.049% 0.025% 0.012% 0.006% 0.015% 0.008% 0.004% AO810 25.225% 12.625% 6.325% 3.175% 1.6% 0.812% 0.418% 0.221% 0.123% 0.074% 0.049% 0.037% 0.031% AO820 15.615% 7.815% 3.915% 1.965% 0.99% 0.503% 0.259% 0.137% 0.076% 0.046% 0.03% 0.023% 0.019% DI810, DI811 8.8% DI814, DI885 4.4% 2.2% 1.1% 0.55% 0.275% 0.138% 0.069% 0.034% 0.017% 0.009% 0.004% 0.002% DI820, DI821 8.8% 4.4% 2.2% 1.1% 0.55% 0.275% 0.138% 0.069% 0.034% 0.017% 0.009% 0.004% 0.002% DO810 DO814 8.809% 4.409% 2.2% 1.109% 0.559% 0.284% 0.146% 0.077% 0.043% 0.026% 0.017% 0.013% 0.011% DO820 8.809% 4.409% 2.2% 1.109% 0.559% 0.284% 0.146% 0.077% 0.043% 0.026% 0.017% 0.013% 0.011% In the Advant Controller 400 Series, the data base is updated according to selected SCANTvalue (10ms to 6s). 3BSE 015 969R0001 8-1 S800 I/O Product Guide Chapter 8 Technical Data and Performance S800 I/O Station Data Scanning The Modulebus data is scanned (read or written) cyclically, depending on the I/O module configuration. To calculate the I/O scan cycle time in the FCI do as following: number of module type x * used execution time for type x (see Table 8-2) increase value to the nearest higher multiple of 2 to get the I/O scan cycle time. Table 8-2. S800 I/O Scan Cycle Time in the FCI Execution Time Used (ms) Module Type Single FCI Redundant FCI AI810 3.00 4.5 AI820 1.50 2.25 AI830, AI835 0.40 0.6 AO810 1.20 1.8 AO820 0.60 0.9 DI810, DI811, DI820, DI821, DI885 0.43 0.65 DO810, 820 0.43 0.65 FCI CI810V1 1.40 - - 2.1 FCI CI820 redundant AI810, AI820, AO810 and AO820 modules will be scanned every fourth I/O scan cycle time. AI830 and AI835 modules will be scanned every tenth I/O scan cycle time. DI and DO modules will be scanned each I/O scan cycle time. For example a station with two AI810, one AI830, one AO810, two DI810 and two DO820 that will give the following I/O scan cycle time: 2 AI810 => 2*3.00 = 6.00 1 AI830 => 1*0.40= 0.40 1 AO810 => 1*1.20 = 1.20 2 DI810 => 2*0.43 = 0.86 2 DO810 => 2*0.43 = 0.86 1 CI810V1 => 1*1.40 = 1.40 ----------------------------------------10.72 + (nearest higher value dividable by two) = 12. That will give an I/O scan cycle time of 12ms, which means that the DI and DO will be scanned every 12ms, AI810, AO810 every 48ms and AI830 every 120ms. NOTE Minimum I/O scan cycle time = 4 ms single FCI Minimum I/O scan cycle time = 6 ms redundant FCI 8-2 3BSE 015 969R0001 S800 I/O Product Guide Section 8.1 Capacity and Performance Power Supply Requirements A quick guide for power consumption to be used in a preliminary phase of a project work or whenever you need estimated figures is provided in Table 8-3. Table 8-3. Estimated System Power Consumption 24V d.c. Power Consumption (A) S800 I/O Station Base cluster, single FCI, with 6 I/O Modules 0.5 Base cluster, single FCI, with 12 I/O Modules 1.0 Base cluster, redundant FCIs (2), with 6 I/O Modules 1.0 Base cluster, redundant FCIs (2), with 12 I/O Modules 1.5 Additional I/O cluster with 6 I/O Modules 0.5 Additional I/O cluster with 12 I/O Modules 1.0 NOTE The estimates are based on fully loaded I/O Stations with a mixed configuration of DI/DO and AI/AO. Only power consumption on the 24V d.c. distributed via the Modulebus are included. External 24V connected directly to the I/O modules for external loads and transmitters are not included. When using AO820 and/or DO820, these load figures may be exceeded and a load calculation can be useful to do, see Section , Capacity and Performance. Power and Cooling The typical power and cooling values in Table 8-4 can be used when designing the S800 I/O. Table 8-4. I/O Station Power and Cooling (Typical) Device 5 Volts 24 Volts ModuleBus ModuleBus 24 Volts External Power Cooling Load(1) Dissipation (W) (BTU/H Typical) Maximum Ambient Temperature AI810 