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TRANSACTION ON ELECTRICAL AND ELECTRONIC CIRCUITS AND SYSTEMS, VOL. 4(21), PP. 124-127, DEC., 2014. Multi-Output Converter Design with two Regulated Output and Minimized System Harmonic Behroz Bashiri , and Amin Shahbazi Abstract: DC converters with multiple outputs have long been used extensively in research and history. They produce a DC voltage with different supply voltage levels. In this paper, advantages and disadvantages of each method with different topologies are reviewed, from different perspectives such as cost of implementation, the performance of the transducer in a separate set of outputs, the complexity of control theory, analog or digital control circuit implementation complexity. It can be seen that each of them contains an impressive number of harmonic sources. Integrated steel and iron melting industry utilize large electric Arc furnaces. SVC can be used along with the Arc furnaces to compensate the reactive power requirements and improve the efficiency. In other parts of the industrial centers various kinds of AC and DC motors are utilized along with their own controls, which inject comparable amount of harmonics in complex networks. Petrochemical and chemical industries need DC supplies for their electrical and chemical processes. Hence there is a need to the DC power supplies which use large rectifiers producing a large amount of network harmonics. These harmonics will be efficiently compensated by the proposed architecture. In this section, to evaluate the performance of sophisticated multi-output converters, the simulation will be discussed. Depending on the nature of each transducer and its key details and its magnetic components, the simulations will be performed in SIMULINK or OrCAD environment. Keywords: Multi-Output Converter, Regulated Output, Minimized System Harmonic 1 1. INTRODUCTION Multilevel converters are divided into three categories of floating capacitor, diode clamp, and H Bridge (Cascade). Among them, Cascade Converter is taken into consideration due to the smaller number of semiconductor devices, as well as its modular structure. So far, different methods are proposed for controlling Cascade converter in inverter and rectifier modes in which the method proposed in [i-man] has attractions such as the regulation of DC voltage and reducing flow harmonics. Harmonics are sine waves that frequencies are integer multiples of the fundamental frequency of the networks. These sine wave networks are added to the original wave network and change it to the wave. Non-linear ions are such as adjustable speed drives, electronic ones used in fluorescent lamps and CFLs, saturable equipment, welding rectifiers of electronic power supplies are the main sources of harmonics. Email: [email protected] Nonlinear ions are usually the odd harmonic generations and are face the third, fifth and seventh and eleventh harmonics in the network. Third harmonic and its multiples rarely emerge and higher harmonics than the ninth are not significant. Only the fifth and seventh harmonics are important. Harmonic has many effects on network and also consumers. These disorders will cause transformers, cables and motors overheat and relays act unexpected and measuring the voltage and current measuring devices measure incorrectly. Voltage harmonics increase iron losses in transformers and in the engine also they cause excessive heating of the rotor and also moments throbbing. Harmonics are harmful for sensitive ions, there are several ways to reduce or eliminate harmonics. Harmonics become shorter through the filters connections and are not allow passing into the system or distribution network of consumer. Another Harmonic elimination method is to use isolation transformers or reset the system capacitors. It can also be done by isolate transformers or and resetting the system capacitors. 