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BSV Special Power Supply for operating rooms according to German Standard VDE0558-507 and VDE 0100-710 -1- GUSTAV KLEIN – a company introduces itself The GUSTAV KLEIN company was founded in Schongau, Germany, in 1948. In 1969, a subsidiary factory was opened in Austria, at that time our principal export country, located in Inzing to the west of Innsbruck. The GUSTAV KLEIN company has approx. 200 employees in this two factories. Factory Schongau (Germany) Factory Inzing (Austria) The manufacture of transformers was the beginning of our rapidly expanding product palette, followed by stabilizers and mains voltage controllers for broadcast and television stations of the German federal post. The first thyristor rectifiers were presented in 1960. And since 1962 used together with thyristor controlled inverters as a UPS - uninterruptible power supply. In 1968 the uninterruptible electronic bypass device for inverters was manufactured. Switched-mode rectifiers and DC converters were delivered since 1970. Later, high-current transistors became available on the market, and in 1985 the GUSTAV KLEIN company began to manufacture pulse-width modulated transistor inverters and UPS equipment up to 100 kVA. New IGBT transistors made it possible to improve the efficiency of our UPS equipment in 1996. Since the year 2000 UPS equipment with microprocessors and IGBT-rectifiers are in our product range. Today we manufacture not only secured power supplies, but also high power test systems up to 1000 V DC and frequency converters in IGBT technology. REASONS for choosing GUSTAV KLEIN: Experience More than 260.000 delivered units speak for themselves. The knowledge of our experienced engineers is also available for YOU. Confidence and Consistency GUSTAV KLEIN is established since 1948 on the market of power supplies. Renowned companies from the Railway, Telecom Power Stations, Chemical and Industry are from the beginning our regular customers. High Product Reliability Decades of practical experience in high security zones of rail networks, electricity power stations, telecommunications networks, hospitals and industrial plants guarantee the highest reliability and quality. Competence in Consulting and Support Starting from your inquiry until After-Sales-Service – YOU will be supported by our experienced engineers. Competence in Technique In-house development in the fields of equipment and microprocessor technology, as well as our own printed-circuit design and our own software programming department, emphasise our continuously innovative activities. Custom Designed Power Supplies Our special competence is to produce complete customized solutions to match YOUR specific requirements. After-Sales We guarantee the supply of spare parts for 15 years and a worldwide service. -2- BSV rated power kVA 5 7,5 10 15 20 25 30 BSV input AC mains voltage Input power factor Lambda Power consumption from AC-mains: with battery fully charged under battery charge condition Max. input current per phase Recommended input fuse: for rectifier input for bypass AC input V 400/230 V,± 10%, 3-phase, N, PE, 50 or 60 Hz ± 5% >0.99 at 10 % load kVA kVA A 5.0 12.0 19 7.4 17.9 29 9.8 23.7 38 14.4 35.3 57 19.0 45.3 73 23.6 56.7 91 28.3 66.8 108 A 25 40 50 80 100 125 160 A 35 50 63 80 100 125 160 V kW 220 220 220 220 220 220 220 4.4 20.0 40 20 6.6 29.8 60 30 8.7 39.5 80 40 12.9 58.8 120 61 17.2 78.2 155 77 21.4 97 195 98 25.7 117 230 113 DC intermediate circuit: DC voltage ( -15 +20% ) Power consumption with inverter power factor 0.8 lagging Inverter input current at nominal voltage Rectifier rated current Battery charging current A A A % ± 1 ( constant-voltage, constant-current to DIN 41772 ) Nominal output voltage V 230V, 1-phase, N, PE Voltage regulation, static % ±1 Rectifier voltage tolerance Inverter part Voltage regulation, dynamic % ± 4 with 100% load step Regulation time ms <4 ( instantaneous value regulation ) Overload characteristic Short circuit current 150% for 1 min. / 125% for 10 min. / 110% for 20 min A 100 Hz 50 or 60 ± 0.1% crystal-controlled or synchronized to the AC mains 150 Short-circuit characteristic Frequency 150 200 300 300 400 short circuit current for 5s. to EN 62040-1 Synchronization range ±3% Waveform sinusoidal Distortion factor ≤3% with linear load % EMC Permissible power factor to EN 62040-2 any power factor (rated power is reduced if power factor deviates from 0.8 lagging) ≤ 2.3 ( with 100% rated load ) Crest factor of the load current Acoustic noise dB (A) <60 <65 Standard data Permissible ambient temperature Permissible climate Permissible operating altitude Protection class Paint finish o C Cooling 1) Losses (max.) Efficiency RECT. Efficiency INV. Efficiency (overall) 2) Dimensions : width depth height Weight 0 to 40 moderate climate, 3K3 to IEC60721 1000 m above m.s.l. with rated load IP 20 to EN 60529 RAL 7035, textured finish "AN" convection "AF" forced-air cooling cooling kW % % % 1.6 90.0 91.0 81.9 2.2 90.5 91.5 82.8 2.8 91.0 92.0 83.7 3.9 91.6 92.7 84.9 4.7 92.2 93.0 85.7 5.6 92.6 93.3 86.4 6.0 93.0 94.5 87.9 mm mm mm kg 1000 800 2000 480 1000 800 2000 510 1000 800 2000 585 1200 800 2000 630 1800 800 2000 785 1800 800 2000 860 1800 800 2000 930 1) boost charge battery / nominal load inverter 2) others dimensions apply if options are included (from 20 kVA incl.. 600mm width connection cabinet) -3- BSV rated power kVA 40 50 60 80 100 120 160 200 BSV input AC mains voltage Input power factor Lambda Power consumption from AC-mains: with battery fully charged under battery charge condition Max. input current per phase Recommended input fuse: for rectifier input for bypass AC input V 400/230 V,± 10%, 3-phase, N, PE, 50 or 60 Hz ± 5% >0.99 at 10 % load kW kW A 37.6 90.0 145 46.9 113.2 182 56.3 136.4 220 75.0 179.9 290 93.6 223.3 360 112.2 269.5 434 149.4 356.3 574 A 160 200 224 250 350 425 500 800 A 200 250 315 400 500 600 800 1000 V kW 220 220 220 220 220 220 220 220 34.2 155 310 155 42.7 194 390 196 51.2 233 470 237 68 310 620 310 85 387 770 383 102 465 930 465 136 619 1230 611 170 774 1540 766 186.8 446.1 718 Rectifier intermediate circuit: DC voltage ( -15 +20% ) Power consumption with inverter power factor 0.8 lagging Inverter input current at nominal voltage Rectifier rated current Battery charging current A A A % ± 1 ( constant-voltage, constant-current to DIN 41772 ) Nominal output voltage V 230V, 1-phase, N, PE Voltage regulation, static % ±1 Rectifier voltage tolerance Inverter part Voltage regulation, dynamic % ± 4 with 100% load step Regulation time ms <4 ( instantaneous value regulation ) Overload characteristic Short circuit current 150% for 1 min. resp. 125% for 10 min. bzw.110% for 20 min A Short-circuit characteristic Hz Frequency 400 600 600 800 1000 1200 1600 1800 Short circuit current for 5s. to EN 62040-1 50 or 60 ± 0.1% crystal-controlled or synchronized to the AC mains Synchronization range ±4% Waveform sinusoidal Distortion factor ≤3% with linear load % EMC Permissible power factor to EN 62040-2 any power factor (rated power is reduced if power factor deviates from 0.8 lagging) ≤2.3 ( with 100% rated load ) Crest factor of the load current dB (A) Acoustic noise Standard data Permissible ambient temperature Permissible climate Permissible operating altitude Protection class Paint finish Cooling 1) Losses (max.) Efficiency RECT. Efficiency INV. Efficiency (overall) 2) Dimensions : width depth height Weight o <65 C <70 0 to 40 moderate climate, 3K3 to EN 60721 1000 m above m.s.l. with rated load IP 20 to IEC 60529 RAL 7035, textured finish "AF" forced-air