70 mA 40 mA - 1.5 5.1 55/40°C (131/104°F)(2) AI820 80 mA 70 mA - 1.7 5.8 55/40°C (131/104°F)(2) AI830 80 mA 80 mA - 3.0 10.2 55/40°C (131/104°F)(2) AI835 75 mA 50 mA - 1.6 5.4 55/40°C (131/104°F)(2) AO810 70 mA - 200 mA 3.0 10.2 55/40°C (131/104°F)(2) AO820 100 mA 200 mA - 2.8 9.6 55/40°C (131/104°F)(2) DI810 50 mA - - 1.8 6.1 55/40°C (131/104°F)(2) DI811 50mA - - 2.7 9.2 55/40°C (131/104°F)(2) DI814 50mA - - 1.8 6.1 55/40°C (131/104°F)(2) 3BSE 015 969R0001 8-3 S800 I/O Product Guide Chapter 8 Technical Data and Performance Table 8-4. I/O Station Power and Cooling (Typical) (Continued) Device 5 Volts 24 Volts ModuleBus ModuleBus 24 Volts External Power Cooling Load(1) Dissipation (W) (BTU/H Typical) Maximum Ambient Temperature DI820 50 mA - - 2.8 9.6 55/40°C (131/104°F)(2) DI821 50 mA - - 2.8 9.6 55/40°C (131/104°F)(2) DI885 160mA 91mA(3) 91mA(3) 3.0 10.2 55/40°C (131/104°F)(2) DO810 80 mA - (4) 2.1 7.2 55/40°C (131/104°F)(2) DO814 80 mA - (4) 2.1 7.2 55/40°C (131/104°F)(2) DO820 60 mA 140 mA 2.9 9.9 55/40°C (131/104°F)(2) CI810 - - 2.6 8.9 55°C/(131°F) 6.0 20.4 55°C/(131°F) 110 mA (5) CI820 - - 250 mA TB810 100 mA 20 mA - 0.5 1.7 55°C/(131°F) TB811 100 mA 20 mA - 0.5 1.7 55°C/(131°F) TB820 - - 100 mA 2.4 8.2 55°C/(131°F) SD811 - - 11 37.5 55°C/(131°F)(6) SD812 - - 22 75 55°C/(131°F)(6) (1) (2) (3) (4) (5) (6) Cooling load is the heat (BTU/H) produced by the equipment that may be required to meet room or enclosure cooling specifications. 40°C (104°F) applies to vertically mounted Compact MTUs with I/O modules. 24V from ModuleBus (91mA) or 24V external (91mA) or 48V external (22mA). 500 mA per channel with maximum load per channel. CI820 in redundant configuration 2 x 250mA Horizontal mounting only. Calculation of 24V d.c. Power consumption Total 24V d.c power consumption= =∑24V load Modulebus +∑5V load Modulebus * 0.3 + ∑24V external load The calculated 24V Modulebus load should not exceed 1.3A. 8-4 3BSE 015 969R0001 S800 I/O Product Guide Section 8.1 Capacity and Performance Table 8-5. Reference table with DI/DO and AI/AO modules supported by different MTUs TU810 TU811 TU812 TU814 TU830 TU831 TU835 TU836 TU837 X X DI DI810 X X X X DI811 X X X X DI820 X X DI821 X X DO DO810 X DO820 X X X X X AI AI810 X X X X AI820 X X X X AI830 X X X X AI835 X X X X AO810 X X X X AO820 X X X X X AO 3BSE 015 969R0001 8-5 S800 I/O Product Guide Chapter 8 Technical Data and Performance 8-6 3BSE 015 969R0001 S800 I/O Product Guide Chapter 9 Ordering Chapter 9 Ordering S800 I/O (3BSE007526) S800 I/O can only be ordered as separate parts. Use only one copy of the price list. Price List 3BSE007526 Table 9-1. Field Communication Interface Description Field Communication interface for single FCI 2 AF 100 modem (twisted pair cable) Consists of CI810V2 Article No. 3BSE013224R1 Field Communication interface for redundant FCI CI820 1 AF 100 modem (twisted pair cable) 3BSE013200R1 Extra Label set for FCI unit 3BSC970089R1 Extra Label set for FCI unit (item designation) 3BSC970091R1 Table 9-2. Software Upgrade Kit for CI810 Description Consists of Article No. Software upgrade kit for CI810V1 (CI810) w older software. contains latest software vers. Software on 3,5” 3BSE011736R1 disk. Labels Upgrade label kit with software (CI810SW) version denomination 20 labels Interface cable 3 m conn. of PC to CI810V1. 