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Output filters
FN 5030
Add-on sine wave output filter module
for common-mode voltage improvement
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Additional module for use with FN 5010
or FN 5020 sine wave filters only
For motor frequencies up to 600Hz
Reduction of common-mode
interferences on motor cables
Improvement of EMC environment
Elimination of motor bearing damages
Possibility to use very long unshielded
motor cables
Improvement of system reliability
Design protected by international patent
Technical specifications
Maximum continuous operating voltage:
dc link voltage:
Motor frequency:
Switching frequency:
Rated currents:
Motor cable length:
High potential test voltage:
Protection category:
Overload capability:
Temperature range (operation and storage):
Flammability corresponding to:
Design corresponding to:
MTBF @ 50°C/400V (Mil-HB-217F):
3x 500/288VAC
1000VDC max.
0 to 600Hz
6 to 15kHz
25 to 120A @ 50°C
1000m max. (in combination with FN 5020 only)
P –> E 2000VAC for 2 sec
P –> P 1100VDC for 2 sec
IP20
1.5x rated current for 1 minute, once per hour
-25°C to +100°C (25/100/21)
UL 94V-2 or better
UL 1283, CSA 22.2 No. 8 1986, IEC/EN 60939
>100,000 hours
Features and benefits
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Add-on output filter module for the use
Typical applications
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with FN 5010 or FN 5020 sine wave output
ded motor cables without causing radiation
filters from Schaffner.
problems (EN 55014, MDS clamp).
Elimination of premature motor failure
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caused by bearing damage.
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Eliminates interference propagation
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vicinity.
Restricts pulse currents to ground and
hence limits leakage currents in the PE.
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Motor drive applications with extremely
long motor cables
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Reduces the required EMI suppression
efforts on the line side.
towards components or conductors in the
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Allows the use of extremely long unshiel-
Motor drive applications with unshielded
motor cables
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Allows the use of lower rated drives with
Motor drives and motors in high-speed
applications
long motor cables due to lower losses in
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Mission critical applications
the IGBTs and in the motor cable.
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Applications with multiple parallel motors
Suitable for rotating fields up to 600Hz.
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Retrofit of motor drives into existing
installations with old wiring and motors
Important note
FN 5030 are additional common-mode modules. They can NOT work alone! FN 5030 have to be operated downstream of a regular (symmetrical) sine wave output filter. Possible combinations are FN 5020/FN 5030 for motor frequencies up to 600Hz, or FN 5010/FN 5030 for max. 70Hz.
For additional information please consult the Schaffner application note „Sinus Plus − New Output Filter Concept for Power Drive Systems“.
> Components > FN 5030
Filter selection table
Filter
FN
FN
FN
FN
*
**
Rated current
@ 50ºC
Typical motor
power rating*
Typical
power loss**
Output
connections
[A]
25
55
75
120
[kW]
15
30
45
75
[W]
n.a.
n.a.
n.a.
n.a.
-33
-34
-35
-35
5030-25-33
5030-55-34
5030-75-35
5030-120-35
Weight
[kg]
13
14
27
40
General purpose four-pole (1500r/min) AC induction motor rated 480V/50Hz.
Exact value highly depends upon the motor cable type and length, switching frequency, motor frequency and further stray parameters within the system. Please contact your local Schaffner partner
for individual application support.
Typical block schematic
Temperature monitoring function
All filters of this range are equipped with a
(>120ºC). The maximum switching capability
interrupt the mains power supply. Connec-
temperature monitoring function. The built-
is 6A/250V. This function can be used, for
tions are located next to the phase con-
in temperature sensor opens a potential-free
example, in the input of a CNC controller or
nectors (see mechanical data for details).
contact in the case of filter overtemperature
as the trip of a circuit breaker in order to
Forced cooling
The 75A and 120A filters provide internal
supply (24VDC/~4W). Connections are
temperature sensor (see mechanical data for
cooling fans which require external power
located next to the connectors of the
details).
For best results, the connection to the dc link
connected together to the «+» or «-» motor
The PWM switching frequency must lie
of the motor drive is required with this series
drive connection.
within the range from 6 to 15kHz in order to
of filters.
The operation of the add-on sine wave output
ensure satisfactory operation of the filter. A
If only one connection to the dc link is
filter is not seriously affected as a result.
lower switching frequency or a pure square
brought out of the drive («+» or «-») then
The «+» and «-» connections on the motor
wave is unsuitable and will result in the
the dc link cable connections from the filter
drive must never be connected together.
motor drive switching off with the error
(identified by «DC+» and «DC-» must be
Otherwise a short-circuit will result.
message «overcurrent» or «short to earth».
Connection to the dc link
> Components > FN 5030
Mechanical data
25 and 55A types
75 and 120A types
Dimensions
A
B
C
D
E
F1
F2
G
H
I
J
K1
K2
L
X
Y
Z
25A
55A
75A
120A
310
200
162
246
280
120
354
250
200
300
324
170
6.5
2
25
M6
42
42
50
AWG 10
1000 +20/-0
20
9
3
39
M6
70
55
66
AWG 6
1000 +20/-0
20
434
343
283
360
395
172
296
9
3
45
M8
93
93
66
25mm²
1000 +20/-0
20
434
343
283
360
395
172
296
9
3
45
M8
93
93
66
35mm²
1000 +20/-0
20
-29
-33
-34
-35
6mm²
4mm²
AWG 10
0.6 - 0.8Nm
16mm²
10mm²
AWG 6
1.5 - 1.8Nm
35mm²
25mm²
AWG 2
4.0 - 4.5Nm
50mm²
50mm²
AWG 1/0
7 - 8Nm
All dimensions in mm; 1 inch = 25.4mm
Tolerances according: ISO 2768-m / EN 22768-m
Filter output connector cross sections
Solid wire
Flex wire
AWG type wire
Recommended torque
Please visit www.schaffner.com to find more details on filter connectors.
Your local partner: To find your local partner within Schaffner’s global network, please go to www.schaffner.com
May 2008