2. DISCUSSION A. Cascade Converter Concept The conversion is made of H-N series connection. The number of levels generated in the network is equal to 2N + 1. The H convertors are connected to each other from the AC terminals. For example, if three H exchangers are used, the voltage on the network will have 7 levels. The H exchanger is called a class, which has a DC output. Each output load is shown by a resistance in Fig. In this way, the DC output voltages are equal, while the loads can be different. AC transformers' flow is the same, because they are connected in series and since power is equal to the average cell AC voltage multiplied by the AC flow, AC voltage of each cell will have a determiner role in cell power. Several strategies have been proposed to control the converter Cascade. All these methods challenge is for balancing the DC voltages. Especially when load of the same DC class are not equal, DC voltages will be divergent. Consider the case in which all cell loads are the same, i.e. DC power of cells are the same. The DC voltage will be the same for all cells, because the AC power cells are equal. If for any reason, one of the cell loads is increased, the DC output power of the cell will increase without increasing the AC power input. DC voltage of the cell will start to decline. Finally, becomes the unstable converter. Consequently, a RECEIVED: 15, NOV., 2014; REVISED: 25, NOV., 2014; ACCEPTED: 20, DEC., 2014; PUBLISHED: 25, DEC., 2014. BASHIRI et al.: MULTI-OUTPUT CONVERTER DESIGN WITH TWO REGULATED OUTPUT AND MINIMIZED SYSTEM HARMONIC. control system is required to stabilize at the new value of AC voltage when DC power changes in a cell until AC power become equal to DC power of the cell and the DC voltage is stabilized. System presented at reference [1] consists of two parts that the first area can be seen in Figure 1-1. VC1 and VCN are output voltages of DC, and the VC voltage shows source voltage. If the DC voltage is less than the source value, the adapter must receive much flow of the network to charge the output capacitor. Therefore, a proportional-integral controller (PI-Type) determines the current demanded network domain. The domain is multiplied to a sinusoidal same-phase network to produce AC flow. This command is shown by Iin * in Fig. Iin * is subtracted from Iin again until the AC is controlled. The other controller is used for forming a network flow. The output of the controller is the ∗ voltage AC (𝑉𝐴𝐶 ) command. Fig. 1. part control system proposed in [1]. The second part of the system [1] has the task of regulating the DC voltage. For this purpose, the command voltage 𝑉∗𝐴𝐶 is divided into same sections. "Voltage region, K is as in Figure 2, and is defined according to the 𝑉∗𝐴𝐶 as follows: 125 short. In PWM mode, for the period, S1 and S4 keys and for the rest S2 and S3 keys are turn on. Fig. 3. Operational conditions of each cell. The second part of the control system that is responsible to make DC voltage outputs the same shown in Figure 4. According to this figure, the first DC voltage is raised from V1 to VN and then one of four positions of +1, -1, 0, or PWM for each cell is selected according to the K value and polarity ∗ of Iin and 𝑉𝐴𝐶 . For example, when Iin and 𝑉∗𝐴𝐶 both are positive and the fourth area is the source voltage, the first, second and third cells are in the +1 position, fourth cell makes PWM wave, and the remaining cells don’t produce any voltage. The AC voltage of the converter can be obtained from the sum of the voltage of the cells and stay in region IV the same as the source voltage. The main point is that in this way, the first to third cells with the lowest DC voltages has charged, and fifth cells above with the highest voltage will receive no power. The cell voltages become closer and avoid divergence. (𝐾 − 1). 𝑉𝐶 < |𝑉∗𝐴𝐶 | < 𝐾𝑉𝐶 Fig. 2. Definition of the voltage K area. Fig. 4. The second part of the control system proposed in [1]. Kth zone is when the source voltage is between K (K-1) VC and KVC. So in K zone, the minimum numbers of cells are required for the reference voltage equal to K. In this method, each cell in each switching cycle can be functioned in one of four positions of +1, -1, 0, or PWM. Position+1 are two switches off keys as S1, S2, S3 and S4 thus will produce + VCi voltage in AC cell terminals. In situation -1, two keys of S3 and S2 are turned on and the voltage is -VCi. In state 0, the switch keys of S1 and S3 or S2 and S4 are turned on and AC terminal in this state will be 3. SIMULATION OF CASCADE CONVERTER Cascade converter and described controller are simulated in the Simulink field and schematic is shown in Figure 5. TRANSACTION SERIES ON ENGINEERING SCIENCES AND TECHNOLOGIES (TSEST) © TRANSACTION ON ELECTRICAL AND ELECTRONIC CIRCUITS AND SYSTEMS, VOL. 4(21), PP. 124-127, DEC., 2014. 