3BSE011318R1 3BSC950004R1 Table 9-3. Details for Advant Fieldbus 100 Description Terminator 150 ohm for twisted pair cable with impedance 150 ohm (two required per twp cable) 3BSE 015 969R0001 Consists of Article No. TC501V150 3BSC550038R1 Decoupling device for grounding of twisted pair cable TC505 screen (one required per AF 100 cable) 3BSC840067R1 Decoupling device for capacitive grounding of twisted TC506 pair cable screen (one required per AF 100 cable) 3BSC840074R1 Coaxial cable kit for connection to TC513 TK516 3BSE006251R1 cable details Conversion modem coax. to tw. pair or vice versa TC513 3BSE006385R1 9-1 S800 I/O Product Guide Chapter 9 Ordering Table 9-3. Details for Advant Fieldbus 100 (Continued) Description Consists of Article No. Conversion modem twist. pair to opt. or vice versa TC514V1 3BSE013240R1 Repeater modem from twist. pair to twist. pair cable TC515 3BSE006386R1 Table 9-4. S800 I/O modules Description 9-2 Consists of Article No Analog input, 8 channels, 12 bit resolution, single ended, 0 to 10V or 0 (4) to 20 mA, shunt 250 ohm, rated isolation 50 V AI810 3BSE008516R1 Analog Input 4 channels. 12 bit + sign, differential, 20…20mA, -5...5V, -10…10V, CMV 50V, shunt 250 ohm, rated isolation 50V AI820 3BSE008544R1 Analog input, 8 channels, for RTD Pt-100, Ni-100, Ni-120, Cu10, R, 14 bit resolution, rated isolation 50 V AI830 3BSE008518R1 Analog input, 8 channels, for thermocouples, 14 bit resolution, characteristics B, C, E, J, K, N, R,S, T, -30...75mV, rated isolation 50 V AI835 3BSE008520R1 Analog output, 8 channels, 14 bit resolution, 0 (4) to AO810 20 mA, Rload max 500/950 ohm, rated isolation 50 V 3BSE008522R1 Analog Output 4 channels,12 bit + sign, individually isolated, -20…20mA, -10...10V, current output RL maximum 550 ohms, voltage output RL minimum 2 kohms, rated isolation 50V. AO820 3BSE008546R1 Digital input, 2x8 channels, 24 V d.c., rated isolation 50 V DI810 3BSE008508R1 Digital input, 2x8 channels, 48 V d.c., rated isolation 50 V DI811 3BSE008552R1 Digital input, 2x8 channels, 24 V d.c., current source, rated isolation 50 V DI814 3BUR001454R1 Digital input, 8x1 channels, 120 V a.c., individually electrical isolated channels, rated isolation 250 V DI820 3BSE008512R1 Digital input, 8x1 channels, 230 V a.c., individually electrical isolated channels, rated isolation 500 V DI821 3BSE008550R1 3BSE 015 969R0001 S800 I/O Product Guide Chapter 9 Ordering Table 9-4. S800 I/O modules (Continued) Description Consists of Article No Digital input, 8x1 channels, 24/48 V d.c., cable break supervision SOE handling, rated isolation 50 V DI855 3BSE013088R1 Digital output, 2x8 channels, 24 V d.c., max 0.5 A, rated isolation 50 V, short-circuit proof transistor outputs, current sourcing DO810 3BSE008510R1 Digital output, 2x8 channels, 24 V d.c., max 0.5 A, rated isolation 50 V, short-circuit proof transistor outputs, current sink DO814 3BUR001455R1 Digital output, 8x1 channels, 24-230 V a.c., rated isolation 250V, individually electrical isolated channels relay outputs (n.o.)(1) DO820 3BSE008514R1 Extra Label set for I/O box, 4 channels 3BSC970060R1 Extra Label set for I/O box, 8 channels 3BSC970088R1 Extra Label set for I/O box, 16 channels 3BSC970087R1 (1) Relay data: Load current: min 5mA, max 3A, at 250 v a.c. or 40W d.c. Breaking capacity: 1000VA or 240 W at cos ϕ > 0.4 Table 9-5. Details for Modulebus Termination Units Description 3BSE 015 969R0001 Consists of Article No Module Termination Unit (MTU), Compact, rated isolation 50 V TU810 3BSE013230R1 Module Termination Unit (MTU), Compact, rated isolation 250 V TU811 3BSE013231R1 Module Termination Unit (MTU), Compact 25-pin, D-sub connector for field connection, rated isolation 250 V TU812 3BSE013232R1 Module Termination Unit (MTU), Compact crimp snap-in connector for field connection, rated isolation 250 V TU814 3BSE008577R1 Module Termination Unit (MTU), Extended, rated isolation 50 V TU830 3BSE008528R1 Module Termination Unit (MTU), Extended, rated isolation 250 V TU831 3BSE008530R1 Module Termination Unit (MTU), Extended, individually fused, rated isolation 50 V TU835 3BSE008564R1 9-3 S800 I/O Product Guide Chapter 9 Ordering Table 