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SOLID STATE RELAYS are used to produce reliable signal and to avoid expensive relay replacement Overview Founded 1975 Pulse Transformer Solid state relays based on own development since end of 70´s Own development and assembly in Nummela, near Helsinki Effective use of local sub-suppliers Sales through professional distributors Market leader in Finland and Sweden Exports to several European and North-American countries We (Weidmuller North America) are the exclusive Master distributor for Delcon Signal conditioning FIELD 230/400 VAC 24...220 VDC - inputs (limit switches) - outputs (contactors) CONTROL 24 VDC - DCS - PLC - PC 4 kV ALTERNATIVES PLC I/O-cassette (relay, opto, transistor) Electromechanical relay Opto coupler Delcon relay SELECTION IS MADE BASED ON THE NEED OF: UNIT RELIABILITY AND SIGNAL RELIABILITY Electrical durability Mechanical durability Ability to transer signal correctly also in disturbed environment Typical problems with signal transfer Malfunctions due to - capacitive leakage - transient and over-voltages - Big frequency converters Short life time due to – high DC voltages – inductive loads – high switching frequency Capacitive leakage Problems: Relays stay on… Relays work on their own… LED is glowing – relay is off... Typical reasons: Long signal cables (> 100 m) Parallel signal & load cables Transients and other disturbances Problems: Typical reasons: PLC-card breaks… Relays work on their own… Malfunctions in system… Switching on/off machines Other outside disturbances ....frequency converters Number of cycles and frequency and difficult loads Problem: Basic reason: too high switching frequency > ones in a minute Relays must be changed frequently… Relays don´t work… Slow function… inductive AC or DC load from a coil breaking > 30 VDC Solution Delcon supplies the industry with Solid state relays and I/O-modules • Solid state relay for demanding conditions • Pulse Transformer (not OPTO!!!) • Excellent immunity to interference • Long lifetime > 15 years • Switches also highly inductive loads • Galvanic isolation 4000 V • Made in Finland Main products SL-series for DIN-rail mounting - AC in- and output relays for static and motor loads - DC in- and output relays for normal and inductive loads GL-series for direct mounting on PC.board with G4 dimensions - AC in-and output relays for static loads - DC in- and output relays for normal loads Mountig bases and sockets - PCB-socket for SL-series - DIN-rail socket for one relay - DIN-rail mountigbase for several relays (8 & 16) Profibus and CANopen slave for Delcon relays PLC adapters and cables Assembly Parallel wiring Control level Signal level Field level Unshielded cables 24, 48, 110, 230 VAC or VDC Parallel wiring 24 VDC Assembly Compact wiring Control level Signal level Field level Mounting base + 16 relays PLC adapter + flat cable 24 VDC, 15 mA 25 … 50 m Unshielded cable 24, 48, 110, 230 VAC tai VDC 0…10 A Assembly Distributed I/O Control level Signal level Field level PB slave + 16/32 modules CANopen Basic applications, AC SLI 230CR SLO 24TR SLI 230CRP (25/49/120/380) (5/12) (120) Input 230 VAC Input 24 VDC Input 230 VAC Output 0 - 50 mA Output 0 - 3A, 90A 20ms Output 0 – 50 mA Output voltage 0 – 60 VDC Output voltage 0 - 240VAC Output voltage 0 – 60 VDC Difficult environment Leakage < 0,05 mA Long cables (< 500 m) Cables several km long Difficult environment For 2-wire technology Parallel load and signal Frequency 5 Hz High capasitive disturbanses SLO ..IRA 1000Hz Normal sensors SLO 24 TRA for reverse motorloads CE and UL CE and UL Moderate capasitive disturbanses For 2-wire sensors Max leakage current 3,5 mA CE and UL Basic products, DC SLI 24CR (12/48/125/250) Input relay for long cables and disturbed environment Input 24 VDC Output voltage 0 - 60 VDC Output 50 mA Switching 1000 Hz SLI 24CRF10 000 Hz CE and UL SLO 24 CR SLO 24CRX SLO 24CRA SLO 24CRA4 (5/12/48) (5/12/48/120/220) Output relay for normal voltages and small inductive loads, max. 5 ms Output relay for high voltages or/and highly inductive loads Input 24 VDC Input 24 VDC Output voltage 0 – 250 VDC Induktive loads with max. voltage and 24V DC load: CRA = 1,8 A, 100 ms CRA4 = 4,0 A, 50 ms Output voltage 0…60 V Output SLO 24CR 3 A SLO 24CRX 10 A Switching 1000 Hz CE and UL CE and UL Customer choose Delcon because: Technical problems can not be solved with normal relays or opto couplers - long signal cables highly inductive load high DC voltages High transients fast AC switching high connecting frequency Normal relay solution is not reliable enough - difficult environment and/or load - large system need special reliability - risk to non working contacts (oxidising) Delcon offers 100% safe signal transfer and status indication! Price (€) Cost of Lost Production Cost of 4 relays + 3 replacements Cost of 3 relays + 2 replacements C O S T Cost of 2 relays + 1 replacement Lifetime Cost of Delcon Relay = Relay Price Delcon Other relay Cost of 1 relay Lifetime Cost of Other Relay ≥ Relay Price Time Typical Customers THE SWITCH THE OPTIMAL INTERFACE RELAY IN DIFFICULT ENVIRONMENTS Questions . . .