cooling kW % % % 7.9 93.1 94.5 88.0 9.7 93.3 94.5 88.2 11.4 93.5 94.5 88.4 14.2 94.0 94.5 88.8 17.1 94.1 94.8 89.2 20.6 94.1 94.9 89.3 26.9 94.2 94.9 89.4 33.6 94.2 94.9 89.4 mm mm mm kg 2600 800 2000 1265 2600 800 2000 1380 2600 800 2000 1555 3000 800 2000 1830 3600 800 2000 2130 4000 800 2000 2510 4200 800 2000 3010 4800 800 2000 3310 1) boost charge battery / nominal load inverter 2) others dimensions apply if options are included (from 20 kVA incl.. 600mm width connection cabinet -4- BSV Special Power Supply according to German Standard VDE0558-507 Type BSV-7021 or Type BSV-7023 - No transfer at mains failure Designed for medical rooms according to German Standard VDE 0558-507 Single phase output up to 200 kVA (high short circuit current for selective fuse tripping) Sinusoidal rectifier input current No reactive power consumption (input power factor 1) Separate manual bypass (up to 15 kVA in wall mounted cabinet) Floating battery voltage (including earth fault supervison) Capacity and function test during normal operation Capacity test at full rated power via feed back to mains Robust design Best solution for connection of generator Easy operation and service Customized design possible by many options Extreme high overload behaviour Extensive monitorings Coloured TFT-Panel -5- Options: - 3-phase output - different voltages and frequency - Special design with increased overload and short circuit behaviour - Battery on racks or in cabinet - Acid tray - Monitored fan for battery cabinet - Fan for battery room - DC control voltage from separate power supply - Up to max. 30 separate remote tableaus - Bypass cabinet with integrated distribution - Isolating transformers according to VDE 0100 part 710 in bypass cabinet - Paralleling device - Battery circuit monitoring - Remote Signalling - Shock absorber - Special painting (different colours) -6- Connections BSV-Cabinet Mains 230/400V 50Hz BSV- Cabinet L1 L2 L3 N PE L1 N PE Distribution 1 2 Generator operation L+ L- Battery Battery fan Battery cabinet L1 L2 L3 PE Air-Switch for battery fan 1 2 Distribution Cabinet (implemented in the BSV-cabinet up to 15 kVA in standard design) Distribution Bypass 230V 50Hz L1 N PE L1 N PE Load 230V, 50Hz Remote signals; 24V DC (non-floating) L+/L- (24V/0V) Common alarm Emergency operation (battery operation) Inverter operation Mains operation Normal load (from 80 % flashing) Overload (from 100 %) Test operation (capacity test of battery) Buzzer (at overload) Manual bypass Remote signals; floating Normal load / overload (from 80 flashing / from 100 % continuously dragged) Test operation (capacity test of battery) Emergency operation (battery operation) Inverter operation Mains operation Common alarm (n. c.) Manual bypass (n. c.) Max. current of remote contacts: 6 A 24 V/DC or 230 V/AC -7- Fuse tripping in standard design BSV-nominal power [kVA] 1~ Diazed Fuse tripping < 500ms Neozed Fuse tripping < 500ms NH Fuse tripping < 500ms 5 BSV-nominal power [kVA] 1~ Diazed Fuse tripping < 500ms Neozed Fuse tripping < 500ms NH Fuse tripping < 500ms 7.5 10 15 20 25 30 40 16 20 20 25 35 35 50 50 16 16 16 25 35 35 35 35 16 20 20 25 35 35 50 50 50 60 80 100 120 160 200 63 63 100 63 63 63 100 63 63 100 100 125 160 160 Higher values on demand Bloc diagram Bypass/Distribution Manual bypass Mains for bypass 230V 50Hz ZSV AC-Load 230V 50Hz El. Bypass TFT- Display ( Digital measuring System ) _ ~ Mains for rectifier 230V /400V 50Hz, N, PE _ ~ Inverter Rectifier Capacity test via Battery circuit monitoring Rectifier feedback Battery 17.03.2006 07/2014 D-86956 Schongau, Im Forchet 3 D-86952 Schongau, Postfach 12 48 Tel. (08861) 209-0, Fax (08861) 209-180 A-6401 Inzing/Tirol, Schießstand 2 Tel. (05238) 54209-0 Fax (05238) 54209-23 E-Mail: [email protected] Internet:www.gustav-klein.com -8-