9-5. Details for Modulebus Termination Units Description Consists of Article No Module Termination Unit (MTU), Extended, two groups, individually fused, rated isolation 250 V TU836 3BSE008566R1 Module Termination Unit (MTU), Extended, individually fused, rated isolation 250 V. TU837 3BSE008570R1 Extra Label set for MTU (item designation) 3BSC970090R1 Table 9-6. Communication parts for Modulebus Description Consists of Article No Cable adaptor, output, D-sub 25, female TB805 3BSE008534R1 Cable adaptor, input, D-sub 25, male TB806 3BSE008536R1 Extension cable(1) for Modulebus, 0.3 m (1 ft.) TK801V003 3BSC950089R1 Extension cable (1) for Modulebus, 0.6 m (2 ft.) TK801V006 3BSC950089R2 Extension cable(1) for Modulebus, 1.2 m (4 ft.) TK801V012 3BSC950089R3 Modulebus Terminator TB807 3BSE008538R1 Modulebus Optical port 10 Mbit/s for communication with S800 I/O cluster TB810 3BSE008560R1 Modulebus Optical port 5Mbit/s for drive equipments TB811 3BSE008568R1 Optical Modulebus modem TB820 3BSE008555R1 Optical Modulebus expansion cable, Optical duplex cable plastic fibre, 1.5 m (5 ft.) TK811V015 3BSC950107R1 Optical Modulebus expansion cable, Optical simplex cable plastic fibre, 5 m (16.7 ft.) TK812V050 3BSC950118R2 Optical Modulebus expansion cable, duplex cable plastic fibre, 15m (49 ft.) TK811V150 3BSC950107R3 Optical Modulebus expansion cable, Optical simplex cable plastic fibre, 1.5 m (5 ft.) TK812V015 3BSC950118R1 Optical Modulebus expansion cable, optical simplex cable plastic fibre, 5 m (16.7 ft.) TK812V050 3BSC950118R2 Optical Modulebus expansion cable, optical simplex cable plastic fibre, 15 m (49 ft.) TK812V150 3BSC950118R3 (1) One set of TB805 and TB806 per each extension cable is required 9-4 3BSE 015 969R0001 S800 I/O Product Guide Chapter 9 Ordering Table 9-7. Power supply Description Consists of Article No Power supply, rated isolation 250 V Input: 100-240 V a.c. Output: 24 V d.c., 2.5 A SD811 3BSC610022R1 Power supply, rated isolation 250 V Input: 100-240 V a.c. Output: 24 V d.c., 5 A SD812 3BSC610023R1 Table 9-8. Wall cabinets Description Consists of Wall cabinet, IP65 WxHxD 800x1000x300 mm (32x40x12 inch) RE810 Article No 1TSA 382210-A Top hat rail (DIN) 35x7.5 mm (1.4x0.3 inch) L=733 mm (28.9 inch) 1TSA 382110-13 Top hat rail (DIN) 35x7.5 mm (1.4x0.3 inch) L=1200 mm (47.2 inch) 1TSA 382110-14 Documentation Table 9-9. Documentation Title Description Article No. S800 I/O User’s Guide describing the S800 I/O 3BSE008878R0201 hardware Advant Fieldbus 100 3BSE000506R0601 Complete technical manual for Advant Fieldbus 100, containing a technical description, technical data and instructions for installation, commissioning and fault tracing Interference-free Electronics. Design and Applications Interference-free electronics teaches 3BSE000877R0001 how to design circuit boards, electronic devices and systems with high immunity to interference. The book also deals with process adaptation, communication and power supply with immunity to interference. S800 I/O Terminal Including terminal Diagram Forms on 3BSE011778R0001 Diagram Form package paper A4 and in IGES format on 3.5” diskette. 3BSE 015 969R0001 9-5 S800 I/O Product Guide Chapter 9 Ordering Table 9-9. Documentation (Continued) Title Installation Rules Description User’s Guide describing the installa- 3BSE009178R0001 tion rules for Advant OCS, to ensure correct function in environments where disturbances are present. Advant OCS User Documentation CDROM 9-6 Article No. 3BSE008143R0701 World Wide Web Access to Advant OCS Documentation. One Year, Single User Subscription 3BUR001228R0001 World Wide Web Access to Advant OCS Documentation One Year, 5 User's License Subscrip- 3BUR001503R0001 tion 3BSE 015 969R0001 3BSE 015 969R0001 July 1998