126 up1 dow n1 [duty1] in up2 dow n2 Vac dow n1 Vdc up2 AC1 dow n2 PWM1 up1 [duty2] in dow n1 up2 dow n2 up1 [duty3] in dow n1 up2 dow n2 [Vdc1] i + - 100 AC2 HB1 L up1 Vac [vac2] dow n1 Vdc [Vdc2] up2 AC1 dow n2 PWM2 current and voltage phase difference to zero and thus the power coefficient of Cascade Converter is a unit. [Iin] [vac1] up1 50 grid AC2 0 HB2 up1 Vac [vac3] dow n1 Vdc [Vdc3] up2 AC1 dow n2 PWM3 -50 AC2 HB3 -100 0.4 0.405 0.41 0.415 0.42 0.425 0.43 0.435 0.44 -K- Fig. 7. Seven-level current waveform and (AC) voltage obtained by simulation [1]. [Vdc2] -K- 1 s [iac_ref] Saturation1 Ki [Vdc3] Grid Phase NVc [vac_ref] [iac_ref] In1 Out1 PR1 [iac] In1 vac_ref Duty1 [duty1] [Vdc2] vdc2 Duty2 vdc3 Balancer [duty2] [Vdc3] Saturation [Vdc1] vdc1 Out1 PR3 [Iin] iac Duty3 [duty3] clk clk Fig. 5. Simulink simulation of the control system in [1]. Simulation results are shown in Figures 5 to 7. In Figure 6, before t = 0.3s, the first and third cell loads are 20 ohm and second cell is 120 ohm. Although there is a significant difference between the loads, each of three has been well established in source voltage V30. At the moment t = 0.3s, the second cell load is increased to 20 ohms. Although load increasing shows the voltage drop, the controller is well able to return voltages to the source. At t = 0.6s again the second cell is reduced to 120 ohms and also the DC voltage is returned to the desired value. The limitations of this method are as follows All cell voltages must be equal. The number of used keys is relatively high. Voltage drop on the inductor L in cascade converters, (Figure 5), is very small because of the low frequency impedance of the inductor. Therefore the network domain and voltage phase are equal to the harmonics domain and voltage phase of the inverter. If the difference is large, the magnitudes current passes the inductor and damage the inverter devices. Where the sum of the base DC voltage is lower than the peak network voltage, the inverter is not able to produce voltage the same as domain and the flow control is lost and the converter becomes unstable. This is shown in Figure 8. In this figure, the DC voltage command for each capacitor is V30. Thus, the collected will be V90. Peak value of the voltage is V71 and the converter works in a sustainable way. At t = 0.5ms, the DC voltage command decreases from V30 to V20 and becomes unstable. 35 30 25 Vdc Kp [Vdc1] 20 Vdc1 15 Cell2 Load Step 10 0.4 Cell2 Load Step 0.45 0.5 0.55 0.6 Time (sec) 0.65 0.7 0.75 0.8 vdc (v) Fig. 8. DC base voltage instability when voltage command Vdc is less than the amplitude of the peak. V dc2 4. V dc3 0.2 0.3 0.4 0.5 time (sec.) 0.6 0.7 0.8 Fig. 6. DC voltage obtained from the simulation [1] Under Changing Test (three voltages are equal to 30 V and are shown separately for better view). Figure 7 shows a seven-level voltage and flow from network. Stable is voltage and waveforms are very close to the sinus. Proportional-resonant controller has reached CONCLUSION Simulation results are shown in Figure 6 and 7. In Figure 6, before t = 0.3s, the first and third cells are with a 20 ohm load and second cell load is 120 ohm. Although there is a significant difference between the loads, each of three voltages has been well established at the source V30. At the moment t = 0.3s, the second cell is increased to 20 ohms. Although the effect of increasing the voltage drop can be seen, the controller is well able to return to the TRANSACTION SERIES ON ENGINEERING SCIENCES AND TECHNOLOGIES (TSEST) © BASHIRI et al.: MULTI-OUTPUT CONVERTER DESIGN WITH TWO REGULATED OUTPUT AND MINIMIZED SYSTEM HARMONIC. reference voltage. At t = 0.6s second cell again is reduced to 120 ohms and the DC voltage is returned to the desired value. Network flow has the minimal distortion. Harmonic effects are reduced somewhat in this convector. REFERENCES [1] Pizzutelli, A.; Ghioni, M., "Novel control technique for single inductor multiple output converters operating in CCM with reduced cross-regulation," Applied Power Electronics Conference and Exposition, 2008. APEC 2008. Twenty-Third Annual IEEE, vol., no., pp.1502,1507, 24-28 Feb. 2008 [2] Dongsheng Ma; Wing-Hung Ki; Chi-ying Tsui, "A pseudo-CCM/DCM SIMO switching converter with freewheel switching," Solid-State Circuits, IEEE Journal of, vol.38, no.6, pp.1007,1014, June 2003 [3] intl space station Belloni, F.; Maranesi, P.G.; Riva, M., "DC/DC Converter for the International Space Station," Aerospace and Electronic Systems, IEEE Transactions on, vol.46, no.2, pp.623,634, April 2010 [4] pressman A. Pressman, K. Billings, T. 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